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PKDS3131-R2SP - Range hood Schweigen - Free user manual and instructions

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USER MANUAL PKDS3131-R2SP Schweigen

Thank you for purchasing your new Schweigen Isodrive system.

To get the maximum output from this unit, please read through this guide before use and installation.

This guide contains important information on the correct use and maintenance of the unit, as well as important safety notes. This will ensure your personal safety and the lasting value of your Isodrive system.

Please always retain your proof of purchase to aid in any warranty queries.

This appliance and its packaging are produced by processes that minimise waste and respect the environment.

Please help us to continue this effort to protect the environment by using the appliance efficiently and dispose of the packaging in a responsible manner.

1. Welcome 2

2. Your Safety

Receiving your rangehood 4

Before Installation 4

Electrical Cord 4

Motor Features 5

General Notes on Installation and Use 5

Recommended Installation Distance 5

Minimum Mounting Height 6

Avoidance of Back Flow 6

Safety of Children 6

Replacement of Supply Cord 6

Why Flexi-duct 6

3. Description

Isodrive Motor 7

4. Installation

Roof Installation 8

Wall Installation 10

Installation Without Back Draught Shutter 10

Installation Through Wall with Back Draught Shutter 12

Flat Roof Installation 13

Fan Unit Shutter Assembly 14

Twin Motor Installation 15

Single Motor Installation Twin 200mm Outlet 17

5. Measurements

Measurements for Isodrive 1600 ____ 18

6. Flexible Duct

Flexible Ducting Installation 19

Shallow Roof Space 20

Important Note 20

Securing Flexible Duct 21

7. Parts List

Parts List for Isodrive 1600 22

8. Maintenance

Roof Restoration or Cleaning 24

9. Warranty/Disclaimer 25

2. Your Safety

Schweigen PKDS3131-R2SP - Your Safety - 1

natural_image Yellow triangular warning sign with black exclamation mark (no text or symbols beyond the icon)

RECEIVING YOUR RANGEHOOD

Please read this section thoroughly before attempting to operate the appliance. Inspect your product upon receipt. Any damage or defects MUST be reported within 48 hours, or no claim will be recognised.

DO NOT INSTALL THIS APPLIANCE IF YOU FIND IT DAMAGED.

If this product is installed damaged, the supplier, nor the retailer, will be responsible for the costs associated with the repair, replacement, removal or re-installation of the appliances.

This appliance is not intended for use by person/s (including children) with reduced physical, sensory or mental capabilities, or lack of experience and/or knowledge. Unless the person has been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance, it is not a toy.

Do not install Isodrive motor to a non-Schweigen and/or non-silent rangehood. If you fail to do so, your warranty will be voided.

The manufacturer declines all responsibility in case of failure to adopt proper safety measures.

Ensure that the location in which this appliance is installed, has good and permanent ventilation.

Please consult local laws and regulations and install in accordance.

Use an electrical connector with earth that is correct for your location.

Check that the voltage in your area corresponds to the appliance as indicated on the rating label.

Before Installation

We recommend this appliance to be installed or repaired by a qualified Schweigen Home Appliances technician.

Please see our website www.schweigen.com.au for recommended installers.

It is dangerous to modify any part of this appliance. Modification of any kind, will immediately void the warranty.

Electrical Cord

Ensure the supply cord is not exposed to heat, chemicals or sharp objects. If the supply cord is damaged, it must be replaced by the manufacturer, service agent or a similarly qualified person in order to avoid a hazard. The power supply cord connection MUST BE installed in such a way that access is easy in case of emergency.

This guide is for the installation of the Isodrive motor system after the rangehood has been mounted on the wall or roof. (Refer to rangehood installation manual on how to install the rangehood).

NOTE: All PVC pipe and flexi ducting measurements are referring to inside measurements, unless otherwise mentioned.

Motor Features

  • Roof and wall mounting with IPX4 degree of weather protection.
  • Super quiet, long vane, backward curved centrifugal fan.
  • Airflow is dependant on installation and the ducting used. Using single 200mm flex duct, you should attain up to 1600m^3/hr . The use of a smaller than 150mm (ISD) pipe would result in a loss of airflow and it is not recommended.
  • Simple installation: The motor mounts onto a 150mm PVC pipe for ultimate strength and allows for easy Dektite roof sealing.
  • Industrial quality motor and fan made in Germany and rated at 40,000 hours.
  • Motor is a high efficiency PSC type and rated at 135W costing around the same as two 70W light globes to run.
  • WARRANTY 10 YEARS return to manufacturer. Covers faulty manufacturing or components. It does not cover normal wear and tear.

General Notes on Installation and Use

This fan unit is designed to be installed using 150mm (ISD) PVC pipe as the initial connection duct to the fan module, and is supplied with a 150mm (ISD) PVC pipe to 200mm (ISD) flexible duct bell-mouth adaptor.

This fan is suitable for connection to ducting runs with a minimum inlet area of 22,000mm² and length up to 15 metres maximum (check with supplier if longer duct length required). Where possible flexible ducting must be extended sufficiently to present a smooth air passage with bends of at least the radii of twice the diameter of the duct. Excessive bends in the ducting will compromised extraction.

WARNING: The rangehood must not be ducted into a wall cavity or a ceiling space, where a build up of grease can occur and become a potential fire risk. This will void warranty.

NOTE: Fan module and dual foil flexi-duct are acoustically matched. Use of semi-rigid or rigid ducting will result in increased noise and may void warranty. See installation instruction notes 'Why flexi-duct'.

Isodrive 1600 motor, recommended 5 to 6 metres of flexi ducting and with at least 2 bends.

NOTE: Although less than 5 to 6 metres will increase extraction power this will result in higher noise level. Maximum duct length is 10 to 15 metres. Check with supplier if longer duct length is required. Do not reduce the duct size at any time and avoid sharp bends.

2. Your Safety

Minimum Mounting Height

This fan unit is intended for mounting at a minimum height of 2.1 metres (measured to the lower part of the fan impeller) above a floor or the ground.

Avoidance of Back Flow

Care should be taken to avoid the back flow of gases into the room from the open flue of gas or other open fire appliances.

Safety of Children

This fan is not intended for use by young children or infirm persons without supervision.

Replacement of supply cord

If the supply cord is damaged, it must be replaced by a service agent or suitably qualified person in order to avoid a hazard.

Why Flexi-duct

Some internet sites strongly recommend the use of rigid ducting over fully flexible ducting. This may well be the case with conventional rangehoods with internal motor rangehood but not with external motor rangehood.

Schweigen's unique Isodrive system works in the opposite way to conventional rangehoods, pulling air through the hood and acoustically matched ducting, producing almost silent high volume flow. The use of a complete rigid or semi-rigid ducting system will allow an organ piping effect to occur; like a didgeridoo where a noise is produced at one end of a hollow rigid pipe and the noise is amplified out the other.

The Isodrive system places the noise outside the house.

WARNING: Installation without the use of at least the minimum recommended length of acoustically matched flexi-ducting in the system will void performance expectations. Any installation problem must be reported to Schweigen. Call outs relating to incorrect installation will result in a service fee direct to the customer. Schweigen takes no responsibility for problems caused by faulty installation, this may void warranty. A preferred installer list can be obtained from Schweigen website www.schweigen.com.au or by calling 1300 881 693.

Schweigen PKDS3131-R2SP - Why Flexi-duct - 1

NOTE

For more flexible ducting instructions, refer page 19.

Isodrive Motor

Included in the box:

  1. Isodrive 1600 motor (405W x 220H mm approx.) Approx. 3 metre, 10amp cable and standard male plug
  2. Fire resistant 150mm (160mm OD ^1 ) PVC riser pipe Note: Cable cut-out at the bottom end only
  3. Flexible ducting Approx. 6 metres, 200mm (210mm OD ^1 ) diameter
  4. Bell-mouth adopter ring 200mm duct to 150mm riser
  5. Weather Shield Should be installed to prevent rain/water entering the unit
  6. Back Draught Shutter

Not included in the box:

  • Roof seal kit / Dektite
  • Support straps for poly pipe which connects to the roof truss
  • Aluminium Foil tape
  • Hanging Bracket require for wall mount
    • Wall Cover Plate (wall mount only)
  • Zip ties

Schweigen PKDS3131-R2SP - Not included in the box: - 1

natural_image Simple line drawing of a roof structure with a pipe connection (no text or symbols)

Schweigen PKDS3131-R2SP - Not included in the box: - 2


Schweigen PKDS3131-R2SP - Not included in the box: - 3

Schweigen PKDS3131-R2SP - Not included in the box: - 4


Schweigen PKDS3131-R2SP - Not included in the box: - 5

6
Schweigen PKDS3131-R2SP - Not included in the box: - 6

Additional products will be required for a for twin 200mm outlet rangehood using a single 1600 Isodrive motor:

i. One 200mm x 200mm x 200mm Y joint

ii. Flexible ducting

Approx. 3 metre, 200mm (210mm OD ^1 ) diameter

Schweigen PKDS3131-R2SP - Additional products will be required for a for twin 200mm outlet rangehood using a single 1600 Isodrive motor: - 1

natural_image Simple line drawing of a symmetrical geometric shape with two side protrusions and a central oval (no text or symbols)

Schweigen PKDS3131-R2SP - Additional products will be required for a for twin 200mm outlet rangehood using a single 1600 Isodrive motor: - 2

natural_image Diagram of a cylindrical object with horizontal lines, labeled (ii) in the top-left corner (no other text or symbols)

4. Installation

Roof Installation

Recommended duct length: 1600 motor - 5 to 6 metres.

Mount 150mm (ISD) rigid PVC pipe securely to beams, trusses or other appropriate structures: refer figure 1. The pipe should be mounted vertically with the roof penetration being sealed using a Dektite or other appropriate sealing membrane or device.

Ensure that the PVC pipe protrudes at least 50mm past the top of the Dektite, checking that the fan assembly clears the roof cladding at upper edge, refer figure 1.

Pass power cord and plug through mounting flange and pipe, then out the slotted PVC pipe for connection to the female plug coming from the canopy/rangehood. Refer to figure 4.

Do not insert plug into socket outlet or switch on until installation has been completed. Fit fan module to pipe and fix in position using side locking screw.

Certain external installation configurations may cause audible levels of noise to be heard due to the air being expelled from the motor. To minimize external noise disturbance you can use between 6 to 15 metres of flexi duct to place the Isodrive motor in an appropriate position.

Please be aware that the 1600 motor is capable of expelling air at 1600 m^3/hr .

For more information on environmental noise limit and conditions please contact your local Council. We have a list of recommended installers available on the Schweigen website.

Do not install the flexi ducting in a straight line and minimum of two gentle bends in the ducts is required.

Schweigen PKDS3131-R2SP - Roof Installation - 1

text_image 1600 motor Weather shield attachment (only for 1600 motor) 50mm Pipe protrusion above dektite Power Cord 150mm PVC Pipe (Locking holes fan end) Dektite Fix fan module using side locking screw Fit side supports to locate pipe Strap to supports Bell-mouth Adaptor NOTE: Prevent any cord bunching by pulling cord through from plug top end Connect to power supply Connect to rangehood NOTE: Minimum ducting length 4 metres. Fully extend flexible ducting, cut to length.

Figure 1 Roof Mount Option

4. Installation

Wall Installation

This type of installation is similar to roof mounting, ensuring that the pipe extends at least 50mm past the wall surface refer figure 2. If the pipe length is shortened, reproduce the power cord exit slot on the inside of the wall.

IMPORTANT FOR 1600 MOTOR: Weather shield must be fitted to the top cover of the side flange using the 3 screws provided. Also, it is required to use the hanging bracket for wall mount installation, for more information please refer to page 15.

NOTE: By decreasing the length of the flexi duct from which specified (refer to installation instructions) there will be an increase in airflow and noise levels as a result. This increase in airflow can cause movement of air to be heard through the system and inhibit the system to run silently.

Installation Without Back Draught Shutter
Schweigen PKDS3131-R2SP - Wall Installation - 1

text_image Weather shield must be at top (1600 motor only) Optional Mounting Flange (P40113MF*) From outside face of flange to end of pipe (or wall if mounting flange not used) 50 Wall Fill gap between pipe and wall or fit second wall mount flange if required 150mm PVC Stormwater Pipe Locking screws Locking holes at 4 and 10 o'clock Wall Optional Fitment Pipe Seal with silicone or urethane Power cord to 240V supply Locking screws to be fully tightened engaging in holes 1600 motor

Figure 2 Wall Installation

Schweigen PKDS3131-R2SP - Wall Installation - 2

text_image Flexible 200mm ducting Min 150mm long 150mm PVC pipe Bell-mouth Adaptor Locking holes at 10 and 4 o'clock Locking Screw Min 50mm Cord slots at bottom (6 o'clock position) IMPORTANT: When mounting pipe fan locking holes to be in outside end of pipe (fan end) Weather shield upper most 1600 motor NOTE: Ensure that power cord is fed through exit slot and is not allowed to double back restricting fan inlet. Attach weather shield using 3 screws provided when wall mounting. Ensure weather shield is upper most position (12 o'clock position) when engaging locking screw NOTE: Ensure that power cord is fed through exit slot and is not allowed to double back restricting fan inlet. Fix fan module using side locking screw at 4 & 10 o'clock 1600 motor

Figure 3 Wall Mount Option

Installation Through Wall with Back Draught Shutter

Due to the weight and to create stability for the Isodrive 1600 motor, it is require to use a hanging bracket. Warranty will be void if a hanging bracket is not used.

Schweigen PKDS3131-R2SP - Installation Through Wall with Back Draught Shutter - 1

text_image Shield Hanging Plate Hanging Bracket P1107* NOTE: Hanging bracket is required Hanging Plate may be substituted in the field by 25mm x 6mm flat bar bent to form angle bracket Shutter Assembly Optional wall cover plate with notch at bottom P1108* Required Hanging Bracket P1107* Ensure that power cable passes through the cover plate notched recess and is clear of cut edges Hanging Plate Shield 47mm Wall Minimum pipe protrusion from wall surface Height of hanging bracket above top of pipe 90- 95mm Power Cord Slot in pipe at bottom (6 O'Clock) Optional wall cover plate P1108*

*Optional parts are available from Schweigen, please contact 1300 829 066.

Figure 7

Schweigen PKDS3131-R2SP - Installation Through Wall with Back Draught Shutter - 2

Schweigen PKDS3131-R2SP - Installation Through Wall with Back Draught Shutter - 3

IMPORANT

It is a requirement to use the hanging bracket for all wall mount installations. Please refer to the manual for more information.

Flat Roof Installation

Flat roof mounting using optional mounting flange*.

Schweigen PKDS3131-R2SP - Flat Roof Installation - 1

text_image PED 1600 motor Optional mounting flange P40113MF* Engage locking screws in holes Seal 3 holes in stepped surface Seal between mounting flange and cover Up-stand and capping Power supply cord passing through pipe slots 50 Protrusion of pipe above mounting flange Bond flange to pipe using silicone, urethane or type 'N' PVC solvent cement Roof Cladding NOTE: Cut 150mm PVC stormwater pipe to length and reslot ducting end. Ensure that fan end locking holes remain 200mm Flexible Ducting *Optional wall mounting flange (P40113MF) is available from Schweigen, please contact 1300 829 066.

Figure 4

4. Installation

Fan Unit Shutter Assembly for Isodrive 1600

  1. Assemble by fitting shutter assembly into fan inlet shroud moulding, ensuring that attaching screws align with holes. Alignment can be checked visually by folding in shutter flaps.
  2. Fully tighten both screws and re-check fitment into holes.
  3. Fit assembly to duct pipe as per installation instructions supplied.

Schweigen PKDS3131-R2SP - Fan Unit Shutter Assembly for Isodrive 1600 - 1

text_image Attaching screws Attaching hole Inlet fan moulding Shutter Assembly

NOTE: With through wall installations flap shaft will be close to vertical

Figure 8

Twin Motor Installation (suitable for rangehoods with two 200mm outlets)

Where two motors are to be used, follow the method below. Each motor should have a separate flue pipe. Refer figure 9. The two motors can be wired by an electrician.

Schweigen PKDS3131-R2SP - Twin Motor Installation (suitable for rangehoods with two 200mm outlets) - 1

text_image 1600 motor Z: Minimum distance between the two fans is 600mm. Must have separate flue pipe for twin fan installation Connect to rangehood Use smooth flowing curves for maximum airflow. Remove excess ducting by trimming to length. Note: Do not install flexi ducting in a straight line Connect to motor Computer box Connect to main power Cover Connect to 150mm ducting adaptor Rangehood

Figure 9 Roof mount option

Twin Motor Installation (suitable for rangehoods with one 200mm outlets)

Where two motors are to be used and there is only one 200mm outlet, follow the below methods for each motor then join into the "Y" piece prior to joining ducting to the canopy / rangehood. Refer figure 10.

The two motors can be wired by one of the following methods:

  • Wired into one plug by an electrician
  • A double adaptor plugged into the lead from the canopy / rangehood
  • A double GPO powered from the canopy

Schweigen PKDS3131-R2SP - Twin Motor Installation (suitable for rangehoods with one 200mm outlets) - 1

text_image 1600 motor Z: Minimum distance between the two fans is 600mm. Try to keep length of flexible ducting as even as possible other wise motors will draw air off each other Ensure flexible ducting is fully extended and as short as possible. Use smooth flowing curves for maximum air flow. Remove excess ducting by trimming to length. If multi-fit Y joint is supplied you will need to cut ducting to length. Cover 'Y' Junction for Twin 1600 Fan Installation • 200 x 200 x 200mm • Multi-fit Y joint to be used with all twin 1600 motor installation where the rangehood has only one 200mm opening

Figure 10 Roof mount option

Single Motor Installation Twin 200mm Outlet

(suitable for rangehoods with two 200mm outlets and one 1600 Isodrive motor)

This is for use where one motor is to be used and there are two 200mm outlets, refer figure 11.

Schweigen PKDS3131-R2SP - Single Motor Installation Twin 200mm Outlet - 1

text_image 1600 motor Ensure flexible ducting is fully extended and as short as possible. Use smooth flowing curves for maximum air flow. Remove excess ducting by trimming to length. 200 x 200 x 200mm If multi-fit Y joint supplied you will need to cut to size. Try to keep length of flexible ducting as even as possible other wise motors will draw air off each other

Figure 11 Roof mount option

5. Measurements

Measurements for Isodrive 1600 (Not to Scale)

Schweigen PKDS3131-R2SP - Measurements for Isodrive 1600 (Not to Scale) - 1

text_image 405mm 148mm 220mm 190mm 225mm 90mm 35mm 440mm Dektite 160mm height: 6kg net. assembly is not shown in the diagram.

Motor weight: 6kg net.
Shutter assembly is not shown in the diagram.

Flexible Ducting

Flexible ducting must be fully extended and cut to the required length upon installation. Maximum fan performance will not be achieved unless the ducting is fully extended. Failure to fully extend ducting results in a smaller air passage and lower airflows. Incorrect installation may reduce airflow or increase noise levels. Call outs relating to incorrect installation will result in a service fee directed to the customer. Schweigen will take no responsibility for problems caused by faulty installation. A list of preferred Schweigen installers can be obtained from the Schweigen website www.schweigen.com.au.

Schweigen PKDS3131-R2SP - Flexible Ducting - 1

text_image 1600 motor Please keep the flexi ducting taut, 5 to 6 metres in length with two gentle bends in the ductings. NOTE: In shallow roof spaces extend flexi ducting horizontally

6. Flexible Duct

Shallow Roof Space

In shallow roof spaces, do not crush or kink flexible ducting, as it will reduce air flow severely. 90 degree curve made of PVC or galvanise can be used as a substitute for the bend, refer to figure 12.

Schweigen PKDS3131-R2SP - Shallow Roof Space - 1

text_image Use 90 degree curve PVC or galvanise curve to prevent crushing

Figure 12

Important Note

Please do not crush or kink flexible ducting, as it will reduce air flow and may cause noise to occur through the system. Ducting needs to be kept taut at all times.

Schweigen PKDS3131-R2SP - Important Note - 1

text_image Hand-drawn diagrams showing a curved pipe with hatching and a checkmark, and a coiled tube with cross symbols.

Figure 13

Securing Flexible Duct

Flexible duct must be installed with supports at maximum intervals of 1.5 metres. Flexible ductwork can be supported by using good quality gaffer or aluminium foil tape. Provided that it does not restrict the internal diameter of the ducting. Ducting installed looped over hanging beams should be installed in such a manner as to ensure the changes of direction are gradual. Support of the ducting with the use of hangers may be required, see option 2.

NOTE: Ducting should be kept taut at all times.

Option 1

Secure the flexible duct to the beam

Schweigen PKDS3131-R2SP - Option 1 - 1

text_image Aluminium foil tape

Option 2

Support flexible duct by using hangers.

NOTE: Care shall be taken to minimize sagging or snaking of the duct between supports.

Schweigen PKDS3131-R2SP - Option 2 - 1

text_image Hanger Aluminium foil tape

Figure 14 Examples of securing ducting

7. Parts List

Parts List for Isodrive 1600
Schweigen PKDS3131-R2SP - Parts List - 1

text_image 1 5 16 17 18 19 9 10 21 22 11 12 13 14 15 23 OR 23a For wall installation with no back drought system or flat roof installation. 24 25

Parts List for Isodrive 1600

Number Part Number Description Quantity

1 P1120 M4X160mm Pan Head Screw 4
P1120N M4 KEPS Nut (not shown in figure) 4
5 P1114 Capacitor 3.5μF 1
9 P1100 Fan Motor Mounting Bracket 1
10 P1102 Fan Base Spinning 1
11P1113 Heyco Snap Bushing1
12P40113Base Moulding1
13 P1124 M4X12mm Hex Washer S/T Screw 11
14200MM BDSS BUILD ASSShutter Assembly1
15P1111Power Cable 3 Core1
16P1101Fan Top Spinning1
17 P1104 Side Mount Cover Weather Shield1
18P1105 Fan Guard1
19 P1126 M4X8mm Machine Screw with Spring Washer4
20P1110RCentrifugal Fan/Motor Unit1
21 P1106 Hanging Plate1
22 P1107 Hanging bracket (Optional)1
23P1108Wall Cover Plate (Optional)1
23aP40113MFMounting Flange (Optional)1
24P1069Slotted Pipe (150mmX455mm)1
25P40114Bell Mouth Adaptor1

8. Maintenance

Roof Restoration or Cleaning

Before doing your roof restoration or cleaning, please completely cover the outside motor system and avoid all chemical contact.

Schweigen PKDS3131-R2SP - Roof Restoration or Cleaning - 1

text_image Safety warning diagram showing a no-smoking symbol above a grid structure with green laser lines indicating radiation or explosion.

Figure 15 Avoid chemical contact to motor system

Schweigen PKDS3131-R2SP - Roof Restoration or Cleaning - 2

IMPORANT

Any damages caused by the use of chemical products are not covered by warranty.

Warranty (See warranty for more information)

Isodrive motor has a 10-Year replacement product warranty. The consumer is responsible for any charges associated with removal of the faulty unit and installation of the new unit. The customer is also responsible for any freight charges incurred in this change over process.

Disclaimer

Under our policy of continuous product development, product specifications may change without notice. Prospective purchasers should therefore check with the retailer to ensure this publication correctly describes the products being offered for sale. All information supplied is to be used for general reference purposes only and is on the understanding that Schweigen Home Appliances will not be liable for any loss, liability or damage of whatever kind arising as a result of any reliance upon such information. All pictures used in the guide are for illustrative purposes only.

Notes

schweigen

8/3-4 Anzed Court,

Mulgrave 3170 Victoria.

1300 881 693 (EST)

www.schweigen.com.au

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Product information

Brand : Schweigen

Model : PKDS3131-R2SP

Category : Range hood