OBD-36V - Battery charger BatteryMINDer - Free user manual and instructions

USER MANUAL OBD-36V BatteryMINDer

BatteryMINDer® Models OBD-12, -24, -36 & -48 OnBoard Battery Restorer-Conditioners With Battery and Charging System Indicator

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VDC Electronics, Inc.

147D Woodbury Rd.

Huntington, NY 11743

www.batteryminders.com

[e-mail]

BatteryMINDer Models OBD12-24-36-48

Table of Contents

General 3

Qualifying Your Battery....4

Components & Descriptions....8

Auxiliary charger connector....9

Installing the Restorer-Conditioner 10

Battery Setup Configurations....11

Operating the Restorer-Conditioner....12

Troubleshooting 12

Battery and Charging System Tester 13

Operation....13

To Test Battery....13

To Test Alternator / Charging System.... 14

Spike Surge Protector 14

LED Battery & Alternator Voltage Test Indications....15

Specifications 16

Our Guarantee and Warranty Conditions....17

For Repair or Replacement....18

BatteryMINDer Models OBD12-24-36-48

General

The BatteryMINDer® OnBoard Battery Restorer-Conditioners are designed to desulfate your batteries while you are operating your vehicle. The units utilize patented technology to produce a wide range of high frequency pulses known as RFP™ (Random Frequency Pulsation) designed to dissolve both old and newly formed sulfate. RFP™ technology, sweeps the entire frequency range known to cause sulfation crystals to resonate and then safely dissolve them. Sulfuric acid, the main component in the sulfate crystals, safely returns to the battery's electrolyte. The Specific Gravity (S.G.) of the electrolyte is now higher and able to generate more electrical energy-storage capacity than the previously sulfated batteries.

Additional advantages of using sulfation-free batteries include extended alternator and belt life, as the vehicle's charging system no longer needs to work as hard trying to charge batteries that will not accept

high alternator output current due to sulfation build-up. Better fuel economy can also be expected, as much lower output current is now demanded from the alternator to keep clean, sulfate-free batteries fully charged. Lower alternator output current translates to lower engine level.

Each of the BatteryMINDer On-Board RFP™ Battery Restorer-Conditioners can serve up to six batteries at a time. Thus, even large commercial vehicles, boats and commercial equipment require only one unit per system. Units are effective on all brands / types of batteries, including Maintenance-free, Gel, AGM, Deep Cycle, Sealed, and Free-electrolyte. Installation is a simple two wire hook-up to just one (1) battery or two (2) if using 6-volt batteries in series. The units stop working shortly after you turn your engine off. They do not use any power while your vehicle is turned off and very little when vehicle is running.

BatteryMINDer Models OBD12-24-36-48

QUALIFYING YOUR BATTERY:

Preliminary Requirements

To confirm your battery's condition before using your Battery Restorer-Conditioner (in order to prove the effect of the Battery Restorer-Conditioner) please take the following suggestions. The time it will take will be very worthwhile. If you experience any problems, or are not sure of how to properly use or connect your BatteryMINDer, please e-mail our technical support at: [e-mail] or call our toll-free technical support line 800-379-5579 x206 (Eastern Time). Be certain to leave your phone number with the area code, time zone and the best time to call.

To gain the best result from your new Battery Restorer-Conditioner and to maximize the life and performance of your batteries we strongly recommend you qualify (test) your batteries before attempting to either charge-maintain or desulfate them. Remember, even if you just purchased a “new” battery it may have been subjected to conditions that have caused “sulfation” such as high temperature ( ≥slant80^ ) and/or allowed to self-discharge to 2.06 Volts/Cell or lower.

NOTE: If your battery is new and you are certain it was not subject to conditions that could have caused sulfation, even before you purchased it, then you can disregard our recommendations for qualifying / testing your battery, before using the BatteryMINDer.

Testing a Filler Cap or Manifold-type Lead Acid Battery

1. Carefully remove all caps or manifold-type covers from your battery.
2. Check the water-liquid electrolyte level. If the level is low or has ever been below top of plates, severe lead plate sulfation has taken place.
   Significant recharge/reconditioning time is needed to restore these plates to a condition where the battery can be expected to function normally.
3. Refill each cell with distilled water only to the liquid level indicator found in each cell.

BatteryMINDer Models OBD12-24-36-48

1. Recharge the battery to ensure that it is completely charged as possible before you determine its condition. Allow battery to "rest" overnight for a minimum of 12 hours before testing with a temperature compensated hydrometer and/or digital type voltmeter only.

* "RESTED" = a battery that has been as fully charged as possible, using a 3 stage charger or your alternator and left disconnected from charger or any type load for a minimum of 12 hours before testing. 5. If the BatteryMINDER battery condition LED lights

YELLOW (single battery) or no balls float in one or more cells, your battery may be too far gone to be fully desulfated. Use a hot/cold calibrated hydrometer tester for the most accurate results** (see next page) if you see an increase in the Specific Gravity (SG) or voltage indicating that there is an improvement in the battery's condition, continue desulfating for an additional 72 hours and retest the battery. Continue this process until the SG or voltage readings no longer increase.

OCV = Open Circuit No Load Voltage

Temp. Compensated Hydrometer - meter or 4 ball type	6-V3cells	8-V4cells	12-V6cells	Full Capacity Percentage
1.270 (4 Balls floating)	6.3V 8.4	V 12.6V	100%
1.250 (3 Balls floating)	6.18 8.26	12.4 75	%
1.190 (2 Balls floating)	6.09 8.13	12.2 50	%
1.150 (1 Balls floating)	6.0 8.0	12.0	25%
1.120 (0 Balls floating)	5.88^1	7.84^1	11.8^1	0%
^1 May denote shorted cell or battery that has been severely discharged and may not be recoverable

BatteryMINDer Models OBD12-24-36-48

\*\*Testing with a Hot/Cold Calibrated Hydrometer Tester

Read the tester instructions carefully for most accurate readings.

1. When using the tester the first time or after a long period of non-use, fill the tester with the battery fluid and let it sit for 1/2 hour or longer. This will soak the balls in order to give you more accurate readings. Failure to do so will give you false readings indicating a battery that may not be in as good a condition as you may have thought.
2. After inserting the tester in a cell, gently tap the tester several times against the inside wall of each cell to dislodge air bubbles that will cause more balls to float than should. Failure to do so will yield false readings that indicate a battery that is not fully desulfated or does not qualify for desulfation.
3. If no balls float in any cell, the cell is shorted. This means your battery is beyond the point of being properly recharged or reconditioned-desulfated. Properly dispose of the battery.

If each cell floats two (2) or more balls (or 1190 on gauge-type), your battery can be desulfated-reconditioned.
4. Always rinse the tester with fresh water after every use. Failure to do so will cause false readings.

Testing a Sealed, AGM or Gelled-type Lead Acid Battery

These batteries have no filler caps or manifold-type covers. Because you cannot gain access to the interior of your battery you cannot test it with a hydrometer.

USE A DIGITAL VOLTMETER ONLY:

1. Recharge the battery with the BatteryMINDer to ensure it is as completely charged as possible, before you determine its condition. Allow battery to "rest" (see pg. 13) for a minimum of 12 hours before testing with a digital voltmeter only.

Failure to test a “rested” (see pg. 13) battery will cause false readings.

BatteryMINDer Models OBD12-24-36-48

1. Measure battery's voltage, without any load attached. If the voltage represents less than 50% of full charge, the battery may be too heavily sulfated to be fully recoverable. If voltage represents greater than 50% of the full charge, full recovery can be expected, given sufficient time (average 1-2 weeks for batteries that are heavily sulfated).
2. Charge battery to its maximum level. Allow battery to remain for a minimum of 72 hours before retesting. If improvement is seen, continue until battery voltage reaches full capacity level or no further increase is seen.

OCV -“Rested” Voltage
Gel (volts) & AGM (volts) @ 26°C
6-V3 Cells	8-V4 Cells	12-V6 Cells	Full Capacity Percentage
6.42 8.56	12.85 100%
6.33 8.43	12.65 75%
6.18 8.23	12.35 50%
6.00 8.00	12.00 25%
5.90* 7.86*	11.80*	0%
*May denote shorted cell or battery that has been severely discharged and may not be recoverable

Note: OPTIMA brand "Yellow Top" starter/deep cycle batteries have a fully charged "resting" voltage of 13.1 (OCV). Increase-Decrease above values accordingly. ■

BatteryMINDer Models OBD12-24-36-48

BatteryMiNIDer® OnBoard Battery Restorer - Conditioner With Battery & Charging System Indicator and V Spike Surge Protector Model OBD-12 12 Volt FAST SELL/PARTINE SMIANCE POOR FAIR GWOOL CREATURES 10 TEST BATTERY 6 9 (back) 6 5 3 2 4 7 8 Components & Descriptions

BatteryMINDER Models OBD12-24-36-48

1. LED (Light Emitting Diodes) Indicators (pgs. 11 - 13)
2. Push To Test Button (pg. 12)
3. Positive Lead w/Ring Terminal (pg. 10, 11)
4. Negative Lead w/Ring Terminal (pg. 10, 11)

5. Replaceable Fuse (10 Amps) (pg. 10)

6. Mounting Tabs (2) (pg. 10)

7. Auxiliary Charger Input Cord & Plug (pg. 9, 10)
8. Plug Cover (pg. 9, 10)
9. Velcro loop-lock adhesives (pg. 10)

Auxiliary charger connector

All OBD Model units are equipped with an auxiliary connector plug (charger input cord and plug) designed to allow a battery charger/maintainer to easily be attached to each unit, providing the voltage, polarity and plug type of the particular charger is the same*. It must never be used for any other purpose as the polarity of the connector may be different from the product you are plugging in. This could cause a short circuit or damage the unit, voiding the guarantee and warranty. Note: RED LED Fault Indicator will light if a device with incorrect polarity or fault is plugged into the Auxiliary charger connector.

*Model OBD-12 is designed to be attached to one of VDC Electronics' maintenance type chargers, such as the BatteryKeeper model 12612 or BatteryMINDer Models 12248, 12112, 12117. Model OBD-24 is also designed to be attached to a VDC Electronics' maintenance type charger, namely the BatteryMINDer Model 24041.

BatteryMINDer Models OBD12-24-36-48

Installing the Battery Restorer-Conditioner

Before you install the OnBoard Battery Restorer-Conditioner, turn the engine off. Mount the unit in a convenient place close to or directly on the battery. You can either mount the unit using screws (not supplied) or the Velcro loop-lock adhesives (supplied). Do not use screws of any kind if mounting the unit directly on the battery. When using screws to mount unit on other surfaces be very careful of the length of the screws to avoid puncturing hidden wires or other sensitive components.

Note: Your OBD is equipped with a replaceable Ten (10) Amp flat type automotive fuse. Never replace with a higher rated fuse or a hazardous condition may exist.

1. Find a safe and convenient place to attach the unit. Drill the holes for the screws (not supplied) or clean surface for Velcro fasteners.
2. Attach ring terminal on RED wire to the positive (+) clamp, threaded studs or side posts of your battery (depending on type of battery).
3. Attach the ring terminal on the black wire to the negative (-) clamp, threaded studs or side posts depending on your battery type.

BatteryMINDer Models OBD12-24-36-48

MODEL OBD-12 12-V

+ TO OBD 12 VOLT (PARALLEL) - 12 VOLT (SERIES-PARALLEL) Using 6 Volt Batteries. + TO OBD - 6V 6V 6V 6V -

MODEL OBD-24 24-V

12V TO OBD 12V 12V ( SERIES CONNECTED )

MODEL OBD-36 36-V

TO OBD 6V 6V 6V 6V 6V 6V + - + - + - + - + -

MODEL OBD-48 48-V

TO OBD 8V 8V 8V 8V 8V 8V + - + - + - + -

BatteryMINDer Models OBD12-24-36-48

Operating the Battery Restorer-Conditioner

After you have installed the Battery Restorer-Conditioner start your vehicle and allow it to idle for 2-3 minutes. The GREEN LED marked DESULFATING (blinking) will then begin blinking. Your battery is now being desulfated continuously, as long as your engine is running and your alternator is putting current into your battery. When you shut off your engine, the unit continues operating until your battery's voltage returns to standard voltage levels. It will then shut off with no LED Indicators remaining on.

Troubleshooting

If the GREEN LED Indicator does not start blinking within 2 minutes of turning the engine on, check the polarity of the wires. The RED wire connects to the positive clamp on the battery and the black wire to the negative clamp.

BatteryMINDER Models OBD12-24-36-48

Battery and Charging System Tester

Although very simple, this tester can accurately detect the condition of your battery as well as indicating whether your alternator or charging system is functioning sufficiently to recharge your battery. However, you must adhere to the instructions below to ensure you will get accurate readings.

Operation

Note: For the most accurate readings always allow your battery to "Rest"* for a minimum of 12 hours, i.e. without charging or discharging or running your engine. Further test battery only with engine and all accessories and lights turned off. Test alternator / charging system only when engine is running and without lighting/accessories turned on.

"RESTED" = a battery that has been as fully charged as possible, using your vehicle's alternator or a 3-stage charger. When using a charger be sure to disconnect unit from the charger and any type load for a minimum of 12 hours before testing.

To Test Battery

(Engine and ALL power using lighting or accessories must be off for accurate readings

- Press the PUSH to TEST button and hold down while viewing the LED indicators NO LEDs are lit = Battery has LESS THAN ★ VOLTAGE (may be dead, shorted or severely discharged) Have battery load tested or recharge and retest.

RED LED lit = POOR = ★ Volts = Battery may be, shorted, or deeply discharged. If in doubt replace.

YELLOW = FAIR = ★ Volts (Both RED & YELLOW LED's will light) = Battery may be shorted or discharged and unable to start your vehicle. Also check charging system

GREEN = GOOD = ★ Volts (All 3 LED's will light) = Battery is "healthy"

★ Represents Voltage specific to your OBD model. See Table for each model on page 15.

BatteryMINDER Models OBD12-24-36-48

To Test Alternator / Charging System

(Engine MUST be Running):

- Press the PUSH to TEST button and hold down while viewing the LED indicators

- GREEN LED marked Alternator should be lit. ALL four LEDs should light. If it does not show GREEN,

Alternator / charging system is faulty and must be checked / repaired. Note: All four (4) test LED Indicators will light if Alternator is OK.

Spike Surge Protector

Many times when using battery “Jumper Cables” a voltage surge (spike) is created when attaching the cables to your battery or the second battery system involved.

Your OBD unit is equipped with a voltage spike protector designed to shield sensitive engine computer system components from the harmful affects of these surges. In addition, it will also protect plug-in 12-volt accessories such as your radar detector, cellular phone, personal computer,

etc., from momentary voltage surges during “jump starting” or external battery charging.

As there are many different component, accessories and systems and the amount of voltage surges cannot be fully determined, we cannot guarantee total 100% protection in all installations. Therefore, always be very careful to follow the jumper cable manufacturer's safety and installation – connection instructions.

LED Battery & Alternator Voltage Test Indications
	POOR FAIR	GOOD GOOD-ALT1				VOLTAGE
LEDCOLO RS
OBD-12 11.2	-12.3 11.8 - 12.3	12.3 - 12.8 13.2	-14.2	<1.2*
OBD-24	22.4 - 23.6 23	6 - 24.6 24.6 - 25.6	26.4 - 28.4		<22.4**
OBD-36	33.6 - 36.9 35	4 - 36.9 36.9 - 38.4	36.6 - 42.6		<33.6***
OBD-48	44.8 - 49.2	47.2 - 49.2	49.2 - 51.2		52.8 - 56.8	<44.8****
*NO LEDs are lit = Battery has LESS THAN 11.2 VOLTS (see page 13)
**NO LEDs are lit = Battery has LESS THAN 22.4 VOLTS (see page 13)
***NO LEDs are lit = Battery has LESS THAN 33.6 VOLTS (see page 13)
****NO LEDs are lit = Battery has LESS THAN 44.8 VOLTS (see page 13)
1All (4) LEDs are lit, if alternator output is high enough to charge battery, when required.

BatteryMINDER Models OBD12-24-36-48

Specifications

For 12-V, 24-V, 36-V & 48-V (depending on model) battery systems only. Draws no current when engine-system is shut off.

Meets watertight specifications JIS IP66

Weight : 8 oz.

Size: 5.7" L x 2.25" W x 1.25" H ■

Full Time Desulfation output pulse peak current control Ip-p....8 ±3 Adc

Full Time Desulfation output PWM frequency....50 ±5 Hz

Full Time Desulfation duty....0.2%

BatteryMINDer Models OBD12-24-36-48

Our Guarantee and Warranty Conditions

ONE (1) YEAR 100% UNCONDITIONAL MONEY BACK GUARANTEE:

BatteryMINDer OnBoard Battery Restorer-Conditioners are guaranteed to perform as claimed, or we will refund your full purchase price including all taxes, shipping or handling cost applicable to the purchase. Unit must be returned with Proof of Purchase directly to VDC Electronics, Inc., not to the dealer from which it was purchased. Physical damage to the unit will limit this guarantee.

5-YEAR LIMITED WARRANTY

VDC Electronics, Inc. warrantees this product for FIVE (5) years from date of purchase at retail against defective materials or workmanship. It will be repaired or replaced at no charge providing it is returned to VDC Electronics, Inc., freight prepaid together with Proof of Purchase. We make no warranty other than this limited warranty and expressly exclude any implied warranty including any warranty for consequential damages. (This limited warranty is not transferable.) Return unit to: VDC Electronics, Inc., 147 D Woodbury Road Huntington, NY 11743

Allow up to ten (10) business days for repair or replacement plus shipping time. ■

BatteryMINDER Models OBD12-24-36-48

For Repair or Replacement

In the event that you believe your product may be defective, you MUST speak to a VDC Electronics technician at 1-800-379-5579 x206 (ET) before proceeding further.

If after speaking with our tech support personnel it is necessary to return the unit, you MUST request an RMA number.

Items must be returned within 10 days after receiving your Return Merchandise Authorization number and must be packed in the original packaging with manual and all connectors included.

Your Return Merchandise Authorization number must be shown on the return shipping label as follows:

VDC Electronics, Inc.

Returns Department

Attn: RMA # (Enter Your RMA# Here)

147D Woodbury Rd.

Huntington, NY 11743

All returns must be authorized by VDC Electronics.

BatteryMINDer Models OBD12-24-36-48

BatteryMINDer Models OBD12-24-36-48