BPH A240TB-40 - Battery PowerPlus - Free user manual and instructions

Brand	PowerPlus
Model	BPH A240TB-40
Product Type	Battery Pack
Number of Batteries	40
Battery Capacity (each)	9 Ah
Operating Temperature	0°C to 40°C
Storage Temperature	-25°C to 45°C
Humidity Range	30% to 90% non-condensing
Charging Frequency (storage)	Every 2-3 months
Charging Duration	1-2 hours
Battery Service Life	3-5 years at 25°C
Torque Specification	12 KGF-CM
Ventilation Clearance	At least 20 cm from walls
Safety Protection	Overheat, short circuit, overcharge (via charger)
Enclosure Protection	Not for dusty, corrosive, or salty environments
Maintenance	No user-serviceable parts; battery replacement by qualified personnel
Disposal	Recycle spent batteries; do not incinerate or open
Compliance	Warnings for electric shock and short circuit

Frequently Asked Questions - BPH A240TB-40 PowerPlus

How should I install the battery pack?

Remove the cover and battery baffle, place 40 batteries in the unit, lock the baffle with torque 12 KGF-CM, insert battery jump wires carefully avoiding short circuits, then lock the cover.

What are the operating temperature and humidity limits?

Operate between 0°C and 40°C with humidity 30% to 90% non-condensing. Avoid direct sunlight and ensure ventilation.

How often should I recharge the battery if not in use?

Recharge every 2-3 months. For storage at 40°C-45°C, recharge every 2 months. Charge for 1-2 hours each time.

Can I open or repair the battery box myself?

No. The unit contains no user-serviceable parts. Contact a qualified technician for any repairs or battery replacement.

What safety precautions should I take when handling batteries?

Remove metal objects, use insulated tools, wear rubber gloves and boots. Do not short circuit terminals and disconnect charging source before connecting/disconnecting.

What is the expected battery life?

The battery service life is 3-5 years at 25°C ambient temperature. Replace all batteries with the same type and capacity when end of life.

How should I dispose of the batteries?

Do not throw in fire or open. Deliver spent batteries to a recycling facility or return to your dealer in replacement packing material.

What is the torque for tightening screws?

Use 12 KGF-CM torque for both the battery baffle and cover screws to ensure proper assembly.

Can I use this battery pack in a dusty or outdoor environment?

No. It is not designed for dusty, corrosive, or salty environments. Keep away from water and foreign objects.

What should I do if the battery pack overheats?

Ensure all ventilation openings are clear and the unit is at least 20 cm from walls. If overheating persists, stop use and contact customer support.

USER MANUAL BPH A240TB-40 PowerPlus

User Manual Battery Pack

1. Important Safety Warnings

Please comply with all warnings and operating instructions in this instruction strictly. Read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

• Do not try to assemble or repair the unit yourself, contact your local supplier, seek for help of qualified technician
• To eliminate any overheating of the battery box, keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank. Keep the battery box 20 cm away from the wall.
• Make sure the battery box is installed within the proper environment as specified. (0-40°C and 30-90% non-condensing humidity)
• Do not install the battery box under direct sunlight. Your warranty will be void if the batteries fail due to overheating.

- This battery box is not designed for use in dusty, corrosive and salty environment.

- The warranty for this battery bank will be void if water or other liquid is spilled or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.

- The battery will discharge naturally if the system is unused for a period of time.

- It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. During normal operation, the batteries will be automatically remained in charged condition.

- Servicing of batteries should be performed or supervised by trained personnel with knowledge of batteries and the required precautions.

- When replacing batteries, it is necessary to replace ALL batteries with the same quantity, type & capacity.

- CAUTION – Do not dispose of battery or batteries in a fire. The battery may explode.

- CAUTION – Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to the skin and eyes.

- CAUTION – Risk of Electric Shock – Hazardous voltage may exist between battery terminals and ground. Test before touching with bare hands.

- CAUTION – A battery can present a risk of electrical shock and high short circuit current. The following precaution should be observed when working on batteries:

1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting battery terminals.

- Do not plug or unplug the battery connector if UPS works in DC (discharging) mode.

Installation and Setup

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use

Storage & Maintenance

The unit contains no user-serviceable parts. If the battery service life (3\~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer.

Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.

Storage

Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours
40°C - 45°C Every 2 months 1-2 hours

SOP – How to assemble Battery Pack with 40 batteries (BP A240TB-40x9Ah)

1. as picture: remove the cover of the battery bank and remove the battery baffle.

Interior view of an electronic device showing stacked black panels with red connectors and wiring, no visible text or symbols.

1. As picture: take 40 batteries and put them on the battery bank.
   3, lock the battery baffle on the main structure: torque: 12KGF-CM。

1. As picture: insert the battery jump wire. Notice: while insert the battery wires, make sure the wires are not damaged, the terminal should be inserted well, the pliers should keep away from the battery terminal, avoid short circuit.

5.lock the cover on the machine torque: 12KGF-CM.