YD110 - Motorcycle YAMAHA - Free user manual and instructions

USER MANUAL YD110 YAMAHA

All rights reserved. Any reprinting or

unauthorised use without the written

permission of

YAMAHA MOTORINIMATES SALES PVT.

is expressly prohibited.

TAKE NECESSARY PRECAUTIONS DURING RUNNING-IN PERIOD.

INTRODUCTION

Congratulations on your purchase of the CRUX This motorcycle has been produced using the latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for many thousand kilometers and years. It represents the high degree of craftsmanship and reliability that have made YMIS a leader in these fields.

This Owner's Manual will give you an understanding of the operation, inspection and basic maintenance of this Motorcycle as recommended in this Owner's manual. Always demand only YMIS Genuine Spare Parts and Yamalube oil. If you have any queries regarding the operation or maintenance of your Motorcycle, please consult your YMIS DEALER who will be too happy to help you.

This Owner's Manual also includes the GREEN BOOK containing Guidelines, DO's and DON'Ts to be followed by the Owner/User of the Motorcycle for keeping Environment Clean and Green. You are requested to please read the GREEN BOOK carefully.

We provide,

YAMAHA MOTOR INDIA SALES PVT. LTD.

19/6, Mathura Road,

Faridabad-121006 (India)

एक परिचयएक परिचय

IMPORTANT MANUAL INFORMATION

NOTE:

- This manual should be considered a permanent part of this Motorcycle and should remain with it even of the Motorcycle is subsequently sold.

- YMIS continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your Motorcycle and this manual. If there is any question concerning this manual, Please consult your YMIS dealer.

गोट

Third free service coupon 10-25

Second free service coupon 10-27

First free service Coupon 10-29

Pre-delivery inspection 10-31

Delivery certificate 10-37

Service record 10-39

Address of Area Offices

1. Ride thoughtfully, planning your route well in advance.

1. Give proper Signals and use Horn and Headlights judiciously.

1. Don't ride in another motorist's blind spot.

1. Always make pre-ride safety checks before you start the Engine.

Use the basic methods of braking effectively.

• Use Front and Rear Brakes simultaneously.
• Be sure not to disengage the clutch while braking.
• While riding downhill always use Engine as a Brake and never ride in Neutral Gear.
• While riding down hill do not switch off ignition while Engine is in gear.

सावधानी :

LOCKABLE SIDE COVER L.H. • Modern Graphics • SafeStorage of - Toolkit - First aid kit - Registration paper FUEL TANK • Modern graphics • With knee grip COLOURS • Yamaha Black • Candy Maroon TRENDY MIRROR • 380° swivel to suit rider preference METER PANEL • User friendly BIG ROUND HEADLIGHT • Deep penetration & wider illumination with multireflector. • Easily adjustable • Better aesthetics LUGGAGE CARRIER • Carry 3 Kgs. Max. TRENDY INDICATORS • Better aesthetics IMPROVED TFF • With double lip oil seal • Comfortable suspension DOUBLE SADDLE • Extra long and cushioned • Comfort for rider and pillion rider MUDGUARD • Chrome Plated DIGITAL CDI • Digitally controlled ignition for optimum combustion at all speeds. NEW MUFFLER ASSY. • Meets 2005 Emission Norms • Smoother exhaust beats • With protector shield (safety) • Use of Catalyst ENGINE WITH ADVANCED TECHNOLOGY • Power - 7.60 PS @7500 RPM • Torque - 0.80 mkgf @ 6000 RPM • Balanced, superior combination of power and optimum fuel efficiency thru improved carburetor • Use of AIS to meet Emission Norms DOUBLE CRADLE FRAME • For absolute stability and ruggedness.

1,4

The main switch controls the ignition and lighting system. Its operation is described below.

The steering is locked in this position and all electrical circuits are switched off.

The key can be removed in this position.

To lock the steering, turn the handlebars all the way to the left or right. With the key at "OFF", push it into the main switch and release it, turn it counterclockwise to "LOCK" and remove it. To release the lock, turn the key to "OFF".

Never turn the key to "LOCK" when the Motorcycle is moving.

▲ चेतावनी

Labeled motor driver dashboard with gauges and control buttons

Neutral indicator light "N"

This indicator comes on when the transmission is in neutral.

High beam indicator light "

Labeled diagram of a hand tool with numbered parts for identification

1. Dimmer Switch

डिमर-स्तिन

1. Light switch

लाइट रिवच

1. Turn signal cum cancellation

switch "

Turn the switch to "C" for the high

To signal a right-hand tum, push the switch to "→". To signal a left-hand turn, push

the switch to "◀". Once the switch is released it will return to the center position.

To cancel the signal, push the switch in

after it has returned to the center position.

Press the switch to sound the horn.

Turning the light switch to "-, turns

on the meter light and taillight. Turning the

light switch to "☀️", tums the headlight

on also

Close-up of a bicycle brake lever with handle and levers (no text or symbols visible)

The clutch lever ① is located on the left handlebar. Pull the clutch lever to the

handlebar to disengage the clutch, and release the lever to engage the clutch. The lever should be pulled rapidly and

released slowly for smooth clutch

operation.

Mechanical assembly diagram showing a motor and gear mechanism (no text or symbols visible)

1. Shift pedal शिपट पैडल

Close-up of a mechanical device with a handle and lever (no visible text or symbols)

Close-up of a mechanical component with visible parts and a numbered label (1), no readable text or symbols present.

The shift pedal is located on the left side of the engine and is used in combination with the clutch when shifting.

Use your toe or heel to shift up and your toe to shift down.

The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake.

The rear brake pedal is on the right side of the Motorcycle. Press down on the brake pedal to apply the rear brake.

Close-up of a mechanical component with two labeled points (1 and 2), no visible text or symbols.

1. Open खोलना

Fuel tank cap

ईधन की टंकी का ढवकन

Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened.

Push the tank cap into position with the key inserted. To remove the key, turn it counterclockwise to the original position.

This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly.

नोट:

Be sure the cap is properly installed and locked in place before riding the Motorcycle

⚠️ चेतावनी

Diagram showing a container with two labeled parts (1 and 2) embedded in a curved surface, likely illustrating a physical or engineering concept.

Make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filter tube as shown in the illustration

Do not overfill the fuel tank, avoid spilling fuel on the hot engine. Do not fill fuel tank above the bottom of the filter tube to avoid its spillage.

Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts.

सावधानी:

Reserve (2014): 1.4L

OFF ON

Close-up of mechanical components with a magnified inset showing a numbered component (no visible text or symbols)

OFF: With the fuel cock in this position, fuel will not flow. Always set the fuel cock to this position when the engine is not running.

Mechanical assembly with gears and a highlighted component (no visible text or symbols)

ON : With the fuel cock in this position, fuel flows to the carburettor. Set the fuel cock to this position when starting the engine and while riding.

Close-up of mechanical components with no visible text or symbols

RES: This indicates reserve. If you run out of fuel while riding, set the fuel cock to this position. Fill the tank at the first opportunity. Be sue to set the fuel cock back to "ON" after refueling.

Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture.

- Push the Choke Lever in "DOWN" direction to turn "ON" choke.

Close-up of a mechanical assembly with visible gears and components (no text or symbols)

1. Kick starter

Raise the right footrest, and rotate the kick starter away from the engine. Push the kick starter down lightly with your foot until the gears engage, then kick smoothly and forcefully to start the engine. This model has a primary-coupled kick starter so the engine can be started in any gear if the clutch is disengaged. However, shifting to neutral before starting is recommended.

Side view of a motorcycle's front wheel and side rack, showing no text or symbols

1. Open खाल

2. Open खाले

Opening of Seat

सीट को खोलना

Open side panels as per instructions on page 6-8.

Labeled photo of a person's seat or vehicle chassis with numbered components

Insert the projection on the rear of seat in to seat holder. Then push down on front of the seat and tighten the bolts on the left and right hand side of the seat.

Close-up of a car's dashboard and steering wheel (no visible text or symbols)

1. Storage compartment भंडारण कदा

Side view of a motorcycle rear bumper with visible suspension and front rack (no text or symbols)

The storage compartment is located inside the L.H. Side Cover.

Side view of a motorcycle front bumper with visible suspension and metal frame (no text or symbols)

1. HandleSeat (Luggage Carrier)

Handle Seat (Luggage Carrier)/Assist Grip

Maximum load carrying capacity - 3.0 Kgs.

Owners are personally responsible for their vehicle's condition. Your Motorcycle's vital functions can start to deteriorate quickly and unexpectedly—even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tyre pressure could have serious consequence Therefore' it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.

ITEM PAGECHECKS
Front brake	Check operation, condition and free play.Adjust if necessary.	3-4, 6-22
Rear brake	Check operation, condition and free play.Adjust if necessary.	3-4, 6-23
Clutch	Check operation, condition and free play.Adjust if necessary.	3-3-, 6-22
Throttle grip and housing	Check for smooth operation.Lubricate if necessary.	6-17, 6-29
Engine oil	Check oil level.Fill with oil if necessary.	6-11, 6-12
Drive chain	Check chain slack and condition.Lubricate if necessary.Adjust if necessary.	6-25, 6-26
Wheels and tyres	Check tyre pressure, wear, damage and spoke tightness.Tighten spokes if necessary.	6-18 – 6-21
Control and meter cable	Check for smooth operation.Lubricate if necessary.	6-29
Brake and shift pedal shafts	Check for smooth operation.Lubricate if necessary.	6-30

ITEM PAGECHECKS
Brake and clutch lever pivots	• Check for smooth operation.• Lubricate if necessary.	6-30
Center stand pivot	• Check for smooth operation.• Lubricate if necessary.	6-30
Chassis fasteners	• Make sure that all nuts, bolts, and screws are properly tightened• Tighten if necessary.	-
Fuel Tank	• Check fuel level.• Fill with fuel if necessary.	3-5, 3.6
Lights, signals and switches	• Check for proper operation.	3-2, 6-37
Battery	• Check fluid level.• Fill with distilled water if necessary.	6-33 – 6-35

NOTE :

Pre-operator checks should be made each time the Motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.

WARNING

If any item in the Pre-Operation Check is not working properly, have it inspected and repaired before operating the Motorcycle.

IF WAITING AT TRAFFIC SIGNAL IS FOR LONG, SWITCH OFF THE ENGINE TO PROTECT THE ENVIRONMENT AND TO LOWER FUEL CONSUMPTION

कार्य-पूर्व जाँच

1. Before riding this Motorcycle, become thoroughly familiar with all operating controls and their functions. Consult a YMIS dealer regarding any control or function that you do not thoroughly understand.

2. Never start your engine or let it run for any length of time In a closed area. The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time. Always operate you Motorcycle In an area with adequate ventilation.

A चेतावनी

Starting and warming up a cold engine

When the transmission is in neutral, the neutral indicator light should be on. If the light does not come on, ask a YMIS dealer to inspect it.

नोट:-

For better engine performance always warm up the engine. Before take off. Never open throttle fully when engine is cold, otherwise engine tends to stop.

नोट :-

The engine is warm when it responds normally to the throttle with the Starter Lever in UP direction.

नोट:

Starting a warm engine.

See the "Running-in" section prior to operating the Motorcycle for the first time.

सावधानी :

Close-up of a mechanical component with numbered callouts and a circular indicator (no readable text or symbols)

1. Shift pedal शिप्ट-पैलत
2. Neutral

Shifting शिपिंटग

To shift into neutral, depress the shift pedal repeatedly until it reaches the end of its travel, then raise the pedal slightly.

1. Do not ride down hill with ignition switch in "OFF" position and in neutral gear. Always ride motorcycle with ignition switch In "ON" Position & while engine is in gear.

2. Always use the clutch when changing gears. The engine, transmission, and driveline are not designed to withstand the shock of forced shifting and can be damaged by shifting without using the clutch.

सावधानी :

Tips for reducing fuel consumption

Your Motorcycle's fuel consumption depends to a large extent on your riding style.

The following tips can help reduce fuel consumption :

There is never a more important period in the life of your Motorcycle than the period between zero and 1,000km . For this reason we ask that you carefully read the following material. Because the engine is brand new, you must not put an excessive load on it for the first 1,000km . The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full throttle operation, or any condition which might result in excessive heating of the engine, must be avoided.

Be sure to replace the engine oil as per recommended schedule.

सावधानी :

1,000 km and below :

Avoid prolonged full-throttle operation. Vary speed occasionally.

If any engine trouble should occurs during the "Running-In" period, consult a YMIS dealer immediately.

सावधानी :

When parking the Motorcycle, stop the engine and remove the ignition key. Turn the fuel cock to "OFF" whenever stopping the engine.

पार्किंग

The exhaust system is hot. Park the Motorcycle In a place where pedestrians or children are not likely to touch the Motorcycle.Do not park the Motorcycle on a slope or soft ground; the Motorcycle may overturn.

चेतावनी

Periodic inspection, adjustment and lubrication will keep your Motorcycle in the safest and most efficient condition possible. Safety is an obligation of the Motorcycle owner. The maintenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals. YOU MUST TAKE INTO CONSIDERATION THAT WEATHER, TERRAIN, GEOGRAPHICAL LOCATIONS, AND A VARIETY OF INDIVIDUAL USES ALL TEND TO DEMAND THAT EACH OWNER ALTER THIS TIME SCHEDULE TO SHORTER INTERVALS TO MATCH THE ENVIRONMENT. The most important points of Motorcycle inspection, adjustment, and lubrication are explained in the following pages.

If you are not familiar with Motorcycle service, this work should be done by a YMIS DEALER.

⚠️ चेतायनी

Close-up of a vehicle's engine compartment with visible mechanical components and no text or symbols

1. Tool kit दूल-किट

Tool kit टूल-किट

This manual is intended to provide you, the owner, the necessary information included in this manual service. The tools provided in the owner's tool kit are to assist you in the performance of periodic maintenance. However, some other tools such as a torque wrench are also necessary to perform the maintenance correctly. इस ग्राष्टक-पूर्तिका के साथ सर्विस की सूचना होने का अर्थ हैं-आयको मोटरसाईकित के मालिक को जरली सुनगा उपलब्ध करना ताकि मानूली दिपेयत तथा कृष पिर्डेंतिव मेंटीगैस (प्रतिर्बंधक रखरखाव)

If you do not have necessary tools required during a service operation, take your Motorcycle to a YMIS dealer for service.

नोट

Modifications to this Motorcycle not approved by YMIS may cause loss of performance, and render it unsafe for use. Consult a YMIS dealer before attempting any changes.

⚠️चेतावनी

S.NO.	ITEM OPERATION		SERVICE
			I-VIVI-FREE PAID	VIIIIX-XX	XY BONUS FREE	PAID	EVERY 2000 KM
1.	VALVES	Check valve clearances, adjust if necessary.	●	●	●	●	●
2.	SPARK PLUG	Check condition, gap;Clean and reset if necessary.	●	●	●	●	●
			REPLACE EVERY 10,000 km
3.	CARBURETOR	Check idle speed, Choke lever operation.	●	●	●	●	●
4.	AIR FILTER*	Clean, inspect & lubricate. (Replace if necessary)	●	●	●	●	●
5.	FUEL LINE	Check fuel hose, for cracks or damage.Replace if necessary.	●	●	●	●	●
6.	FUEL FILTER	Check for tree flow of petrol, cleanliness of tifter bowl,Replace if necessary.	●	●	●	●	●
7.	ENGINE OIL	Replace with recommended oil - Yamalube SG Grade(Warm engine before draining)	●	●	●	●	●
8.	ENGINE OIL FILTER SCREEN	Wash with petrol	●	●	●	●	●
9.	BRAKE FRONT & REAR	Check operation./Adjust if necessary.Grease the brake cam.	●	●	●	●	●
10.	BRAKE SHOES-FRONT & REAR	Check for wear, replace if necessary.	●	●	●	●	●
11.	CLUTCH	Check alignment marks on Push Lever andCrankcase L.H. Adjust if necessary.	●	●	●	●	●
12.	REAR ARM PIVOT	Check Rear Arm assembly for looseness.Tighten with specified Torque if necessary.	●	●	●	●	●
13.	WHEELS	Check runcut, spoke tightness, damage;Correct it, if necessary.	●	●	●	●	●

S.NO.	ITEM OPERATION			SERVICE
				I-VIVI-FREE PAID	VIIIIX-XM	I-XV-BONUS FREE	PAID	EVERY 2000 KM
14.W	HEEL BEARING	Check Bearing assembly for looseness, damage;Replace if necessary.	Replace grease	●●●	●●
15.STEERING BEARING		Check Bearing assembly for looseness;Correct if necessary.	Replace grease	●●●	●●
16.FRONT FORKS		Check operation/oil leakage. Repair if necessary.		●●●	●●
				Replace oil	EVERY 10,000 km
17.	REAR SHOCK ABSORBER	Check operation/oil leakage. Repair if necessary.		●●●	●●
18.DRIVE CHAIN		Check chain slack, alignment. Adjust if necessary.Clean & lubricate periodically.		●●●	●●
19.	NUTS, BOLTS AND FASTENERS	Check all Chassis fittings and fasteners for loosenessTighten as per specification.		●●●	●●
20.	CENTER STAND	Check operation and lubricate if necessary.		●●●	●●
21.BATTERY		Check electrolyte level and top it up if necessary.Check specific gravity and charge if required.Check breather pipe for blockage and routing.		EVERY MONTH
22.	CONTROL CABLES-THROTTLE-CLUTCH-FRONT BRAKE	Check operation, free play, cable damageReadjust or replace as required.		●●●	●●

. IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED YMIS DEALER.
SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.

Technical diagram of a vehicle's internal components with numbered labels 1, 2, and 3

Panel removal and installation

The panels illustrated need to be removed to perform some of the maintenance described in this manual. Refer to this section each time a panel has to be removed or reinstalled.

Pull the lug 1 towards you to remove it from the fuel tank.

Slide the panel A towards the rear end of the motorcycle for removing the lug 2 to free the panel.

Close-up of a mechanical component with labeled parts (1 and 2), no readable text or symbols beyond labels

Close-up mechanical assembly diagram showing components with numbered labels (1 and 2), no readable text or symbols beyond labels

1. Lug लग

2. Lug लग

Slide the panel towards the front of the motorcycle for inserting the lug ① in the slot given in the frame. Insert and push the lug ② in the fuel tank ensuring proper seating. After proper seating of the panel A, lock it.

Technical diagram of a mechanical component with labeled parts 1 and 2, showing internal structure and assembly details.

1. Lug

2. Lug लग

Installation of Panel B

पैनल 'बी' को लगाना

Spark plug inspection

The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color on the white Insulator around the center electrode is a medium-to-light tan color for a Motorcycle that is being ridden Normally. Do not attempt to diagnose any problems yourself. Instead, take the Motorcycle to a YMIS dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. If electrode erosion becomes excessive, or if carbon and other deposits are excessive, you should replace the spark plug with the specified plug.

Specified spark plug

Before installing the spark plug, measure the electrode gap with a wire thickness gauge; adjust the gap to specification as necessary.

When installing the plug, always clean the gasket surface and use a new gasket. Wipe off any grime from the threads and tighten the spark plug to the specified torque.

If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger using a box spanner.

नोट :

Close-up of a mechanical component with metallic tubing and a central housing (no visible text or symbols)

Be sure the Motorcycle is positioned straight up when checking the oil level. A slight tilt toward the side can result in false readings.

नोट :

Wait a few minutes until the oil level settles before checking.

नोट :

b. Unscrew the dipstick and rest it on the threads of the oil filler hole. The oil level should be between the minimum and maximum mark on the dipstick. If the level is low, add oil to raise it to the specified level.

Medical X-ray image showing internal anatomical structures with a pointing arrow (no visible text or labels)

Close-up of a mechanical component with labeled parts (no readable text or symbols)

Recommended oil: YAMALUBE 4 stroke motor oil (20 W 40 type SG) or equivalent. Oil quantity: Total amount : 1.1 L Periodic oil change : 0.9 L

Technical diagram of a motorcycle's front panel with numbered components labeled 1 and 2

Close-up of a hand holding a small electronic device with an arrow pointing to it, no visible text or symbols

Diagram showing three labeled components: a cube, a cylindrical object with two parts, and a cylindrical container.

1. Air filter element रूयर-फिल्टर रलीमेत (×2)
2. Frame

3. Spring Wire सिपन वायर

4. Remove the air filter elements from the frame and clean them with solvent (kerosene). After cleaning, remove the remaining solvent (kerosene) by squeezing the elements.

Diagram showing hand cleaning and inspection with checkmark and cross symbols indicating correct and incorrect actions

1. Install the air filter case cover and panel

• Make sure the air filter is properly seated in the air filter case.
• The engine should never be run without the air filter installed. Excessive piston and/or cylinder wear may result.
- Dirty Element Air Cleaner causes excessive fuel consumption and loss of power.
- Clean Element Air Cleaner after every 2000 kms.
• The Element Air Cleaner should be cleaned and lubricated more frequently (every 1000 km,s), if Motorcycle is operated in very dusty (e.g. unpaved, dust laden roads) conditions.

सावधानी :

The carburetor is a vital part of the engine and requires very sophisticated adjustments. Most adjustments should be left to a YMIS dealer who has the professional knowledge and experience to do so. However, the following may be serviced by the owner as part of routine maintenance.

The carburetor is set at the YMIS factory after many tests. If the settings are changed, poor engine performance and damage may result.

सावधानी:

A diagnostic tachometer must be used for this procedure.

नोट :

Technical diagram of a mechanical assembly with labeled parts a and b, showing directional arrows indicating movement or force.

If the specified idle cannot be obtained by performing the above adjustment, consult a YMIS dealer.

नोट :

Throttle cable free play

adjustment

Before checking the throttle cable free play, the engine idling speed should be adjusted.

नोट:

Adjust the throttle cable by turning the adjusting nut so that specified free play at the throttle grip is obtained.

Labeled diagram of a mechanical device with numbered parts 1, 2, 3 and numbered annotations

The correct valve clearance changes with use, resulting in improper fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a YMIS dealer.

To ensure maximum performance, long service and safe operation, note the following:

Always check and correct the tyre pressure before operating the Motorcycle.

KEEP RECOMMENDED TYRE PRESSURE IN BOTH THE TYRES

Tyre inflation pressure should be checked and adjusted when the temperature of the tyre equals the ambient air temperature. Tyre inflation pressure must be adjusted according to total weight of cargo, rider, passenger, and accessories (fairing, saddlebags, etc. approved for this model), and vehicle speed.

▲चेतावनी

Proper loading of your Motorcycle is important for several characteristics of your Motorcycle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest items close to the center of the Motorcycles, and distribute the weight evenly from side to side. Check the condition and pressure of your tyres. NEVER OVERLOAD YOUR MOTORCYCLE. Make sure the total weight of the cargo, rider,

and accessories (fairing, saddlebags, etc. approved for this model) does not exceed the maximum load of the Motorcycle. Operation of an overloaded Motorcycle could cause tyre damage, an accident, or even injury.

⚠️ चेतावनी

Always check the tyres before operating the Motorcycle. If a tyre tread shows crosswise lines (minimum tread depth), if the tyre has a nail or glass fragments in it, or if the side wall is cracked, contact a YMIS dealer immediately and have the tyre replaced.

टायर की जाँच

1. It is dangerous to ride with a worn-out tyre. When a tyre tread begins to show wear, have a YMIS dealer replace the tyre immediately.

▲ चेतायनी

To ensure maximum performance, long service, and safe operation, note the following

1. Always inspect the wheels before a ride. Check for cracks, bends or warpage of the wheel. Be sure the spokes are tight and undamaged. If any abnormal condition exists in a wheel, consult a YMIS dealer. Do not attempt even small repairs to the wheel. If a wheel is deformed or cracked, it must be replaced.

1. Tyre and wheels should be balanced whenever either one is changed or replaced. Failure to have a wheel balanced can result in poor performance, adverse handling characteristics, and shortened tyre life.

1. Ride at moderate speeds after changing a tyre since the tyre surface must first be broken in for it to develop its optimal characteristics.

Clutch lever free play

adjustment

The clutch lever free play should be adjusted to 10 \~ 15 mm. If the free play is incorrect, adjust as follows.

increase free play or in direction ⑥ to decrease free play.

If proper adjustment cannot be obtained or the clutch does not work correctly, ask a YMIS dealer to inspect the internal clutch mechanism.

नोट :

Technical diagram showing bicycle wheel assembly with labeled parts 1, 2, and 3

Front brake adjustment

The front brake level free play should be adjusted to 10 - 15 mm.

When it is impossible to make the proper adjustment, ask a YMIS dealer

चेतावनी

Close-up of a bicycle wheel with labeled parts (1 and 2) and a circular symbol on the wheel (no readable text or symbols beyond labels)

Rear brake adjustment

The rear brake pedal free play should be adjusted to 20 \~ 30 mm at the brake pedal end. Turn the adjusting nut in direction Ⓐ to Increase free play and In direction ⓑ to decrease free play.

Close-up of a motorcycle's engine and wheel assembly (no visible text or symbols)

a. Freeplay की ने

AWARNING

• When it is impossible to make the proper adjustment, ask a YMIS dealer.
• Check the operation of the brake light after adjusting the rear brake.

⚠️ चेतावनी

Technical diagram of a mechanical assembly with labeled parts 1, 2, and 3

Brake light switch adjustment

The rear brake light switch is activated by the brake pedal and is properly adjusted when the brake light comes on just before braking takes effect. To adjust the rear brake light switch, hold the switch body so it does not rotate while turning the adjusting nut.

Turn the adjusting nut in direction @ to make the brake light come on earlier.

Turn the adjusting nut in direction ⑤ to make the brake light come on later.

Close-up of a mechanical component with labeled parts (no readable text or symbols)

Checking the brake shoes

ब्रेक शूज की जाँच

A wear indicator is provided on each brake. This indicator allows inspection of shoe wear without disassembling the brake. Apply the brake and inspect the position of the indicator reaches to the wear limit line, ask a YMIS dealer to replace the shoes.

Close-up of mechanical components with numbered annotations (1, 2) and no visible text or symbols

Spin the wheel several times and find the tightest position of the chain. Check and/or adjust the chain slack while it's in this tightest position.

नोट :

Diagram of a mechanical belt drive system with pulleys and gears, showing motion direction (no text or labels)

1. Chain Joint

Technical diagram of a mechanical assembly with numbered components labeled 1, 2, and 3

• Maintain chain slackness within specified limits as per specifications.
  • To maintain correct axle alignment, Ensure the notch on the adjuster is on the same Mark on Left and Right Side.

सावधानी :

Always use a new cotter pin on the axle nut.

Check the operation of the brake light after adjusting the rear brake.

⚠️ चेतावनी

The chain consists of many parts which work with each other. If the chain is not maintained properly, it will wear out quickly. Therefore, the chain must be serviced regularly. This service is especially necessary when riding in dusty areas.

as much dirt as possible. Then, take the chain out of the solvent to dry it, and then dip the chain in oil of 20W40. Remove the chain and hang it on a peg for a while till the excess oil drips down completely. Then using a clean cloth wipe the chain.

Cable inspection and lubrication

Damage to the outer housing of cables may lead to internal rusting and interfere with the cable movement. Replace damaged cables as soon as possible to prevent unsafe conditions.

⚠️ चेतावनी

Lubricate the cables and cable ends with anticorrosive oil. If a cable does not operate smoothly, ask a YMIS dealer to replace it.

Throttle cable and grip lubrication

The throttle twist grip assembly should be greased at the time that the cable is lubricated, since the grip must be removed to get at the end of the throttle cable. After removing the screws, hold the end of the cable up in the air and put in several drops of lubricant. With the throttle grip disassembled, coat the metal surface of the grip assembly with a suitable all purpose grease. जिस समय केल को ल्यूरीकेंट किया जाता है उसी समय 'थॉटल ट्रविस्ट ग्रिप असेम्बली'

Line drawing of a hand using a tool to adjust or install a mechanical component (no text or symbols present)

Brake and shift pedal Greasing

Grease the pivoting parts.

Line drawing of a hand holding a tool with tubing (no text or symbols)

Brake and clutch lever Greasing

Grease the pivoting parts.

Line drawing of a hand adjusting a mechanical component (no text or symbols)

Center stand Greasing

Grease the pivoting and mating joints.

Check to see that the center stand move up and down smoothly.

Recommended lubricant

प्रस्ताधित श्रीज

Multipurpose Grease

बहुउद्धेशिय ग्रीज़

If the center stand does not move smoothly, consult a YMIS dealer.

⚠️ चेतावनी

Side view of a person riding a motorcycle with visible engine and wheel (no text or symbols)

Securely support the Motorcycle so there is no danger of it falling over.

⚠️ चेतावनी

1. Visual check Check for scratches or damage on the inner tube and traces if oil leakage from the front fork.

Place the Motorcycle on a level place.

प्रक्रिया की जाँच :

a. Hold the Motorcycle in an upright position and apply the front brake.

b. Push down hard on the handlebars several times and check if the fork bounds smoothly.

If any damage or unsmooth movement is found with the front fork, consult a YMIS dealer.

सावधानी :

Close-up of a bicycle wheel with a hand adjusting the rim, showing no text or symbols.

Periodically inspect the condition of the steering. Worn out or loose steering bearings may be dangerous. Place a stand under the engine to raise the front wheel off the ground. Hold the lower end of the front forks and try to move them forward and backward. If any free play can be felt, ask a YMIS dealer to inspect and adjust the steering. Inspection is easier if the front wheel removed.

Securely support the Motorcycle so there is no danger of it failing over.

⚠️ चेतावनी

If there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a YMIS dealer inspect the wheel bearings.

1 MAX 2 MIN

When inspecting the battery, be sure the breather hose is routed correctly. If the breather hose is positioned in such a way as to cause battery electrolyte or gas to exit onto the frame, structural and cosmetic damage to the Motorcycle can occur.

सावधानी :

Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing.

चेतावनी

EXTERNAL: Flush with water.

INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately.

EYES: Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases. Keep sparks, flame, cigarettes etc., away. Ventilate when charging or using in an enclosed space. Always shield your eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN.

A poorly maintained battery will corrode and discharge quickly. The battery fluid should be checked at least once a month. The level should be between the minimum level and maximum level marks. Use only distilled water if refilling is necessary.

Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water.

सावधानी

Take care not to spill battery fluid on the chain causing shorter chain life and possibly result in an accident.

⚠️ चेतायनी

1. When the Motorcycle will not be used for a month or longer, remove the battery, fully charge it and store it in a cool, dry place. Completely recharge the battery before reinstallation.

1. If the battery will be stored for longer than two months, check the specific gravity of the fluid at least once a month and fully recharge the battery when it is too low.

1. Always make sure the connections are correct when putting the battery back in the motorcycle. Make sure the breather hose is properly connected and is not damaged or obstructed.

Close-up of a car engine bay with a hand adjusting the component (no visible text or symbols)

1. Main fuse पुर्ण फयज (गन-फयज)

The fuse is located behind panel A. (See page 6-7 for panel remove and installation procedures.)

If the fuse is blown, turn off the main switch. Install a new fuse of proper amperage. Turn on the switches and see if the electrical device operates. If the fuse immediately blows again, consult a YMIS dealer.

Do not use fuse of higher amperage rating than those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possibly a fire.

सावधानी

Side view of a motorcycle with visible engine and head components (no text or symbols)

1. Bezel वेजल

Close-up of a mechanical component with a hand holding a metallic housing (no visible text or symbols)

1. Bulb holder वल्प होल्डर

2. Remove the defective bulb.

Close-up of hands holding a mechanical component with a labeled part (no visible text or symbols)

1. Bulb वल्ल

WARNING

Keep flammable products and your hands away from the bulb while it is on, as it is hot. Do not touch the bulb until it cools down.

▲ चेतावनी

1. Put a new bulb into position and secure it in place with the bulb holder.

1. Install the Bezel Assy.

1. If the headlight beam adjustment is necessary, ask a YMIS dealer to make adjustment.

Top-down view of a Yamaha motorcycle head with front livery and side-mounted buttons (no visible text or symbols)

Turn signal and taillight bulb replacement

Front view of a Yamaha motorcycle head with front wheel and side mirrors (no text or symbols visible)

Do not overtighten the screws as the lense may break.

सावधानी :

- It is advisable to have a YMIS dealer service the wheel.

- Securely support the Motorcycle so there is no danger of it falling over.

▲ चेतावनी

Close-up of a mechanical component with a grid structure and a labeled part (no readable text or symbols)

1. Fully loosen the brake cable adjusting nut at the wheel hub and remove the cable from the brake cam lever.

Close-up of a mechanical component with labeled parts (1 and 2) and a grid background, no readable text or symbols beyond labels.

1. Remove the wheel axle. Make sure the Motorcycle is properly supported.

Close-up of a mechanical component with grid mesh background (no visible text or symbols)

1. Stopper स्टोपर

• It is advisable to service the wheel by YMIS dealer.
• Securely support the Motorcycle so there is no danger of it falling over.

⚠️ चेतावनी

Technical diagram of a mechanical assembly with numbered components labeled 1 to 4

Close-up of a motorcycle's tread and tire assembly with a mounted cylindrical component (no visible text or symbols)

Rear wheel installation

पिछले पहिए को लगाना

Check the operation of the brake light after adjusting the rear brake.

⚠️ चेतावनी

Although YMIS Motorcycle receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy procedure for making checks. If your Motorcycle requires any repair, bring it to a YMIS dealer. The skilled technicians at a YMIS dealership have the tools, experience, and know-how to properly service your Motorcycle.

Use only genuine YMIS parts on your Motorcycle. Imitation parts may look like YMIS parts, but they are often Inferior. Consequently, they have a shorter service life and can lead to expensive repair bills.

Troubleshooting chart - For Starting

▲WARNING

Never Check the fuel system while smoking or In the vicinity of an open flame.

graph TD
    A["Check if there is fuel in the fuel tank"] --> B["Enough fuel"]
    A --> C["No fuel Supply fuel"]
    B --> D["Go to compression check"]
    C --> E["Engine doesn't start, go to compression check."]
    F["Use kick starter."] --> G["There is compression"]
    F --> H["No compression"]
    G --> I["Go to Ignition check."]
    H --> J["Ask YMIS dealer to inspect."]
    K["Remove spark plug and check electrode."] --> L["Wet"]
    K --> M["Dry with Black Soot"]
    L --> N["Wipe clean with dry cloth and correct spark plug or replace spark plug."]
    M --> O["Ask YMIS dealer to inspect."]
    N --> P["Open the throttle halfway and start the engine."]
    Q["If Engine does not start Contact YMIS dealer."] --> R["End"]

CLEANING AND STORAGE

A. CLEANING सफाई

• Improper cleaning can damage the cowlings, panels and other plastic parts. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic.
• Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.

सावधानी

CLEANING AND STORAGE

Excessive hose pressure may cause water seepage and deterioration of wheel bearings, front fork, brakes, transmission seals and electrical parts.

सावधानी

1. Rinse the Motorcycle off immediately with clean water and dry all surfaces with a chamois, clean towel, or soft absorbent cloth.

CLEANING AND STORAGE

B. STORAGE

Long term storage (60 days or more) of your Motorcycle will require more preventive procedures to guard against deterioration. After thoroughly cleaning the Motorcycle, prepare for storage as follows:

plastic bag (tied to frame for safekeeping).

CLEANING AND STORAGE

1. If storing in a humid or salt-air atmosphere, coat all exposed parts with anti corrosive chemical to prevent moisture from entering.

NOTE: ____ Make any necessary repairs before storing the Motorcycles.

Overall length 2,000 mm

Overall width 735 mm

Overall height 1,075 mm

Seal height 780 mm

Wheelbase 1,260 mm

Ground clearance 160 mm

Minimum turning radius 2,000 mm

Weight : ( With oil & 90% fuel ) 113 kg

Engine :

Engine type Air cooled 4-stroke,

SOHC

Cylinder arrangement Forward inclined

single cylinder

Displacement 105.6 cm

Boer × Stroke 49×56 mm

Compression ratio 9.0:1

Starting system Kick starter

Lubrication system Wet sump

Maximum power 7.60 PS(5.59kw) @ 7500 RPM

Maximum torque 0.8 Mkg @ 6000 RPM

EngineOil

Type:

YAMALUBE

4-Stroke motor oil (20W40)

Type SG

CAUTION :

Be sure to use motor oils that do not contain antifriction modifiers. Passenger car motor oils (often labelled Energy conserving) contain antifriction additives which will cause clutch/or starter clutch slippage, resulting in reduced component life and poor engine performance.

Capacity :

Periodic oil change 0.9 L

Total amount 1.1 L

Air filter:

Foam type element

Fuel :

Type Regular gasoline

(petrol)

Fuel tank capacity 11.0 Litres

Reserve amount 1.4 Litres

Carburetor:

Type VM17SH

Manufacture MIKUNI

8.1

विशेष विवरण

SPECIFICATIONS

विशेष वर्णन :

Type/Manufacture P-RA7HC (Champion)

Spark plug gap 0.9 mm (-0.2mm)

Clutch type : Wet, multiple-disk

Transmission :

Primary reduction system Spur gear

Primary reduction ratio 3.722 (67/18)

Secondary reduction system Chain drive

Secondary reduction ratio 3.143 (44/14)

Transmission type Constant mesh 4

speed

Operation Left foot operation

Gear ratio 1st 3.000

2nd 1.688

3rd 1.200

4th 0.875

Chassis:

Frame type

Caster angle

Double Cradle

26.4 deg

Tyre with Tube

Size

Front 2.50 \~ 18" 4PR

Rear 2.75 \~ 18" 6PR

Air pressure (cold tyre):

Single Rider

Front 25 psi (1.75 Kgf/cm²)

Rear 32 psi (2.25 Kgf/cm²)

With Pillion and rider

Front 25 psi (1.75 Kgf/cm²)

Rear 32 psi (2.25 Kgf/cm²)

विशेष विवरण

SPECIFICATIONS

रपार्क-प्लग :

किरम/निर्माण कर्ता P-RA7HC (चेमपियन)

Size: Front 1.60 × 18

Rear 1.60 × 18

Brake:

Front :

Type Drum brake

operation right Hand lever

Rear :

Type Drum brake

Operation Right foot operation

Suspention :

Front Telescopic fork

Rear Swing arm

Shock absorber:

Front Coil spring/oil damper

Rear Coil spring/oil damper

Wheels travel:

Front 110 mm

Rear 70 mm

Electrical:

Ignition system: CDI (Digitally

Controlled)

Generator system:

Type

Flywheel magneto

Standard output

12V

Battery:

Type

Lead acid

Voltage, capacity 12V 2.5AH

Bulb voltage, Wattage × Quantity:

Headlight 12V 35W/35W × 1

Tail/Brake light 12V 21W/5W × 1

Front flasher light 12V 10W × 2

Rear flasher light 12V 10W × 2

Neutral indicator light 12V 3.4W × 1

High beam indicator light 12V 3.4W × 1

Turn indicator light 12V 3.4W × 1

Fuse:

Main

10A

विशेष विवरण

SPECIFICATIONS

पहिए :

किरम :

अगला स्पोक के साथ

पिछला स्थोक के साथ

आकर :

अगला 1.60×18

पिछला 1.60×18

ब्रेक :

अगली :

टाइप इम ब्रेक

CUSTOMER INFORMATION

XXXX 1

The key identification number is stamped on the Tag.

The frame serial number is stamped into the steering head pipe on right hand side.

The engine serial number is stamped on the right hand crankcase.

FACTS RELATED WITH EXHAUST EMISSION CONTROL

The exhaust gas of an Engine pollutes air with such gases which are very dangerous for mankind. In order to ensure clean and healthy environment, strict regulations have been enforced to control pollution. As per regulations 'CO' emissions by petrol driven Two Wheelers must be less than 3.5% (by volume) during Idling of the Engine.

Non Compliance with emission standards is treated as a punishable offence.

As a Manufacture, YAMAHA MOTOR INDIA SALES PVT. LTD. ensure that your Vehicle meets the exhaust emission standards before leaving the Factory.

Please note that when new, the Vehicle has a Factory tuned Carburetor, where the Air Screw is optimally adjusted to meet the requirement of exhaust emission. This screw must not be tampered with as it may cause variation in pre-controlled 'CO' emission levels. Subsequently, it becomes very Important that it should always be within the recommended limit, when checked by a properly calibrated 'CO' Measuring Equipment.

If the owner of the Vehicle does not comply with above legal requirement, the Vehicle may be deregistered or penalty may be imposed by the authorities.

The following points may be checked and suitable corrective action if required, to ensure emission levels to remain within acceptable limits.

Certain Safety norms have been mandated for the Two Wheelers to prevent accidents. The following items have been provided in the Vehicle for your safety.

It is recommended to use Saree Guard, when driving with female as a pillion rider.

In the interest of your own safety you are requested to always keep the above items (and the Vehicle in general) in good working condition to avoid any Accident.

This warranty coverage on the Motorcycle shall be valid only if the customer avails all Free and Paid Services from YAMAHA'S Authorised Dealer as per Recommended Service Schedule, explained on page 10-39 to 10-42 of this Owner's Manual and only YAMAHA genuine Spare parts must be used.

The customer shall ensure that each service is availed within 60 days from the date of previous service or as per recommended service schedule which ever is earlier.

Yamaha Motor India Sales Private Limited (hereinafter referred to as "YAMAHA") thank you for having purchased this YAMAHA Motorcycle. In the unlikely event of your YAMAHA Motorcycle requiring warranty service please contact the nearest authorized dealer. We advise that you read Instruction manual carefully before you get in touch with our Authorized Dealer to avoid any inconvenience.

YAMAHA will replace or repair at its Authorised Dealership free of charge, those parts which may be found on examination to have manufacturing defect, within 2 years from the date of sale of Motorcycle or first 30,000 kilometres of its operation, whichever occurs first, to the purchaser.

YAMAHA warrants the products to be free from manufacturing defects for a period of two (2) years from the date of sale of the Motorcycle or first 30,000 kilometres of its operation, whichever occurs first. If during this period of warranty the Motorcycle proves to be defective due to material or workmanship, YAMAHA through its Authorised Dealers will repair the Motorcycle without charging the labour or parts value as per the terms and conditions mentioned below:

वारंटी

WARRANTY

The claim for replacement or repair of part (s) shall be considered only when:

Warranty claims in respect of proprietary Items like Tyres, Tubes, Battery and Spark Plug are warranted by their respective manufacturers and shall be claimed on directly by the customer as per their warranty terms. YAMAHA and Its Authorised Dealers will give all assistance in taking up such claims with the manufacturer of said Items.

THIS WARRANTY SHALL NOT BE APPLICABLE TO

1. Part(s) of the Motorcycle that have been subjected to misuse, accident, negligent treatment or which have been used in conjunction with parts and equipment not manufactured or recommended for use by YAMAHA such use prematurely affects the performance and reliability of the motorcycle.

1. Use of non-genuine parts, non-genuine oil and lubricants.

1. Parts of the Motorcycle getting rusty due to atmospheric effects because of Industrial Pollution.

1. Parts of Motorcycle that have been altered and modified or replaced in unauthorised manner and which in the sole judgement of YAMAHA affects its performance and reliability.

1. Motorcycle that has not been got serviced by YAMAHA'S Authorised Dealers as per the service schedule described in this Owner's Manual vide the 6 Free Services, 2 Bonus Services and 7 Paid Service Coupons (attached in this book) or which has not been operated or maintained in accordance with the instructions mentioned in this Manual (especially during Running in Period).

1. For claims made for any consequential damage due to any previous malfunction.

1. If there is any damaged caused due to usage of improper oil/grease, non genuine parts.

1. This warranty does not cover the risks like accidents, lightening, water, fire other acts of God, improper handling or any external cause beyond the control of YAMAHA.

1. This warranty does not affect the customer's statutory rights under applicable Indian laws, nor the consumer's rights against the Dealer arising from their sales/purchase contract.

This Warranty is the entire written warranty given by YAMAHA for the Motorcycle and no other person, including the Authorized Dealer or his agent or employee is authorised to extend or enlarge terms or this Warranty.

FARIDABAD COURTS SHALL HAVE EXCLUSIVE JURISDICTION TO ENTERTAIN ANY DISPUTES ARISING OUT OR IN ANY WAY TOUCHING OR CONCERNING THIS WARRANTY POLICY

FIFTEENTH PAID SERVICE COUPON

VALIDITY : WITHIN 28500-29000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

15

Service SELLING OLR'S STAMP. SIGN & CODE NON-CLAIMABLE SERVICING OLR'S STAMP. SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-1

JOBS TO BE CARRIED OUT DURING FIFTEENTH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

FOURTEENTH PAID SERVICE COUPON

VALIDITY : WITHIN 26500-27000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

14

Service SELLING OLR'S STAMP, SIGN & CODE

SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-3

JOBS TO BE CARRIED OUT DURING FOURTEENTH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

THIRTEENTH PAID SERVICE COUPON

VALIDITY : WITHIN 24500-25000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

13

Service SELLING OLR'S STAMP. SIGN & CODE SERVICING OLR'S STAMP. SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-5

JOBS TO BE CARRIED OUT DURING THIRTEENTH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

10-6

TWELVETH PAID SERVICE COUPON

VALIDITY : WITHIN 22500-23000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

12

Service SELLING OLR'S STAMP, SIGN & CODE

SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-7

JOBS TO BE CARRIED OUT DURING TWELVETH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

ELEVENTH PAID SERVICE COUPON

VALIDITY : WITHIN 20500-21000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

11

Service SELLING OLR'S STAMP, SIGN & CODE

SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-9

JOBS TO BE CARRIED OUT DURING ELEVENTH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

TENTH BONUS FREE SERVICE COUPON

VALIDITY : WITHIN 18500-19000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

10

Service SELLING OLR'S STAMP. SIGN & CODE SERVICING OLR'S STAMP. SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-11

JOBS TO BE CARRIED OUT DURING TENTH BONUS FREE SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

10-12

NINTH BONUS FREE SERVICE COUPON

VALIDITY : WITHIN 16500-17000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

9

Service SELLING DLR'S STAMP. SIGN & CODE SERVICING DLR'S STAMP. SIGN & CODE

NOTE : ABOVE COUPAN TO BE DESPATCHED ONLY AFTER FILLING IN THE PAID SERVICE RECORD PRINTED OVERLEAF

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-41.

10-13

JOBS TO BE CARRIED OUT DURING NINTH BONUS FREE SERVICE

1. Note down the customer's observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if required.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for 'CO' level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.

PAID SERVICE RECORD
	VALIDITY	DATE OF SERVICE	SERVICE DEALER STAMP
	KMS
7 PAID	12500 - 13000
8 PAID	14500 - 15000

EIGHTH PAID SERVICE COUPON

VALIDITY: WITHIN 14500-15000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE

OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

Service SELLING OLR'S STAMP, SIGN & CODE

NON-CE SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-40.

10-15

JOBS TO BE CARRIED OUT DURING EIGHTH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

SEVENTH PAID SERVICE COUPON

VALIDITY : WITHIN 12500-13000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

Service SELLING OLR'S STAMP, SIGN & CODE

NON-CE SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-40.

10-17

JOBS TO BE CARRIED OUT DURING SEVENTH PAID SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

SIXTH FREE SERVICE COUPON

VALIDITY : WITHIN 10500-11000 KMS OR 360 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

6

Service SELLING OLR'S STAMP. SIGN & CODE SERVICING OLR'S STAMP. SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-40.

10-19

JOBS TO BE CARRIED OUT DURING SIXTH FREE SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

10-20

FIFTH FREE SERVICE COUPON

VALIDITY : WITHIN 8500-9000 KMS OR 300 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

5

Service SELLING OLR'S STAMP. SIGN & CODE SERVICING OLR'S STAMP. SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-40.

10-21

JOBS TO BE CARRIED OUT DURING FIFTH FREE SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

FOURTH FREE SERVICE COUPON

VALIDITY : WITHIN 6500-7000 KMS OR 240 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

4

Service SELLING OUR'S STAMP SIGN & CODE CLAIMABLE SERVICING OUR'S STAMP SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-40.

10-23

JOBS TO BE CARRIED OUT DURING FOURTH FREE SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

THIRD FREE SERVICE COUPON

VALIDITY : WITHIN 4500-5000 KMS OR 180 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

3

Service SELLING DLR'S STAMP, SIGN & CODE SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-39.

10-25

JOBS TO BE CARRIED OUT DURING THIRD FREE SERVICE

1. Note down the customer's observations.

2. Wash Motorcycle and blow it dry with compressed air.

3. Clean Spark Plug and reset the gap if necessary.

4. Check Valve clearance, adjust if necessary.

5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.

6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.

7. Clean Air Filter Element and lubricate it with (4T) oil.

8. Replace Engine Oil and check for any leakages.

9. Wash Engine Oil Filter Screen with petrol.

10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.

11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.

12. Check for Wheel Runout/Spokes looseness, repair if necessary.

13. Check Wheel Bearings (Front & Rear) for looseness, damage.

14. Check for Steering looseness / tightness, adjust if required.

15. Check Front Fork operation / oil leakages, repair if required.

16. Check for Rear Shock Absorber operation.

17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.

18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.

19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.

20. Check all electrical operations.

21. Check and correct air pressure in Front and Rear Tyres.

22. Lubricate all the pivot points.

23. Check exhaust emission for 'CO' level at idling, correct if required.

24. Clean and polish Motorcycle after taking ROAD TEST.

SECOND FREE SERVICE COUPON

VALIDITY : WITHIN 2500-2700 KMS OR 90 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

2

Service SELLING OUR'S STAMP, SIGN & CODE:

CLAIM SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-39.

10-27

JOBS TO BE CARRIED OUT DURING SECOND FREE SERVICE

1. Note down the customer's observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if required.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for 'CO' level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.

FIRST FREE SERVICE COUPON

VALIDITY : WITHIN 500-700 KMS OR 30 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER.

This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits.

Cost of Oil & Gaskets will be chargeable at actuals.

FRAME NO.:

ENGINE NO.:

DATE OF SALE :

JOB CARD NO :

SERVICE DATE :

KILOMETERS :

CUSTOMER'S CERTIFICATION

The jobs as detailed overleaf have been executed to my entire satisfaction.

Sig.:

Name :

Service SELLING OUR'S STAMP, SIGN & CODE:

CLAIMS SERVICING DLR'S STAMP, SIGN & CODE

SERVICING DEALER TO ENSURE THAT SERVICE RECORD IS DULY ENTERED ON PAGE 10-39.

10-29

JOBS TO BE CARRIED OUT DURING FIRST FREE SERVICE

1. Note down the customer's observations.
2. Wash Motorcycle and blow it dry with compressed air.
3. Clean Spark Plug and reset the gap if necessary.
4. Check Valve clearance, adjust if necessary.
5. Clean and tune Carburettor, set the idle RPM, as recommended. Check for the easy operation of Choke Lever.
6. Open and clean Fuel Cock and Fuel Filter. Check for any cracks or damage on Fuel Hose.
7. Clean Air Filter Element and lubricate it with (4T) oil.
8. Replace Engine Oil and check for any leakages.
9. Wash Engine Oil Filter Screen with petrol.
10. Check operation of Front & Rear Brakes, adjust if necessary. Grease the Brake Cam.
11. For proper Clutch functioning, check alignment marks on Crank Case L.H., Adjust if necessary.
12. Check for Wheel Runout/Spokes looseness, repair if necessary.
13. Check Wheel Bearings (Front & Rear) for looseness, damage.
14. Check for Steering looseness / tightness, adjust if required.
15. Check Front Fork operation / oil leakages, repair if required.
16. Check for Rear Shock Absorber operation.
17. Check Chain Slackness, alignment. Adjust if necessary. Clean and lubricate.
18. Clean Battery, check electrolyte level and proper routing of Breather Pipe.
19. Tighten all Nuts and Bolts. Specially, Cylinder Head, Engine Mounting, Rear Swing Fork, Front & Rear Wheel Axles & Rear Shock Absorber Mountings to the specified torque.
20. Check all electrical operations.
21. Check and correct air pressure in Front and Rear Tyres.
22. Lubricate all the pivot points.
23. Check exhaust emission for 'CO' level at idling, correct if required.
24. Clean and polish Motorcycle after taking ROAD TEST.

10-30

PRE-DELIVERY INSPECTION REPORT

(To be filled in by the Dealer on receipt of the Motorcycle from YMI)

No.

Frame No.	Engine No.	Odo-Meter Reading	Date of Inspection	Date of Sale

1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and take corrective action. Check each of the following items individually and mention the corrective action (as per the recommended specifications) in the boxes provided.

Found OK

Set Right

Replaced

Cleaned

Lubricated

check for m

part(s), if

19

e r

ce

A. FRAME

a. Brakes

Front : Free Play at Lever End (10 - 15 mm)

Rear : Free Play at Rear Brake (20 \~ 30 mm)

b. Clutch : Free Play at Lever End (10 \~ 15 mm)
c. Throttle : Free Play at Throttle Grip (3 \~7 mm)
d. Steering : Check for Free Movement
e. Suspension

Front Fork : Check for any sticky movement

Rear Shock Abs : For Free Stroking

10-31

PRE-DELIVERY INSPECTION REPORT

f. Wheels

Tyre : Tyre pressure

Solo

Double

(PSI)

Front

Rear

25

32

25

32

Rim : Runout

- Radial - 1.5 mm (Max)

- Lateral - 1.5 mm (Max)

Spokes: No loosenes

g. Locks Operation : • Ignition

• Steering
• Fuel Tank Cap
• Side Cover (L.H.)

h. Fasteners Specified Torque

(Ft-Lb)

1. Front Wheel Axle Nuts 25-40
2. Front Fork (Crown Handle & Inner Tube) 13-20
3. Front Fork under Bracket Stem Nut 18-22
4. Handle Bar Mounting Bolts 13-20
5. Rear Shock Absorber Mounting Bolts 22-35
6. Rear Swing Arm Pivot Shaft Nut 32-52
7. Rear Wheel Axle/Sprocket. Shaft Nuts 60-70

B. ENGINE

a. Engine Oil

• Oil Level (For checking - Refer Pg. 6-11)
- Check for any Leakages

10-32

PRE-DELIVERY INSPECTION REPORT

b. Spark Plug : Recommended No. (P-RA7HC - Champion)

Gap 0.9 ±0.2 mm

c. Valve Clearance : (Cold condition)

(If required) Inlet 0.08 \~ 0.12 mm

Exhaust 0.10 \~ 0.14 mm

(After matching of the mark on sprocket cam chain with mark on Cylinder Head Casting and ensuring the Piston at TDC of compression stroke.)

d. Kick Operation : For free Movement

e. Carburetor: • Idle RPM In warmed up condition(1300\~1500 RPM)

- Check for Overflow

f. Drive Chain : • Alignment

- Slackness (20 - 30 mm)

g. Fasteners

Specified Torque

(Fl-Lb)

1. Cylinder Head Bolts 14-17

2. Engine Mounting

a) Engine Mounting Front and Stay Front 25-29

b) Stay Engine Front and Frame 25-29

c) Engine Mounting Rear and Frame 25-29

d) Engine Mounting Upper & Stay Engine Upper 25-29

e) Stay Engine Upper and Frame 25-29

1) Engine Mounting Front Lower and Frame 25-29

1. Front and Rear Silencer Mounting Nut 9-12

2. Crown Handle Centre Bolt 20-31

10-33

PRE-DELIVERY INSPECTION REPORT

C. ELECTRICAL

a. Ignition Switch Operation

b. Left Hand Switch Operation & Pass Beam

• Horn
• Indicator
• Head Light

c. All Bulbs - Functioning

d. Battery

• Electrolyte Level
• Specific Gravity
• Routing of Breather Pipe
• Fuse

- Routing of Positive Wire (Red) Below Breather Pipe

D. ROAD TEST

a. Starting
b. Gear Shifting Operation
c. Clutch Operation
d. Application of Brakes (Front and Rear)
e. Speedo/ Odo Meter Operation

EXPLAINED BY:

SIGNATURE: NAME:

MAIN SELLING DLR'S STAMP, SIGN & CODE

CUSTOMER'S SIGNATURE:

10-34

INSTALLATION

Procedures to be explained to the customer on delivery of the Motorcycle by the Dealer's Representative.

1. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.).
2. Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve.
3. Operation and function of Choke Lever.
4. Operation of Kick Lever.
5. Operation of Throttle.

6. Operation of Handle Bar Switches, their Functions and Pass Beam.

7. Disadvantages of riding on half Clutch (Never ride with clutch pressed).

8. Gear shifting pattern.

9. Tyre inflation pressure : Front - 25 Psi Rear - 32 Psi (Solo), 32 Psi (Double)

10. Never give sudden acceleration; always accelerate gradually

11. Simultaneous use of Front and Rear Brakes.

12. Never ride with your foot on Rear brake Pedal.

13. Whenever parking the Motorcycle on the Main Stand, ensure that the Fuel Cock Lever is in closed position.

INSTALLATION

1. Location of Storage and Tool Kit compartments and their use.
2. Procedure of opening and closing of L. H. Side Panel.
3. Battery Maintenance : Checking of electrolyte level ( To add only distilled water if required & to maintain its Specified Level)
4. Correct Drive Chain Slackness (20 \~30 mm).
5. Correct type of Spark Plug and Spark Plug gap.
6. Engine Oil (in Gear Box), level checking and explaining the importance of replacing the Engine Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade.
7. TFF oil to be replaced after every 10000 Kms.
8. Running- In Period/ Preventive Maintenance Schedule Instructions
9. Information of emission and safety norms alongith Catcon & AIS.
10. Importance and schedule of Free Services
11. Warranty Terms and Conditions.
    IMPORTANT CAUTION

EXPLAINED BY:

SIGNATURE: NAME:

MAIN SELLING DLR'S STAMP, SIGN & CODE

CUSTOMER'S SIGNATURE:

10-36

DELIVERY CERTIFICATE

(Do be filled in at the time of delivery of Motorcycle)
CUSTOMER'S NAME
ADDRESS
Frame No. :
										Engine No.
Date of sale :
									1	2	3		4		5
									Dealer	SSO	Sub Dealer		Branch		Consultant
1. Colour :
2. Marital Status :
	1	Single									2	Married
3. Age Group :
	1	18-24		2	25-29			3	30-34		4	35-39		5	>40
4. Family Income (PM) :
	1	<5000		2	5000-10000		3	10000-15000		4	15000-20000		5	>20000
5. Education :
	1	High School		2	Under Graduate		3	Graduate		4	Post Graduate
6. Occupation :
	1	Student		2	Business		3	Service		4	Agriculture
7. Mode of Purchase :
	1	Cash			2	Finance				3	Institutional
8. What Prompted you to :Purchase Vehicle
	1	News Paper/Magazine		2	Friends		3	Mechanics		4	Hoarding		5	TV
9. Vehicle Owned :
	1	First 2 Wheeler		2	Previous 2 wheeler		1	HH	2	BAJAJ	3	TVS	4	LML

10-37

DELIVERY CERTIFICATE

1. Which Motorcycle : you considered before buying Yamaha

2. What influenced the : Purchase (Choose any Three)

3. Main uses of : motorcycle

4. Usage Pattern :

1	HH	2	BAJAJ	3	TVS	4	LML
2	Model

1	Styling	2	Coloring		3	Fit and Finish		4	Price	5	Fuel consumption
6	Engine performance			7	Engine CC size			8	Handling		9	Rider comfort
10	Riding Position		11	Passenger comfort			12	Availability		13	Physical size
14	Reliability / Durability			15	Resale value			16	Dealer		17	New Model
18	Reputation by friend/magazine					19	Brand	Reputation		20	Other

Commuting1

2

Business 3 Leisure

Ride 4 Shopping

Single Riding1 2 P

lllion Riding

%

CUSTOMER CERTIFICATION :

1. This is to certify that I have taken possession of CRUX motorcycle with the Tool Kit and "First Aid Kit". The Dealer Representative has explained and demonstrated the Important Functions and Company Policy also.

SELLING DLY'S STAMP, SIGN & CODE

10-38

SERVICE RECORD

CUSTOMER'S NAME & ADDRESS

MOTORCYCLE IDENTIFICATION

FRAME NO.:

ENGINE NO.:

DATE OF SALE OF MOTORCYCLE

No.

SELLING DLR'S

STAMP, SIGN & CODE

SERVICE/WARRANTY RECORD

FREE SERVICE RECORD

S. NO.	VALIDITY		SERVICED ATKMS / ON DATE	JOB DETAILS/CARD NO	SERVICING DLR'SNAME & ADDRESS
	KMS / DAY	DATE
1	500-700/30
2	2500-2700/90
3	4500-5000/180

* Service to be availed within specified kms from date of Purchase or 60 days after previous service.

10-39

SERVICE RECORD

FREE SERVICE RECORDPAID SERVICE RECORD

S. NO.	VALIDITY*		SERVICED AT	JOB DETAILS/ CARD NO	SERVICING DLR'S NAME & ADDRESS
	KMS / DAY	DATE	KMS /ON DATE
4	6500-7000240
5	8500-9000300
6	10500-11000360

FREE SERVICE RECORDPAID SERV

S. NO.	VALIDITY*		SERVICED ATKMS /ON DATE	JOB DETAILS/CARD NO	SERVICING DLR'SNAME & ADDRESS
	KMS	DATE
7	12500-13000
8	14500 -15000

* Service to be availed within specified kms from date of Purchase or 60 days after previous service.

SERVICE RECORD

S.NO.	VALIDITY*		SERVICED ATKMS/ONDATE	JOB DETAILS/CARD NO	SERVICING DLR'SNAME & ADDRESS
	KMS	DATE
9	16500-17000
10	18500-19000

S. NO.	VALIDITY*		SERVICED ATKMS /ON DATE	JOB DETAILS/CARD NO	SERVICING DLR'S NAME & ADDRESS
	KMS	DATE
11	20500-21000
12	22500-23000
13	24500-25000
14	26500-27000
15	28500-29000

• Service to be availed within specified kms from date of Purchase or 60 days after previous service.

SERVICE RECORD

IMPORTANT

(i) Cost of Oil for the Free Services will be Chargeable at actuals and to be borne by the Customer.
(ii) Please ensure that the Servicing Dealer Column is duly Stamped & signed by the Servicing Dealer.
(iii) For the validity of "Warranty" benefits, It is mandatory that all Services, Bonus Free Services and Paid Services are availed by the customer as per the recommended Schedule, as given in the Owner's Manual.
(iv) Please ensure that each service is availed within 60 days from date of previous service or as per the recommended service schedule whichever is earlier.

GREEN BOOK

LET US KEEP OUR ENVIRONMENT CLEAN

(PLEASE READ THIS BOOK CAREFULLY)

CONTENTS

• Government Regulations 1
• Action by Yamaha Motor India Sales Pvt. Ltd. 1
• Guidelines to be followed by the Owners/Users of Motorcycles. 1
• DO'S & DON'TS for the Motorcycle 2-3
• Procedure for measurement of 'CO' Emission Level. 4
• List of Components impacting Emission 5
- Log Sheets 6

1. GOVERNMENT REGULATIONS

1.1 Exhaust emission has harmful effect on our environment / public health.
1.2 To safeguard environment from getting polluted, Govt. of India has enforced specific regulations to control Automobile exhaust emission.
1.3 The Center Motor Vehicle Rule (CMVR) states that for Motorcycles, Carbon Monoxide Emission, during idling shall always be less than 3.5% (By Volume).
1.4 Non compliance with above standard is a punishable offence.

2. ACTION YAMAHA MOTOR INDIA SALES PVT. LTD.

2.1 YMIS as a manufacturer ensures that all Motorcycles leaving the Factory meet the exhaust emission norms as specified by CMVR.
2.2 Special note has been included in the "Owner's Manual" for reference and attention by the Owner/User.

3. GUIDELINES TO BE FOLLOWED BY THE OWNERS/USERS OF MOTORCYCLES.

3.1 Please ensure that the "CO" Emission is got checked by Authorised Agencies registered with the Appropriate Authorities.
3.2 Please ensure that the "CO" is within specified limits of 3.5% (by volume). If it is not so, it should be got reset by YMIS Authorised Dealer.
3.3 Do not tamper with the Carburetor settings done by the Factory/YMIS Authorised Dealer.
3.4 Please maintain the Log Sheet provided in the Green Book.
3.5 Proper Installation : The Owner/User must clearly understand, from the Dealer, all the points related to proper Installation of the Motorcycle as described in the Owner's Manual.

DO'S AND DON'TS FOR THE MOTORCYCLE

3.6 KEEP OUR ENVIRONMENT CLEAN.

Please follow simple steps

DO'S (√)

√1 Always use genuine 'spare parts' purchased from YMIS Authorised Dealers.

√ 2 Always use only genuine oils

• 4T - 20W/40 SG grade - YAMALUBE 4T

√ 3 Always keep your engine well tuned. Save environment and also improve Fuel Efficiency

√ 4 • ALWAYS GET YOUR MOTORCYCLE REPAIRED AND MAINTAINED ONLY AT YMIS AUTHORISED DEALER.

- YMIS serves you through a large network of Authorised Dealers.

√5. Check the Following at every scheduled service:-

a) Spark Plug : Check/Reset Gap/Replace as per the recommendations
in this Owner's Manual (page no 6-7)
b) Carburetor : Cleaning/Adjustment Every 4500 kms
c) Air Filter : Clean every 2000 kms as per the environment conditions.
d) Piston/Rings/Cylinder : Check / Clean / Replace if necessary
e) Exhaust System : Check / Replace if necessary
f) Valve Timing : Check / Adjust every 4500 kms
g) Compression pressure : Check / Diagnose.

√6 Always drive with Starter Lever in OFF position.
√ 7 Use Starter Lever for minimum possible period (1 to 2 minutes) only to start and warm up Engine (may be required only in winter)
√ 8 If misfiring, get your Motorcycle diagnosed & attended immediately without running even for a KM.
√9 Get Motorcycle maintained regularly as per details and schedule given in Owner's Manual.
√10 Get emission of your Motorcycle inspected at least once every 3 months.
√11 Please follow good driving habits in varying traffic conditions.
√12 Switch "OFF" the engine while waiting at signal point.

DON'TS (×)

×1. Don't overload/overspeed your Motorcycle.
*2. Don't alter or modify you Motorcycle.
✗3. Never drive with Ignition "OFF" while moving down a slope.
✗ 4. Don't turn off the Engine or interrupt the Ignition when the Transmission is in Gear & the Motor cycle is in motion.
*5. Don't idle the Engine for a prolonged period.
*6. Don't use Non-Genuine Parts.
*7. Don't buy adulterated Petrol/Oil.

'CO' EMISSION LEVEL MEASUREMENT

4. PROCEDURE FOR MEASUREMENT OF "CO" EMISSION LEVEL

4.1 IMPORTANT: "CO" Measurement Equipment must be duly calibrated.
4.2 Check for "NO LEAKAGE" from Exhaust System.
4.3 Starter Lever should be in OFF position.
4.4 All Electricals should be in OFF position.
4.5 Set the Idle speed of the Engine in warmed up condition of Motorcycle as specified.

MODEL IDLE	R.P.M.
CRUX	1300 - 1500 RPM

4.6 Insert the Sampling probe of the Exhaust Gas Analyser inside the Exhaust Muffler of the Motorcycle.
4.7 • If the reading is within specified limits then it is acceptable.

- If the reading exceeds the norm of 3.5% (by volume) have it adjusted by YMIS Authorised Dealer.

4.8 YMIS serves you through an extensive network of

• Authorised Dealers
  • Authorised Service Points.
• Trained Private Workshop (Garage) Owner's.

'CO' EMISSION LEVEL MEASUREMENT

5. LIST OF COMPONENTS IMPACTING "EMISSION"

a. Air Filter

b. Carburetor

c. Cylinder

d. Piston Ring & Piston

e. Cylinder Head

f. Rocker Arm

g. Valves

h. Cam Shaft

i. Valve Seals

j. Timing Chain

k. Air Intake System

I. Ignition Coil, CDI, Magneto

m. Spark Plug

n. Exhaust System

o. Catcon

p. AIS

LOG SHEET (To be Filled in by Owner/User)

Customer Name : Date of Purchase :

Address : Vehicle Reg. No. :

Selling Dealer :

SL. No.	Date	KM Reading	Job Card No.	Service (Free/Paid)	Parts Replaced Oil Fill Qty. 4T, Gear Box		CO Level Date/Value)	Serv. Dealer

YMI AREA OFFICES

YAMAHA MOTOR INDIA PVT. LTD.

77- A - 78 SRI AURBINDO MARG ARCHINI

ADONINI

NEW DELHI-110017

PH.:011-51644455/51645566

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

B-1/1, L.PARK

MAHANAGAR EXTENTION

LUCKNOW-226006, UTTAR PRADESH.

PH.:0522-2320275, FAX:[phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

502, SAROVAR COMPLEX

JAIN DERASAR LANE, OFF.C.G.ROAD

AHMEDABAD-380009, GUJARAT

PH.: 0792-6406939, FAX: [phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

3RD FLOOR JELITTA TOWERS,

21/1, MISSION ROAD,

BANGLORE-560027, KARNATAKA

PH.: 080-22129289, Fax: [phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

2nd FLOOR, ATKINSON PLACE

2, JOTHI VENKATACHALAM VEPERY

ROAD, CHENNAI - 600007, TAMILNADU

PH.:044-25611940 FAX:[phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

C.L. BHAWAN

56/2, HAZARA ROAD

KOLKATA-700019 (WB)

PH.:033-24860533/24544748

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

K-MANSION BUILDING, BLOCK-K-3,

340 GAUTAM NAGAR,

BHUBANESHWAR-751 014

PH.:0674-2435160

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

6-3-883, FLAT NO. 602, TOPAZ

BUILDING

PANJAGUTTA, HYDERABAD - 500 482

PH.:040-55103888/55108039

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

406, ADARSH PLAZA, KHASA KOTHI

CROSSING

JAIPUR-320001, RAJASTHAN

PH.: 0141-220039372207228,

FAX:[phone]

ao-Jaipungyamana-motor-India.com

YAMAHA MOTOR INDIA PVT. LTD.

2A & 2B, MAYFAIR TOWERS,

WAKDE WADE,SHIVAJI NAGAR,

PUNE-411005, MAHARASHTRA

PHONE (020) - 25530327, 25530781

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

C/O GREEN VALLEY TRAVELS BLDG.

G.N. BARDOLI ROAD, SILPUKHRI

GUWAHATI-781003, A

PH.:0361-2661950, FAX:[phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

22, 1' FLOOR, HAPPY CHAMBERS,

179 ZONE-2, BHOPAL-462001,

MADHYA PRADESH

PH.: 0755-2554305, FAX: [phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

35/279, SUBURBAN COMPLEX

PALARIVATTOM, KOCHI-682025,

KERALA

PH.:0484-2341218, FAX:[phone]

[e-mail]

YAMAHA MOTOR INDIA PVT. LTD.

504, HARIOM TOWERS, 6TH FLOOR

OPP. WOMENS COLLEGE

RANCHI - JHARKHAND

PH.:0651-2563271

Always use

YAMAHA

GENUINE

Parts & Accessories

One to One Service

YAMAHA

SG YAMALUBE 4 STROKE MOTOR OIL YAMAHA Genuine 25MPB 4 YAMAHA

• Longer Engine Life
  • Lower Maintenance Cost
  • Lower Exhaust Smoke
• Reduces Wear and Tear

YAMAHA MOTOR INDIA SALES PRIVATE LIMITED

19/6, Mathura Road, Faridabad - 121 006 INDIA

PRINTED IN INDIA

5KA6 - CRUX

1Y15(OM-01)233-09-05-E/H