15202029 - Rotisserie Char-Broil - Free user manual and instructions

Product Type	Rotisserie Kit for Gas Grill
Brand	Char-Broil
Model	15202029
Compatible Grill Sizes	Up to 6-burner grills (approx. 48 inches wide)
Rod Length	48 inches (122 cm)
Motor Voltage	120V AC, 60 Hz
Motor Power	16 watts
Maximum Load Capacity	20 lbs (9 kg)
Main Functions	Rotisserie cooking for even roasting of poultry, roasts, and more
Material	Stainless steel rod and forks, chrome-plated motor housing
Installation	Mounts on grill side shelves or back panel; no tools required for rod assembly
Cleaning	Hand wash rod and forks with mild soap; wipe motor with damp cloth
Safety Features	Motor automatically shuts off if overloaded or jammed; heat shield for motor
Spare Parts Availability	Replacement motors, rods, forks, and hardware available from Char-Broil
Product Weight	5 lbs (2.3 kg)
Warranty	1 year limited warranty
Documentation	User manual available for free download in PDF format

Frequently Asked Questions - 15202029 Char-Broil

How do I install the rotisserie on my Char-Broil grill?

First, ensure the grill is cool and gas is off. Attach the motor bracket to the grill's side shelf or back panel using the provided screws or wing nuts. Slide the rotisserie rod through the meat, secure with forks, then place the rod into the motor's drive socket and the opposite end into the support bracket. Plug in the motor and test rotation.

What types of meat can I cook with this rotisserie?

This rotisserie is ideal for whole chickens, turkeys, roasts, pork shoulders, and even vegetables like eggplant or pineapple. Maximum weight is 20 lbs.

How do I clean the rotisserie after use?

Allow all parts to cool. Remove the rod and forks and wash them with warm soapy water using a non-abrasive sponge. Rinse and dry thoroughly. Wipe the motor housing with a damp cloth; never submerge the motor in water.

Why does my rotisserie motor stop spinning?

The motor has an automatic shut-off if overloaded or jammed. Check that the meat is balanced and not hitting the grill grates. Also ensure the rod is properly seated in the motor socket. If the motor still doesn't work, it may need replacement.

Can I use this rotisserie on any brand of grill?

This rotisserie is designed specifically for Char-Broil gas grills with a side shelf or rear bracket. It may not fit other brands without modification. Check the mounting dimensions in your grill manual.

Do I need to remove the grill grates to use the rotisserie?

No, but you may need to adjust or remove some grates to allow the meat to rotate freely. Typically, remove the center grates or use a rotisserie cutout if your grill has one.

How do I balance meat on the rotisserie rod?

Center the meat on the rod, ensuring it is evenly distributed. Tighten the forks securely. For uneven cuts, use butcher's twine to tie the meat into a balanced shape. Rotate by hand to check balance before plugging in.

What temperature should I set my grill for rotisserie cooking?

For most meats, use medium heat (300-350°F / 150-175°C). For poultry, aim for 350°F (175°C) until internal temperature reaches 165°F (74°C). Adjust burners to maintain even heat.

Can I replace the rotisserie motor?

Yes, replacement motors are available from Char-Broil or authorized dealers. Disconnect power, remove the old motor from the bracket, and install the new one following the manual instructions.

Where can I download the user manual for model 15202029?

You can download the free PDF manual from notice-facile.com by searching for 'Char-Broil 15202029'. It includes detailed instructions, safety tips, and troubleshooting.

USER MANUAL 15202029 Char-Broil

PRODUCT GUIDE GUÍA DEL PRODUCTO

MODEL | MODELO

15202029

Serial number | Número de serie

See rating Label on grill for serial number.

Date purchased | Fecha de compra

If you have questions or need assistance during assembly, please call 1-800-241-7548.

Line drawing of a portable stove with dual cylindrical tanks and wheels (no text or symbols)

Tools Needed for Assembly:

2 Adjustable Wrenches

Phillips Screwdriver

Preparing to use your Smoker....9

Smoker Maintenance 9

Limited Warranty ....11

Parts Diagram....23

Parts List. 2

Assembly Steps . 26-37

Troubleshooting....38-39

Registration Card 43

SAFETY SYMBOLS

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

WARNING

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial cooking.

CAUTION

THIS UNIT IS HEAVY! DO NOT attempt to assemble without a helper.

THIS GRILL IS FOR OUTDOOR USE ONLY.

DANGER

If you smell gas:

1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

DANGER

If during operation the flames go out (You smell gas or cannot see the flame)

1. Turn the burner controls ○ OFF
2. Open lid.
3. Wait 5 minutes and repeat the lighting procedure.

If the burner goes out, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

WARNING

Most surfaces on this unit are hot when in use. Use extreme caution. Keep others away from unit Always wear protective clothing to prevent injury.

Keep children and pets away.

Do not move this unit during operation.

Never substitute gasoline, kerosene or alcohol for charcoal starter. In some states, the use of charcoal starter is prohibited by law. In this case, paraffin-based starter cubes can be substituted for charcoal starter. Never use charcoal starter fluid with an electric starter.

After a charcoal fire appears extinguished, unconsumed embers can retain heat for up to 24 hours, and if exposed to fresh air, can burst into flame unexpectedly. Any such embers outside the firebox of the grill pose a fire hazard and can ignite combustible surfaces such as wooden decks.

Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage.

Read and follow all safety statements, assembly instructions, and use and care directions before attempting

Some parts may contain sharp edges. Wear protective gloves if necessary.

Grease Fires

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off.
• If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Pay close attention while preheating or burning off food residue to insure
• The best way to prevent grease fires is regular cleaning of the grill following instructions on General Grill Cleaning and Cleaning The Burner Assembly.

CALIFORNIA PROPOSITION 65

1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.

Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf, resulting in failure of grill cart components.

Line drawing of a cooking pot on a stove with a crossed-out circle symbol (no text or labels)

- NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

Technical line drawing of a portable gas stove with two gas cylinders and no-noise symbol (no text or labels)

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
  • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

LP Cylinder Exchange

• Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
• Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE connecting to grill.
• Place safety cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of safety cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

• Leak test must be repeated each time LP cylinder is exchanged or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.
• Do not use household cleaning agents. Damage to gas train components can result.

Line drawing of a gas cylinder with attached mechanical components and directional arrows (no text or symbols)

WARNING

If "growing" bubbles appear, do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

Connecting Regulator to the LP Cylinder

1. LP cylinder must be properly secured onto grill. (Refer to assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
4. Remove the safety cap from LP cylinder valve. Always use cap and strap if supplied with valve.

Safety Relief Valve

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

1. Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

Nipple has to be centered into the LP cylinder valve.

Coupling nut

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

1. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

DANGER

- Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP! Turn off gas at source and correct leak.
• If you cannot stop a gas leak by closing the LP cylinder valve leave area and call your fire department!

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.
4. Brush soapy solution onto areas circled below, or other similar fittings on your grill.

Technical line drawing of a mechanical assembly with a circular inset highlighting a component (no text or symbols present)

1. If "growing" bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.
2. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

WARNING

• Outdoor gas appliance is not intended to be installed in or on a boat.
• Outdoor gas appliance is not intended to be installed in or on an RV.
• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

Safety Tips

• Before opening LP cylinder valve, check the coupling nut for tightness.
• When grill is not in use, turn off all control knobs and LP cylinder valve.
• Never move grill while in operation or still hot.
• Some surfaces will be hot during use. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.
  • Maximum load for sideburner and side shelf is 10 lbs.

- The grease tray or cup must be installed during use and emptied after each use. Do not remove grease tray or cup until grill has completely cooled.

- Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

- If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

• Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
• Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.
• If you have a grill problem see the "Troubleshooting" Section.
• If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
• Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury.
• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

• NEVER attempt to light or re-light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP cylinder out of correct position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

Ignitor Lighting

• Do not lean over grill while lighting.
• Turn gas burner control valves to O (off).
• Open lid during lighting or re-lighting.
• Turn ON gas at LP cylinder.
• To ignite, push and turn IGNITION BURNER knob to 🖼️ HIGH. Immediately, push and hold ELECTRONIC IGNITOR button until the burner lights.
• If ignition does NOT occur in 5 seconds, turn the burner controls off O, wait 5 minutes and repeat the lighting procedure.
• To ignite remaining burners, push and turn knob to the HIGH position starting with the burners closest to the IGNITION BURNER first.

WARNING

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls ○ off, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

Match-Lighting

• Do not lean over grill while lighting.
• Turn gas burner control valves to O (off).
• Open lid during lighting or re-lighting.
• Turn ON gas at LP cylinder.
• Place match into match holder (hanging from side panel of grill). Light match; then light burner by placing match through the match light hole on side of grill. Immediately push in and turn burner knob to the 🔊 HIGH position. Be sure burner lights and stays lit.
• Light adjacent burners in sequence by pushing knobs in and turning to the 🔊 HIGH position.

Technical line drawing of a mechanical assembly with no visible text or symbols

NOTE: Your grill may NOT be equipped with a Sideburner!

Sideburner Ignitor Lighting

- Do not lean over grill while lighting.

1. Turn gas burner control valves to O(off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Turn sideburner knob to the 🔊 HIGH position, push and hold ELECTRONIC IGNITOR button.
5. If sideburner does NOT light within 5 seconds, turn knob to ○ off, wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

- Do not lean over grill while lighting.

1. Turn gas burner control valves to O (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Place lit match near burner. Immediately turn sideburner knob to the 🔊 HIGH position. Be sure burner lights and stays lit.

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Burner Flame Check

- Remove cooking grates and heat tents. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on side burner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

Turning Grill Off

- Turn all knobs to the O off position. Turn LP cylinder off by turning hand-wheel clockwise to a full stop.

Ignitor Check

- Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time in each collector box or between burner and electrode. See "Troubleshooting" if no click or spark.

Valve Check

- Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in off position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to off position. Valves should turn smoothly.

Hose Check

- Before each use, check to see if hoses are cut or worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill covers offered by Char-Broil at charbroil.com.
• Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow "Cleaning the Burner Assembly" instructions before starting grill.

SPIDER ALERT!

SPIDER AND WEBS INSIDE BURNER

If your grill is getting hard to light or the flame is weak, check and clean the venturis and burners.

Spiders or small insects are known to create “flashback” problems by building nests and laying eggs in the grill’s venturi or burner, obstructing the flow of gas. The back-up gas can ignite behind the control panel. This flashback can damage your grill and cause injury. To prevent flashbacks and ensure good performance the burner and venturi tube assembly should be removed and cleaned when ever the grill has been idle for an extended period of time.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
• Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is NOT recommended to clean cooking surfaces while grill is hot.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat tents.
3. Remove carryover tubes and hardware securing burners.
4. Detach electrode from burner.

NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below.

1. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush). Run the brush through each burner tube several times.
(C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

1. Wire brush entire outer surface of burner to remove food residue and dirt.
2. Clean any blocked ports with a stiff wire such as an open paper clip.
3. Check burner for damage due to normal wear and corrosion, some holes may become enlarged. If any large cracks or holes are found, replace burner.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations at right.

Correct burner-to-valve engagement

1. Attach electrode to burner.
2. Carefully replace burners.
3. Attach burners to brackets on firebox.
4. Reposition carryover tubes and attach to burners. Replace heat tents and cooking grates.
5. Before cooking again on grill, perform a "Leak Test" and "Burner Flame Check".

PREPARING TO USE YOUR SMOKER

Before cooking with your smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

1. Brush all interior surfaces including grills and grates with vegetable cooking oil.
2. Build a small fire on the fire grate or pan, being sure not to lay coals against the walls.
3. Close door. (Position damper and smokestack damper approximately at one quarter open.) This burn should be sustained for at least two hours, the longer the better. Then, begin increasing temperature by opening the damper and smokestack damper half-way and adding more charcoal. Your smoker is now ready for use.

Rust can appear on the inside of your smoker. Maintaining a light coat of vegetable oil on interior surfaces will aid in the protection of your unit. Exterior surfaces of smoker may need occasional touch up. We recommend the use of a commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE UNIT!

SMOKER MAINTENANCE

Frequency of clean up is determined by how often the grill is used. Make sure coals are completely extinguished before cleaning inside of the unit. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of the unit with a cloth or paper towels.

When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which can lead to premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit. Also, occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is recommended. NEVER PAINT THE INTERIOR OF THE UNIT.

Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

COOKING TIPS

Building Your Fire

1. Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed.
2. If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's instructions.
3. Always light the fire with the grill lid open.
   Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal lighter fluid in grill and may result in a flash fire when lid is opened.
4. Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury.
5. You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow (approximately 12 - 15 minutes).
6. Depending on your cooking method, either leave the briquettes in a pile or spread evenly across the charcoal grate using a long-handled poker.

Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray.

Using caution, arrange the hot coals on your charcoal grate based on your desired method of cooking. Here are a few steps you can take to adjust the temperature of your fire:

-If it is too hot, spread the coals out a bit more, which makes the fire less intense.

-Raise or lower the adjustable charcoal grate.

-Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.

-Use the indirect grilling method, with coals to either side of drip pan and the food over the pan rather than directly over the coals.

-In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be careful, spraying with water tends to blow ashes around and make a mess.

-Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash over before adding more.

SMOKING AND SLOW COOKING

Remove the cooking grill from the firebox and build your fire on top of the fire grate in the firebox. Either charcoal or wood may be used, but wood is the recommended fuel for it's rate of burn and the flavor it imparts to the food being cooked. Most seasoned hardwoods are good for smoking such as hickory, mesquite, pecan, oak, and many other fruit woods. Bark should be avoided or burned off first as it contains a high acid content and imparts an acrid flavor.

After allowing the fire to burn down, close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack. Smoke is contained within the chambers, which will reduce burn while imparting more smoke flavor. Do not operate the Smoker with temperatures exceeding 450 degrees in the smoker chamber. Place the food in the smoker chamber and monitor the temperature. Cooking and smoking are taking place using indirect heat. There is no need to worry about a grease fire flare-up ruining the food. Do not place food within 6" of the opening from the firebox into the smoker chamber. A general rule of thumb for cooking is about 1 hour per pound for smoking large cuts of meat. Refer to a cook book for specific cuts of meat. Limit the number of times you open the smoker chamber door as this will allow heat to escape and extend the cooking time.

SMOKING WITH WOOD CHIPS/WOOD CHUNKS

For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors, and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit or nut is suitable for cooking. However, different woods have very different tastes. Experiment with different woods to determine your personal favorite, and always use well-seasoned wood. Green or fresh-cut wood can turn food black, and tastes bitter.

Our Recommendations:

Chicken - Alder, Apple, Hickory, Mesquite

Beef - Hickory, Mesquite, Oak

Pork - Fruitwoods, Hickory, Oak

Lamb - Fruitwoods, Mesquite

Veal - Fruitwoods, Grapevines

Seafood - Alder, Mesquite

Vegetables – Mesquite

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.

Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside. Therefore, use a meat thermometer to ensure it has reached

USDA Recommended Safe Minimum Internal Temperatures
Beef, Veal, Lamb, Steak, Roasts, & Whole Pork (with a 3 minute rest time)	145°F
Fish	145°F
Beef, Veal, Lamb, and Pork - Ground 160°F
Egg Dishes 160°F
Turkey,Chicken & Duck Whole,Pieces & Ground 165°F

Please refer to the USDA for complete, up-to-date information. Our internal temperature chart is based on USDA standards for meat doneness. Check it out at www.isitdoneyet.gov

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

All Parts	2 years from date of purchase*	PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY

*Note: A dated sales receipt WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. Paint is not warranted and will require touch up. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set forth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P.O.Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.

WS_1 Rev05

ÍNDICE DE MATERIAS

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PELIGRO

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ADVERTENCIA

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Technical diagram of a pipe fitting assembly with circular cross-section views showing internal components (no text or labels)

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PARTS LIST

Key Qty Description Key Qty Description
1 1 SMOKER CHAMBER ASSEMBLY 27 1 BUTTERFLY DAMPER
2 3 COOL TOUCH HANDLE 28 1 CHARCOAL DOOR LATCH
3 2 3" PROFESSIONAL TEMPERATURE GAUGE 29 1 WARMING PLATE F/ FIREBOX
4 3 MAIN BURNER 30 1 SIDE HANDLE
5 2 ELECTRODE, SHORT WIRE 31 1 SIDE BURNER SHELF
6 1 ELECTRODE, LONG WIRE 32 1 SIDE BURNER LID
7 1 WIRE, SB IGNITOR 33 1 SIDE BURNER PAN
8 2 BURNER CARRYOVER TUBE 34 1 SIDE BURNER GRATE
9 1 CONTROL PANEL, GAS 35 1 LID HINGE F/ SIDE BURNER
10 1 CONTROL PANEL, CHARCOAL 36 1 BURNER F/ SIDE BURNER
11 1 HOSE/ VALVE/ REGULATOR ASSEMBLY 37 1 SIDE BURNER FASCIA
12 1 ELECTRONIC IGNITION MODULE 38 1 CHARCOAL GRATE
13 1 MATCH HOLDER W/ CHAIN 39 4 COOKING GRATE F/ SMOKE CHAMBER
14 4 CONTROL KNOB 40 2 COOKING GRATE F/ FIREBOX
15 4 BEZEL, F/ CONTROL KNOB 41 1 COOKING GRATE LIFTER
16 1 HEAT SHIELD F/ IGNITION MODULE 42 2 SHORT LEG ASSEMBLY
17 1 TOWEL BAR 43 2 LONG LEG ASSEMBLY
18 1 SMOKE STACK F/ CHARCOAL SIDE 44 1 BOTTOM SHELF
19 1 DAMPER F/ CHARCOAL SMOKE STACK 45 1 TANK SECURE SCREW
20 1 SPRING F/ CHARCOAL SMOKE STACK 46 1 TANK EXCLUSION WIRE
21 1 CAP F/ CHARCOAL SMOKE STACK 47 2 WHEEL
22 1 GREASE TRAY 48 1 CHARCOAL PAN ASSEMBLY
23 1 GREASE CUP 49 2 LOGO PLATE
24 3 HEAT TENT
25 1 FIREBOX LID NOT Pictured
26 1 FIREBOX BOTTOM ...	1 HARDWARE PACK
	...	1 ASSEMBLY MANUAL, ENGLISH, SPANISH

1 On each short leg, slide (1) 12mm flat washer onto axle, followed by a wheel, then another 12mm flat washer. Slide a hitch pin clip into the hole at the end of the axle.

2 • With one person on smoke chamber end, roll the unit onto cardboard that was placed on the ground next to the unit. Unit should now be resting on its smoke chamber handle brackets with the leg posts pointing upward. Slide short legs onto posts at right side, with wheels facing outward. Slide long legs onto posts at opposite end. Secure each leg to a leg post by screwing one 3/8-16x1" hex-head bolt through the leg until it reaches the leg post. Do not fully tighten the bolts at this time!

4 Make sure that leg bolts are tight enough so that legs won't slip off of posts. With the assistance of a helper, roll the unit over the handle brackets and stand it up onto its legs. Once standing, fully tighten the four leg bolts against leg walls. Insert the tank exclusion right end into holes on the bottom shelf. Then align the left end of the tank exclusion with holes on the long legs and slide into place. FULLY TIGHTEN THE FOUR LEG BOLTS AGAINST LEG POST WALLS

7 A. Attach handle to firebox lid using (4) 1/4-20 x 1/2" bolts and (4) 1/4-20 flange nuts.

B. Attach side handle to firebox bottom using (2) 1/4-20 x 1/2" bolts and (2) 1/4-20 flange nuts.

With the aid of a helper, connect firebox and smoker chamber using (8) 5/16-18 x 3/4" Bolts, 5/16" lock washers, 5/16" flat washers and 5/16-18 nuts. Tighten securely.

Insert charcoal smokestack through hole in charcoal lid. Secure using (2) 1/4-20 x 1/2" bolts and (2) 1/4-20 flange nuts.

10 x 3/8" Self-tap Screw,

Qty. 4 Tornillos de N° 10 x 3/8" Cant 4
B

Side Shelf Anaquel lateral

11

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10-24 Locking Nut Qty. 2

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Ignitor Wire
Alambre del encendedor

C

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Side Burner
Quemador lateral
Side Burner Grate
Parrilla del quemador lateral

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Place (2) smaller cooking grates into firebox. Then place (4) large cooking grates into smoker chamber.

Smoker Chamber Cooking Grates

Slide grease cup into the mounting bracket from back of smoker chamber.

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Grease Cup
Recipiente para
grasa

CAUTION

Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.

PRECAUCIÓN

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18

LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing as shown. Secure cylinder with tank secure screw under bottom shelf. See Use & Care section of this manual to perform the "Burner Flame Check" and for important instructions before use.

Cylinder valve must be oriented as shown once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

PRECAUCIÓN

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Technical line drawing of a mechanical assembly with two cylindrical tanks, each containing a coiled spring and connected to a pressure gauge (no text or symbols present)

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies	Possible Cause	Prevention/Solution
Gas leaking from cracked/cut/burned hose.	Damaged hose.	Turn off gas at LP cylinder or at source on natural gas systems. Discontinue use of product and replace valve/hose/regulator. Once valve/hose/regulator replaced conduct complete leak check per manual.
Gas leaking from LP cylinder.	Mechanical failure due to rusting or mishandling.	Replace LP cylinder.
Gas leaking from LP cylinder valve.	Failure of cylinder valve from mishandling or mechanical failure.	Turn off LP cylinder valve. Return LP cylinder to gas supplier.
Gas leaking between LP cylinder and regulator connection.	Improper installation, connection not tight, and/or failure of rubber seal.	Turn off LP cylinder valve. Remove regulator from cylinder and visually inspect rubber seal for damage. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.
Fire coming through control panel.	Fire in burner tube section of burner due to blockage.	Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After fire is out and grill is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Bumer Assembly pages.
Grease fire or continuous excessive flames above cooking surface.	Too much grease buildup in burner area.	Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside firebox area, grease tray, and other surfaces.

Troubleshooting

Problem	Possible Cause	Prevention/Solution
Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also)Continued on next page.	GAS ISSUES:· Trying to light wrong burner.· Burner not engaged with control valve.· Obstruction in burner.· No gas flow.· Vapor lock at coupling nut to LP cylinder.· Coupling nut and LP cylinder valve not fully connected.ELECTRICAL ISSUES:· Electrode cracked or broken; "sparks at crack."· Electrode tip not in proper position.(Does not apply to SUREFIRE.)· Wire and/or electrode covered with cooking residue.· Wires are loose or disconnected.· Wires are shorting (sparking) between ignitor and electrode.· Dead battery.ELECTRONIC IGNITION:· No spark, no ignition noise.· No spark, some ignition noise.· Sparks, but not at electrode or at full strength.	· See instructions on control panel and in Use and Care section.· Make sure valves are positioned inside of burner tubes.· Ensure burner tubes are not obstructed with spider webs or other matter. See cleaning section of Use and Care.· Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to "Sudden drop in gas flow."· Turn off knobs and disconnect coupling nut from LP cylinder. Reconnect and retry.· Turn the coupling nut approximately one-half to three-quarters additional turn until solid stop. Tighten by hand only - do not use tools.· Replace electrode(s).Main Burners:· Tip of electrode should be pointing toward gas port opening on burner. The distance should be 1/8" to 1/4". Adjust if necessary.Sideburner:· Tip of electrode should be pointing toward gas port opening on burner. the distance should be 1/8" to 3/16". Adjust if necessary.· Clean wire and/or electrode with rubbing alcohol and clean swab.· Reconnect wires or replace electrode/wire assembly.· Replace ignitor wire/electrode assembly.· Replace with a new alkaline battery.· See Section I of Electronic Ignition System.· See Section II of Electronic Ignition System.· See Section III of Electronic Ignition System.
Burner(s) will not match light.	· See "GAS ISSUES:" .· Match will not reach.· Improper method of match-lighting.	· Use long-stem match (fireplace match).· See "Match-Lighting" section of Use and Care.
Sudden drop in gas flow or low flame.	Out of gas.Excess flow valve tripped.Vapor lock at coupling nut/LP cylinder connection.	Check for gas in LP cylinder.Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill.Turn off knobs and LP cylinder valve. Disconnect coupling nut from cylinder. Reconnect and retry.
Flames blow out.	High or gusting winds.Low on LP gas.Excess flow valve tripped.	Turn front of grill to face wind or increase flame height.Refill LP cylinder.Refer to “Sudden drop in gas flow” above.
Flare-up.	Grease buildup.Excessive fat in meat.Excessive cooking temperature.	Clean burners and inside of grill/firebox.Trim fat from meat before grilling.Adjust (lower) temperature accordingly.
Persistent grease fire.	Grease trapped by food buildup around burner system.	Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position and let fire burn out. After grill cools, remove and clean all parts.
Flashback (fire in burner tube(s)).	Burner and/or burner tubes are blocked.	Turn knobs to OFF. Clean burner and/or burner tubes. See burner cleaning section of Use and Care.
One burner does not light from other burner(s).	Grease buildup or food particles in end(s) of carryover tube(s).	Clean carry-over tube(s) with wire brush.

Troubleshooting - Electronic Ignition

Problem (Ignition)	Possible Cause	Check Procedure	Prevention/Solution
SECTION INo sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module.	Battery not installed properly.Dead battery.Button assembly not installed properly.Faulty spark module.	Check battery orientation.Has battery been used previously?Check to insure threads are properly engaged. Button should travel up and down without binding.If no sparks are generated with new battery and good wire connections, module is faulty.	Install battery (make sure that "+" and "-" connectors are oriented correctly, with "+" on cap end.)Replace battery with new alkaline battery.Unscrew button cap assembly and reinstall, making sure threads are aligned and engaged fully.Replace spark module assembly.
SECTION IINo sparks appear at any electrodes when Electronic Ignition Button is pressed; noise can be heard from spark module.	Output lead connections not connected.	Are output connections on and tight?	Remove and reconnect all output connections at module and electrodes.
SECTION IIISparks are present but not at all electrodes and/or not at full strength	Output lead connections not connected.Arcing to grill away from burner(s).Weak battery.Electrodes are wet.Electrodes cracked or broken "sparks at crack".	Are output connections on and tight?If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame.All sparks present but weak or at slow rate.Has moisture accumulated on electrode and/or in burner ports?Inspect electrodes for cracks.	Remove and reconnect all output connections at module and electrodes.If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires.Replace battery with a new alkaline battery.Use paper towel to remove moisture.Replace cracked or broken electrodes.

www.charbroil.com/register

FOR US ONLY

Text "Register" to "GRILLS" (474557)

State | Estado | Province

Zip Code | Código Zip | Code Postal

* 2. E-mail Address | Dirección de correo electrónico | Adresse électronique

1. Which product are you registering?

Char-Broil Warranty Registration

P.O. Box 1240

Columbus, GA 31902-1240

* 5. Attach copy of your sales receipt here.