BPH A240TB-60 - Unspecified PowerPlus - Free user manual and instructions

Product Type	Battery Pack (External Battery for UPS)
Brand	PowerPlus
Model	BPH A240TB-60
Battery Composition	Lead-acid (sealed, maintenance-free)
Battery Quantity	60 batteries (9 Ah each, total 540 Ah)
Operating Temperature	0°C to 40°C
Storage Temperature	-25°C to 45°C
Humidity Range (Non-condensing)	30% to 90%
Charging Requirement	Recharge every 2-3 months if unused
Battery Life Expectancy	3 to 5 years at 25°C ambient temperature
Safety Features	Overheating protection, short circuit prevention
Installation Clearance	Keep at least 20 cm from walls
Environment Suitability	Indoor use only, avoid dusty/corrosive/salty environments
Warranty Conditions	Void if batteries fail due to overheating or improper storage
Disposal	Do not dispose in fire; recycle at designated facility
Maintenance	No user-serviceable parts; battery replacement by trained personnel
Torque for Battery Baffles	12 kgf·cm
User Manual	Yes, included (6 pages)

Frequently Asked Questions - BPH A240TB-60 PowerPlus

What type of battery is used in the PowerPlus BPH A240TB-60?

The pack uses sealed lead-acid batteries, each with a capacity of 9 Ah. There are 60 batteries in total, giving a combined capacity of 540 Ah.

How often should I recharge the battery pack if it’s not in use?

If the system is unused, recharge every 2–3 months. At higher storage temperatures (40–45°C), recharge every 2 months. Charging duration is typically 1–2 hours.

What are the recommended operating conditions?

Operate the battery pack in a cool, dry place with temperature between 0°C and 40°C and humidity of 30–90% non-condensing. Avoid direct sunlight, dust, corrosive or salty environments.

How do I properly install the battery pack?

Remove the cover and battery baffles, insert the 60 batteries in the correct orientation, then lock the baffles with a torque of 12 kgf·cm. Connect the battery jump wires carefully, avoiding damage to terminals and short circuits.

What safety precautions should I follow when handling the batteries?

Remove metal objects, use insulated tools, wear rubber gloves and boots. Do not lay tools on top of batteries. Disconnect the charging source before connecting or disconnecting terminals. Hazardous voltage may exist between terminals and ground.

How long do the batteries typically last?

The expected service life is 3 to 5 years at an ambient temperature of 25°C. Higher temperatures may reduce lifespan.

Can I replace only some of the batteries if they fail?

No. When replacing, you must replace all batteries with the same quantity, type, and capacity to ensure proper operation.

What should I do if the battery pack is damaged or leaking?

Do not touch any fluid; it is toxic. Contact a qualified technician or your dealer for safe handling and disposal. Do not attempt to repair the unit yourself.

How should I store the battery pack for long periods?

Charge the unit for 4 hours before storage. Keep it covered, upright, and in a cool, dry location. Follow the recharge frequency table: every 3 months at -25°C to 40°C, every 2 months at 40–45°C.

Is the battery pack compatible with any UPS?

This pack is designed as an external battery for compatible UPS systems. Refer to your UPS documentation for compatibility. The model BPH A240TB-60 is likely intended for use with PowerPlus UPS units.

USER MANUAL BPH A240TB-60 PowerPlus

User Manual Battery Pack

1. Important Safety Warnings

Please comply with all warnings and operating instructions in this instruction strictly. Read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

• Do not try to assemble or repair the unit yourself, contact your local supplier, seek for help of qualified technician
• To eliminate any overheating of the battery box, keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank. Keep the battery box 20 cm away from the wall.
• Make sure the battery box is installed within the proper environment as specified. (0-40°C and 30-90% non-condensing humidity)
• Do not install the battery box under direct sunlight. Your warranty will be void if the batteries fail due to overheating.

- This battery box is not designed for use in dusty, corrosive and salty environment.

- The warranty for this battery bank will be void if water or other liquid is spilled or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.

- The battery will discharge naturally if the system is unused for a period of time.

- It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. During normal operation, the batteries will be automatically remained in charged condition.

- Servicing of batteries should be performed or supervised by trained personnel with knowledge of batteries and the required precautions.

- When replacing batteries, it is necessary to replace ALL batteries with the same quantity, type & capacity.

- CAUTION – Do not dispose of battery or batteries in a fire. The battery may explode.

- CAUTION – Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to the skin and eyes.

- CAUTION – Risk of Electric Shock – Hazardous voltage may exist between battery terminals and ground. Test before touching with bare hands.

- CAUTION – A battery can present a risk of electrical shock and high short circuit current. The following precaution should be observed when working on batteries:

1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting battery terminals.

- Do not plug or unplug the battery connector if UPS works in DC (discharging) mode.

Installation and Setup

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use

Storage & Maintenance

The unit contains no user-serviceable parts. If the battery service life (3\~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer.

Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.

Storage

Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours
40°C - 45°C Every 2 months 1-2 hours

SOP – How to assemble Battery Pack with 60 batteries (BP A240TB-60x9Ah)

1.: 1.: as picture: remove the cover of BP, then remove the battery baffles.

Metal shelf with red circular annotations highlighting specific points of interest (no text or symbols present)

1. As picture: take 60 batteries and put them in BP.
2. Lock the 3 battery baffles on one side of the main structure. lock two longer battery baffles on the lower part of the BP, lock the short battery baffle on the upper part of the BP。Torque: 12KGF-CM。

Interior view of a battery storage unit with metal frame and stacked black panels (no visible text or symbols)

1. Insert the battery jump wire (as picture)。

Notice: while insert the battery wires, make sure the wires are not damaged, the terminal should be inserted well, keep the pliers away from the battery terminal, avoid battery short circuit.

1. Insert the battery jump wires (as picture).

Notice: while insert the battery wires, make sure the wires are not damaged, the terminal should be inserted well, keep the pliers away from the battery terminal, avoid battery short circuit.