hobbylock 786 - Sewing machine PFAFF - Free user manual and instructions

USER MANUAL hobbylock 786 PFAFF

Illustration of a ship's interior structure with multiple vessels and a large hull (no text or symbols)

Notes on safety

A) Owing to the up and down movement of the needles and the upper knife, the user must take sufficient care to avoid injury and observe the sewing area continuously while sewing.
B) When leaving the machine, changing parts or accessories, the machine must be disconnected from the power source.
C) The maximum approved wattage of the light bulb is 15 watts.
D) The drive belt must never be adjusted by anyone but an authorized Pfaff agent.

Technical diagram of a sewing machine with numbered parts for identification

22 23 9 21 20

Technical diagram of a mechanical assembly with numbered components labeled 24, 25, 26, 27, 28, and 37.

Contents

Controls of the sewing machine 2.3

Electrical connection 4

Master switch and sewing light 4

Foot control 5

Notes on safety 5

Installing the thread spool stand 6

Opening the looper cover 7

Threading guide wires 18 and the thread guides behind the carrying handle . . . 7

4-thread overedge seam 8

Threading the right looper 8

Threading the left looper 9

Threading the left and right needle 10

Thread reel change on threaded machine 10

Inserting the lint box 11

Seam allowance 11

Sewing test 12

Points to observe during sewing 13

Securing the seam 14

Axial blocking of the upper knife 14

Setting the standard thread tensions 15

Correcting the thread tensions 16

3-thread overedge seam 17

Thread chart 18

Adjusting the stitch length on hobbylock 784 and 786 18

Adjusting the differential feed (hobbylock 786) 19,20

Disengaging the upper knife 21

Adjusting the seam width 21

Changing the sewing foot 22

Changing the light bulb 23

Cleaning the thread tensions 23

Rolled hems 24,25

Changing the needles 26

Changing the knives 26

Changing the upper knife 27

Changing the lower knife 28

Oiling the machine 29

Sewing problems and their removal 30

Accessories 31

Thread spool net/thread unreeling disc 31

Specifications 32

Contents of the cardboard box 32

Controls of the sewing machine

1 Thread spool stand
2 Carrying handle
3 Left needle thread tension dial
4 Right needle thread tension dial
5 Right looper thread tension dial
6 Left looper thread tension dial
7 Thread tension cover
8 Lint box
9 Handwheel
10 Looper cover with recess
11 Upper knife
12 Work support (swivel-type)
13 Needle plate
14 Sewing foot
15 Needle bar
16 Sewing foot lifting lever
17 Thread spool holder
18 Thread guides
19 Thread guide bar
20 Machine socket
21 Master switch
22 Rear thread guide (4 x)
23 Differential feed adjustment knob
24 Accessory box
25 Stitch length adjustment knob
26 Seam width adjustment knob
27 Rotary lever for upper knife
disengagement
28 Foot control
29 Foot control plug for machine socket
30 Mains plug
31 Right looper
32 Left looper
33 Lower knife
34 Lower knife screw
35 Retaining screw of upper knife
36 Thread spool centering piece
37 Accessories retainer
38 Retaining screw for blocking the upper knife

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30 28 29

Technical diagram of a mechanical assembly with numbered components for identification

Diagram showing a computer interface with an attached network plug and cable, no text or symbols present

Electrical connection

Use this machine only on a flat surface or on a special sewing table.

Connecting the foot control: Insert the plug of the control in the machine socket. Then connect the mains plug to a power source.

Caution: When the machine is not in use, switch it off at the master switch and disconnect the plug from the power source. Do not place any objects on the foot control.

Line drawing of a computer monitor with a control panel and base mount (no text or symbols)

Switching the machine ON and OFF

Power and sewing light are switched on and off simultaneously with master switch 12.

Switching on:

Press switch. Machine and sewing light are switched on.

Switching off:

Press switch again. Machine and sewing light are switched off.

Line drawing of a computer monitor with a control knob and base mount (no text or symbols)

Diagram of a mechanical clamp or clip assembly with an arrow indicating a specific component (no text or labels present)

Diagram of a device control panel with bidirectional arrows and directional arrows (no text or symbols)

Foot control

The speed of the Hobbylock is regulated as follows:

The more you press the foot control down, the faster the machine will sew.

Electronic foot control

Maximum speed can be pre-selected in two steps by the switch on the foot control.

Position ▶ = Half speed Position ◀◀ = Full speed

Notes on safety

A) Owing to the up and down movement of the needles and the upper knife, the user must take sufficient care to avoid injury and observe the sewing area continuously while sewing.
B) When leaving the machine, changing parts or accessories, the machine must be disconnected from the power source.
C) The maximum approved wattage of the light bulb is 15 watts.
D) The drive belt must never be adjusted by anyone but an authorized Pfaff agent.

Installing the thread spool stand

Loosen clamp screw A a little and pull washer up to the screw head. Insert thread spool stand 1 from the top.

Tighten clamp screw A securely.

Insert four thread spool holders 17 with centering pieces 36 fully in the holes of the thread spool stand.

Push thread guiding part 18 into guide bar 19.

Pull up guide bar and align it so that thread guides 18 are exactly above the spool holders.

Technical diagram showing a sewing machine's internal components and a close-up view of the base panel with labeled parts A and 67.

Opening and closing looper cover and work support

Push looper cover fully to the right, hold it, and swing it down.

To close the looper cover, push it up until it locks.

To open work support 12, push it to the left. To close the work support, push it to the right until it locks.

A threading diagram is fixed to the machine behind the looper cover. This diagram shows the different threading paths by different colors (see Fig. A).

Technical line drawings of mechanical components labeled B and C, showing internal mechanisms with no visible text or symbols.

Threading the guide wire of the thread spool stand and the thread guides behind the carrying handle

The machine must be threaded correctly. First pull the respective threads through their corresponding guides (Figs. B and C).

Then thread the tensions in the following sequence:

1. right looper (red)
2. left looper (yellow)
3. right needle (green)
4. left needle (blue)

Figure B shows the threading path of the individual threads for thread guides 18. For threading the guides behind carrying handle 2, the handle must be pulled up (Fig. C).

After threading, carrying handle 2 must be pushed down again.

Technical diagram of a sewing machine with numbered parts for identification

4-thread overedge seam

This seam is sewn with two needle threads and two looper threads.

The 3-thread overedge seam is described on page 17.

Threading the right looper:

Thread the right looper in sequence 1 to 9 and pull approximately 10 cm (4") of thread through the looper eye (the thread path is marked red).

Important: In order to obtain perfect sewing results, the thread must be pulled between the tension discs when threading the tensions.

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a sewing machine with numbered parts for identification

Threading the left looper:
Insert the left looper thread in sequence 1 to 9 and pull approximately 10 cm (4") of thread through the looper eye (the thread path is marked yellow).

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram showing mechanical assembly steps with numbered components and labeled parts

Threading the right needle

Threading of guide wires 18 and of the thread guide behind the carrying handle is shown on page 7.

In the left-hand illustration the threading path is shown from the green tension (1) up to the right needle (6). At point 5 the thread must be pulled behind the thread retainer.

Threading the left needle

Threading of guide wires 18 and of the thread guide behind the carrying handle is shown on page 7.

In the left-hand illustration the threading path is shown from the blue tension (1) up to the left needle (6). At point 5 the thread must be pulled behind the thread retainer.

Thread spool change on threaded machine

Cut the threads close to the thread spool. Place new thread spools on spool holders 17. Tie the threads still in the machine and the new threads together. Pull the needle threads out of the needles. Now pull at the thread ends until the knots are about 15 cm past the last thread guide before the needles. Cut the knots off and pull the threads through the respective needle eyes. The looper threads can be pulled until past the looper eyes without interruption. Pull about 10 cm of thread through the looper eye.

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After threading the machine, push handle 2 down, and close work support 12 and looper cover 10.

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Inserting the lint box:

Insert the two tabs of the lint box downwards in the recess of the looper cover. Then push the bottom of the box against the machine.

For removal of the lint box, use the reverse order.

Technical line drawing of a sewing machine needle stitching fabric (no text or symbols)

Seam allowance

If the cutting is guided along below marking N on the looper cover, a seam allowance of 16 mm must be taken into consideration when cutting the fabric.

Line drawing of a sewing machine needle stitching a fabric (no text or symbols)

Sewing test

After threading, a sewing test test should be made.

Raise sewing foot lever 16, as shown in the illustration.

Technical line drawing of a sewing machine needle and base (no text or symbols)

Insert test fabric up to the upper knife and lower the sewing foot.

Line drawing of a sewing machine needle stitching a fabric (no text or symbols)

Hold thread ends with your left hand while turning hand wheel with your right hand in the direction indicated by the arrow on the wheel. Lay the threads back under the sewing foot. Make sure that threads have interlocked correctly.

Line drawing of a sewing machine needle stitching fabric, showing hand and foot positioning (no text or symbols)

Points to observe during sewing

Place the fabric completely under the sewing foot when starting to sew. (Also after the machine has been rethreaded.)

Sew the first stitches slowly.

Since the fabric is fed automatically, do not pull or push the fabric. Use your hand for guiding only.

Line drawing of a sewing machine needle stitching fabric (no text or symbols)

Sew approximately 5 cm beyond the end of the seam and use a scissors to cut the thread chain.

Line drawing of a sewing machine needle stitching a fabric, showing hands operating the mechanism (no text or symbols)

Securing the seam:

Knot the thread chain. For knit fabrics, a crochet needle can be used to pull the thread chain into the seam.

Or:

Sew about 5 cm (2") beyond the end of seam. Then turn the workpiece around and sew a few stitches over the seam just sewn without cutting the thread chain.

Blocking the upper knife

Sewing very thick fabrics and workpieces with different thicknesses:

On this machine, all kinds of fabric from extremely thin to extremely thick can be processed. When sewing extremely thick fabrics or workpieces with different thicknesses, the screw of the upper knife must be tightened, as shown in the illustration.

By tightening the screw, axial movement of the upper knife is inhibited.

Note:

When sewing thin or medium fabrics, the screw of the upper knife holder must be loosened by about 2 turns, so that the upper knife can move axially.

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Top side Right looper thread Left looper thread Right needle thread Left needle thread Reverse side

Setting the standard thread tension N

The thread tension to be set depends on the fabric type and thread size used.

Set the N on the thread tension dials opposite the round symbol (see illustration below).

Make the correct adjustment after examination of the interlocking of threads (the illustration on the left shows a correct seam).

Page 16 lists examples for correction of the individual thread tensions.

Technical line drawing of a sewing machine with multiple spools and clamps (no text or symbols)

Top side Reverse side A

Correcting the thread tensions

When the thread tension is turned in (+) direction, the tension is increased. When turned in (−) direction it is decreased.

The left needle thread A is too loose (blue thread tension).

Top side Reverse side B

The right needle thread B is too loose (green thread tension).

Top side D C Reverse side

The right looper thread C is too tight (red thread tension) or the left looper thread D too loose (yellow thread tension).

Top side Reverse side D C

The left looper thread D is too tight (yellow thread tension) or the right looper thread C too loose (red thread tension).

3-thread overedge seam:

The 3-thread overedge seam is sewn with two looper threads and one needle thread.

The left or right needle must be removed.

3-thread overedge seam
Left needle	Right needle
Standard seam width N	Standard seam width N
Max. seam width 7.2 mm	Max. seam width 5 mm

Thread chart for 4-thread overedge seam
Material	Thread	Stitch length
Light materials:Organdy, light-knitfabric, Taffeta, silk,lining materials	Cotton No. 80-100Silk No. 80-100Synthetic thread No. 70-140	2.0 to 4.0 mm
Medium-heavymaterials:Cotton, tricot,linen, dress materials	Cotton No. 60-100Silk No. 50-100Synthetic thread No. 70-140	2.0 to 4.0 mm
Heavy materials:Tweed, suit materials,denim, heavy cloth	Cotton No. 40-60Silk No. 40-60Synthetic thread No. 70-140	2.0 to 5.0 mm (784)2.0 to 4.0 mm (786)
Knit fabrics:	Cotton No. 40-60Silk No. 40-60Synthetic thread No. 70-140	2.0 to 5.0 mm (784)2.0 to 4.0 mm (786)
Rolled hem	Polyester thread No. 120-140Mercerized thread(bulk thread)	1.0 to 2.0 mm

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Setting the stitch length on the hobbylock 784 without differential feed Open work support 12. Hold hand wheel 9 fast and set stitch-length adjustment knob 25 at the stitch length desired between 1 and 5 mm. Standard setting N is 3 mm.

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Setting the stitch length on the hobbylock 786 with differential feed Open work support 12. Hold hand wheel 9 fast and set stitch-length adjustment knob 25 at the stitch length desired between 1 and 4 mm. Standard setting N is 3 mm.

Orf -N 7.5

Adjusting the differential feed on the hobbylock 786

The differential feed prevents inter-ply shift. It consists of two feed dogs, arranged one behind the other, which both pick up and move the workpiece at the same time.

The feed amount of either feed dog can be set separately. It is possible to have the workpiece moved more by the front feed dog than by the rear one and vice versa. Owing to that very good sewing results are accomplished. Set the differential feed according to the material you wish to process (see table on page 20). The following settings at button 23 are possible:

Setting 0.5 = Short stroke of front feed dog, long stroke of rear feed dog

Setting - N = Same stroke of both feed dogs

Setting 1.5 = Long stroke of front feed dog, short stroke of rear feed dog

Setting 2 = Front feed dog set for longest possible stroke, rear feed dog set for shortest possible stroke

The differential feed can be set infinitely from 0.5 to 2, also during sewing.

Note:

The following variants can be employed to obtain fashionable effects on garments:

The gather effect is obtained at a differential feed setting of 1.5–2 when light fabrics are processed.

The wave effect is obtained at a differential feed setting of 0.5 when medium to heavy elastic fabrics are processed.

This table indicates possible settings of the differential feed. In order to make sure about the setting required for the fabric you wish to process, a sewing test has to be made.

The differential feed can also be set during sewing.

Setting of dif-ferential feed	Illustration	Correct seam	Fabric
0.5 to — N	1	a	Nylon, tricot, lining fabrics, satin, poplin, and silk
— N	2	c	Light cotton, jeans (normal fabrics)
1.5	3	d	Jersey, medium cotton, nicki fabrics, light knittings
1.5 – 2	4	f	Heavy knitwear, very elastic fabrics, rib stitch goods

Two grayscale microscopic images labeled 'a' and 'b', showing textured surface patterns without any text or symbols.

Fig. 1

Microscopic view of a textured surface with granular patterns and a dark horizontal band at the bottom (no text or symbols)

Fig. 2

Two grayscale scientific images labeled 'd' and 'e', showing abstract patterns with no visible text or symbols.

Fig. 3

Two textured fabric strips labeled 'f' and 'g', showing no text or symbols within the strips.

Fig. 4

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Disengaging the upper knife

Remove lint box 8. Open work support 12 and looper cover 10. If necessary, loosen screw 38 for axial upper knife blocking.

Push rotary lever 27 of the axial upper knife guide fully to the right, hold it, and turn it forwards until pin A engages in the hole of the knife. Now the upper knife is disengaged.

Technical diagram of a mechanical device with labeled component 'A' and hand tool interacting

Line drawing of a hand operating a mechanical device with a circular component (no text or symbols)

Adjusting the seam width

The standard seam width setting is marked with N (3.5 mm).

Disengage the upper knife according to the above description.

The desired seam width is set with adjusting knob 26. The scale on the seam-width adjustment knob ranges from 2.5 to 5.

Set the upper knife at its basic position again and close the looper cover.

When processing thick fabrics, securely tighten screw 38 for blocking the upper knife, see page 14.

Sew a test seam.

Note:

After adjusting the seam width, it may be necessary to re-adjust the thread tension.

Technical diagram of a sewing machine with labeled force F and arrow indicating direction

Changing the sewing foot

Raise sewing foot lifting lever 16. Disengage the sewing foot by pressing lever F.

H G

Engage the sewing foot.

Place the sewing foot under the sewing foot holder so that when you lower the sewing foot lifting lever, crosspiece G of the foot engages in groove H of the sewing foot holder.

Technical line drawing of a sewing machine mechanism (no text or symbols)

The illustration on the left shows a correctly engaged sewing foot.

Line drawing of a sewing machine needle being adjusted using a tool (no text or symbols)

Changing the light bulb:

Pull out the mains plug.

Loosen the housing cover retaining screw.

Open the housing cover.

Behind it, the light bulb of the sewing light is situated.

Line drawing of a sewing machine needle stitching fabric, showing hands operating the mechanism (no text or symbols)

Removing the light bulb:

Push the light bulb upwards and turn it fully to the left.

Inserting the light bulb:

Insert the new bulb (15 Watt max.) with the pins in the slots, push it up and turn it fully to the right.

Close and fasten housing cover.

Technical line drawing of a mechanical component with two directional arrows indicating motion (no text or symbols)

Cleaning the thread tensions:

Pull thread tension cover 7 with both hands to the front (direction of arrow) and remove it.

Technical line drawing of a mechanical assembly with a hand operating a tool (no text or symbols present)

Use the brush provided with the accessories to remove dust and lint from between the tensions.

Replace the thread tension cover by engaging the tabs of the cover in retainers A of the housing.

Face side Reverse side 1

Rolled hem

sewn with polyester thread 120-140.

A rolled hem is used for light, delicate fabrics and is an attractive finish for open edges. Without any effort you can sew professional rolled hems on neck scarves, shawls and valances.

A rolled hem is sewn with three threads (see page 25).

Face side Reverse side 2

Rolled hem with polyester thread

Preparation of the sewing machine:

Needle: remove left needle

Sewing foot: engage rolled hem foot "R"

Sewing foot: single with 30 to 40 mm (depending on material)

Seam width: from 3.0 to 4.0 (short stitch length)

Stitch length: from 1.0 to 2.0 (short stitch length)

Thread:

Threading path:

1. right looper, red path	polyester thread
2. left looper, yellow path	polyester thread

1. needle thread, green path

For threading of needle and loopers, see pages 7 to 11.

Tension setting:

Red thread tension, right looper	approx. "N"	approx. "N" to -1
Yellow thread tension, left looper	+5	approx. "N" to +1
Yellow thread tension needle thread	approx. "N"

Green thread tension, needle thread tension must be set higher or lower.

Depending on material and thread, the respective thread

Rolled hem, sewn with bulk thread:

As a series of threads, one bulk thread and two polyester threads are three threads.

This hem requires three threads, on

Preparation of the machine, as described above.

Thread: bulk thread - red tension

polyester thread 120-140 for green and yellow tensions

Threading path:

1. right looper, red path	polyester thread 120-140
2. left looper, yellow path
3. needle thread, green path

For threading of needle and loopers, see pages 7 to 11.

Tension setting:

Red thread tension, right looper	approx. "N" to "5"	approx. "N"
Yellow thread tension, left looper	approx. +5	approx. "N"
Close thread tension, needle thread	approx. "N"	approx. "N"

Note:

Rolled hems can also be sewn with two bulk threads and one polyethylene mesh.

The bulk threads must then be threaded in the left and right loop.

Depending on material and thread, the respective thread tension must be set higher or lower.

Technical diagram of a mechanical component with arrows indicating rotation and dimension (no text or symbols)

Changing the needles

Pull out the mains plug. Lower the sewing foot. Turn the hand wheel in the direction of the arrow until the needle bar is at its highest position. Use the needle change tool from the accessories (see p. 31, item 11) as follows: Insert the needle in hole M of the needle change tool. Loosen the set screw of the needle with the screw driver. Remove the needle by pulling it downwards.

Inserting the needle

Insert the needle in hole M of the needle change tool in such a way that flat side K of the needle shank faces surface L of the needle change tool. Then push the needle up into the needle holder as far as it will go.

Tighten needle set screw securely. Remove needle change tool from the needle.

K L M

Notes:

The following needles are used on these machines: System 130/705 H (75–90)

Although the correct needle size depends on the material and the thread size used, we recommend needle size 75–90.

An incorrectly inserted needle will cause thread breakage and skipped stitches.

Technical diagram showing hands operating a mechanical device with labeled component 'A'

Changing the knives

Knives are available as spare parts.

Pull out the mains plug.

Disengage the upper knife, see page 21.

Technical line drawing of a mechanical device with no visible text or symbols

Changing the upper knife:
Pull out the mains plug.
Unscrew the knife retaining screw and remove upper knife.

Line drawing of a mechanical assembly with a hand operating a tool (no text or symbols present)

Insert the new upper knife and tighten its retaining screw securely.

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

Set upper knife with knife guide 27 up (cutting position). Turn the handwheel until the upper knife is at its lowest position.
In this position, the front edge of the upper knife must be 0.5 to 1 mm below the needle plate surface.

Technical line drawing of a mechanical clamp or bracket assembly (no text or symbols)

Changing the lower knife
Pull out the mains plug!
Disengage the upper knife (see page 21). Remove the retaining screw of the lower knife.

Line drawing of a hand operating a mechanical clamp or bracket assembly (no text or symbols)

Place the new lower knife against the left guide of the lower knife holder and push it up, as shown in the illustration.
Replace the screw with the pressure plate.

Line drawing of a mechanical device with slots and a handle (no text or symbols)

Align the cutting edge of the lower knife so that it is flush with the needle plate surface.
Before tightening the retaining screw, align the pressure plate. Reset the upper knife to cutting position.

Oiling the machine:

Every time before you take the machine into operation, you should apply a little oil to the places indicated. The bushings and other important moving parts are made of special material and need to be oiled only once or twice a month. One to two drops of high-quality sewing machine oil are sufficient for oiling.

Sewing problems and solutions

These machines have been developed for easy operation, and there are no difficult adjustments to be made. Sewing problems of the kind described below may occur due to minor adjustment- and operation errors. They can easily be corrected by following the instructions below.

Problem	Cause	Solution
Needle breakage	Needle bent or point damaged.Needle not fully inserted.Material pulled.	Insert new needle.Insert new needle correctly (see page 26).Do not pull material during sewing.
Thread breakage	Incorrectly threaded.Thread has caught.Thread tension too tight.Needle not fully inserted.Incorrect needle used.	Thread correctly (see pages 7-10).Check whether thread catches at the reel stand, etc.Regulate tension. (pages 15, 16).Insert needle correctly (page 26).Use needle system 130/705 H
Skipped stitches	Needle bent or point damaged.Needle not fully inserted.Incorrect needle used.Incorrectly threaded.	Insert new needle.Insert needle correctly (page 26).Use needle system 130/705 HThread correctly (pages 7-10).
Incorrect stitch formation	Incorrect setting of thread tensions.	Set thread tensions correctly (pages 15, 16).
Puckered seams	Thread tension too tight.Incorrect setting of differential feed.Thread has caught due to incorrect threading.	Reduce thread tension (especially for light materials) (pages 15, 16).Re-adjust differential feed.Thread correctly (pages 7-10).

Illustration of 11 types of mechanical tools with numbered labels, including screwdriver, plunger, bottle, and cutting tool.

Accessories

1 Screwdriver (big)
2 Screwdriver (small)
3 Lint brush
4 Tweezers
5 Upper knife
6 Thread unreeling disc
7 Needies
8 Sewing machine oil
9 Rolled hem sewing foot
10 Thread spool net
11 Needle change tool

A B C

Thread spool net

Very useful for synthetic threads which tend to become loose, unravel and slip down (Fig. 1).

Thread unreeling disc

The thread unreeling disc shown as item 6 of the accessories is used for smaller thread spools.

Remove thread spool centering piece 36 from the thread reel pin.

Put the thread spool on the thread reel pin and place the thread unreeling disc on top of it, with rounded-off section C facing down, as shown in Fig. B.

Specifications:

Maximum sewing speed 1,300 stitches/min.

Seam width 3-7.2 mm

Stitch length 1-4 mm (HL-786)

1 - 5 mm (HL-784)

Sewing foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hinged

Lubrication Manual

Sewing foot height 5 mm

Needle system 130/705 H (no. 75 - no. 90)

Number of threads 4

Dimensions 315 x 280 x 330 mm

Weight approx. 8.0 kg

Contents of cardboard box

1 machine with motor

1 foot control

1 instruction manual/guarantee certificate

1 lint box

1 thread spool stand

4 thread spool stand bars

1 thread guide

1 machine cover