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SR (2014) - Motorcycle Zero - Free user manual and instructions

Name: SR (2014)
Brand: Zero
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Product Type	Electric Motorcycle
Brand	Zero Motorcycles
Model	SR (2014)
Motor	Z-Force 75-7 passively air-cooled, radial flux, permanent hi-temp magnet, brushless
Controller	660 amp, 3-phase brushless with regenerative deceleration
Top Speed (max)	102 mph (164 km/h)
Power Pack (Standard)	Z-Force Li-Ion Intelligent, 11.4 kWh max / 10.0 kWh nominal
Power Pack (Optional)	Z-Force Li-Ion Intelligent, 14.2 kWh max / 12.5 kWh nominal
Charge Time (Standard)	7.9 h (100%) / 7.4 h (95%) for ZF11.4; 9.9 h (100%) / 9.3 h (95%) for ZF14.2
Quick Charge Time (Accessory)	4.6 h (100%) / 4.1 h (95%) for ZF11.4; 5.8 h (100%) / 5.1 h (95%) for ZF14.2
CHAdeMO Recharge Time	0-95% in 1.0 h; 0-100% in 1.5 h
City Range (EPA UDDS)	137 miles (220 km) with ZF11.4; 171 miles (276 km) with ZF14.2
Highway Range (55 mph)	85 miles (137 km) with ZF11.4; 106 miles (171 km) with ZF14.2
Highway Range (70 mph)	70 miles (113 km) with ZF11.4; 88 miles (141 km) with ZF14.2
Drive System	Clutchless direct drive, Poly Chain GT Carbon belt (132T/30T)
Front Suspension	43 mm inverted forks, adjustable compression & rebound, 6.25 in travel
Rear Suspension	Piggy-back reservoir shock, adjustable preload/compression/rebound, 6.35 in travel
Front Brake	Nissin 2-piston hydraulic, 313 mm rotor, floating caliper
Rear Brake	Nissin 2-piston hydraulic, 313 mm rotor, floating caliper
Front Tire	110/70-17
Rear Tire	140/70-17
Wheelbase	55.4 in (1,410 mm)
Seat Height	31.8 in (807 mm)
Curb Weight (ZF11.4)	407 lbs (185 kg)
Curb Weight (ZF14.2)	452 lbs (205 kg)
Regenerative Braking	Yes, with adjustable regen via throttle position
Performance Modes	ECO, SPORT, CUSTOM (via smartphone app)
Smartphone App	iOS/Android: adjust custom mode, logs, SOC, power usage
Bluetooth	Pairing for app connectivity
Key Switch	ON/OFF/Steering lock positions
Safety Interlocks	Throttle disable (low charge, overheat); charger disable (overheat/cold)
Brake Fluid	DOT 4
Headlight Bulb	H4 (55/60 watt)
Turn Signal Bulb	RY10W (10 watt, amber)
Warranty (non-Power Pack)	2 years from in-service date
Power Pack Warranty	5 years or 100,000 miles (whichever first)

Frequently Asked Questions - SR (2014) Zero

What is the range of the 2014 Zero SR on a full charge?

With the standard ZF11.4 power pack, the city range (EPA UDDS) is 137 miles (220 km), highway at 55 mph is 85 miles (137 km), and at 70 mph is 70 miles (113 km). With the optional ZF14.2 Power Tank, ranges increase to 171, 106, and 88 miles respectively.

How long does it take to charge the Zero SR?

Using the integrated 1.3 kW charger, the ZF11.4 pack charges to 100% in 7.9 hours (95% in 7.4 hours). The ZF14.2 pack takes 9.9 hours to 100% (9.3 hours to 95%). With optional quick chargers, times drop significantly, and a CHAdeMO charger can reach 95% in 1 hour.

What performance modes are available?

The bike has three modes selectable via a handlebar button: ECO (softer acceleration, extended range), SPORT (maximum acceleration), and CUSTOM (adjustable via the smartphone app for fine-tuning power delivery).

How do I pair my smartphone with the motorcycle?

Ensure the motorcycle is keyed ON, kickstand down, and run switch in STOP. Press and hold the mode button on the right handlebar for 5 seconds until the Bluetooth symbol blinks. Then pair with the ID 'ZeroMotorcyclesXXXXX' (last 5 digits of VIN) via your phone's Bluetooth settings or the Zero app.

What is regenerative braking and how does it work?

Regenerative braking captures kinetic energy during deceleration and stores it back into the battery. It engages when you release the throttle fully. To coast without regen, hold the throttle just barely open. The regen level is adjustable via the CUSTOM mode in the app.

How often should I perform maintenance on my Zero SR?

Follow the maintenance schedule in the owner's manual. Key intervals: check brake fluid level every ride, replace brake fluid every 12 months, inspect drive belt every 4,000 miles (6,400 km) and replace by 25,000 miles (40,000 km). Also check tire pressure, suspension, and fasteners periodically.

What should I do if the system warning indicator flashes?

The red system warning indicator flashes a code when a fault is detected. Count the flashes and refer to the troubleshooting section in the manual (page 6.2). Common issues include temperature, battery imbalance, or charger faults. Turn the key OFF and ON to reset; if persistent, contact a dealer.

How do I maximize battery life?

Always charge after each ride, but unplug the charger once fully charged. Store the bike with a 60% charge if not used for months. Avoid deep discharges; recharge within 24 hours if fully drained. Keep the battery away from extreme heat (above 140°F/60°C) and cold (below 32°F/0°C for charging).

Can I use the Zero SR on a public charging station?

Yes, with optional accessories: a J1772 adapter or a CHAdeMO connector. The CHAdeMO charger can charge the battery from 0 to 95% in about 1 hour. Always ensure the station is compatible and use proper grounding.

What is the weight and carrying capacity of the Zero SR?

Curb weight is 407 lbs (185 kg) for the ZF11.4 model and 452 lbs (205 kg) for the ZF14.2. The carrying capacity (rider + cargo) is 358 lbs (162 kg) for ZF11.4 and 313 lbs (142 kg) for ZF14.2.

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Download the instructions for your Motorcycle in PDF format for free! Find your manual SR (2014) - Zero and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. SR (2014) by Zero.

USER MANUAL SR (2014) Zero

About This Manual 1.1

Useful Information For Safe Riding.... 1.2

Unplug Your Z-Force® Power Pack™ 1.2

California Proposition 65.... 1.2

California Perchlorate Advisory.... 1.2

Identification Numbers.... 1.3

Owner Information.... 1.3

Power Pack Serial Number.... 1.4

Motor Serial Number.... 1.4

Key Code Number.... 1.4

Vehicle Identification Number (VIN).... 1.4

General Information 1.6

Technical Specifications.... 1.6

Vehicle Range.... 1.12

Public Charging Stations.... 1.13

Maximizing Your Range.... 1.13

Emissions Information.... 1.16

Transporting.... 1.17

Safety Information.... 2.1

General Safety Precautions.... 2.1

General Safety Precautions 2.1

Important Operating Information 2.2

Location of Important Labels 2.3

Location of Important Labels.... 2.3

Controls and Components 3.1

Controls and Components.... 3.1

Motorcycle Controls.... 3.2

Left Side View 3.4

Right Side View.... 3.6

Dash Overview.... 3.8

Warning Indicator Lights.... 3.10

Dash Settings.... 3.12

Smartphone Application.... 3.15

Bluetooth® Pairing 3.15

Handlebar Controls 3.16

Performance Level Mode Button.... 3.19

Tank Bag.... 3.20

Power Tank (if equipped).... 3.21

Starting and Operating.... 4.1

Starting and Operating 4.1

First Time Set-Up....4.1

Unpacking Your Zero Motorcycle....4.2

General Operation....4.3

General Operation 4.3

Key Switch/Steering Lock Positions....4.4

Power Pack....4.6

Operating Your Motorcycle 4.14

Front Suspension Adjustment....4.16

Rear Shock Adjustment 4.18

Maintaining Your Motorcycle.... 5.1

Maintaining Your Motorcycle 5.1

Owner's Responsibilities....5.1

Parts/Maintenance Items 5.1

Maintenance Schedule 5.2

Component Fasteners 5.5

Power Pack ....5.8

Power Pack....5.8

General Maintenance ....5.9

Brakes....5.9

Suspension 5.12

Wheels And Tires....5.13

Tire Inflation 5.13

Drive Belt 5.14

Headlight Alignment....5.16

Turn Signal Light Bulb Replacement.... 5.19

Brake/Tail LED Replacement.... 5.19

Running Light Bulb Replacement.... 5.20

Cleaning 5.21

Parking and Long Term Storage 5.22

Zero Motorcycles Accessories 5.22

Fuses 5.22

Service Record 5.25

Troubleshooting.... 6.1

Electric Motorcycle Precautions.... 6.1

Troubleshooting Your Motorcycle 6.1

System Warning Indicator 6.2

General Troubleshooting.... 6.5

Battery Management System.... 6.6

Cold and Hot Weather Considerations.... 6.12

Safety Interlocks.... 6.14

Warranty and Customer Information ...... 7.1

Limited Warranty Information 7.1

What Does This Limited Warranty Cover?...... 7.1

What Is The Coverage Period Of This Limited

Warranty? 7.1

Who Does This Limited Warranty Cover?...... 7.2

What Is Not Covered By This Limited Warranty?...... 7.2

What Other Limitations Or Disclaimers Apply To

This Limited Warranty 7.4

What Are Your Responsibilities As A Customer? ..... 7.5

What Will Zero Do Under This Limited Warranty? ..... 7.5

How Do You Obtain Service Under This Limited

Warranty? 7.6

Transfer Of Ownership And Warranty.... 7.6

Customer Information.... 7.7

Customer Assistance 7.7

Reporting Safety Defects 7.7

Index

First Responder Information - High Voltage Components Locations

An Important Message To You From Zero Motorcycles

Congratulations and thank you for purchasing the 2014 Zero S/SR/DS electric motorcycle; we welcome you to the community of Zero Motorcycles riders. This manual is designed to provide you with a better understanding of the operation, inspection, and basic maintenance requirements of this motorcycle.

Zero continually seeks advancements in product design and quality. Therefore, this manual contains the most current product information available at the time of printing. Because of this, your motorcycle may differ from the information supplied in this owner's manual. No legal claims can be made on the basis of data in this manual. When it comes time to sell your Zero S/SR/DS, please remember to hand over this manual; it is, by law, an important part of the vehicle. If you have any questions concerning the operation or maintenance of your motorcycle, please contact Zero at support@zeromotorcycles.com.

For 24 hour updates and additional information about your motorcycle, visit the Owner Resources section of the Zero Motorcycles website:

http://www.zeromotorcycles.com/owner-resources/

About This Manual

This manual covers the following motorcycles (standard equipment includes belt drive, integrated charger, and regenerative braking):

- Zero S: Street

Integrated Z-Force™ Power Pack and Charger
Cast Wheels
Street Tires

• Zero SR: Street - Max Performance

Integrated Z-Force™ Power Pack and Charger
Cast Wheels
Street Tires

- Zero DS: Dual Sport

Integrated Z-Force™ Power Pack and Charger
Spoke Wheels
Dual Sport Tires

Locating and referencing information

A good place to locate information about the motorcycle is in the index in the back of the manual.

The terms "right" or "left" refer to the rider's right or left when sitting on the motorcycle.

Introduction

Useful Information For Safe Riding

This manual contains the word CAUTION to indicate something that could hurt you or others. It also contains the word WARNING to indicate things that could damage your motorcycle.

CAUTION: Please read this manual carefully and completely before operating this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its controls and operating features, and until you have been trained in safe and proper riding techniques. Regular inspections and proper maintenance, along with good riding skills, help you safely enjoy the capabilities and the reliability of this motorcycle. Disregarding the aforementioned, however, may render the warranty invalid.

Zero SR (2014) - Useful Information For Safe Riding - 1

This symbol is located in various locations on the motorcycle to inform you that exposure to high voltage can cause shock, burns and even death.

The high voltage components on the motorcycle should be serviced by technicians with special training.

High voltage cable or wiring has an orange covering. Do not probe, tamper with, cut, or modify high voltage cable or wiring.

Unplug Your Z-Force® Power Pack™

CAUTION: Proper care of the motorcycle's power pack is essential! Once your motorcycle is charged, disconnect the power pack from AC power. Leaving your motorcycle unplugged will maximize long-term power pack health. See page 4.6 for other important information regarding the power pack.

California Proposition 65

WARNING! Certain motorcycles contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

California Perchlorate Advisory

WARNING! Certain components of this motorcycle such as Lithium batteries may contain Perchlorate Material. Special handling may apply for service or end of life disposal. See www.dtsc.ca.gov

Owner Information

Record information pertaining to your motorcycle here. When contacting your dealer, you may need to provide this information.

Dealer Information	Motorcycle Information
Name____	VIN____
Address____	Model____
	Power Pack Serial Number____
Telephone No.____	Motor Serial Number____
E-mail____
Date of Purchase____	Key Code____

ZOM0272

Identification Numbers

Power Pack Serial Number

The Power Pack serial number is located on the upper front left of the power pack.

Motor Serial Number

The motor serial number is stamped on the motor housing.

Key Code Number

The key code is a 5 digit number used to create duplicate keys. This number is located on a tag that accompanies the original keys.

Vehicle Identification Number (VIN)

The VIN is a 17-digit number stamped on the head tube of the frame. Do not alter or remove this number as it is the legal identifier for your motorcycle.

ZOM0217 A

See the location of all important labels on page 2.3.

Chassis Number

The motorcycle chassis number information (A) is affixed to the chassis column.

VIN Break Down

The following breakdown of the VIN will help you understand the significance of each digit or character in case you need to reference it when contacting Zero or ordering parts.

Zero SR (2014) - VIN Break Down - 1

flowchart

graph TD
    A["World Manufacturer Identifier"] --> B["538 = Zero Motorcycles Inc."]
    A --> C["Motorcycle Type"]
    C --> D["S = S/SR/DS Platform"]
    C --> E["Model Line"]
    E --> F["M4 = 14 MY S/SP (8.5)"]
    E --> G["M5 = 14 MY S/SR/SP (11.4)"]
    E --> H["D6 = 14 MY DS/DSP (8.5)"]
    E --> I["D5 = 14 MY DS/DSP (11.4)"]
    E --> J["Net Brake Horsepower"]
    J --> K["Z2 = 16 kW (22 HP)"]
    J --> L["Check Digit (Calculated)"]
    L --> M["E = 2014"]
    L --> N["Plant Location"]
    N --> O["C = Scotts Valley, CA, USA"]
    N --> P["Model"]
    P --> Q["A = 14 MY S/SP"]
    P --> R["B = 14 MY DS/DSP"]
    P --> S["G = 14 MY SR"]
    P --> T["Production Serial Number"]
    A --> U["ZOM0225"]
    U --> V["538"]
    U --> W["S"]
    U --> X["M4"]
    U --> Y["Z2"]
    U --> Z["#"]
    U --> AA["E"]
    U --> AB["C"]
    U --> AC["A"]
    U --> AD["12345"]

General Information

Technical Specifications

Zero S

The Zero S specifications below apply to both the S ZF8.5 and ZF11.4 models (unless otherwise specified).

MOTOR
Type Z-ForceTM 75-7 passively air-cooled, high-efficiency, radial flux, permanent magnet, brushless motor.
Controller High efficiency,	420 amp, 3-phase brushless controller with re-generative deceleration
Estimated Top Speed (max)	95 mph (153 km/h)
Estimated Top Speed (sustained)	80 mph (129 km/h)
POWER SYSTEM
Type Z-ForceTM Li-Ion Intelligent Power Pack
Maximum Capacity • ZF8.5:	8.5 kWh• ZF11.4: 11.4 kWh
Nominal Capacity • ZF8.5:	7.5 kWh• ZF11.4: 10.0 kWh
Charge Time (standard)	• ZF8.5: 6.0 hours(100% charged) / 5.5 hours (95% charged)• ZF11.4: 7.9 hours (100% charged) / 7.4 hours (95% charged)

Supplemental Charger Quick Charge Time (accessory)	ZF8.5 3.6 hours (100% charged) / 3.1 hours (95% charged)ZF11.4 4.6 hours (100% charged) / 4.1 hours (95% charged)
CHAdeMO Recharge Time (0 to 95%)	1.0 hour
CHAdeMO Recharge Time (0 to 100%)	1.5 hours
Input Standard 110 V AC or 220 V AC
Charger Type 1.3kW Integrated
Estimated Power Pack Life to 80% (city)	ZF8.5: 231,000 miles (372,000 km)ZF11.4: 308,000 miles (496,000 km)
RANGE
City (EPA UDDS) • ZF8.5	103 miles (165 km)ZF11.4 137miles (220 km)
Highway, 55 mph (88 km/h)	ZF8.5 64 miles (103 km)ZF11.4 85 miles (137 km)
>Combined (City + 55 mph)	ZF8.5 79 miles (127 km)ZF11.4 105 miles (169 km)
Highway, 70 mph (112 km/h)	ZF8.5 53 miles (84 km)ZF11.4 70 miles (113 km)
>Combined (City + 70 mph)	ZF8.5 69 miles (112 km)ZF11.4 93 miles (149 km)

General Information

DRIVETRAIN
Transmission Clutchless Direct Drive
Final Drive 132T/28T,Poly	Chain® GT® CarbonTM belt
CHASSIS/SUSPENSION/BRAKES
Front Suspension Travel 6	25 in (159 mm)
Rear Suspension Travel 6	35 in (161 mm)
Front Brakes Nissin 2 piston hydraulic313 mm OD rotor, 4.0 mm thick2 piston floating caliper
Rear Brakes J-Juan 1 piston hydraulic240 mm OD rotor, 4.5 mm thick
Front Tire 110/70-17 in
Rear Tire 140/70-17 in
Front Wheel 3.00x17
Rear Wheel 3.50x17
Front Suspension 43 mm inverted, aluminum slider forks withadjustable compression and rebounddamping
Rear Suspension Piggy-back reservoir shock with adjustablespring preload, compression and rebounddamping

DIMENSION
Wheel Base	55.5 in (1,410 mm)
Seat Height	31.8 in (807 mm)
Rake	24.0 degrees
Trail	3.2 in (80 mm)
WEIGHT
Frame	22 lbs (10 kg)
Curb Weight	ZF8.5 367 lbs (166 kg)ZF11.4 399 lbs (181 kg)
Carrying capacity	ZF8.5 398 lbs (181 kg)ZF11.4 366 lbs (166 kg)
ECONOMY
Typical Cost to Recharge	ZF8.5 0.96/€1.36ZF11.41.28/€1.81
Equivalent Fuel Economy, (city)	ZF8.5 462 MPGe(0.51 L/100 km)ZF11.4 462 MPGe(0.51 L/100 km)
Equivalent Fuel Economy (highway)	ZF8.5 236 MPGe (1.00 L/100 km)ZF11.4 236 MPGe (1.00 L/100 km)

General Information

Zero SR

MOTOR
Type Z-ForceTM 75-7 passively air-cooled, high-efficiency, radial flux, permanent hi-temp magnet, brushless motor.
Controller High efficiency, 660 amp, 3-phase brushless controller with re-generative deceleration
Estimated Top Speed (max)	102 mph (164 km/h)
Estimated Top Speed (sustained)	85 mph (137 km/h)
POWER SYSTEM
Type Z-ForceTM Li-Ion Intelligent Power Pack
Maximum Capacity • ZF11.4: 11.4 kWh• ZF14.2: 14.2 kWh
Nominal Capacity • ZF11.4: 10.0 kWh• ZF14.2: 12.5 kWh
Charge Time (standard) • ZF11.4: 7.9 hours(100% charged) / 7.4 hours (95% charged)• ZF14.2: 9.9 hours (100% charged) / 9.3 hours (95% charged)
Supplemental Charger Quick Charge Time (accessory)	• ZF11.4 4.6 hours (100% charged) / 4.1 hours (95% charged)• ZF14.2 5.8 hours (100% charged) / 5.1 hours (95% charged)
CHAdeMO Recharge Time (0 to 95%)	1.0 hour

CHAdeMO Recharge Time (0 to 100%)	1.5 hours
Input Standard 110 V AC or 220 V AC
Charger Type 1.3kW Integrated
Estimated Power Pack Life to 80% (city)	ZF11.4: 308,000 miles (496,000 km)ZF11.4: 385,000 miles (620,000 km)
RANGE
City (EPA UDDS) • ZF11.4 137 miles (220 km)• ZF14.2 171 miles (276 km)
Highway, 55 mph (88 km/h)	ZF11.4 85 miles (137 km)ZF14.2 106 miles (171 km)
>Combined (City + 55 mph)	ZF11.4 105 miles (169 km)ZF14.2 131 miles (211 km)
Highway, 70 mph (112 km/h)	ZF11.4 70 miles (113 km)ZF14.2 88 miles (141 km)
>Combined (City + 70 mph)	ZF11.4 93 miles (150 km)ZF14.2 116 miles (186 km)

General Information

DRIVETRAIN
Transmission Clutchless Direct Drive
Final Drive 132T/30T,Poly	Chain® GT® CarbonTM belt
CHASSIS/SUSPENSION/BRAKES
Front Suspension Travel 6	25 in (159 mm)
Rear Suspension Travel 6	35 in (161 mm)
Front Brakes Nissin 2 piston hydraulic313 mm OD rotor, 4.0 mm thick2 piston floating caliper
Rear Brakes Nissin 2 piston hydraulic313 mm OD rotor, 4.0 mm thick2 piston floating caliper
Front Tire 110/70-17 in
Rear Tire 140/70-17 in
Front Wheel 3.00x17
Rear Wheel 3.50x17
Front Suspension 43 mm inverted, aluminum slider forks with adjustable compression and rebound damping
Rear Suspension Piggy-back reservoir shock with adjustable spring preload, compression and rebound damping

DIMENSION
Wheel Base	55.4 in (1,410 mm)
Seat Height	31.8 in (807 mm)
Rake	24.0 degrees
Trail	3.2 in (80 mm)
WEIGHT
Frame	22 lbs (10 kg)
Curb Weight	ZF11.4 407 lbs (185 kg)ZF14.2 452 lbs (205 kg)
Carrying capacity	ZF11.4 358 lbs (162 kg)ZF14.2 313 lbs (142 kg)
ECONOMY
Typical Cost to Recharge	ZF11.4 1.28/€1.81ZF14.21.60/€2.26
Equivalent Fuel Economy (city)	ZF11.4 462 MPGe (0.51 L/100 km)ZF14.2 462 MPGe (0.51 L/100 km)
Equivalent Fuel Economy (highway)	ZF11.4 236 MPGe (1.00 L/100 km)ZF14.2 236 MPGe (1.00 L/100 km)

General Information

Zero DS

MOTOR
Type Z-ForceTM 75-7 passively air-cooled, high-efficiency, radial flux, permanent magnet, brushless motor.
Controller High efficiency, 420 amp, 3-phase brushless controller with re-generative deceleration
Estimated Top Speed (max)	98 mph (158 km/h)
Estimated Top Speed (sustained)	80 mph (129 km/h)
POWER SYSTEM
Type Z-ForceTM Li-Ion Intelligent Power Pack
Maximum Capacity • ZF8.5 8.5 kWh• ZF11.4 11.4 kWh
Nominal Capacity • ZF8.5 7.5 kWh• ZF11.4 10.0 kWh
Charge Time (standard)	• ZF8.5 6.0 hours (100% charged)/5.5 hours (95% charged)• ZF11.4 7.9 hours (100% charged)/7.4 hours (95% charged)
Supplemental Charger Quick Charge Time (accessory)	• ZF8.5 3.6 hours (100% charged) /3.1 hours (95% charged)• ZF11.4 4.6 hours (100% charged) /4.1 hours (95% charged)
CHAdeMO Recharge Time (0 to 95%)	1.0 hour

CHAdeMO Recharge Time (0 to 100%)	1.5 hours
Input Standard 110 V AC or 220 V AC
Charger Type 1.3 kW Integrated
Estimated Power Pack Life to 80% (city)	ZF8.5 213,000 miles (343,000 km)ZF11.4 284,000 miles (457,000 km)
RANGE
City (EPA UDDS) • ZF8.5	95 miles (152 km)ZF11.4 126 miles (203 km)
Highway, 55 mph (88 km/h)	ZF8.5 57 miles (92 km)ZF11.4 76 miles (122 km)
>Combined (City + 55 mph)	ZF8.5 71 miles (114 km)ZF11.4 95 miles (153 km)
Highway, 70 mph (112 km/h)	ZF8.5 46 miles (74 km)ZF11.4 61 miles (98 km)
>Combined (City + 70 mph)	ZF8.5 62 miles (99 km)ZF11.4 82 miles (132 km)
DRIVETRAIN
Transmission Clutchless Direct Drive
Drive System (standard) 132T / 28T, Poly Chain® GT® CarbonTM belt

General Information

CHASSIS/SUSPENSION/BRAKES
Front Suspension Travel 7 in (178 mm)
Rear Suspension Travel 7.03 in (195 mm)
Front Brakes Nissin 2 piston hydraulic313 mm OD rotor, 4.0 mm thick2 piston floating caliper
Rear Brakes J-Juan 1 piston hydraulic240 mm OD rotor, 4.5 mm thick
Front Tire 100/90-19 in
Rear Tire 130/80-17 in
Front Wheel 19 x 2.15 in
Rear Wheel 17 x 3.0 in
Front Suspension 43 mm inverted forks with adjustable compression and rebound damping
Rear Suspension Piggy-back reservoir shock with adjustable spring preload, compression and rebound damping
DIMENSION
Wheel Base 56.2 in (1,427 mm)
Seat Height 33.2 in (843 mm)
Rake 26.5 degrees
Trail 4.6 in (117 mm)

WEIGHT
Frame	22 lbs(10 kg)
Curb Weight	ZF8.5 372 lbs (169 kg)ZF11.4 404 lbs (183 kg)
Carrying Capacity	ZF8.5 393 lbs (178 kg)ZF11.4 361 lbs (164 kg)
ECONOMY
Typical Cost to Charge	ZF8.5 0.96/€1.36ZF11.41.28/€1.81
Equivalent Fuel Economy, City (EPA UDDS)	ZF8.5 425 MPGe (.55 L/100 km)ZF11.4 425 MPGe (.55 L/100 km)
Equivalent Fuel Economy (highway 70 mph)	ZF8.5 206 MPGe (1.14 L/100 km)ZF11.4 206 MPGe (1.14 L/100 km)

General Information

Vehicle Range

The range of an electric vehicle is defined as the distance the vehicle travels on a single full charge of the power pack. Just like EPA mileage estimates on an automobile, "your mileage may vary." Your range results are a direct reflection of your riding habits. The more conservative you ride the better range you can expect from your Zero S/SR/DS motorcycle.

Some of the factors which affect range include speed, acceleration, number of starts and stops, ambient air temperature, as well as changes in elevation. The combination of these factors, as you travel from one point to another, defines your trip profile. In addition, tire pressure and payload are important considerations.

We suggest that you ride conservatively when you first get your Zero S/SR/DS motorcycle, and get to know your motorcycle and your commute. Once you become familiar with the range versus performance of your motorcycle, then you can adjust your riding characteristics if you so desire. This applies mainly to riders with trip profiles which are at the edge of the performance envelope. Those individuals with relatively short commutes can expect to ride quite aggressively and reach their destination with energy to spare.

Reported motorcycle range values are measured using two different types of industry standard test procedures:

"City (EPA UDDS)": This test procedure uses a duty cycle known as the "Universal Dynamometer Driving Schedule (UDDS)", which was developed by the U.S. Environmental Protection Agency (EPA) in order to simulate city-type riding.
"Highway": This test procedure uses two separate constant speeds of 55 mph and 70 mph to simulate highway riding.

Both of these test procedures are run on a single charge, in order to report the associated measured range values.

Range values labeled “Combined” are based on a calculation that assumes a duty cycle comprised of 50% City / 50% Highway.

See technical specification charts on page 1.6 through page 1.10 for these ranges.

Public Charging Stations

There are more public charging stations coming online every day and there may be some in your area. You can charge from a public charging station with either the optional J1772 S/SR/DS Zero motorcycle accessory or CHAdeMO Zero motorcycle accessory. These stations are often available at a variety of locations including shopping centers, city parking lots, airports, hotels, government offices, and other businesses. We recommend that you search the internet for locations in your area. For example, search for “charging stations.”

CHAdeMO Charger

Your Zero motorcycle can utilize a quick charging CHAdeMO charger system. A CHAdeMO charger can charge your motorcycle in about one hour. For additional information contact your Zero Motorcycles dealer.

Maximizing Your Range

Range varies in electric motorcycles similarly to how it varies in gas motorcycles. However, the big difference between electric and gas is that energy consumption is averaged over a shorter distance on an electric motorcycle. Electric motorcycles are designed for convenient daily recharges versus less frequent and less convenient trips to the gas station. As a result, the same electric motorcycle often yields different ranges from one full recharge to the next.

How to Predict the Range

To generally predict how an electric motorcycle's range will be affected, you can use the four factors:

route
rider
weather

- motorcycle

By considering each of these factors, you can use specifications such as 'city range' as standards to estimate what the motorcycle's real world range will be under the your particular usage case.

General Information

Zero SR (2014) - General Information - 1

flowchart

graph LR
    A["+"] --> B["RANGE"]
    B --> C["ROUTE"]
    C --> D["LOW SPEED"]
    C --> E["FEWER STOPS"]
    C --> F["FLAT"]
    C --> G["SMOOTH PAVEMENT"]
    D --> H["HIGH SPEED"]
    E --> I["STOP & GO"]
    F --> J["ELEVATION CHANGES"]
    G --> K["SOFT GRAVEL"]
    L["RIDER"] --> M["MODULATED RIDING"]
    L --> N["STREAMLINED"]
    L --> O["REDUCED CARGO"]
    M --> P["AGGRESSIVE RIDING"]
    N --> Q["FULLY UPRIGHT"]
    O --> R["HEAVIER"]

RANGE WARM WEATHER COLD WEATHER NO WINDS HIGH HEAD WINDS DRY ROADS SLIPPERY ROADS BIKE INFLATED TIRES UNDERINFLATED TIRES ADJUSTED BELT LOOSE BELT BALANCED PACK UNBALANCED PACK

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General Information

Emissions Information

The Zero S/SR/DS electric motorcycle is a true freeway capable zero emissions vehicle under California Air Resources Board (CARB), U.S. Federal (EPA), and European Union standards. It uses no gasoline or other liquid fuel. It has no tailpipe and therefore no tailpipe emissions. It also has no exhaust or evaporative emissions. Because the Zero S/SR/DS runs solely on electricity, it is the only kind of vehicle which actually gets cleaner in terms of air pollution each year, as the electricity grid gets cleaner and more renewable. Zero Emissions Vehicles (ZEV's) offer greater efficiency, and can help solve the serious air pollution, global warming, and energy security problems facing the country and the world.

WARNING! Please use only Zero approved parts and accessories for your Zero motorcycle. Parts and accessories for your Zero motorcycle have been checked and tested for safety and suitability. Zero is unable to accept any liability whatsoever for parts and accessories which have not been approved

General Information

Transporting

When the front fork is compressed, the built up pressure must be released to help prevent fork seal leaks. There is a 3 mm Allen "bleed" screw located just in front of the rebound adjuster on each fork leg. This "bleed" screw (A) is used to release the built up pressure. Loosen the screw slowly, but do not remove. Once all the air is out, tighten the bleed screw.

Zero SR (2014) - Transporting - 1

natural_image

Top-down technical diagram of a car's front wheel assembly with two sensors labeled 'A', no text or symbols present.

The fork must be fully extended (most likely on a stand or balanced on the kickstand with the front tire in the air) then the air can be bled and capped. Ensure that the screw is tightened before riding.

It is recommended that the motorcycle be tied-down using ratchet straps. Place the ratchet straps around a frame contact point. Soft straps must be used to prevent scratches or other damage.

Use two ratchet straps in the front and two in the rear. The tie down straps should be at a 45^ angle from the motorcycle. Follow the manufacturer's instructions for the ratchet straps you are using.

Zero SR (2014) - Transporting - 2

natural_image

Top-down line drawing of a motorcycle with visible cockpit, steering wheel, and four-quarter blades (no text or symbols)

Notes

General Safety Precautions

This is a performance motorcycle and should be treated with extreme caution.
Proper safety gear, including a regionally approved helmet, riding boots, gloves, and protective clothing should be worn while riding to reduce the risk of potential injury. We highly recommend the use of full height riding boots since the vast majority of motorcycle injuries are leg and foot injuries. It is not recommended to ride without the correct protective clothing; this applies to even short journeys, and to every season of the year.
Read all additional warnings and product instructions in this owner's manual, as well as safety labels, before operating your electric motorcycle.
Never permit a guest to ride your electric motorcycle without proper instruction.
Never use alcohol or mind-altering drugs before operating your electric motorcycle.
Persons unwilling or unable to take responsibility for their actions should not use this motorcycle. You assume all responsibility while operating your motorcycle. The seller assumes no liability for misuse or operator negligence.
Prior to each use the rider must check everything in the "every ride" column of the maintenance schedule on page 5.2, and the charge level of the power pack as indicated on the dash display charge indicator.
Your safety depends in part on the good mechanical condition of the motorcycle. Be sure to follow the maintenance schedule and adjustment requirements contained in this manual. Be sure you understand the importance of checking all items thoroughly before riding.
Modifications to the motorcycle may render the vehicle unsafe and may cause severe personal injury. Zero Motorcycles cannot be held liable for non-approved modifications.
Be very careful when loading or adding accessories to your motorcycle. Large, bulky, or heavy items may adversely affect the handling and performance of your motorcycle.

General Safety Precautions

Important Operating Information

Several operating considerations are listed below:

Always turn the key switch and motor stop switch to the OFF position when not actively riding. It is very easy to forget that the motorcycle is powered up because it is silent. An accident can occur if the motorcycle is left powered up while getting on or off the motorcycle.
Turn the motor stop switch OFF when backing up or pushing the motorcycle while dismounted.
Use the rear brake when you are stopped on an incline. Do not hold the motorcycle using partial throttle or damage to the motor may occur.
Plug your motorcycle into an AC power source to recharge it after each use. Once recharged, disconnect from the AC power source. Leaving your motorcycle unplugged between charges will maximize the long-term health of the power pack. You should also use the supplied cable as it is designed for use with your motorcycle's electrical components.
While unplugged with the key in the OFF position, the motorcycle's electronics will consume a very small amount of power and the power pack will drain extremely slowly. If you don't ride for an extended period of time (30 days or more), you may want to plug the motorcycle into an AC power source to charge it for a few hours prior to your next ride.

CAUTION: Only charge the Zero power pack with the motorcycle's on-board charger or the approved Zero accessory charger.

The power pack does not require, or tolerate, deep discharging. To get the most power pack life, recharge each power pack immediately after each ride. Leaving a power pack in a discharged state will cause damage.
Failure to follow power pack storage and charging instructions as described in this Zero Motorcycles Owner's Manual may void the warranty of your Zero motorcycle. These guidelines have been rigorously tested to ensure maximum power pack efficiency and service.

Location of Important Labels

The vehicle could contain the following information for both North American and European models:

ZOM0218

A. VECI (Vehicle Emission Control Information) label

B. VIN label (European Union) - certification label

C. VIN label (North America) - certification label shown

Location of Important Labels

Anti-Tamper Control Label (Europe only)

The anti-tamper control label (shown below) is located on the left-side of the frame.

Zero SR (2014) - Anti-Tamper Control Label (Europe only) - 1

Location of Important Labels

High Voltage Warning Label
Zero SR (2014) - Location of Important Labels - 1

natural_image

Technical line drawing of a mechanical component with no visible text or symbols

Affixed to battery

Notes

Controls and Components

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Controls and Components

Motorcycle Controls
A B C D E F G A J I H

ZOM0243

Controls and Components

A.Mirrors

This motorcycle is equipped with convex mirrors. A convex mirror has a curved surface. Convex mirrors offer a greater field of view than a similar flat mirror. However, the greater field of view makes objects seem further away than they really are. Care must be used when judging the distance of objects seen in these mirrors.

B.Key Switch/Steering Lock

For description and operation see "Key Switch/Steering Lock Positions", on page 4-4

C.Dash Overview

For description and operation see "Dash Overview", on page 3-8

D.Cavity for Accessory 12 Volt Socket

Location for Zero dealer-installed 12 volt accessory socket.