BP480V200 - Battery Tripp Lite - Free user manual and instructions

Product Type	Extended-Run Battery Cabinet for UPS systems
Model	BP480V200
Brand	Tripp Lite
DC Voltage	480 VDC nominal
Battery Type	Valve-Regulated Lead-Acid (VRLA), HRL12200WFR (12V, 200W/cell)
Number of Batteries	40 (4 shelves of 10)
Number of Shelves	4
Dimensions (W x D x H)	29 x 31.5 x 58.9 inches (73.7 x 80.0 x 149.9 cm)
Weight	2175 lb (987 kg)
Floor Loading	343 lb/ft² (1674 kg/m²)
Casters	No
Construction Material	Heavy gauge welded steel
Finish	Baked powder coat (chip and corrosion resistant)
Overcurrent Protection	Molded case circuit breaker (fitted with auxiliary contact)
Battery Terminal Type	M6 threaded insert
Recommended Torque	78 in-lbf (8.8 Nm)
Operating Temperature Range	32°F to 104°F (0°C to 40°C)
Ventilation	Front and rear vents, spacing between batteries
Seismic Certification	Optional (IBC and CBC compliant for seismic category F)
Internal Wiring	Pre-wired, UL-listed MTW 105°C Hi-Flex cable
Input Power Connection	Connect to UPS battery terminals via DC circuit breaker
Warranty	1 year limited
Additional Features	Lockable hinged door, conduit knockouts on top/sides, grounding lug

Frequently Asked Questions - BP480V200 Tripp Lite

What is the nominal voltage of the BP480V200 battery cabinet?

The nominal DC voltage is 480 VDC, achieved by connecting 40 individual 12V VRLA batteries in series.

How many batteries are inside the BP480V200 and what type?

It contains 40 HRL12200WFR batteries (12V, 200W/cell) arranged on 4 shelves with 10 batteries per shelf.

Does this battery cabinet include a built-in charger?

No, the BP480V200 does not include an integrated charger. It relies on the connected SmartOnline UPS charger/rectifier for charging. Models with a 'C' suffix have a built-in charger.

What maintenance is required for the BP480V200?

Perform quarterly checks of individual battery float voltage (13.2-14.2 VDC) and temperature. Semi-annually, tighten connections to 78 in-lbf. Annually, remove and retorque all connections. Use insulated tools.

Can multiple BP480V200 cabinets be connected for longer runtime?

Yes, multiple cabinets can be paralleled using the provided busbars and cables. Ensure output voltages match within 2 VDC before paralleling.

What are the dimensions and weight of the BP480V200?

Dimensions: 29 x 31.5 x 58.9 inches (73.7 x 80.0 x 149.9 cm). Weight: 2175 lb (987 kg). Floor loading: 343 lb/ft².

What safety precautions should be taken during installation?

Hazardous high voltage! Only qualified electricians should perform wiring. De-energize all sources before work. Use insulated tools, wear rubber gloves and boots. Do not block ventilation. Keep away from flammable materials.

Is the BP480V200 seismic certified?

Seismic certification is available as an option, meeting IBC 2012 and CBC 2013 for seismic design category F. Confirm with Tripp Lite if your unit includes this option.

What is the warranty period for the BP480V200?

Tripp Lite provides a 1-year limited warranty covering defects in materials and workmanship. Extended warranty plans are available.

How should the battery cabinet be stored if not used immediately?

Store in a clean, dry location below 104°F (40°C) and below 90% humidity. Charge batteries for at least 24 hours before use. Recharge every 3 months if unused to prevent permanent damage.

USER MANUAL BP480V200 Tripp Lite

Extended-Run Battery Cabinet

Not suitable for mobile applications.

Line drawing of a rectangular industrial enclosure with ventilation grilles and mounting base (no text or symbols)

BP192V787C-1PH (Single-Phase), BP480V200 and All BP240V Models

Line drawing of a rectangular industrial enclosure with ventilation grilles and mounting feet (no text or symbols)

BP480V300 and BP480V400 Models BP480V500 Model

Line drawing of a rectangular industrial control cabinet with mounting flanges and ventilation grilles (no text or symbols)

Manufacturing Excellence.

1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

Copyright © 2019 Tripp Lite. All trademarks are the sole property of their respective owners.

1. Table of Contents

1. Introduction 3

2. Important Safety Instructions 4

3. Battery Cabinet Installation 6

3.1 Preparation 6

3.2 Transportation 6

3.3 Mechanical Check 6

3.4 Internal Wiring (Typical) 7

3.5 Preliminary Electrical Check 7

3.6 Battery Cabinet Placement 7

3.7 Electrical Connection 8

3.8 Battery Charger Electrical Connection 8 (Select Models)

3.9 Final Electrical Check 8

1. Operation and Charging

4.1 Determine Charging Voltages 9

4.2 Initial Charge 9

4.3 Operational Check 9

4.4 Acceptance Test (Optional) 9

1. Maintenance

5.1 Maintenance Schedule 10

1. Diagrams 11

6.1 Battery Cabinet Diagrams 11

6.1.1 BP192V787C-1PH Model (2 Shelves) 11

6.1.2 All BP240V Models (3 Shelves) 12

6.1.3 BP480V200 Model (4 Shelves) 13

6.1.4 BP480V300 and BP480V400 Models 14 (4 Shelves)

6.1.5 BP480V500 Model (4 Shelves) 15

6.2 Battery and Breaker Diagrams 16

6.2.1 192 VDC (Single-Phase) 16

6.2.2 240 VDC (Single-Phase) 17

6.2.3 240 VDC (3-Phase) 18

6.2.4 +/- 240 VDC (3-Phase) 19

6.2.5 EBP-Series (+/- 120 VDC) 20

6.2.6 Busbar Connections for Multi-Cabinet Systems 21

6.3 Integrated 7A Battery Charger 23 (Select Models)

1. Specifications 24

7.1 Dimensions and Floor Loading 24

7.2 Recommended Torque 25

1. Storage and Service 26

2. Warranty 26

Español 27

Русский 53

1. Introduction

Tripp Lite's Extended-Run Battery Cabinets connect to SmartOnline® UPS Systems to provide long-lasting battery backup for data centers, telecommunications, networks, industrial facilities, security, emergency systems and other mission-critical applications that require high capacity, high availability and extended runtime.

Features

• Battery cabinets are available in voltages of 192 VDC, 240 VDC or 480 VDC and capacities from 55 to 140AH @ C20 to 1.67VPC.
• Battery cabinets contain multiple 12 VDC batteries connected in series for higher voltages. Multiple battery cabinets may be connected in parallel for increased runtime.
• Depending on the number of individual batteries contained, each battery cabinet will have 2, 3 or 4 shelves with 4, 8, or 10 individual batteries (maximum) per tier.
• Battery cabinets with the seismic option are certified to the 2012 edition of the International Building Code (IBC) and the 2013 edition of the California Building Code (CBC), to meet IBC and CBC seismic design category F, Ss = 2.0 and importance factor 1.5.
• Hinged lockable door to facilitate access to batteries for periodic maintenance.
• There is a minimum of 5 inches of clearance above the individual batteries for access to terminals.
• Battery cabinet is constructed of heavy gauge welded steel.
• Baked powder coat finish provides chip and corrosion resistance.
• Battery cabinet is shipped bolted to pallet with a double layer of protective stretch wrap and integrated corner and top protection.
• Appropriate ventilation and convection cooling of the individual batteries is provided via spacing between batteries. Front and rear vents allow the free flow of warmer air out of the battery cabinet.
• The internal battery series' circuits are completely wired.
• A molded case circuit breaker is provided for over-current protection (the molded case circuit breaker is fitted with an auxiliary contact).
• User-supplied power output cables can be fed into the battery cabinet through built-in conduit knockouts in the top or sides of the cabinet (gland plate included).
• For improved safety, higher power density and minimized maintenance, the cabinet systems use Valve-Regulated Lead-Acid (VRLA) recombinant batteries. The electrolyte in these batteries is immobilized in either an absorbent mat separator or a gelling medium, eliminating the spilling hazards and maintenance requirements of free liquid electrolyte. There is no need to add water or measure specific gravity.
• Because the batteries are recombinant cells that employ an oxygen recombination cycle, minimal gasses are emitted during normal float charging. Each cell contains an individual valve which releases the gas products of overcharge and prevents pressure build-up within the cell.
• Select battery cabinets (single-phase and "C" models) include an integrated battery charger that requires an AC power connection that is not part of the UPS output.

2. Important Safety Instructions

SAVE THESE INSTRUCTIONS

All sections of this manual contain instructions and warnings that must be followed during the installation and operation of the battery cabinet described in this manual. Read ALL instructions thoroughly before attempting to move, install or connect your battery cabinet. Failure to heed these warnings may affect your warranty and cause serious property damage and/or personal injury.

DANGER! LETHAL HIGH VOLTAGE HAZARD!

All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

Installation and Location Warnings

• Install the battery cabinet in a controlled indoor environment, away from moisture, temperature extremes, flammable liquids and gasses, conductive contaminants, dust and direct sunlight.
  • Install the battery cabinet in a level, structurally sound location.
• The battery cabinet is extremely heavy; be extremely careful when moving or lifting the unit.
• Operate the battery cabinet at indoor temperatures between 32^ F and 104^ F ( 0^ C and 40^ C) only. For best results, maintain an ambient indoor temperature of 77^ F ( 25^ C).
• Leave adequate space around the front and rear of the battery cabinet for proper ventilation. Do not block, cover or insert objects into the external ventilation openings of the battery cabinet.
• Do not place any object on the battery cabinet, especially containers of liquid.
• Do not attempt to stack the battery cabinet. Attempting to stack the battery cabinet may cause permanent damage and create a potential for serious personal injury.
• Do not attempt to unpack or move the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.)
• For emergency use, install a fire extinguisher rated for energized electrical equipment fires (Class C rating or exact equivalent, with a non-conductive extinguishing agent) near the battery cabinet.

Connection Warnings

• The battery cabinet contains hazardous high voltages that have the potential to cause personal injury or death from electric shock.
• The battery cabinet has its own energy source. The output terminals may be live even when the battery cabinet is not connected to a UPS system.
• The battery cabinet must be suitably grounded according to all applicable electrical wiring regulations.
• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended.
• De-energize all input and output power sources before installing cables or making electrical connections.
• Use flexible cable of sufficient length to permit battery cabinet servicing.
• Use ferrule caps to cover termination cables and prevent frayed ends from shorting on terminal blocks. Use cabling rated VW-1, FT-1 or better. Use cable sleeves and connector clamps.
• Confirm that all cables are marked correctly according to their purpose, polarity and diameter.
• Observe proper polarity by connecting negative to negative and positive to positive (and center string to center string, where applicable). Failure to observe proper polarity may damage the batteries and create a serious risk of personal injury and property damage.
• Wiring should be performed by trained, qualified electricians only. Refer to the UPS unit's Owner's Manual for wire sizing.
• Do not connect the integrated battery charger (included with single-phase and "C" models only) to the UPS system output. The integrated battery charger requires a separate AC supply circuit.

2. Important Safety Instructions

Battery Warnings

• The battery cabinet does not require routine maintenance by the user. There are no user-serviceable parts inside. Only qualified, knowledgeable service personnel familiar with all required precautions should open the access panels for any reason. Keep unauthorized personnel away from batteries.
• The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries. Do not attempt to add water to these batteries or sample the electrolyte specific gravity.
• Valve-regulated recombinant lead-acid (VRLA) batteries can contain an explosive mixture of hydrogen gas. DO NOT SMOKE when near batteries. DO NOT cause flames or sparks near batteries. Discharge static electricity from body before touching batteries. DO NOT open or mutilate batteries—released electrolyte is harmful to the skin and eyes and may be toxic. DO NOT dispose of batteries in a fire—they may explode.
• Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement should be performed only by qualified service personnel, observing proper precautions. Use tools with insulated handles. Remove watches, rings or other metal objects. Wear rubber gloves and boots. Do not short or bridge the battery terminals with any object. Do not lay tools or metal parts on top of batteries.
• Replace batteries with equivalent batteries (same number and type) available from Tripp Lite.
• The batteries are recyclable. Refer to local codes for disposal requirements. Do not dispose of batteries except through approved channels in accordance with all applicable local, state and national regulations.
• Do not connect or disconnect batteries when the UPS system is operating from the battery supply or when the unit is not in bypass mode. Disconnect the charging source prior to connection or disconnecting battery terminals.
• If the charging source remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The charging source should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months. Failure to recharge the batteries periodically may cause permanent battery damage.
• Allow batteries to charge uninterrupted for 24 hours after installation.
• Do not attempt to service the integrated battery charger (included with "C" models only). Contact Tripp Lite if service is required.

Note on Labeling

These symbols may appear on the product label:

V\~ AC Voltage

V--DC Voltage

round

• Battery Positive
• Battery Negative

Refer to the product label for model numbers, voltage ratings and other important information.

3. Battery Cabinet Installation

Read Section 2 – Important Safety Instructions Before Installation

3.1 Preparation

• At your site, prepare to off-load the battery cabinet from the delivery truck and transport it to the final installation location. Consider both the packaged weight and dimensions.
• Assure that the floor can bear the load of the specific battery cabinet being installed. The battery cabinet must be installed in a structurally sound area with a level floor that is able to bear the weight of the battery cabinet and other equipment that will be installed nearby.
• Draw a wiring schematic representing the cables connected between the battery cabinet's output terminal blocks and any external disconnect device, junction box and/or load/rectifier.
• If you plan to store the battery cabinet for an extended period before or after installation, follow the instructions in Section 8 – Storage and Service.

3.2 Transportation

1. Inspect the shipping container(s) for visible damage. (Do not remove the stretch wrap around the unit until it has been transported to the final installation location.) Confirm that the model name and rating match the unit you ordered. If you determine that the unit has been damaged during shipping, or if anything appears to be missing, contact Tripp Lite for assistance. Do not attempt to use the unit if it has been damaged or mishandled.
2. Do not attempt to move or unpack the battery cabinet without assistance. Use appropriate handling equipment rated to bear the weight and bulk of the battery cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under load. Spread forks to maximum possible width under load. Lift cabinet from bottom only. Wear safety shoes.) Confirm that load limits for freight elevators, handling equipment and floors along the transport route will not be exceeded by the combined weight of the packaged battery cabinet, handling equipment and personnel. Confirm that the packaged unit will pass through any doorways along the intended route.
3. The battery cabinet is secured with stretch wrap to protect it during shipping and movement within a facility. Remove the stretch wrap from the battery cabinet when the unit is in the final installation location—not before.

3.3 Mechanical Check

While the assembled cabinet battery system is still on the shipping pallet, inspect all sides for impact or other damage.

1. Open the front door of the battery cabinet.
2. Confirm that all individual batteries are secure in the battery cabinet and that no batteries have been damaged.
3. Confirm that none of the internal parts (terminal blocks, circuit breakers and other parts) have been damaged.
4. If the battery cabinet includes an integrated battery charger (single-phase and "C" models only), examine the wires at the DC output terminal closely. If any of the leads are bent or otherwise damaged from shipping, contact Tripp Lite. Damaged leads could cause a battery short circuit.
5. Note the individual battery model number and refer to Section 7.2 for the battery's terminal type and recommended torque.
6. Use insulated tools to tighten all the battery terminal connections to the recommended torque.
7. Use insulated tools to tighten the cables from the positive and negative output terminals on the batteries and the circuit breaker.
8. Re-connect the battery jumper cable that was disconnected for shipment.

3. Battery Cabinet Installation

3.4 Internal Wiring (Typical)

• Battery cabinets use multiple 12 VDC batteries connected in series to provide nominal DC voltages ranging from 192 VDC to 480 VDC (±240 VDC).
• Internal cabling is sized for specific application load currents. The insulated cables can be 2 AWG, 4 AWG, 1/0 AWG, 2/0 AWG, 4/0 AWG or dual 2/0 AWG.
  • Each battery cabinet includes a specific wiring diagram.
• All circuit breakers are in the top tier of the battery cabinet, except for model BP480V200, which contains the circuit breaker in the bottom tier of the battery cabinet.
• All load connection polarities will be marked by a POS (+) or NEG (-) label (or an "N" center label for ±240 VDC strings).

- All battery cabinets are provided with a branch circuit overcurrent protection device and may be wired directly to the load or UPS.

- If the battery cabinet includes an integrated battery charger (single-phase and "C" models only), the internal cabinet wiring will be preinstalled and the charger will include fusing for 120 VAC input. The integrated charger can also be powered at 208 VAC/20 A or 240 VAC/15 A with the appropriate fusing replaced. The charger input must be connected to a separate AC supply circuit, not the UPS system.

3.5 Preliminary Electrical Check

1. Reset the circuit breaker to the "on" position and measure the battery cabinet output voltage at the output load connection points. (Measure voltage with a digital voltmeter.)
2. The measured voltage should approximately match the voltage listed on the battery cabinet nameplate. The battery cabinet output voltage will be equal to the number of individual batteries installed in series multiplied by the unit voltage. (For example: 40 batteries x 12.84 VDC = 513.6 VDC output.)
3. If the measured voltage is significantly different than anticipated, determine the cause (e.g. low charge, shorted cell, reversed battery, faulty wiring) and correct the voltage disparity before proceeding.
4. Set the circuit breaker to the "off" position as a safety precaution during installation.

3.6 Battery Cabinet Placement

Place the battery cabinet in a cool location with free airflow that is away from direct heat sources. The lifespan and performance of a battery can be affected dramatically by elevated temperature, decreasing 50% for each 15^ F above 77^ F.

1. Prepare the surface where the cabinet will be placed. The surface must be clean, flat and able to support the battery cabinet and other equipment installed nearby. (See Section 7.1 for floor loading specifications.)
2. Allow adequate clearance around the front and rear of the battery cabinet for ventilation and maintenance. The front door must be accessible to allow easy access to internal batteries, internal fuses and other overcurrent protection devices. (See Section 7.1 for dimensions. See Section 6.1 for detailed battery cabinet measurements.)
3. If the cabinet will be anchored to the floor, install appropriate anchor bolts in the mounting hole at the bottom of the cabinet. Use washers to create a level surface between the mounting areas around the anchor bolts.
4. Using extreme caution, remove the bolts securing the battery cabinet to the shipping pallet.
5. If the cabinet does not have casters proceed to step 8. For cabinets with casters, remove the mount brackets from the cabinet to allow the cabinet to roll freely on the casters. This can be done by loosening the nuts between the leveling feet and the mount brackets.
6. Cabinets with casters are packaged on shipping pallets with a heavy duty ramp. Lower the ramp and with extreme caution, move the cabinet down the ramp and into position.
7. If the cabinet with casters is to be secured to the floor, reinstall the mount brackets and mark the floor to install the appropriate floor anchors and secure in place.
8. For cabinets without casters, forklift forks should be at maximum width within the cabinet clearance opening and fully inserted to prevent tipping. Lift cabinet from bottom only. Be careful not to damage the sheet metal floor of the cabinet with the forks.
9. If the battery cabinet will be secured to the floor, carefully align and lower the battery cabinet down on the floor anchor bolts and secure it in place.
10. If the cabinet will not be secured to the floor, lower it into the designated space and then level it using shims. (Leveling does not affect performance but does align the battery cabinet with other equipment in the facility.)

3. Battery Cabinet Installation

3.7 Electrical Connection

DANGER! LETHAL HIGH VOLTAGE HAZARD!

All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may cause serious personal injury and property damage.

• The battery cabinet is to be connected to the load through a DC circuit breaker. This allows the battery to be disconnected from the load and charger for maintenance and/or repair.
• The DC molded case circuit breakers are UL-listed for branch circuit protection. If replacement is required, UL-listed components with the same voltage and current rating must be used.
• The size of the load connection cables must consider maximum allowable voltage drop as well as the cables' continuous ampere capacity and anticipated ampere discharge rate of the individual battery cabinet. A maximum voltage drop of 1.5 VDC in the load connection cables is recommended. Refer to the UPS unit's Owner's Manual for recommended wire sizes.
• Refer to all applicable local, state and national codes (including NEC) for appropriate cable size and ratings.
• External circuit protection devices (fuses or circuit breakers) must consider the discharge rate of the battery, the wiring to be protected and the DC short circuit current of the battery.

• If the battery cabinet includes an integrated battery charger (single-phase and "C" models only), the charger input must be connected to an AC supply circuit separate from the UPS system.

• Open the front door of the battery cabinet to access internal components. Use a digital voltmeter when voltage measurements are required.

• Determine if the battery has been inadvertently grounded by resetting the circuit breaker to the "on" position and measuring the voltage between the battery cabinet grounding lug and the positive load connection point within the cabinet. This voltage should measure 0 (zero) VDC. If the measured voltage is not zero, determine the cause and correct before proceeding.
• Return the internal circuit breaker in an open "off" position as a safety precaution while connecting the output cables to prevent damage if the cables are accidentally shorted.
• The top and sides of the battery cabinet include knockouts for load connection cable entry. Punch out the appropriate knockout and connect the conduit or cable bushing.
• The output circuit breaker will accommodate cables up to 350 MCM (350 kcmil).
• Connect an appropriate equipment grounding cable to the grounding lug mounted in the top of the battery cabinet.
• Feed the positive and negative cables (and "N" center, if equipped) from the open external disconnect switch or the UPS battery field wiring terminals through the conduit/cable bushing and connect to the respective output terminals inside the battery cabinet.

3.8 Battery Charger Electrical Connection (Select Models)

1. Select battery cabinets (single-phase and "C" models only) include an integrated battery charger. The charger includes fusing for 120 VAC input. Refer to Sections 6.2 and 6.3 for a terminal block diagram and additional battery charger information.
2. Set the battery cabinet input voltage to 120 VAC by jumpering these terminals: 2 and 3, 3 and 4, 5 and 6.
3. Connect charger terminals 7 and 8 to a 30-amp, 120 VAC, 60 Hz power source. Warning: Do not connect the battery charger to the UPS system output. The battery charger requires a separate AC supply circuit.

3.9 Final Electrical Check

Before closing any connecting circuit breaker or disconnect switch, complete these verification steps:

1. Verify that the battery cabinet output voltage is correct.
2. If battery cabinets will be operated in parallel, verify that the individual system output voltages match within 2 VDC.
3. Verify that the voltage measured between either output terminal and the battery cabinet ground is zero.
4. If any of the above verification steps shows an irregularity, determine and correct the cause before proceeding.
5. Reset the circuit breaker to the "on" position.

4. Operation and Charging

4.1 Determine Charging Voltages

To determine the appropriate equalization (freshening) charge voltage and float charge voltage, multiply the number of batteries connected in series in the battery cabinet by the recommended charging voltage per unit.

For example:

A +/- 240 VDC cabinet containing 40 each of the HRL12540WFR batteries in series would use the following charging voltages:

Freshening/Equalization Charge Voltage = 20 x 14.4 VDC/unit average= +/- 288 VDC

Float Charge Voltage = 20 x (13.5 to 13.8 VDC/unit average) = +/- 270 to 276 VDC

4.2 Initial Charge

After the correct charging voltages have been calculated, follow these steps:

1. Adjust the charger/rectifier equalization and float voltage outputs to the appropriate level.
2. Place the charger/rectifier in equalization mode. Tripp Lite SmartOnline UPS units adjust the charging voltage level automatically based on present battery voltage.
3. Close the disconnect switch/circuit breaker connection from the charger/rectifier to the battery cabinet(s) and start a 24-hour freshening charge at the equalization charge.
4. After a few minutes on charge, monitor the voltage across several of the individual batteries to assure they are charging at the proper value.
5. Following completion of the freshening charge, place the charger/rectifier in float charge mode. Tripp Lite SmartOnline UPS units adjust the charging voltage level automatically based on the status of the battery voltage.
6. After the battery cabinet has been on float for an additional 1 to 24 hours, complete the operational check (Section 4.3).

4.3 Operational Check

1. Measure and record the total system float voltage. Measure at the battery terminals.
2. Measure and record the system float current using a clamp-on ammeter.
3. Measure and record the float voltage of individual battery units.
4. Measure and record the temperature of several of the batteries. (Measure battery temperature with a digital thermometer by placing the surface thermocouple on the flat surface of the negative terminal—not the "L" connection surface. An infrared temperature monitor can also be used.)
5. Optional: Perform impedance and conductance tests on individual battery units. These tests require special equipment, but the data can be useful in trending the system over time or identifying suspect units during later periodic checks. It may be necessary to disconnect the battery system from the charger/load during these checks.
6. If the acceptance test is being performed, proceed to Section 4.4. If the acceptance test is not being performed, close the cabinet's front door. The battery cabinet is now in operation.

4.4 Acceptance Test (Optional)

1. Open the front door of the battery cabinet to access internal components. Use a digital voltmeter when voltage measurements are required.
2. Determine the discharge rate (e.g. 15 seconds, 5 minutes, 15 minutes) at which the battery is to be tested.
3. Select a battery from the center of the battery cabinet and measure the temperature at the flat surface of the negative terminal. If the temperature is below 74^ F or above 80^ F, the test load should be temperature compensated accordingly.
4. Review the final check data and assure that all unit float voltages are acceptable.
5. During the acceptance discharge test, monitor the cabinet system output voltage at the cabinet, the output current and discharge time as a back-up to monitoring at the critical load.
6. Run the test in accordance with the IEEE standard.
7. Close the cabinet's front door. The battery cabinet is now in operation.

5. Maintenance

The battery cabinet contains valve-regulated recombinant lead-acid (VRLA) batteries, which are maintenance-free relative to the electrolyte. You cannot add water to these batteries or sample the electrolyte specific gravity. It is necessary, however, to periodically check the charging voltage, temperature and connections of the individual battery units.

5.1 Maintenance Schedule

Quarterly Check

1. Measure individual battery unit temperature. (Measure with a digital thermometer by placing the surface thermocouple on the flat surface of the negative terminal—not the "L" connection surface. An infrared temperature monitor can also be used. Temperatures below 77^ F reduce battery performance and temperatures above 77^ F reduce battery lifespan. Battery lifespan is reduced by 50% for each 15^ F above 77^ F. For example, battery lifespan will be reduced by half at 92^ F.)
2. Measure individual battery unit float charging voltages. (Measure voltage with a digital voltmeter. Measured voltage should be between 13.2 VDC and 14.2 VDC. Battery units outside this range should be replaced.)
3. Measure total battery cabinet float charging voltage.

Semiannual Check

1. Repeat quarterly check.
2. (Optional) Measure impedance or conductance of individual battery units.
3. (Optional) Perform a high-rate, 100 A, 10 second performance capacity test of individual battery units. (The performance capacity test is identical to the acceptance test in Section 4.4, and the same procedure should be followed.)

Annual Check

1. Repeat semiannual check.
2. Use insulated tools to tighten all connections to the recommended torque. (See Section 7.2 for recommended torque values.)
3. (Optional) Measure inter-battery connection resistance.

6. Diagrams

6.1 Battery Cabinet Diagrams

6.1.1 BP192V787C-1PH Model (2 Shelves)

VENTILATION CUTOUTS IN REAR COVER MOUNTING PAN FOR BREAKER & TERMINAL BLOCK.
RAILS TURNED UP IN FRONT OF CABINET TO ALLOW ADDED SPACE FOR INCREASED SAFTEY DURING BATTERY MAINTENANCE
RAILS TURNED DOWN IN REAR OF CABINET TO FACILITATE BATTERY CHANGEOUTS ALLOWING BATTERIES TO SLIDE OUT

Dimensions: INCHES [cm]

FRONT VIEW (DOOR REMOVED)

6. Diagrams

6.1.2 All BP240V Models (3 Shelves)

Dimensions: INCHES [cm]

6. Diagrams

6.1.3 BP480V200 Model (4 Shelves)

LEFT SIDE SECTION VIEW

FRONT VIEW (W/O DOOR)

RIGHT SIDE SECTION VIEW

BOTTOM VIEW
Dimensions: INCHES [cm]

6. Diagrams

6.1.4 BP480V300 and BP480V400 Models (4 Shelves)

Dimensions: INCHES [cm]

6. Diagrams

6.1.5 BP480V500 Model (4 Shelves)

Dimensions: INCHES [cm]

6. Diagrams

6.2 Battery and Breaker Diagrams

6.2.1 192 VDC (Single-Phase)

graph TD
    A["+"] --> B["12"]
    A --> C["13"]
    B --> D["+ 11"]
    B --> E["+ 10"]
    C --> F["+ 14"]
    C --> G["+ 15"]
    D --> H["+ 9"]
    E --> I["+ 16"]
    F --> J["+ 4"]
    G --> K["+ 5"]
    H --> L["+ 3"]
    I --> M["+ 6"]
    J --> N["+ 2"]
    K --> O["+ 7"]
    L --> P["+ 1"]
    M --> Q["+ 8"]
    N --> R["TO BREAKER"]
    O --> R
    P --> R

192 VDC TYPICAL WIRING

graph TD
    A["TO OPTIONAL PARALLEL BATTERY CABINET"] --> B["BATTERY NEGATIVE"]
    A --> C["BATTERY POSITIVE"]
    A --> D["CABINET GROUND LUG"]
    B --> E["PARALLELING TERMINAL BLOCK"]
    C --> E
    D --> E
    E --> F["CIRCUIT BREAKER"]
    F --> G["TO CHARGER DISCONNECT"]
    F --> H["FROM BATTERY POSITIVE"]
    F --> I["FROM BATTERY NEGATIVE"]
    F --> J["TO CHARGER DISCONNECT"]
    G --> K["GROUND LUG (BONDED TO CABINET)"]
    H --> K
    I --> K
    J --> K
    K --> L["TO UPS GROUND"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#ccf,stroke:#333
    style D fill:#ccf,stroke:#333
    style E fill:#cfc,stroke:#333
    style F fill:#cfc,stroke:#333
    style G fill:#cfc,stroke:#333
    style H fill:#cfc,stroke:#333
    style I fill:#cfc,stroke:#333
    style J fill:#cfc,stroke:#333

218 VDC CHARGER WIRING (Charger adjusted and tested to 216-221 VDC at float)

BREAKER ACCESSORY BLOCK

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable.
  • Terminal block is UL-recognized and rated for 600 VDC.
• Breaker is UL-listed and rated for 50 A, 600 VDC, 42 KAIC.
• Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.
• Battery arrangements shown are typical but may vary depending on cabinet and battery type.

6. Diagrams

6.2.2 240 VDC (Single-Phase)

graph TD
    A["20 Pin"] --> B["TO BREAKER"]
    C["19 Pin"] --> B
    D["18 Pin"] --> B
    E["17 Pin"] --> B
    F["12 Pin"] --> G["TO BREAKER"]
    H["13 Pin"] --> G
    I["14 Pin"] --> G
    J["15 Pin"] --> G
    K["16 Pin"] --> G
    L["4 Pin"] --> M["TO BREAKER"]
    N["3 Pin"] --> M
    O["2 Pin"] --> P["TO BREAKER"]
    Q["1 Pin"] --> P
    R["5 Pin"] --> P
    S["6 Pin"] --> P
    T["7 Pin"] --> P
    U["8 Pin"] --> P
    V["TO BREAKER"] --> W["TO BREAKER"]
    X["240 VDC TYPICAL WIRING"]

graph TD
    A["TO OPTIONAL PARALLEL BATTERY CABINET"] --> B["BATTERY NEGATIVE"]
    A --> C["BATTERY POSITIVE"]
    A --> D["CABINET GROUND LUG"]
    B --> E["PARALLELING TERMINAL BLOCK"]
    C --> E
    D --> E
    E --> F["CIRCUIT BREAKER"]
    F --> G["TO CHARGER DISCONNECT FROM BATTERY POSITIVE"]
    F --> H["FROM BATTERY NEGATIVE"]
    F --> I["TO CHARGER DISCONNECT TO CHARGER DISCONNECT"]
    G --> J["GROUND LUG (BONDED TO CABINET)"]
    H --> J
    I --> J
    J --> K["TO UPS GROUND"]

273 VDC CHARGER WIRING (Charger adjusted and tested to 270-276 VDC at float)

BREAKER ACCESSORY BLOCK

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable.
  • Terminal block is UL-recognized and rated for 600 VDC.
• Breaker is UL-listed and rated for 70 A, 600 VDC, 42 KAIC.
• Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.
• Battery arrangements shown are typical but may vary depending on cabinet and battery type.

6. Diagrams

6.2.3 240 VDC (3-Phase)

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable.
  • Terminal block is UL-recognized and rated for 600 VDC.
• Breaker is UL-listed and rated for 150 A, 600 VDC, 42 KAIC.
• Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.
• Battery arrangements shown are typical but may vary depending on cabinet and battery type.

6. Diagrams

6.2.4 +/- 240 VDC (3-Phase)

graph TD
    A["TO OPTIONAL PARALLEL BATTERY CABINET"] --> B[""N" BATTERY CENTER"]
    A --> C["BATTERY NEGATIVE"]
    A --> D["BATTERY POSITIVE"]
    A --> E["CABINET GROUND LUG"]
    F["CIRCUIT BREAKER"] --> G["BATTERY POSITIVE"]
    F --> H["BATTERY NEGATIVE"]
    I["TERMINAL BLOCK"] --> J["N" BATTERY CENTER"]
    I --> K["BATTERY POSITIVE"]
    I --> L["BATTERY POSITIVE (BONDED TO CABINET)"]
    M["GROUND LUG"] --> N["N" BATTERY CENTER"]
    M --> O["BATTERY POSITIVE"]
    P["TO UPS POSITIVE"] --> Q["Terminal Block"]
    R["TO UPS NEGATIVE"] --> S["Terminal Block"]
    T["TO UPS GROUND"] --> U["Terminal Block"]
    V["BATTERY NEGATIVE"] --> W["Terminal Block"]

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable.
  • Terminal block is UL-recognized and rated for 600 VDC.
• Breaker is UL-listed and rated for 250 A, 600 VDC, 42 KAIC.
• Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.
• Battery arrangements shown are typical but may vary depending on cabinet and battery type.
• The "N" center terminal should only be connected to similar terminals on the UPS and any paralleled battery cabinets. It should not be connected to the earth ground, nor should it be connected to the neutral of the AC source.

6. Diagrams

6.2.5 EBP-Series (+/- 120 VDC)

graph TD
    A["+"] --> B["20"]
    A --> C["19"]
    A --> D["18"]
    A --> E["17"]
    F["+"] --> G["12"]
    F --> H["13"]
    F --> I["14"]
    F --> J["15"]
    F --> K["16"]
    L["+"] --> M["4"]
    L --> N["5"]
    O["+"] --> P["3"]
    O --> Q["6"]
    R["+"] --> S["2"]
    R --> T["7"]
    U["+"] --> V["1"]
    U --> W["8"]
    X["+"] --> Y["TO BREAKER"]
    Z["+"] --> AA["+"] & AB["+"] & AC["+"] & AD["+"] & AE["+"] & AF["+"] & AG["+"] & AH["+"] & AI["+"] & AJ["+"] & AK["+"] & AL["+"] & AM["+"] & AN["+"] & AO["+"] & AP["+"] & AQ["+"] & AR["+"] & AS["+"] & AT["+"] & AU["+"] & AV["+"] & AW["+"] & AX["+"] & AY["+"] & AZ["+"] & BA["+"] & BB["+"] & BC["+"] & BD["+"] & BE["+"] & BF["+"] & BG["+"] & BH["+"] & BI["+"] & BJ["+"] & BK["+"] & BL["+"] & BM["+"] & BN["+"] & BO["+"] & BP["+"] & BPB["+"] & BPC["+"] & BPD["+"] & BPE["+"] & BPF["+"] & BPG["+"] & BPH["+"] & BPI["+"] & BPJ["+"] & BPK["+"] & BPL["+"] & BPM["+"] & BPN["+"] & BPO["+"] & BP_P["+"] & BP_Q["+"] & BP_R["+"] & BP_S["+"] & BP_T["+"] & BP_U["+"] & BP_V["+"] & BP_W["+"] & BP_X["+"] & BP_Y["+"] & BP_Z["+"] & BP_AA["+"] & BP_AB["+"] & BP_AC["+"] & BP_AD["+"] & BP_AE["+"] & BP_AF["+"] & BP_AG["+"] & BP_AH["+"] & BP_AI["+"] & BP_AJ["+"] & BP_AK["+"] & BP_AL["+"] & BP_ALB["+"] & BP_AMB["+"] & BP_ANB["+"] & BP_AO["+"] & BP_AP["+"] & BP_AQ["+"] & BP_ARB["+"] & BP_ASB["+"] & BP_AXA["+"] & BP_AXB["+"] & BP_AXC["+"] & BP_AXD["+"] & BP_AXE["+"] & BP_AXF["+"] & BP_AXG["+"] & BP_AXH["+"] & BP_AXI["+"] & BP_AXJ["+"] & BP_AXK["+"] & BP_AXL["+"] & BP_AXM["+"] & BP_AXN["+"] & BP_AXO["+"] & BP_AXP["+"] & BP_AXQ["+"] & BP_AXR["+"] & BP_AXS["+"] & BP_AXT["+"] & BP_AXU["+"] & BP_AXV["+"] & BP_AXW["+"] & BP_AXX["+"] & BP_AXXY["+"] & BP_AXZ["+"] & BTX["+"] 
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#ccf,stroke:#333
    style D fill:#ccf,stroke:#333
    style E fill:#ccf,stroke:#333
    style F fill:#ccf,stroke:#333
    style G fill:#ccf,stroke:#333
    style H fill:#ccf,stroke:#333
    style I fill:#ccf,stroke:#333
    style J fill:#ccf,stroke:#333
    style K fill:#ccf,stroke:#333
    style L fill:#ccf,stroke:#333
    style M fill:#ccf,stroke:#333
    style N fill:#ccf,stroke:#333
    style O fill:#ccf,stroke:#333
    style P fill:#ccf,stroke:#333
    style Q fill:#ccf,stroke:#333
    style R fill:#ccf,stroke:#333
    style S fill:#ccf,stroke:#333
    style T fill:#ccf,stroke:#333
    style U fill:#ccf,stroke:#333
    style V fill:#ccf,stroke:#333
    style W fill:#ccf,stroke:#333
    style X fill:#ccf,stroke:#333
    style Y fill:#ccf,stroke:#333
    style Z fill:#ccf,stroke:#333

+120 / -120 (240) VDC TYPICAL WIRING

BREAKER ACCESSORY BLOCK

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable
• Battery type is CSB HRL FR-series.
  • Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.
  • Terminal block is UL-recognized and rated for 600 VDC.
  • Ground connection is (2) #6-250 MCM mechanical lug.

6. Diagrams

6.2.6 Busbar Connections for Multi-Cabinet Systems

BUSBAR CONNECTION INSTRUCTIONS

Multi-cabinet systems are provided with paralleling busbars in Cabinet 1. The output from the circuit breaker in Cabinet 1 is factory wired to the paralleling busbars. Use the included cables to connect the output from the additional cabinets to the paralleling bars in Cabinet 1. Route the cables from paralleling busbars in Cabinet 1 to the circuit breaker in the additional cabinets. Cables should be routed through the provided access plates on the side of the cabinets. Terminate the provided cables to the output terminals of the circuit breaker in each additional cabinet. Terminate the other end of the cable to the paralleling bus bars located in Cabinet 1.

The system DC output connection to the UPS should be terminated to the paralleling busbars in Cabinet 1.

graph TD
    A["+"] --> B["20"]
    A --> C["19"]
    A --> D["18"]
    A --> E["17"]
    F["+"] --> G["12"]
    F --> H["13"]
    F --> I["14"]
    F --> J["15"]
    F --> K["16"]
    L["+"] --> M["4"]
    L --> N["5"]
    L --> O["6"]
    L --> P["7"]
    L --> Q["8"]
    R["+"] --> S["3"]
    R --> T["2"]
    R --> U["1"]
    V["+"] --> W["10"]
    V --> X["9"]
    V --> Y["11"]
    V --> Z["12"]
    style A fill:#f9f,stroke:#333
    style F fill:#f9f,stroke:#333
    style L fill:#f9f,stroke:#333

+120 / -120 (240) VDC WIRING TYPICAL CABINET 1 & 2

CABINET 1 PARALLELING BUSBAR WIRING

CABINET 1 BREAKER WIRING

CABINET 2 BREAKER WIRING

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable.
• Battery type is CSB HRL FR-series.
  • Terminal block is UL-recognized and rated for 600 VDC.
  • Ground connection is (2) #6-250 MCM mechanical lug.

- Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.

6. Diagrams

BUSBAR CONNECTION INSTRUCTIONS

Multi-cabinet systems are provided with paralleling busbars in Cabinet 1. The output from the circuit breaker in Cabinet 1 is factory wired to the paralleling busbars. Use the included cables to connect the output from the additional cabinets to the paralleling bars in Cabinet 1. Route the cables from paralleling busbars in Cabinet 1 to the circuit breaker in the additional cabinets. Cables should be routed through the provided access plates on the side of the cabinets. Terminate the provided cables to the output terminals of the circuit breaker in each additional cabinet. Terminate the other end of the cable to the paralleling bus bars located in Cabinet 1.

The system DC output connection to the UPS should be terminated to the paralleling busbars in Cabinet 1.

Notes:

• All internal wiring is UL-listed, MTW, 105C Hi-Flex cable.
• Battery type is CSB HRL FR-series.
• Cabinets with breakers are shipped with the breaker in the off/open position and one of the jumper cables disconnected.
  • Terminal block is UL-recognized and rated for 600 VDC.
  • Ground connection is (2) #6-250 MCM mechanical lug.

6. Diagrams

6.3 Integrated 7A Battery Charger (Select Models)

Notes:

• All dimensions are inches.
  • AC input is selectable 120/208/240 VAC, 60 Hz.
• Constant voltage output. The DC output voltage is factory pre-adjusted to 13.65 V, +/- 0.15 V per battery.
  • Electronic current limiting and high voltage shutdown.
• AC and DC fusing. Included 30 A AC fusing is suitable for 120 VAC input, (optional) 20 A for 208 VAC input and (optional) 20 A for 240 VAC input. The DC output is fused at 15 A.
  • Temperature compensation with remote battery temperature sensor (included).
• Auxiliary output circuit for "Charger OK" indicator (user connection is optional).

7. Specifications

7.1 Dimensions and Floor Loading

Battery Cabinet Model Shelves		Dimensions (Width x Depth x Height) Casters Weight Floor Load
BP192V787C-1PH 2 29 x	31.5 x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 1546 lb.	(701 kg)	243 lb./ft. ^2 (1187 kg/m ^2 )
BP240V787C-1PH 3 29 x	31.5 x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 1810 lb.	(834 kg)	285 lb./ft. ^2 (1392 kg/m ^2 )
BP240V350 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 1840 lb.	(835 kg)	290 lb./ft. ^2 (1416 kg/m ^2 )
BP240V400 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 2020 lb.	(916 kg)	318 lb./ft. ^2 (1554 kg/m ^2 )
BP240V400C 3 29 x 31.5 x	x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 2090 lb.	(948 kg)	329 lb./ft. ^2 (1608 kg/m ^2 )
BP240V500 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 2480 lb.	(1125 kg)	391 lb./ft. ^2 (1908 kg/m ^2 )
BP240V500C 3 29 x 31.5 x	x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 2550 lb.	(1157 kg)	402 lb./ft. ^2 (1962 kg/m ^2 )
BP480V200 4 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	N 2175 lb.	(987 kg)	343 lb./ft. ^2 (1674 kg/m ^2 )
BP480V300 4 36 x 29.5 x	78.7 inches	(91.4 x 74.9 x 199.9 cm)	N 2866 lb.	(1300 kg)	389 lb./ft. ^2 (1898 kg/m ^2 )
BP480V400 4 36 x 29.5 x	78.7 inches	(91.4 x 74.9 x 199.9 cm)	N 3666 lb.	(1663 kg)	497 lb./ft. ^2 (2427 kg/m ^2 )
BP480V500 4 40 x 29.5 x	78.7 inches	(101.6 x 74.9 x 199.9 cm)	N 4760 lb.	(2159 kg)	581 lb./ft. ^2 (2836 kg/m ^2 )
EBP240V2501 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 1593 lb.	(722 kg)	250 lb./ft. ^2 (1221 kg/m ^2 )
EBP240V3501 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 1911 lb.	(867 kg)	301 lb./ft. ^2 (1470 kg/m ^2 )
EBP240V5001 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 2389 lb.	(1083 kg)	376 lb./ft. ^2 (1836 kg/m ^2 )
EBP240V2502 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 2731 lb.	(1238 kg)	430 lb./ft. ^2 (2099 kg/m ^2 )
EBP240V3502 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 3075 lb.	(1394 kg)	484 lb./ft. ^2 (2363 kg/m ^2 )
EBP240V5002 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 4323 lb.	(1960 kg)	681 lb./ft. ^2 (3325 kg/m ^2 )
EBP240V6002 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 4487 lb.	(2035 kg)	706 lb./ft. ^2 (3447 kg/m ^2 )
EBP240V6003 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 6503 lb.	(2949 kg)	1024 lb./ft. ^2 (4999 kg/m ^2 )
EBP240V2501NB 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 455 lb.	(206 kg)	72 lb./ft. ^2 (352 kg/m ^2 )
EBP240V3501NB 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 455 lb.	(206 kg)	72 lb./ft. ^2 (352 kg/m ^2 )
EBP240V5001NB 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 455 lb.	(206 kg)	72 lb./ft. ^2 (352 kg/m ^2 )
EBP240V2502NB 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 910 lb.	(413 kg)	72 lb./ft. ^2 (352 kg/m ^2 )
EBP240V3502NB 3 29 x 31.5 x	58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 910 lb.	(413 kg)	72 lb./ft. ^2 (352 kg/m ^2 )

7. Specifications

Battery Cabinet Model Shelves	Dimensions(Width x Depth x Height) Casters Weight Floor Load
EBP240V5002NB 3 29 x 31.5 x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 910 lb.	(413 kg)	72 lb./ft. ^2 (352 kg/m ^2 )
EBP240V6002NB 3 29 x 31.5 x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 910 lb.	(413 kg)	72 lb./ft. ^2 (352 kg/m ^2 )
EBP240V6003NB 3 29 x 31.5 x 58.9 inches	(73.7 x 80.0 x 149.9 cm)	Y 1365 lb.	(619 kg)	72 lb./ft. ^2 (352 kg/m ^2 )

7.2 Recommended Torque

Battery Cabinet Model Individual Battery Unit Model Terminal Type Torque
BP192V787C-1PH HRL12330WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP240V787C-1PH HRL12330WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP240V350	HRL12330WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP240V400	HRL12390WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP240V400C	HRL12390WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP240V500	HRL12540WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP240V500C	HRL12540WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP480V200	HRL12200WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP480V300	HRL12280WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP480V400	HRL12390WFR	M6 Threaded Insert	78 in•lbf (8.8 N•m)
BP480V500	HRL12540WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V2501	HRL12280WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V3501	HRL12390WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V5001	HRL12540WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V2502	HRL12280WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V3502	HRL12390WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V5002	HRL12540WFR M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V6002	XHRL12620WFR	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V6003	XHRL12620WFR	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V2501NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V3501NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V5001NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V2502NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V3502NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V5002NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V6002NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)
EBP240V6003NB NONE INCLUDED	M6 Threaded Insert	78 in•lbf (8.8 N•m)

Note: “C”-suffix models have an integral 7A battery charger and requires separate, non-UPS supplied AC power at 120 VAC (30 A), 208 VAC (20 A) or 240 VAC (20 A).

8. Storage and Service

Storage

The battery cabinet must be stored in a clean, secure environment with a temperature less than 40^ C ( 104^ F) and a relative humidity less than 90% (non-condensing). Store the battery cabinet in its original shipping container if possible. Charge the batteries for at least 24 hours prior to use. Do not rely on the battery cabinet to provide backup power to connected equipment until the batteries are fully charged.

Note: If the UPS system remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months. Failure to recharge the batteries periodically may cause irreversible battery damage.

Service

Your Tripp Lite product is covered by the warranty described in this manual. A variety of Extended Warranty and On-Site Service Programs are also available from Tripp Lite. For more information on service, visit www.triplite.com/support. Before returning your product for service, follow these steps:

1. Review the installation and operation procedures in this manual to insure that the service problem does not originate from a misreading of the instructions.
2. If the problem continues, do not contact or return the product to the dealer. Instead, visit www.triplite.com/support.
3. If the problem requires service, visit www.tripplite.com/support and click the Product Returns link. From here you can request a Returned Material Authorization (RMA) number, which is required for service. This simple on-line form will ask for your unit's model and serial numbers, along with other general purchaser information. The RMA number, along with shipping instructions will be emailed to you. Any damages (direct, indirect, special or consequential) to the product incurred during shipment to Tripp Lite or an authorized Tripp Lite service center are not covered under warranty. Products shipped to Tripp Lite or an authorized Tripp Lite service center must have transportation charges prepaid. Mark the RMA number on the outside of the package. If the product is within its warranty period, enclose a copy of your sales receipt. Return the product for service using an insured carrier to the address given to you when you request the RMA.

9. Warranty

Limited Warranty

Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship for a period of 1 year from the date of initial purchase. If the product should prove defective in material or workmanship within that period, Seller will repair or replace the product, in its sole discretion. Service under this Warranty includes parts and Tripp Lite service center labor. On-site service plans are available from Tripp Lite through authorized service partners (in most areas). Visit www.triplite.com/support for details. International customers should contact Tripp Lite support at [e-mail].

THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT, MISUSE, ABUSE OR NEGLECT. SELLER MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPRESSLY SET FORTH HEREIN. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ALL IMPLIED WARRANTIES, INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS, ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE; AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES. (Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from jurisdiction to jurisdiction.)

Tripp Lite; 1111 W. 35th Street; Chicago IL 60609; USA

WARNING: The individual user should take care to determine prior to use whether this device is suitable, adequate or safe for the use intended. Since individual applications are subject to great variation, the manufacturer makes no representation or warranty as to the suitability or fitness of these devices for any specific application.

Regulatory Compliance Identification Numbers

For the purpose of regulatory compliance certifications and identification, your Tripp Lite product has been assigned a unique series number. The series number can be found on the product nameplate label, along with all required approval markings and information. When requesting compliance information for this product, always refer to the series number. The series number should not be confused with the marketing name or model number of the product.

Tripp Lite has a policy of continuous improvement. Specifications are subject to change without notice. Photos and illustrations may differ slightly from actual products.

1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

Line drawing of a rectangular industrial control cabinet with mounting base (no text or symbols)

Line drawing of a rectangular industrial enclosure with ventilation grilles and mounting feet (no text or symbols)

Modelos BP480V300 y BP480V400 Modelo BP480V500

Line drawing of a rectangular industrial enclosure with mounting feet and ventilation grilles (no text or symbols)

1111 W. 35th Street, Chicago, IL 60609 EE UU • www.tripplite.com/support

VISTA FRONTAL (SIN PUERTA)

VISTA SECCIONAL LATERAL DERECHA

VISTA INFERIOR
Dimensiones: PULGADAS [cm]

6. Diagramas

6.1.4 Modelos BP480V300 y BP480V400 (4 Repisas)

Dimensiones: PULGADAS [cm]

6. Diagramas

6.1.5 Modelo BP480V500 (4 Repisas)

Dimensiones: PULGADAS [cm]

6. Diagramas

Line drawing of a rectangular industrial enclosure with mounting brackets and wheels (no text or symbols)

Line drawing of a rectangular industrial electrical cabinet with mounting feet and ventilation grilles (no text or symbols)

Модели BP480V300 и BP480B400 Модель BP480V500

Line drawing of a rectangular industrial control cabinet with mounting flanges and ventilation grilles (no text or symbols)

1111 W. 35th Street, Chicago, IL 60609 USA • www.tripplite.com/support

Line drawing of a rectangular industrial enclosure with ventilation grilles and mounting feet (no text or symbols)