BPH A72RM-12 - Battery PowerPlus - Free user manual and instructions

Brand	PowerPlus
Model	BPH A72RM-12
Product Type	Battery Pack
Voltage	72 V
Capacity	9 Ah
Battery Composition	Sealed Lead-Acid (SLA)
Number of Batteries	6 in series
Operating Temperature	0°C to 40°C
Storage Temperature	-25°C to 45°C
Humidity (Operating)	30% to 90% (non-condensing)
Recharge Frequency (Storage)	Every 2-3 months
Battery Life	3-5 years at 25°C
Safety Features	Overheat protection, short circuit prevention, reverse polarity protection
Installation	Requires trained personnel; use insulated tools
Maintenance	Keep vents clear; recharge periodically; do not disassemble
Disposal	Recycle at designated facility; do not incinerate
Warranty	Void if improperly used or modified

Frequently Asked Questions - BPH A72RM-12 PowerPlus

What is the voltage and capacity of the PowerPlus BPH A72RM-12 battery pack?

The battery pack is rated at 72 V and 9 Ah, consisting of six 12V 9Ah sealed lead-acid batteries connected in series.

How do I install the battery pack safely?

Installation must be performed by trained personnel. Follow the manual: connect batteries in series, ensure correct polarity, use insulated tools, and avoid short circuits. Keep the unit 20 cm away from walls and in a well-ventilated area.

What are the operating temperature limits?

The battery pack operates between 0°C and 40°C with humidity 30-90% non-condensing. Avoid direct sunlight and dusty environments.

How should I store the battery pack if not in use?

Store upright in a cool, dry place at -25°C to 45°C. Recharge every 2-3 months for 1-2 hours to prevent discharge damage.

Can I replace individual batteries?

All batteries must be replaced together with the same type, quantity (6), and capacity (12V 9Ah). Use only approved replacement parts.

What safety precautions should I take when handling the battery?

Remove metal objects (watches, rings), wear rubber gloves and boots, use insulated tools. Do not lay tools on batteries and disconnect charging source before connecting terminals.

How do I dispose of the battery pack?

Do not incinerate or open batteries. Take spent batteries to a recycling facility or return to your dealer using the original packaging.

What voids the warranty?

Warranty is void if water or liquids are spilled on the unit, foreign objects inserted, batteries fail due to overheating, or the pack is not recharged every 2-3 months when unused.

How long does the battery pack last?

Typical service life is 3-5 years at 25°C ambient temperature. After that, batteries must be replaced.

What tools are needed for assembly?

You will need pliers for connections and an electrical drill with a cross screw bit for screws. Torque for screws: 8 KGF-CM.

USER MANUAL BPH A72RM-12 PowerPlus

User Manual Battery Pack

1. Important Safety Warnings

Please comply with all warnings and operating instructions in this instruction strictly. Read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

• Do not try to assemble or repair the unit yourself, contact your local supplier, seek for help of qualified technician
• To eliminate any overheating of the battery box, keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank. Keep the battery box 20 cm away from the wall.
• Make sure the battery box is installed within the proper environment as specified. (0-40°C and 30-90% non-condensing humidity)
• Do not install the battery box under direct sunlight. Your warranty will be void if the batteries fail due to overheating.

- This battery box is not designed for use in dusty, corrosive and salty environment.

- The warranty for this battery bank will be void if water or other liquid is spilled or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.

- The battery will discharge naturally if the system is unused for a period of time.

- It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. During normal operation, the batteries will be automatically remained in charged condition.

- Servicing of batteries should be performed or supervised by trained personnel with knowledge of batteries and the required precautions.

- When replacing batteries, it is necessary to replace ALL batteries with the same quantity, type & capacity.

- CAUTION – Do not dispose of battery or batteries in a fire. The battery may explode.

- CAUTION – Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to the skin and eyes.

- CAUTION – Risk of Electric Shock – Hazardous voltage may exist between battery terminals and ground. Test before touching with bare hands.

- CAUTION – A battery can present a risk of electrical shock and high short circuit current. The following precaution should be observed when working on batteries:

1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting battery terminals.

- Do not plug or unplug the battery connector if UPS works in DC (discharging) mode.

Installation and Setup

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use

Storage & Maintenance

The unit contains no user-serviceable parts. If the battery service life (3\~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer.

Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.

Storage

Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours
40°C - 45°C Every 2 months 1-2 hours

SOP - How to assemble BP A72R-12x9Ah

Close-up of a white electronic device with two rectangular components and a green label '6' pointing to a red circular mark (no readable text or symbols beyond the label)

Metallic tray with multiple rectangular white panels and small cutouts, no visible text or symbols

1. As shown above: unscrew all screws on the battery isolation pad for separation.

Screw P/N: 38-000008-00G*6

1. As shown left: take out the plastic isolation tray for later assembly(44-040045-XXG)

Two black battery cells with red cables and wiring, placed on a reflective surface (no visible text or symbols)

1. As shown left: get six batteries in serial connection (26-000003-XXG/45W、12V、9AH)

→ Please be noticed about the rubber protection on the red wire.

Notice:

1. Check with correct battery spec.
2. No short between positive and negative polar of batteries
3. No reverse connection is allowed.

Tool:

Pliers

Two black batteries with red warning labels and wire, placed on a surface (no visible text or symbols on the battery bodies)

1. As shown left: get the batteries stuck onto the double-side tap on the previous isolation tray

1. As shown left: Put on the warning stick (37-000031-XXG) onto the battery (text facing up)

Notice:1. No short for battery is allowed.2. Wires should be connected precisely.

Tool:Pliers

1. As shown left: Push the assembled battery bank into the case following the instructed direction (the red arrow)

Transparent plastic tray with multiple rectangular samples arranged in rows (no visible text or symbols)

1. As shown left: get another plastic tray (44-040045-XXG) for the assembly

Two black battery cells with red cables and connectors, placed on a transparent surface (no visible text or symbols)

1. As shown left: get six batteries in serial connection (26-000003-XXG/45W、12V、9AH) → Please be noticed about the rubber protection on the red wire.

Notice:

1. Check with correct battery spec.
2. No short between positive and negative polar of batteries
3. No reverse connection is allowed.

Tool:

Pliers

Two black batteries with red warning labels and visible wiring, placed on a surface (no readable text or symbols)

1. As shown left: get the batteries stuck onto the double-side tap on the previous isolation tray (Notice: Tenon on the plastic tray must be stuck firmly.)

1. Labeling: Put on the warning stick onto the battery (text facing up)

Notice:1. No short for battery is allowed.2. Wires should be connected precisely.

Tool:Pliers

Two battery cells with red cables and a red upward arrow indicating direction (no visible text or symbols)

1. As shown left: Push the assembled battery bank into the case following the instructed direction (the red arrow)

2. As shown bellow: screw the processed battery isolation pad onto the case M3*6 round-cross screw 38-000008-XXG*6, Torque: 8KGF-CM。

3. Check with no missed isolation sticks on the 4 battery terminals (44-040046-XXG)

Close-up of a white industrial machine with a blue tag and green number 6 on the side (no visible text or symbols)

1. As shown left, connect battery connectors to its housing correctly.

Notice:

1. No reversed, incorrect, and missed isolation stick is allowed.
2. No missed screwing is allowed,

Tools:

Electrical drill, cross screw bit