BT-MG 135 - Multitools EINHELL - Free user manual and instructions

USER MANUAL BT-MG 135 EINHELL

When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

1. Safety regulations

The corresponding safety information can be found in the enclosed booklet.

CAUTION!

Read all safety regulations and instructions. Any errors made in following the safety regulations and instructions may result in an electric shock, fire and/or serious injury.

Keep all safety regulations and instructions in a safe place for future use.

2. Items supplied (Fig. 1 / 2)

1 Case
2 Grinding wheels
3 Grinding belts
4 Flap wheel / diamond cutting wheel / grinding heads / clamping spindles
5 Cutters / diamond-tipped cutters / sleeves
6 Felt polishers / grinding wheels / arbors
7 Bristle brushes / wire brushes / bits / collet chuck key / whetstone
8 Drive unit
9 Grinding pins
10 Polishing wheels / polishing paste / grinding wheels
11 Diamond-tipped cutters
12 Cutting-off wheels
13 Flexible shaft
14 Table clamp
15 Telescopic stand rod

3. Layout (Fig. 3)

1 ON/OFF switch
2 Speed controller
3 Collet chuck nut
4 Locking knob for collet chuck
5 Cover

4. Proper use

The Grinding and Engraving Set is designed to perform drilling, grinding, deburling, polishing, engraving, cutting, milling and cleaning jobs on wood, metal and plastic in model-making, workshop and household applications. Use the tool and accessories only for those applications described.

The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

5. Technical data

Operating voltage of the drive unit:	230V ~ 50 Hz
Power input:	135 W
Idle speed n0:	10,000 - 35,000 min-1
Clamping range:	3.2 mm
Weight of tool (without packing):	0.61 kg
Sound pressure level Lpa:	70.1 dB
Sound power level Lwa:	83.1 dB
Vibration at:	<2,5 m/s2
Totally insulated	II / ☑

6. Before starting the equipment

6.1. Taking out the accessories (Fig. 4)

Before you take out the accessories, you must remove the two transportation braces. To do so, pull each transportation brace (a) out of the guide. Then tilt the accessory holder (b) forwards.

6.2. Inserting the various tools (Fig. 3)

Before inserting a tool (and before each tool change) switch of the drive unit and pull the power plug.

1. Press the locking knob (4) and turn the collet chuck until the bolt locks into place.
2. Undo the collet chuck nut (3).
3. Insert the required tool into the sleeve and tighten the collet chuck nut (3).

6.3. Installing the flexible shaft (Figs. 3 / 5)

• Unscrew the cover (5) from the front of the equipment.
• Undo the collet chuck nut (3).
• Insert the internal schaff (a) of the flexible shaft into the collet chuck (3).
• Tighten the collet chuck nut (3).
• Now tighten the ring (b) on the multi-tool.

6.4 Using the stand (Fig. 6)

• Fit the stand to a workbench
• The stand is adjustable in height and can be adjusted as shown in Fig. 6.
  The multi-tool can now be attached to the stand.

7. Using the tool for the first time

Make sure that the drive unit is switched off.
- Check that the mains voltage specified on the rating plate of the power supply unit is the same as your mains supply. Only then should you insert the plug of the power supply unit into a socket-outlet.

7.1.ON/OFF switch (Fig.3)

Switch on the drive unit with the power switch (1).

7.2. Speed selector (Fig. 3)

The required speed can be set with the speed control (2).

The correct speed depends on the tool used and the type of material being processed.

7.3 Directions for use

• With small milling cutters / grinding pins: Use a high speed.
• With large milling cutters / grinding pins: Use a low speed.
• Precision work / engraving: Hold the drive unit like a pen.
• Rough work: Hold the drive unit like a hammer.

7.4 Tips

Exert only moderate pressure on the workpiece
and allow it to be processed at uniform speed.
- You will not finish your work sooner by exerting heavy pressure. On the contrary, heavy pressure will cause the drive unit to slow down or stop and will overload the motor.
- For your own safety, use a vise or screw clamp to secure small workpieces.

8. Accessories

8.1. Accessories (Fig. 7 / Fig. 1; Item 2-3)

1 Grinding wheel
2 Grinding belt (small)
3 Grinding belt (large)

8.2. Accessories (Fig. 8 / Fig. 1; Item 12)

1 Cutting wheel (large)

2 Cutting wheel (small)

8.3. Accessories (Fig. 9 / Fig. 1; Item 11)

1 Diamond-tipped cutter (cylindrical, large)
2 Diamond-tipped cutter (cylindrical, small)
3 Diamond-tipped cutter (pointed)
4 Diamond-tipped cutter (ball-shaped)

8.4. Accessories (Fig. 10 / Fig. 1; Item 10)

1 Grinding wheel
2 Felt polishing wheel
3 Emery wheel
4 Fabric polishing wheel
5 Polishing paste

8.5. Accessories (Fig. 11 / Fig. 1; Item 9)

1-5 Grinding pins

8.6. Accessories (Fig. 12 / Fig. 1; Item 4)

1 Diamond cutting wheels
2 Clamping spindle for diamond cutting wheel
3 Grinding head for grinding belts (small)
4 Grinding head for grinding belts (large)
5 Flap wheel

8.7. Accessories (Fig. 13 / Fig. 1; Item 5)

1 Sleeve
2 Cutter
3 Diamond-tipped cutter (ball-shaped)

8.8. Accessories (Fig. 14 / Fig. 1; Item 6)

1 Arbor for felt
2 Arbor for grinding wheels
3 Felt polishing wheel
4 Felt polishing wheel
5 Grinding wheel

GB

8.9. Accessories (Fig. 15 / Fig. 1; Item 7)

1 Wire brush
2 Wire brush
3 Bristle brush
4 Wire brush
5 Whetstone
6 Collet chuck
7 HSS bits
8 Bristle brush

8.10.Description of the accessories:

Cutting disks:

For cutting metal and plastic.

Insert the cutting wheel onto the clamping spindle.

Grinding pins:

In various grinding head shapes.

For grinding and deburring metal and plastic.

HSS bits:

For drilling work on non-ferrous metals, wood, plastic and printed circuit-boards.

Grinding wheels:

For cleaning and sharpening blades and tools. Insert the grinding wheel onto the clamping spindle.

Grinding paper:

For grinding and deburring wood and plastic.

Polishing wheels / polishing pins / emery wheels:

For polishing brass, tin, copper, etc. Also for use with polishing pastes.

Whetstone:

For sharpening tools.

Wire brushes:

For cleaning stone, metal, aluminium, etc.

Grinding belts:

For grinding word and plastic.

Diamond-tipped cutters:

For cutting and engraving ceramic, glass and other hard materials.

Diamond cutting wheel:

For cutting, separating, grinding and deburring

materials, such as concrete, stone, china, ceramic, etc.

Flap wheel:

For grinding metal, word and plastic. For straight surfaces and contoured surfaces.

Sleeves:

Various sizes for mounting different accessory tools.

Cutters:

For cutting plastic, wood and soft metal

Bristle brushes

For cleaning and polishing metal surfaces (i.e.

cutley, jewelry, etc.) Also for use with polishing pastes.

Collet chuck key

For mounting accessory tools

9. Cleaning, maintenance and ordering of spare parts

Always pull out the mains power plug before starting any cleaning work.

9.1 Cleaning

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
  We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device.

9.2 Carbon brushes

• In case of excessive sparking, have the carbon brushes checked only by a qualified electrician. Important! The carbon brushes should not be replaced by anyone but a qualified electrician.

9.3 Maintenance

There are no parts inside the equipment which require additional maintenance.

9.4 Ordering replacement parts:

Please quote the following data when ordering replacement parts:

• Type of machine
• Article number of the machine
• Identification number of the machine
• Replacement part number of the part required For our latest prices and information please go to www.isc-gmbh.info

10. Disposal and recycling

The unit is supplied in packaging to prevent its being damaged in transit. This packaging is raw material and can therefore be reused or can be returned to the raw material system.

The unit and its accessories are made of various

types of material, such as metal and plastic.

Defective components must be disposed of as

special waste. Ask your dealer or your local council.

Subject to change without notice

The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of ISC GmbH.

F

For EU countries only

Never place any electric tools in your household refuse.

To comply with European Directive 2002/96/EC concerning old electric and electronic equipment and its implementation in national laws, old electric tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot.

Recycling alternative to the demand to return electrical devices:

As an alternative to returning the electrical device, the owner is obliged to cooperate in ensuring that the device is properly recycled if ownership is relinquished. This can also be done by handing over the used device to a returns center, which will dispose of it in accordance with national commercial and industrial waste management legislation. This does not apply to the accessories and auxiliary equipment without any electrical components which are included with the used device.

All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. Of course, if you would prefer to call us then we are also happy to offer our assistance under the service number printed below. Please note the following terms under which guarantee claims can be made:

1. These guarantee terms cover additional guarantee rights and do not affect your statutory warranty rights. We do not charge you for this guarantee.
2. Our guarantee only covers problems caused by material or manufacturing defects, and it is restricted to the rectification of these defects or replacement of the device. Please note that our devices have not been designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The following are also excluded from our guarantee: compensation for transport damage, damage caused by failure to comply with the installation/assembly instructions or damage caused by unprofessional installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies into the device (e.g. sand, stones or dust), effects of force or external influences (e.g. damage caused by the device being dropped) and normal wear resulting from proper operation of the device.

The guarantee is rendered null and void if any attempt is made to tamper with the device.

1. The guarantee is valid for a period of 2 years starting from the purchase date of the device. Guarantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fitted. This also applies when an on-site service is used.
2. In order to assert your guarantee claim, please send your defective device postage-free to the address shown below. Please enclose either the original or a copy of your sales receipt or another dated proof of purchase. Please keep your sales receipt in a safe place, as it is your proof of purchase. It would help us if you could describe the nature of the problem in as much detail as possible. If the defect is covered by our guarantee then your device will either be repaired immediately and returned to you, or we will send you a new device.

Of course, we are also happy offer a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address.