A5460KA - Padlocks Master Lock - Free user manual and instructions

USER MANUAL A5460KA Master Lock

Gray padlock with engraved text 'AMERICAN 1023' on its body (no other readable text or symbols)

HARDECKY AMERICAN LOCK®

Two metallic padlocks with 'AMERICAN LOCK®' branding, displayed side by side (no additional text or symbols visible)

AMERICAN LOCK 800

Close-up of a metallic mechanical component with a central knob and threaded shaft (no visible text or symbols)

Close-up of a metalliclic lock component with a handle and circular head detail (no visible text or symbols)

Close-up of a metallic connector with threaded body and central knob (no visible text or symbols)

WARDEVED AMERICAN LOCK®

SERIES 2000 AMERICAN LOCK®

2013

Commercial Security Products

SERVICE MANUAL

Table of Contents

Padlock Servicing Procedures

Series A700 2

Series A748 3

Series A780, A790 4

Series A1000, A5000, A6000 5

Series A5400, A6400 (Stainless Steel). 6

Series A1405 8

Series A2000 & A2010 9

Series A2500 10

Series A3100, A3200, A3500 (Interchangeable Core – IC). 11

Series A3600 and A3700 (Key-In-Knob - KIK) 12

Series A3800 13

Series A3900 14

Series A7000 (Tubular) 15

Series AH10 (Blade) 16

Series AL50 17

Weatherbuilt Covers....18

Service Parts

Actuators

American Lock Actuators....20

Actuators for Master Lock Cylinders....22

Drivers 23

Cylinders

Pin Tumbler 24

BumpStop™ Mechanism....25

Interchangeable Core 26

Door Hardware Multi-Cylinders 26

Edge™ Key Control Cylinders 27

Edge™ System Master Keying. 27

Rim, Mortise & KIK Cylinders 28

Door Hardware Component Parts. 29

Tubular....30

Disc Tumbler 31

Retainers & Trap Doors 32

Keys 33

Bitting Specifications 34

Lock Lubricants 34

Service Kits .... Back Cover

Disassembly

• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and anti-bypass plate
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle retaining screw, (APKG4765010)
• Remove shackle and spring

Assembly

- Insert shackle spring and shackle

- Insert and tighten shackle retaining screw

- Insert ball bearings

- Insert actuator as shown

- Check operation with follower tool

- Insert cylinder and rotate clockwise

- Insert trap door

- Insert security nut and screw

- Tighten security screw

- Check operation

SHAKLE Steel Body Anti-Bypass Plate Cylinder Shackle Spring Ball Bearings Actuator Security Screw Security Nut Trap Door

Close-up of a metallic electronic device with two circular components and a central lens, labeled 'NKR' (no additional text or symbols visible)

Close-up of a metallic electronic device labeled 'NRK' with a circular button and connector (no additional text or symbols visible)

Model	Shackle			Shackle Spring	Actuator		Ball Bearings
	Diameter Length	Part No.			NKR NRK
A700, A700W0, A706 7/16"	1-1/16" APKG158	2940 APKG16120	10 APKG2029010	APKG2084090 APKG1807020
A702, A702W0 (zinc) 7/16"	1-1/16" APKG158	2950 APKG161201	10 APKG2029010	APKG2084090 APKG1807020
A701, A701W0, A707 7/16"	2" APKG1582960	APKG1612010	APKG2029010	APKG2084090 APKG1807020
A703, A703W0 (zinc) 7/16"	2" APKG1582970	APKG1612010	APKG2029010	APKG2084090 APKG1807020

For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, See Page 32

Disassembly

Disassembly

• Unlock shackle
• Use a 5/32" hex wrench to remove security screw
• Remove cylinder retaining housing
• Remove trap door, cylinder and anti-bypass plate
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove 3/32" hex shackle retaining screw
• Remove shackle and spring

Assembly

- Insert shackle spring and shackle

- Insert and tighten shackle retaining screw

- Insert ball bearings

- Insert actuator as shown

- Check operation with follower tool

- Insert cylinder and rotate clockwise

- Insert trap door

- Insert cylinder retainer housing

- Insert security screw

- Tighten security screw

- Check operation

Model	Shackle			Shackle Spring	Actuator		Ball Bearings
	Diameter Length	Part No.			NKR NRK
A748 7/16" 1-1/16"	APKG1583290	APKG1612010	APKG1188300	G0000274 APKG1	807020

For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, see page 32

Disassembly

• Unlock shackle
• Use a 5/32" hex wrench to remove security screw
• Relock shackle: remove key
• Remove cylinder retaining housing
• Remove trap door and cylinder
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle 1/8" hex retaining screw
• Remove shackle

Assembly

• Insert shackle
• Insert and tighten shackle retaining screw
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert cylinder retainer housing
• Insert security screw
• Unlock shackle
• Tighten security screw
• Check operation

For cylinder retainer housing use part number (A3031010).

SHARLENEO Shackle Ball Bearings Actuator Shackle Retaining Screw Security Screw Cylinder Trap Door Cylinder Retainer Housing (APKG4766010)

NRK

Model	Shackle			Shackle Screw	Actuator		Ball Bearings
	Diameter Length	Part No.			NKR NRK
A780 7/16" 1-1/4"	APKG0000273	APKG4765010 N/A	APKG0000274	APKG1807020
A790 1/2" 1-1/2"	APKG1583280	APKG4765010 N/A	APKG0000275	APKG1809010

For Quantity Content and Ordering Information See the Price Book For Trap Door Part Numbers, see page 32

American Lock Series A1000, A5000 & A6000

Disassembly

• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and anti-bypass plate
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation

(see page 7 for A1000, A5000 and A6000 Specifications Chart)

SHARLENE Shackle Ball Bearings Actuator Security Screw Anti-Bypass Plate Shackle Spring Cylinder Trap Door

Close-up of a black electronic device with a metallic knob and circular ports, labeled 'NKR' (no other text or symbols visible)

Close-up of a mechanical component labeled 'NRK' with internal circular features (no readable text beyond label)

American Lock Stainless Steel Series A5400 & A6400

Disassembly

• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and anti-bypass plate
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder and rotate clockwise
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation

(see page 7 for A5400 & A6400 Specifications Chart)

screw Stainless Steel Shackle Stainless Steel Ball Bearings Stainless Steel Body Stainless Steel Shackle Spring Stainless Steel Trap Door Brass Actuator with Stainless Steel Spring Stainless Steel Security Screw Stainless Steel Anti-Bypass Plate Brass Cylinder Stainless Steel Security Nut NKR NRK

American Lock Series A1000, A5000 & A6000 (Continued)

MODEL	SHACKLE DIAMETER	LENGTH	PART NO.	SHACKLE SPRING	ACTUATOR		BALL BEARINGSNK
A1105,A1105WO,A1165 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A1106,A1106WO,A1166 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A1107,A1107WO,A1167 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A1205,A1205WO,A1265 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A1205B,A1205BWO,A1265B	5/16"	3/4"	APKG1584030	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1205SS,A1205SSWO,A1265SS	5/16"	1-1/8"	APKG0065435	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A1206,A1206WO,A1266	5/16"	2"	APKG1582290	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1206B,A1206BWO,A1266	5/16"	2"	APKG0056794	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1206SS,A1206SSWO,A1266SS	5/16"	2"	APKG0065436	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A1207,A1207WO,A1267	5/16"	3"	APKG1582310	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1207SS,A1207SSWO,A1267SS	5/16"	3"	APKG0065437	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A1209,A1209WO,A1269	5/16"	5"	APKG0000954	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1209SS,A1209SSWO,A1269SS	5/16"	5"	APKG0065438	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A1305,A1305WO,A1365 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1305B,A1305BWO,A1365B	3/8"	1-1/8"	APKG0056760	APKG1611010	APKG1188270	APKG2081160	APKG1806010
A1305SS,A1305SSWO,A1365SS	3/8"	1-1/8"	APKG0065432	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A1306,A1306WO,A1366 3/8" 2" APKG1581570 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1306SS,A1306SSWO,A1366SS	3/8"	2"	APKG0065433	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A1307,A1307WO,A1367 3/8" 3" APKG1581590 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A1307SS,A1307SSWO,A1367SS	3/8"	3"	APKG0065434	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5100,A5100WO,A6100 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5101,A5101WO,A6101 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5102,A5102WO,A6102 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5200,A5200WO,A6200 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5200SS,A5200SSWO,A6200SS	5/16"	1-1/8"	APKG0065435	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5201,A5201WO,A6201	5/16"	2"	APKG1582290	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5201SS,A5201SSWO,A6201SS	5/16"	2"	APKG0065436	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5202,A5202WO,A6202	5/16"	3"	APKG1582310	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5202SS,A5202SSWO,A6202SS	5/16"	3"	APKG0065437	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5205,A5205WO,A6205	5/16"	5"	APKG0000954	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5205SS,A5205SSWO,A6205SS	5/16"	5"	APKG0065438	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5260,A5260WO,A6260 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5260SS,A5260SSWO,A6260SS	3/8"	1-1/8"	APKG0065432	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5261,A5261WO,A6261 3/8" 2" APKG1581570 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5261SS,A5261SSWO,A6261SS	3/8"	2"	APKG0065433	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5262,A5262WO,A6262 3/8" 3" APKG1581590 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5262SS,A5262SSWO,A6262SS	3/8"	3"	APKG0065434	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5300,A5300WO,A6300 5/16" 1-1/8" APKG1582240 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5360,A5360WO,A6360 3/8" 1-1/8" APKG1581550 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5530,A5530WO,A6530 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5530B,A5530BWO,A6530B	1/4"	1"	APKG1583240	APKG1613010	APKG1188270	APKG2081160	APKG1806010
A5530,A5530WO,A6531 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5530,A5530WO,A6532 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160 APKG1806010
A5560,A5560WO,A6560 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5560B,A5560BWO,A6560B	5/16"	3/4"	APKG0056792	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5560SS,A5560SSWO,A6560SS	5/16"	1-1/8"	APKG0065435	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5561,A5561WO,A6561	5/16"	2"	APKG1582290	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5561B,A5561BWO,A6561B	5/16"	2"	APKG0056794	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5561SS,A5561SSWO,A6561SS	5/16"	2"	APKG0065436	APKH0210031	APKG1188270	APKG2081160	APKG1806010
A5562,A5562WO,A6562	5/16"	3"	APKG1582310	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5562SS,A5562SSWO,A6562SS	5/16"	3"	APKG0065437	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5565,A5565WO,A6565	5/16"	5"	APKG000954	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5565SS,A5565SSWO,A6565SS	5/16"	5"	APKG0065438	APKG0210031	APKG1188270	APKG2081160	APKG1806010
A5570,A5570WO,A6570 3/8" 1-1/8" APKG1581550 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5570B,A5570BWO,A6570B	3/8"	1-1/8"	APKG0056760	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5570SS,A5570SSWO,A6570SS	3/8"	1-1/8"	APKG0065432	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5571,A5571WO,A6571 3/8" 2" APKG1581570 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5571SS,A5571SSWO,A6571SS	3/8"	2"	APKG0065433	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5572,A5572WO,A6572 3/8" 3" APKG1581590 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5572SS,A5572SSWO,A6572SS	3/8"	3"	APKG0065434	APKG0500023	APKG1188270	APKG2081160	APKG1806010
A5400,A5400WO,A6400 5/16" 1-1/8" APKG0110032 APKG1606010 APKG1188270 APKG2081160 APKG1806010
A5401,A5401WO,A6401	5/16"	2"	APKG0110033	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A5460,A5460WO,A6460 3/8" 1-1/8" APKG0110029 APKG1611010 APKG1188270 APKG2081160 APKG1806010
A5461,A5461WO,A6461 3/8" 2" APKG0110030 APKG1611010 APKG1188270 APKG2081160 APKG1806010

For Quantity Content and Ordering Information, See the Price Book
For Trap Door Part Numbers, see page 32

R NRK

American Lock Series A1405 (for Yale LFIC 1220)

Disassembly

• Unlock shackle
• Use control key to remove LFIC
• Remove driver
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert driver
• Insert LFIC with control key
• Check operation

Shackle Ball Bearings Actuator Shackle Spring

Close-up of a metallic mechanical component with a circular end and central hole, labeled 'NRK' (no other text or symbols visible)

Model	Shackle			Shackle Spring	Actuator		Ball Bearings
	Diameter Length	Part No.			NKR	NRK
A1405 5/16" 1-1/8"	APKG1582240	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1406 5/16" 2"	APKG1582290	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1407 5/16" 3"	APKG1582310	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A1409 5/16" 5"	APKG0000954	APKG1606010	APKG1188270	APKG2081160	APKG1806010

For Quantity Content and Ordering Information, See the Price Book

WEK Body A2010 Set Screw

Body A2000

Disassembly

• Remove 3/32" hex retaining screw
• Remove cylinder assembly
• Remove roll pin
• Rekey as required

Assembly

• Insert roll pin
• Insert cylinder assembly and lock into place
• Replace retaining screw

Part number Description

APT2001 6 pin cylinder and shackle assembly

APT2001U Uncombinated 6 pin cylinder and shackle assembly

APKG0000220 Retaining screw

APKG0000431 A2000 and A2000WO cylinder housing

APKG3023010 A2010 and A2010WO cylinder housing

Cylinder & Housing Assembly

Disassembly

• Remove 3/32" hex cover plate screws and cover plate
• Remove lockbolt spring
• Remove cam
• Remove cylinder assembly and sleeve
• Remove lockbolt
• Remove shackle pin and spring

Assembly

• Insert shackle pin and spring
• Insert lockbolt
• Insert cylinder assembly and sleeve
• Insert cam
• Insert lockbolt spring
• Replace cover plate
• Replace and tighten cover plate screws

Shackle Pin Lockbolt Lockbolt Spring Lockbolt Cam Cylinder

Part number Description
APTC12S 5 pin cylinder	assembly with stainless steel pins
APTC14S 6 pin cylinder	assembly with stainless steel pins
APKG0001583 Lockbolt	cam
APKG0001584 Lockbolt
APKG0001585 Shackle	pin
APKG0001586 Hardened cylinder cover
APKG0001587 Cylinder	sleeve
APKG0001588 Cover plate
APKG0001589 Lockbolt	spring
APKG0001590 Shackle	spring
APKG0001591 Cover plate screws

Disassembly

• Unlock shackle
• Use control key to remove SFIC
• Remove C clip and stop plate
• Remove driver
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Insert driver, stop plate, (with 'T' up), and C clip
• Check operation with follower tool
• Insert SFIC with control key
• Check operation

SHAKLE Ball Bearings Actuator Stop Plate (APKG1295010) C-Clip (APKG1270020) Shackle Spring Driver (APKG0000048)

Model	Shackle			Shackle Spring	Actuator		Ball Bearings
	Diameter	Length	Part No.		NKR	NRK
3105 1/4" 1" APKG1582980 APKG1613010 APKG1188270 APKG2081160APKG1806010
3106 1/4" 1-1/2" APKG1583180 APKG1613010 APKG1188270 APKG2081160APKG1806010
3107 1/4" 3" APKG1583210 APKG1613010 APKG1188270 APKG2081160APKG1806010
3260, 3570 3/8" 1-1/8" APKG1581550 APKG1601010 APKG1188270 APKG2081160APKG1806010
3261, 3571 3/8" 2" APKG1581570 APKG1601010 APKG1188270 APKG2081160APKG1806010
3262, 3572 3/8" 3" APKG1581590 APKG1601010 APKG1188270 APKG2081160APKG1806010
3200, 3560	5/16"	1-1/8"	APKG1582240	APKG1606010	APKG1188270	APKG2081160	APKG1806010
3201, 3561	5/16"	2"	APKG1582290	APKG1601010	APKG1188270	APKG2081160	APKG1806010
3202, 3562	5/16"	3"	APKG1582310	APKG1606010	APKG1188270	APKG2081160	APKG1806010
3205, 3565	5/16"	5"	APKG0000954	APKG1606010	APKG1188270	APKG2081160	APKG1806010

Stop Plate APKG2036010, 'C' Clip (APKG1270020)
For Quantity Content and Ordering Information, See the Price Book

American Lock Series A3600 and A3700

AMERICAN LOCK®

Disassembly

• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove KEY ADVANTAGE cylinder or cylinder and housing
• Remove driver
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
  • Install driver on cylinder
• Insert KEY ADVANTAGE cylinder or cylinder and housing
• Insert security screw
• Tighten security screw
• Check operation

Shackle Ball Bearings Shackle Spring Actuator Security Screw Cylinder Retainer Housing (APKG4762010) NKR NRK

Model	Shackle			Shackle Spring	Actuator		Ball Bearings	Cylinder Housing
	Diameter Length	Part No.			NKR	NRK
A3600 5/16" 1-1/8" APKG1582240 APKG1606010 APKG1188280 A36DLRET	APKG1806010 APKG3013010
A3601 5/16" 2" APKG1582290 APKG1606010 APKG1188280	A36DLRET APKG1806010 APKG3013010
A3602 5/16" 3" APKG1582310 APKG1606010 APKG1188280	A36DLRET APKG1806010 APKG3013010
A3605 5/16" 5" APKG0000954 APKG1606010 APKG1188280	A36DLRET APKG1806010 APKG3013010
A3700 3/8"	1-1/8"	APKG1581550	APKG1611010	APKG1188280	A36DLRET	APKG1806010	APKG3013010
A3701 3/8" 2"	APKG1581570	APKG1611010 APKG1188280	A36DLRET	APKG1806010	APKG3013010
A3702 3/8" 3"	APKG1581590	APKG1611010 APKG1188280	A36DLRET	APKG1806010	APKG3013010

For Quantity Content and Ordering Information, See the Price Book

For Driver Part Numbers, See Page 23

For KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway.

For Trap Door Part Numbers, see page 32

Disassembly

• Unlock shackle
• Use a 1/8" hex wrench to remove security screw
• Remove cylinder and housing
• Remove driver
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
  • Install driver on cylinder
• Insert cylinder and housing
• Insert security screw
• Tighten security screw
• Check operation

HARDENER Shackle Spring Ball Bearings Actuator Security Screw Shackle Spring Cylinder Retainer Housing (APKG4764010)

Close-up of a metallic mechanical component with circular features and a labeled part 'NKR' (no other text or symbols visible)

Close-up of a metallic mechanical component with circular cutouts and a labeled 'NRK' (no other text or symbols visible)

Model	Shackle			Shackle Spring	Actuator		Ball Bearings	Cylinder Housing
	Diameter Length		Part No.		NKR NRK
A3800 7/16" 1-1/8" APKG	1582910	APKG16	12010	APKG1188	290 A38DLRET	APKG1807020	APKG3014020
A3801 7/16" 2"	APKG1582	920	APKG16120	10	APKG1188290	A38DLRET	APKG1807020	APKG3014020

For Quantity Content and Ordering Information, See the Price Book

For Driver Part Numbers See Page 23

For KEY ADVANTAGE Cylinder Use A, K, S or Y as a Suffix to Indicate Keyway

For Trap Door Part Numbers, see page 32

Disassembly

• Unlock shackle
• Use control key to remove LFIC
• Remove driver retainer and driver
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert driver and driver retainer
• Insert LFIC with control key
• Check operation

Shackle Ball Bearings Actuator Driver Retainer (APKG3021010) Driver Shackle Spring

Model	Shackle			Shackle Spring	Actuator		Ball Bearings
	Diameter Length	Part No.			NKR NRK
A3900S, A3900SWO 3/8" 1-1/8" APKG1581550	APKG1611010	APKG1188280	APKG62081160	APKG1806010
A3901S, A3901SWO 3/8" 2"	APKG1581570	APKG1611010	APKG1188280	APKG62081160	APKG1806010
A3902S, A3902SWO 3/8" 3"	APKG1581590	APKG1611010	APKG1188280	APKG62081160	APKG1806010

For Quantity Content and Ordering Information, See the Price Book

Disassembly

• Unlock shackle
• Use a Phillips screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder and driver
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove shackle and spring

Assembly

• Insert shackle spring and shackle
• Insert ball bearings
• Insert actuator as shown
• Check operation with follower tool
• Insert cylinder with driver as shown
• Insert trap door
• Insert security nut and screw
• Tighten security screw
• Check operation

SHRONEED Shackle Ball Bearings Actuator Driver Security Screw Shackle Spring Trap Door Cylinder NKR NRK

Model	Shackle			Shackle Spring	Actuator		Ball Bearings
	Diameter	Length	Part No.		NKR	NRK
A7200 5/16" 1-1/8"	APKG1582240	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A7201 5/16" 2"	APKG1582290	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A7202 5/16" 3"	APKG1582310	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A7205 5/16" 5"	APKG0000954	APKG1606010	APKG1188270	APKG2081160	APKG1806010
A7260 3/8" 1-1/8"	APKG1581550	APKG1611010	APKG1188270	APKG2081160	APKG1806010
A7261 3/8"	2"	APKG1581570	APKG1611010	APKG1188270	APKG2081160	APKG1806010
A7262 3/8"	3"	APKG1581590	APKG1611010	APKG1188270	APKG2081160	APKG1806010
A7300 7/16" 1-1/8"	APKG1582910	APKG1612010	APKG2084100	APKG2081160	APKG1807020
A7301 7/16" 2"	APKG1582920	APKG1612010	APKG2084100	APKG2081160	APKG1807020

For Quantity Content and Ordering Information, See the Price Book For Trap Door Part Numbers see page 32

Disassembly

• Unlock shackle
• Use a flat tip screwdriver to remove security screw rap retaining pin from slot
• Remove security nut and trap door
• Remove cylinder plug
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove cylinder retaining pin
• Shackle cannot be removed without drilling pressed retaining pin

Assembly

• Insert shackle spring and shackle if removed
• Insert shackle retaining pins
• Insert ball bearings
• Insert actuator as shown
• Insert cylinder plug and retaining pin
• Insert security screw
• Tighten security screw
• Check operation

SHARDE-MEN Ball Bearings Shackle Actuator Shackle Spring APKG1601010 Cylinder Plug Retaining Screw (APKG4752010) Retaining Pin (APKG3680030) NKR NRK

Disassembly

• Unlock shackle
• Use a flat tip screwdriver to remove security screw
• Remove security nut and trap door
• Remove cylinder plug
• Place lock on flat surface and close shackle
• Actuator and ball bearings should fall out, if not, see page 20
• Remove cylinder retaining pin
• Shackle cannot be removed without drilling pressed retaining pin

Assembly

• Insert shackle spring and shackle if removed
• Insert shackle retaining pins
• Insert ball bearings
• Insert actuator as shown
• Check operation with cylinder plug
• Rap retaining pin into place
• Insert security screw
• Tighten security screw
• Check operation

Shackle Ball Bearings Actuator Shackle Spring (APKG1606010) Retaining Screw (APKG4752010) Retaining Pin (APKG3680110)

NKR NRK

All padlocks available in the 1000, 5000 and 6000 series bodies, (except 1105, 5530 and 6530), are now available with an environmentally protective cover by adding the modification code COV to the lock part number.

In addition to having the new environmental cover, those locks will have a different shackle with more clearance to allow it to swing free over the cover. You will also notice that as of August, 2006 American Lock keys will have a longer neck for the same reason. The standard keyway will be changed to the longer neck key at that time and other keyways will follow as needed.

Two metallic key designs labeled 'Old' and 'New', showing different features (no text or symbols on keys)

Black and white padlock with metallic handle and 'AMERICAN LOCK' branding (no additional text or symbols visible)

These new covers are designed to be fully serviceable. Unlike many other environmental covers for padlocks, these may be removed or even replaced if desired. As you can see here, the cover has two main components, the top and bottom halves. Within each of those halves there are another two components. Each half of the cover is designed to have a comfortable fit to the padlock body that still allows easy removal. In fact easy removal is especially important now that the lock can't effectively be serviced for rekeying without removing at least the bottom half of the cover.

On each side of the cover there is a release vent. Use a small screwdriver to push inward on the high side of the bottom cover while pushing it away from the top cover. Once that side has separated, the other side separates very easily with the screwdriver to allow removal of the bottom cover.

AMERICAN LOCK

The top half of the cover can typically be pulled up from the padlock body but cannot be removed without disassembly of the lock. There are two grommets in the shackle holes and they are designed to flex during use. This flexible design reduces undue friction against the shackle found in other environmental covers.

Black padlock with a U-shaped handle and 'AMERICAN LOCK' branding (no additional text or symbols visible)

Inside the bottom of the cover you will see the shutter assembly and the pivot spring. The shutter assembly will be held in place by the two tabs shown here and if pried out of place will not likely fly apart. The pivot spring serves as a detent for the shutter assembly and must be removed before the shutter

Shutter Assembly Pivot Spring

SFIC

Top-down view of a black plastic container with a circular hole and a triangular handle (no text or symbols)

Standard

assembly and installed after. Unless you need to replace the shutter assembly there is no reason to remove it. A different pivot spring is used in each model. On the top at the right is the SFIC version and on the bottom is the standard version.

Two gray padlocks with 'AMERICAN LOCK' branding, displayed side by side (no additional text or symbols visible)

When replacing or installing the top half of the cover, the lock must be disassembled and the heel side of the shackle should be inserted in the side where the replica American Flag appears. Reassemble the lock and then snap the bottom half into place.

1-3/4"

AMERICAN LOCK

2"

AMERICAN LOCK

This cover is available in two sizes, one for 1-3/4" wide padlock bodies and the other for 2" wide padlock bodies. There are also two different height variations, one for standard padlock cylinders and another for SFIC padlock bodies. That difference is in the bottom half of the cover as you can see here.

Black rectangular object with coiled lines and a small protrusion, resembling a device or folder (no visible text or symbols)

Close-up of a black plastic component with coiled spring (no visible text or symbols)

SFIC

Black rectangular electronic device casing with coiled edges (no visible text or symbols)

Black plastic electronic component with coiled edges (no visible text or symbols)

Standard

The bottom of the covers does have a design that will help with key orientation. That difference is in the bottom half of the cover as you can see here. The bottom of the covers does have a design that will help with key orientation. The image on the top is the SFIC. The image on the bottom is the standard version.

Retrofitting these covers to an existing lock requires a new longer shackle. Select from the list below.

Top-down view of a black plastic electrical connector or bracket (no text or symbols visible)

SFIC

Black rectangular electronic component with circular and curved slots, no visible text or symbols

Standard

Weatherbuilt™ Component Parts

Part Description 5/16" Shackle 3/8" Shackle 5/16" Shackle 3/8" Shackle
Top Cover Assembly APKG0069402 APKG0069403 APKG0069402 APKG0069403
Bttom Cover Assembly		APKG0069404 APKG0069406 APKG0069405 APKG0069407
Grommet Only		APKG0056292 APKG0056297 APKG0056292 APKG0056297
Shutter Assembly w/Pivot Spring APKG0070456 APKG0070456 APKG0070455 APKG0070455
Pivot Spring Only		APKG0056289 APKG0056289 APKG0068752 APKG0068752
3/4"	Shackle, Brass	APKG0056792	N/A	APKG0056792	N/A
1-1/8"	Shackle, Steel APKG0056291	APKG0056296 APKG0056291	APKG0056296
1-1/8"	Shackle, Brass	N/A	APKG0056760	N/A	APKG0056760
1-1/8"	Shackle, Stainless	APKG0065435	APKG0065432	APKG0065435	APKG0065432
2"	Shackle, Steel	APKG006796	APKG0056761	APKG0056796	APKG0056761
2"	Shackle, Brass	N/A	APKG0056762	N/A	APKG0056762
2"	Shackle, Stainless	APKG0065436	APKG0065433	APKG0065436	APKG0065433
2-1/2"	Shackle, Brass	APKG0056794	N/A	APKG0056794	N/A
3"	Shackle, Steel APKG0056797	APKG0056763 APKG0056797	APKG0056763
3"	Shackle, Brass	N/A	APKG0056764	N/A	APKG0056764
3"	Shackle, Stainless	APKG0065437	APKG0065434	APKG0065437	APKG0065434
5"	Shackle, Steel	APKG0056798	N/A	APKG0056798	N/A
5"	Shackle, Stainless	APKG0065438	N/A	APKG0065438	N/A

Note: Except Grommets and Pivot Springs which have 12 ea. in a package, all other parts above have 6 parts in each package ordered.

American Lock Actuators

For Lock Series NKR Assembly NRK Assembly Stop Only
A700 APKG2029010	APKG2084090 N/A
A748 APKG1188300	APKG0000274 N/A
A780 N/A	APKG0000274 N/A
A790 N/A	APKG0000275 N/A
A1405 APKG1188270	APKG2081160	APKG2036010
A1105, A1205, A1305,A5530, A5560, A5570,A5100, A5200, A5260A3105, A3200, A3260,A3560, A3570, A7200,A7260, A5300, A5360	APKG1188270	APKG2081160 N/A
A3600, A3700	APKG1188280	APKG36DLRET	APKG2036010
A3900	APKG1188280	APKG2081160 N/A
A3800	APKG1188290	APKG38DLRET	APKG2036010
A7300	APKG2084100 N/A	N/A	N/A
AH10	APKG1188010	APKG2083060 N/A
AL50	APKG1188030	APKG2083070 N/A

If your American Lock actuator and ball bearings do not fall out when the shackle is pushed back in place use the following procedure.

1. Using a following tool, unlock the shackle
2. With the actuator in the position shown, grab the pie shaped part using needle nose pliers or a hemostat where shown, DO NOT grab the washer
3. Pull actuator from lock body

Close-up of a mechanical component with circular features and directional arrows indicating movement or force (no text or symbols)

American Lock Actuators (Continued)

AMERICAN LOCK®

NKR
	APKG1188010	APKG1188030	APKG1188270	APKG1188280
	APKG1188290	APKG1188300	APKG2029010	APKG2084100
NRK
	APKG0000274	APKG0000275	APKG2081160	APKG2083060
	APKG2083070	APKG2084090	A36DLRET	A38DLRET

American Lock Actuators for Master Lock Cylinders

American Lock Cylinders and Master Lock cylinders have a different end configuration and as a consequence require different actuators. The next table indicates which actuator is required to put a Master Lock six pin length cylinder into the American Lock series indicated. Also note that because of the different orientation of the cylinder end, the anti-bypass plate isn't required with the Master Lock cylinders and a 'K' type trap door is also required.

Actuator	Non Key Retaining (NKR) Non Removable Key (NRK)
Lock #	APKG0001666	APKG0001669	APKG0001667	APKG0001670
A700	X
A700DL			X
A1000,A5000,A6000		X
A1000DL,A5000DL,A6000DL				X

Date Coding

Most American Lock bodies are stamped with a date code to indicate when the lock body was made. Generally the lock was assembled during the same month. The illustration below shows how to translate this date code. Note that only the first three of four characters stamped on the lock body are part of the date code.

Month

Jan	Feb	Mar	Apr	May	Jun	Jul	Aug	Sept	Oct	Nov	Dec
Z	Y	X	W	V	U	T	S	R	Q	P	O

Year

1	2	3	4	5	6	7	8	9	0
N	M	L	K	J	I	H	G	F	E

Month Year

X H J x

March 1975

Some cylinders that can be used in American locks do not have a plug end designed to inter face with the American Lock actuator. To overcome that problem an extra part called a driver is needed to adapt the cylinder. The table below specifies the correct driver to be used with different lock body series and different types of cylinders.

	Part Number	Used in Locks	Use Notes
	ADRSCH6	A3600, A3700, A3800	Schlage or any 100% copy
	ADRMED6	A3600, A3700, A3800	Medeco 20 series
	ADRLOR30	A3600, A3700, A3800	Lori 1530
	ADRLOR39	A3600, A3700, A3800	Lori 1539
	ADRVAR36	A3600, A3700, A3800	Assortment of Schlage, Medeco and Lori 1539
	APKG0000048	A3100, A3200, A3500	Requires SFIC
	APKG0001133	A1405	Yale 1220 LFIC
	APKG3020010	A3900	Schlage LFIC
	APKG4949200	A7000 series	Use only HTC2

Pin Tumbler Padlock Cylinder

Restriction Plate (APKG3017010) Springs Top Pins Snap RingBypass Bottom Pins Cylinder Master Pins Key Blank

There is a special cylinder used in the 5200GL. It has 5 pins in it and it is only 5 pins in length, the part number is APTC15.

The cylinder above is the standard pin tumbler padlock cylinder APTC14. When ordered with the part number APTC12 it is supplied with 5 pin tumblers and when ordered as part number APTC14 it will have 6 pin tumblers. Both sizes may be ordered with stainless steel pins by using the part number suffix 'S'. There is a special keyway used in the A748 lock and to get that keyway use part number APTC748 for a 6 pin cylinder. In all cases above, adding the suffix 'KZ' to the part number will get a zero bitted cylinder.

# Pins Keyway KD Zero Bitted Pins				Stainless Steel
5 STD APTC12	APTC12KZ APTC12S
6 STD APTC14	APTC14KZ APTC14S
6 748	APTC748 APTC748KZ	APTC748

The APT2001 is supplied w removing the roll pin at the

Servicing the BumpStop® Mechanism

Cylinders containing the BumpStop ^® mechanism pin have one different component than standard cylinders and may be rekeyed when required. That one different component is the BumpStop ^™ top pin. It is longer than a typical top pin and will only let the cylinder operate correctly when it is placed in a correct pin chamber.

3D rendered image of a cylindrical mechanical part with flanges (no text or symbols)

The table below indicates where the BumpStop ^® pin may be used in the different types of locks. The letter X in the table indicates a cut depth that isn't available in the product or a cut depth that isn't compatible with the BumpStop ^® pin.

BUMP STOP®

When rekeying you need to

figure out which pin chamber has the BumpStop® pin in it and be sure to change where it is for the new combination of the new key.

For example, if you have a cylinder that was keyed to the combination 42645, the BumpStop ^® pin would be in the second pin chamber. If your new key has a combination of 54624, you would need to move the BumpStop ^® pin in the cylinder from the second to the fourth pin chamber.

Cut #	Master Doorlock	Master Padlock	Padlock KIK	American Padlock
0	X			X
1
2
3		X	X

Failure to move the pin will certainly make the cylinder vulnerable to a Bump Key attack and may make it impossible to even insert some cut keys because of the extra length of the BumpStop ^® driver pin.

Dump The Bump Pin

A good practice when keying a cylinder with BumpStop® technology is to always dump the Bump Pin. That way when you rekey it you can always put it into a valid location.

For more information on BumpStop ^® , please visit www.bumpstopsecurity.com.

American Lock Interchangeable Cores

The Interchangeable Core cylinders are constructed to the SFIC standards that you encounter with many other brands. Keying uses the same techniques employed for those cylinders.

American Lock offers IC cylinders keyed to existing key systems if you are able to supply the combinations for the operating key, the TMK (Top Master Key), and the Control key. American Lock also has the ability to recreate your entire key system, including all potential expansion, if you can supply bitting combinations of all keys that have been used.

At present, American Lock offers IC cylinders compatible with the A2 and A4 format from the factory. If you are equipped for pinning SFIC cylinders, you can key the cylinders into an existing A3 system without difficulty. The listing below allows construction of a correct SFIC cylinder part number when ordering from Master Lock.

ORDERING INFORMATION

Interchangeable Cores

ACA604KD

graph TD
    A["Interchangeable Core Keying Specification"] --> B["Keyway/Key Section KA - Keyed Alike"]
    B --> C["Manufacturer's Brand Name"]
    C --> D["A - Best A Keyway"]
    C --> E["B - Best B Keyway"]
    C --> F["C - Best C Keyway"]
    C --> G["D - Best D Keyway"]
    C --> H["E - Best E Keyway"]
    C --> I["F - Best F Keyway"]
    C --> J["G - Best G Keyway"]
    C --> K["H - Best H Keyway"]
    C --> L["J - Best J Keyway"]
    C --> M["K - Best K Keyway"]
    C --> N["L - Best L Keyway"]
    C --> O["M - Best M Keyway"]
    C --> P["Q - Best Q Keyway"]
    C --> Q["W - Arrow 1C Keyway"]
    C --> R["X - Arrow 1D Keyway"]
    C --> S["Y - Master Lock Keyway"]
    B --> T["KD - Keyed Different"]
    B --> U["UN - Uncombined"]
    B --> V["KDMK - KD Master Keyed"]
    B --> W["KAMK - KA Master keyed"]
    B --> X["Finish"]
    X --> Y["04 - Satin Brass"]
    X --> Z["26D - Satin Chrome"]
    B --> AA["Number of pins"]
    AA --> AB["6 - six"]
    AA --> AC["7 - seven"]

American Lock Door Hardware Multi-Cylinders

Two different types of cylinders can be used in the 3600, 3700 and 3800 series locks to make them compatible with Door Hardware keys. The first type is our Key Advantage cylinder. It is a cylinder with a figure 8 shell but it is

not an Interchangeable Core. Three different keyways are available and may be specified to be supplied with the padlock body by adding a single letter suffix to the part number. Those are;

A3600K = Kwikset standard keyway

A3600S = Schlage C standard keyway

A3600Y = Yale standard E1R (8) keyway

Rekeying of these cylinders must be accomplished with a follower as they are blind drilled and the holes are plugged at the bottom of the keyway. These cylinders are available

5-pin zero-bitted with 6-pin capacity.

SPRING TOP PIN BOTTOM PIN Cylinder PLUG "O" BITTED BRASS PLUG RETAINING RING KEY BLANK

American Lock Edge™ Key Control Cylinders

Something new in the rim, mortise and cylindrical product is the patent-pending key control keyways. They are available for the rim, mortise and KIK cylinder types. The virtual keyway must be specified when ordering. The diagram below may be used to configure a part number from all of the different options.

ORDERING INFORMATION

Rim, Mortise and Cylindrical

graph TD
    A["American Lock Indicator"] --> B["Cylinder Type"]
    B --> C["Length of Mortise 100=1" Length"]
    B --> D["Length of Rlm 112=1-1/8" Length"]
    B --> E["Key-In-Knob Cylinders 200=Lori 1539 Compatible"]
    F["Cylinder Type"] --> G["D=Key-in-Knob"]
    F --> H["M=Mortise"]
    F --> I["R=Rim"]
    J["Pin WP4=4 Pin WP6=6 Pin"] --> K["Finish 03 = Bright Brass\n26D = Satin Chrome\n10B* = Satin Bronze,\nDark Oxidized\nOil Rubbed\n*(Rim & Mortise Only)"]
    L["Keying Options"] --> M["UN=Uncombined"]
    L --> N["KD=Keyed Different"]
    L --> O["KA=Keyed Alike"]
    L --> P["MK=Keyed Different, Master Keyed"]
    L --> Q["KAMK=Keyed Alike, Master Keyed"]
    R["Mortise Cams"] --> S["AR1=Adams Rite® MS"]
    R --> T["YS1=Yale® Large"]
    R --> U["RC3=Corbin Russwin® Cloverleaf"]
    R --> V["FS1=Falcon® Standard"]
    R --> W["SS1=Schlage® Standard"]
    R --> X["YS2=Yale® Standard"]
    R --> Y["Rim Tailpiece"]
    Y --> Z["FTP=Fixed Tailpiece"]
    Y --> AA["LTP=Lazy Tailpiece"]

Set Screw Tumbler Springs Top Pins Anti-Drill Pins Master Pins Bottom Pins Mortise Plug with Anti-Drill Pins Screw Cam Trim Ring Mortise Shell with Anti-Drill Pins Ball Bearings

These key control cylinders are known as the Edge ^™ mechanism and require a Master Lock 291 pinning kit to service. That kit has spare ball bearings in it along with the stainless steel springs required for the Edge ^™ products. (The springs in the American Lock pinning kit have not been tested to BHMA standards in this product.)

The Edge™ system rim, mortise and KIK cylinders have the same .397" plug diameter found in the Master padlock cylinders, but the plug heads and shell OD have been enlarged to match traditional door hardware cylinder sizes. Because of the potential to interfere with the ball bearing mechanism, the mortise cylinder uses a single screw to mount the cam. There are six different cams available for the mortise lock and different tailpieces for the rim and KIK. (see table, page 28)

American Lock Edge™ System Master Keying

The Edge™ System products require application of one important rule regarding key system development. Number one master pins cannot be used in any Edgecylinder. Those cylinders each have two slots in the shell for the ball bearings and if a number one master pin in the plug falls into one of those slots it will jam the cylinder preventing further rotation of the plug or withdrawal of the key.

If you do not have the capability to produce keying systems that have eliminated the need for number one master pins, American Lock will generate a system for you with up to four levels of keying and a total of 20,000 CK's in the system for a six pin cylinder. American Lock has a flat fee for this service but you must realize that a copy of the key system will not be retained by American Lock. A pinning matrix is also supplied with the keying system on a CD_ROM.

American Lock KIK Cylinders

We are now are offering KIK cylinders with a wide range of keyways. Our part numbering system for these products can be found below. Please consult the American Lock Price Book (A-001) for available pin options by cylinder.

ORDERING INFORMATION

KIK Cylinders

The diagram below may be used to configure a KIK part number for all of the different options.

* Indicates a composite keyway
** Exclusively available for Edge™ Key Control System only

The door hardware cylinders are rekeyable using standard .115" diameter pins. The plug is mounted to the shell with a ring retainer, and use of a follower is recommended for rekeying. In order to mount the cylinders in the lock, a cylinder retainer plug is placed over the bible of the cylinder. The retainer plug has a threaded hole used to mount it to the lock via the toe side shackle hole and the socket screw. This cylinder also requires a special driver to be placed between the cylinder tail and the lock actuator in order to function.

American Lock Cylinders (Continued)

AMERICAN LOCK®

Door Hardware Component Parts

All door hardware compatible plugs have hardened inserts to protect the shear line from drilling. The mortise and rim shells also have hardened inserts to protect the shear line and mounting points and were subjected to and passed the UL437 test for drilling. They also have set screws to cap the pin chambers for comb attack resistance.

Rekeying may be accomplished by removing the set screws at the top of each pin chamber or with the use of an American Lock Edge™ follower (APKG0060612) and standard rekeying techniques. See the Catalog for further model and pricing information.

Set Screw Tumbler Springs Top Pins Anti-Drill Pins Master Pins Bottom Pins Cylinder Plug Clip Tailpiece Tailpiece Clip Cylinder Shell Ball Bearings (Secondary Locking Mechanism) Cylinder Plug

Component Parts

EdgeTM Rim and Mortise				Standard Rim and Mortise
	Part Number	Quantity in Package	Cylinder Component Code		Part Number	Quantity in Package	Cylinder Component Code
	APKG0049804	10 AR1			APKG1270960	10 AR1
					APKG1270970	10 AR4
	APKG0049806	10 FS1			APKG1270980	10 RC3
	APKG0049805	10 RC3			APKG1270950	10 YS2
	APKG0049807	10 SS1			APKG1270820	10 RT1
					APKG0049967	10 N/A
	APKG0049809	10 YS1			APKG0049968	10 N/A
	APKG0049808	10 YS2			APKG0049971	10 N/A
					APKG0056303	10 N/A
###	APKG0049969	10 FTP			APKG0049966	10 N/A
###	APKG0049970	10 LTP			APKG0056302	10 N/A

Tubular Key Padlock Cylinders

1-Housing
2 - Knurled Pin
3 - Key Pins
4 - P | u g
5 - Shell
6 - Driver Pins
7 - Driver Springs
8 - Stop Spacer (APKG1228010)

Housing Knurled Pin Key Pins Plug Shell Driver Pins Driver Springs Stop Spacer (APKG1228010)

The AHTC2 is for use in the A7000 series tubular padlocks only. But may be KA with the A8000 series cam lock shown below.

Tubular Key Cam Lock Cylinders

1-Housing
2 - Knurled Pin
3 - Key Pins
4 - Plug
5-Shell
6 - Driver Pins
7 - Driver Springs

8 - Stop Spacer
9 - Stop Plate
10 - Cam
11 - Lock Washer (APKG1232010)
12 - Nut (APKG1234010)

- Housing - Knurled Pin - Key Pins - Plug - Shell - Driver Pins - Driver Springs 8 - Stop Spacer 9 - Stop Plate 10 - Cam 11 - Lock Washer (APKG1232010) 12 - Nut (APKG1234010)

Tubular cylinder assembly places the plug inside the shell and then that sub assembly is placed inside the housing. The housing and shell have a receptacle for a knurled pin to be pressed into place. In the padlock cylinder that pin protrudes and acts as a locator for the cylinder in the padlock body. In the cam lock it is below the threads so it doesn't interfere with the mounting nut. This pin is hardened and should never be removed.

The knurled Stop spacer in both locks is pressed into place in the end of the housing and requires a puller to be used to disassemble the cylinder for rekeying.

Tubular Servicing

To use the ATRT-1 puller;

1. Drill 2 holes with a 5/64" diameter. They should be 1/16" to 3/32" deep as shown above.
2. Retract the center screw of the puller and place tool over the back of the lock.
3. Thread both side screws into the holes drilled into the stop spacer. Use a hex wrench and turn each screw at least 3 turns into the drilled holes.
4. Tighten the center screw until the stop spacer has been pulled from the housing.
5. Remove the tool from the stop spacer and the spacer may be reused by pressing it back into the housing.

An extra shell is supplied in the keying kit to assist in loading pins and springs. If the extra shell is placed on the plug shaft and aligned with each pin chamber it is much easier to load new tumbler pins and springs. Once the new pins and springs have been loaded, remove the extra shell and insert the knurled stop spacer into the housing.

Tumbler pins for tubular cylinders have a .078"/.079" diameter. The Key Pins come in seven different lengths and each length must be used with a specific sized Driver Pin to prevent crushing springs in the cylinder. See chart at Right.

5/64" Drill Two Places 13 32 ATRT-1

KEY PIN DRIVER PIN
Size Length	Size Length
1 .2035" 5 .200"	→
2 .2190" 5 .200"	→
3 .2345" 4 .185"	→
4 .2500 3 .170"	→
5 .2655" 2 .155"	→
6 .2810" 1 .140"	→
7 .2965" 1 .140"	→

Disc Tumbler Cylinder Plug

The disc tumbler padlock uses a double bitted waveform key. While it is possible to rekey a disc tumbler plug with the parts included in the service kit we recommend ordering keyed plugs from the factory by code.

If you do want to attempt rekeying, follow this process;

1. Remove existing V-spring and tumblers.
2. Insert new tumblers, (5 sets of 2 each), and V-spring.
3. Insert new operating key, being sure it is fully inserted.
4. Using a hole saw, file or grinder, remove excess material from disc tumblers until they are flush with the outside diameter of the plug. Be sure not to change the shape or diameter of the plug during this process.

Replacement cylinders may be ordered with two different keying specifications, Coded and Uncoded. If you want coded plugs order the correct keyway and specify the code that should operate if you want a particular key, otherwise just use these part numbers;

Coded - ABTC1A, ABTC1B, ABTC1C, ABTC1E

Uncoded - ABTC1KZA, ABTC1KZB, ABTC1KZC, ABTC1KZE

Tumblers Key V Spring Plug Tumblers

American Lock Retainers & Trap Doors

The trap door is an essential element in providing security for the cylinder in your American lock. The orientation of the trap door is slightly different based upon the keyway in the cylinder. The table below indicates the part number of the trap door that should be used in a lock when a particular keyway is used in that same lock. The picture in the table is how the trap door would appear from the bottom of the lock.

Picture Used on	Locks with Keyways Part Number
	All models requiring a trap door except those listed in the table below	STD, R1, R2	APKG4680210
	Stainless SteelAll models requiring a trap door except those listed in the table below	STD, R1, R2 APKG0110026
	All models requiring a trap door except those listed in the table below	R7, R8, MLCKeywaysand ALC Edge"	APKG4680220
	Stainless SteelAll models requiring a trap door except those listed in the table below	R7, R8, MLCKeywaysand ALC Edge"	APKGOP10774
	A700 STD, R1, R2 APKG4680200
	A700	R7, R8, MLC Keywaysand ALC Edge"	APKG4680230
	A748, A780, A790 748, STD, R1, R2	APKG4680260
	A748, A780, A790	R7, R8, MLC Keywaysand ALC Edge"	APKG4680270
	All 7000 Series All APKG4680240
	All Except 3000 Series All APKG4761010
	Stainless Steel - All Except 3000 Series All APKG0110028
	All Except 3000 Series All APKG4746010
	Stainless Steel - All Except 3000 Series All APKG0110027

American Lock Keys & Keyways

AMERICAN LOCK®

RESTRICTED AMERICAN LOCK® AKBBOX AKBWRABOX AKBWRBBOX AKBWRCBOX AMERICAN LOCK® AKBWRREBOX AMERICAN LOCK® AKTBOX AMERICAN LOCK® AKWP4BOX AKWP6BOX RESTRICTED AMERICAN LOCK® AKW748BOX AK5BOX AK6BOX AK5WR1BOX AK6WR1BOX AMERICAN LOCK® AK5WR2BOX AK6WR2BOX AMERICAN LOCK® AK5WR7BOX AK6WR7BOX AMERICAN LOCK® AK5WR8BOX AK6WR8BOX

American Lock Bitting Specifications

All American Lock keys use the same spacing and depth specifications as shown here.

Cut Number Depth 1 .0155" 2 .0310" 3 .0465" 4 .0620" 5 .0775" 6 .0930" 7 .1085" Starting Position

Spacing: 1st cut center = .156" - Center to center = .125"

Lock Lubricants

Master Lock Lock Lubricant can be used for lubricating the various lock components. The lubricants contain PTFE formulations that can be used for padlocks, door locks, automotive, marine, and multipurpose applications. The effective operating temperature range is -40°F to 500°F and helps de-ice pre-lubricated locks.

Two aerosol sizes are available that contain a "dry" lubricant formula that lubricates without collecting dirt or dust. The 2305 aerosol is a 5.25 oz. size convenient for carrying to jobs and the 2311 aerosol is an 11 oz. size ideal for keeping in the shop.

Master Lock Lock Lubricant 2311 Lubricante 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2311 Master Lock Lock Lubricant 2305 Lubricante 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305 WATERMELLOPE 2305

Recommended Padlock Cleaning & Lubrication

Over time, dust particles and chemicals in the air settle on and in the padlock. They can then create friction inside the precision locking and keying components and impede the opening and closing of the padlock. Annual cleaning is recommended. In particularly dusty or corrosive environments, clean every three months.

Recommended Directions:

• Flush grease and dirt from the padlock as needed.
• Apply Master Lock ^ Lock Lubricant to the keyway and shackle holes, using a very light spray. "Psst", not "Pssssssssssssssssst"!
• Insert key, open and close padlock several times to distribute lubricant.

SHACKLE ① Apply lubricant to shackle heel ② Apply lubricant to shackle toe AMERICAN LOCK LOCK BODY KEY ③ Apply lubricant to keyway

Average number of times opened per day	Dry Lubricant Application Schedule (Normal Environment)
	Once per year1 to 5
	Twice per year51 to

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APK-1 Pin Kit

100 ea. Bottom pins 1 through 8

100 ea. Top pins

10 ea. Driver springs

5 ea. Security screws

5 ea. Security nuts

Illustration of an electronic device with a transparent housing and internal components (no visible text or symbols)

ATCR3 Tubular Keying Kit

100 ea. Key pins

100 ea. Driver pins

100 ea. Springs

10 ea. 180° Stop plates

10 ea. 90° Stop plates

1 ea. Shell

1 ea. ATRT-1 rekeying tool

1 ea. Depth key

AMERICAN LOCK

ASK-8 Pin Kit

100 ea. Bottom pins 1 through 8

100 ea. Master pins 2 through 7

100 ea. Top pins

100 ea. Driver springs

12 ea. (Small) A5000 series ball bearings

12 ea. (Large) A700 series ball bearings

25 ea. Security screws

25 ea. Security nuts

2 ea. Trap doors for A700 series locks

4 ea. Trap doors for A5000 series locks

1 ea. American Lock Co. 6 pin cylinder

2 ea. Actuators for A700 series locks

4 ea. Actuators for A5000 series locks

1 ea. American Lock Co. 5 pin cylinder

10 ea. Snap rings

1 ea. Follower tool

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AALSK-18 Disc Tumbler Service Kit

25 ea. AL50 cylinder retaining pins

25 ea. AH10 cylinder retaining pins

25 ea. Cylinder Retaining screws

10 ea. AL50 shackle springs

10 ea. AH10 shackle springs

100 ea. Brass disc tumblers

10 ea. Tumbler V-springs

10 ea. Ball bearings, AL50 small size

10 ea. Ball bearings, AH10 large size

10 ea. AH10 knurled shackle pins

10 ea. AH10 retaining shackle pins

3 ea. Cylinder assemblies w/2 keys ea.

3 ea. AH10 Actuators

3 ea. AL50 Actuators

For Quantity Content and Ordering Information See the Price Book

AMERICAN LOCK

The Locksmith's Lock.

American Lock Company, a Division of Master Lock Company LLC 137 W. Forest Hill Ave., Milwaukee, WI 53154 U.S.A. | 800-323-456 © 2013 Master Lock Company LLC | All Rights Reserved