BPH A240TB-80 - Battery PowerPlus - Free user manual and instructions

Brand	PowerPlus
Model	BPH A240TB-80
Product Type	Battery Pack
Number of Batteries	80
Battery Capacity (per cell)	9 Ah
Battery Type	Sealed Lead-Acid (typical)
Operating Temperature	0°C to 40°C
Operating Humidity	30% to 90% (non-condensing)
Storage Temperature	-25°C to 45°C
Ventilation	Keep ventilation openings free; maintain 20 cm clearance from walls
Recharge Interval (when unused)	Every 2-3 months
Battery Service Life	3-5 years at 25°C ambient temperature
Safety Features	Overheat protection, short circuit prevention (by design)
Installation	Requires trained personnel; use insulated tools
Maintenance	No user-serviceable parts; periodic recharge
Disposal	Recycle at designated facility; do not incinerate
Warranty	Void if overheat, liquid spill, or improper maintenance

Frequently Asked Questions - BPH A240TB-80 PowerPlus

How do I install the battery pack?

Installation should be performed by trained personnel. Follow the SOP: insert 80 batteries into the pack, secure with baffles using screws (torque 12 KGF-CM), and connect wires in 4 groups. Keep terminals away from metal casing to avoid short circuits.

What are the storage requirements?

Store the unit upright in a cool, dry location. Charge for 4 hours before storage. Recharge every 3 months at -25°C to 40°C (1-2 hours) or every 2 months at 40°C to 45°C.

How often should I recharge the battery if unused?

Recharge every 2-3 months if the system is unused. Failure to do so voids the warranty.

What safety precautions should I take?

Remove metal objects (watches, rings), use insulated tools, wear rubber gloves and boots. Do not open or mutilate batteries. Avoid contact with electrolyte. Ensure proper ventilation.

How do I replace the batteries?

When battery life (3-5 years at 25°C) is exceeded, replace ALL batteries with the same quantity, type, and capacity. Contact your dealer for service. Spent batteries must be recycled.

Can I dispose of the battery in fire?

No. Do not dispose of batteries in fire as they may explode. Deliver spent batteries to a recycling facility or return to your dealer.

What happens if I spill liquid on the battery box?

Spilling water or other liquids directly onto the battery box voids the warranty. Keep the unit dry and avoid inserting foreign objects.

What is the operating temperature range?

Operate the battery pack between 0°C and 40°C with 30-90% non-condensing humidity. Avoid direct sunlight and dusty environments.

Why does my battery discharge when not in use?

Batteries naturally self-discharge over time. If unused, recharge every 2-3 months to maintain capacity and warranty.

How do I prevent short circuits during installation?

Keep battery terminals away from the metal case and other terminals. Use insulated tools and avoid laying tools or metal parts on top of batteries. Disconnect the charging source before connecting or disconnecting terminals.

USER MANUAL BPH A240TB-80 PowerPlus

User Manual Battery Pack

1. Important Safety Warnings

Please comply with all warnings and operating instructions in this instruction strictly. Read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

• Do not try to assemble or repair the unit yourself, contact your local supplier, seek for help of qualified technician
• To eliminate any overheating of the battery box, keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank. Keep the battery box 20 cm away from the wall.
• Make sure the battery box is installed within the proper environment as specified. (0-40°C and 30-90% non-condensing humidity)
• Do not install the battery box under direct sunlight. Your warranty will be void if the batteries fail due to overheating.
• This battery box is not designed for use in dusty, corrosive and salty environment.
• The warranty for this battery bank will be void if water or other liquid is spilled or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.
• The battery will discharge naturally if the system is unused for a period of time.
• It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. During normal operation, the batteries will be automatically remained in charged condition.
• Servicing of batteries should be performed or supervised by trained personnel with knowledge of batteries and the required precautions.
• When replacing batteries, it is necessary to replace ALL batteries with the same quantity, type & capacity.
• CAUTION – Do not dispose of battery or batteries in a fire. The battery may explode.
• CAUTION – Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to the skin and eyes.
• CAUTION – Risk of Electric Shock – Hazardous voltage may exist between battery terminals and ground. Test before touching with bare hands.

- CAUTION – A battery can present a risk of electrical shock and high short circuit current. The following precaution should be observed when working on batteries:

1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting battery terminals.

- Do not plug or unplug the battery connector if UPS works in DC (discharging) mode.

Installation and Setup

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use

Storage & Maintenance

The unit contains no user-serviceable parts. If the battery service life (3\~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer.

Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.

Storage

Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature Recharge Frequency Charging Duration
-25°C - 40°C Every 3 months 1-2 hours
40°C - 45°C Every 2 months 1-2 hours

SOP – How to assemble Battery Pack with 80 batteries (BP A240TB-80x9Ah)

1、as picture: take 80 batteries, and install them in BP.

2、as picture: take two battery baffle and lock them on the main structure., screw:38-000020-XXG*20, torque: 12KGF-CM;

3、take the foam, then paste them on the battery baffle of 2.3.4 layer

Interior view of a multi-level battery pack with metal casing and red LED indicators (no visible text or symbols)

notice: while install the batteries the battery, please keep terminal away from metal case and the other terminal, avoid short circuit.

fixture: pilers。

1、As picture: connect the battery wires (divide 4 groups)

notice: make sure the position of the battery wires is right, the terminal should be inserted well.

fixture: pliers。

1、As picture: insert the battery wires

notice: make sure the position of the battery wires is right, the terminal should be inserted well.

fixture: pliers。