KSR12 - Ukategoriseret VELLEMAN - Gratis brugsanvisning og manual

BRUGSANVISNING KSR12 VELLEMAN

HYDRAULIC ROBOTARM

Black-and-white photo of a robotic arm with visible mechanical joints and wiring (no text or symbols)

Assembly & Instruction Manual

Contents

Product Introduction 1

Tools You May Need 1

Mechanical Parts List 2

Plastic Parts 3

Mechanical Assembly

Gripper Unit Assembly 6

Stand & Control Base Assembly 7

Main Body Assembly 13

How To Oil The Parts 20

H0\~H5 Cylinder Assembly 20

I1 \~ I5 Cylinder Assembly 26

How To Cut The Tube 35

How To Fill Up The Cylinder With Water 36

How To Fit Tube 37

Hydraulic Cylinder Module Assembly 37

Lever Controller Assembly 49

Controller Module Assembly 51

Robot Arm Module Assembly 66

How To Play 76

Trouble Shooting 86

HYDRAULICROBOTARM

Product Introduction

This Robot Arm has made a little more interesting and hydro-mechanically fun.

With Hydraulic Arm Edge, command six axes of varied movements: the gripper to open and close up to 1.89 inches, wrist rotation of 180 degrees, wrist mobility of 98 degrees, elbow range of 44 degrees, base rotation of 270 degrees, and shoulder motion of 45 degrees. With a vertical reach of 16.35 inches, horizontal reach of 12.42 inches, and lifting capacity of 50g, your robotic friend is ready for your genius to erupt. With the removal of the gripper, you can activate the suction apparatus. This feature enables the user to elevate objects with a larger surface area (like a small mobile phone). Another prodigious attribution is a braking system that is integrated in the lever controllers to execute all commands accurately. WOW!

How does Hydraulic Robot Arm equate to fun? Children will have total command and visual manipulation using the science principles of a Hydraulic system and its application. Easy to follow instructions with detailed graphic illustrations pave the way for successful and satisfying kit building of 229 pieces. Compliment your engineering, math, science, and technology learning strategy. No battery or motor required. It is powered by water; thus, the "Hydraulic" significance and how it manipulates axes movement via lever controllers. Hydraulic Robot Arm is recommended for ages 10 and up, but with its 229 assembly parts, it will challenge the beginner engineering enthusiasts.

Tools You May Need

Diagonal Cutter

Illustration of a screwdriver with a plus sign pointing to its tip (no text or symbols present)

Screwdriver

Scissors

Tissue Paper

Cup & Water

Marker Pen (Fine)

or

0-1 2 4 6 8 7 8 9 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Tape Measure or Ruler

Mechanical Parts List

Product contains functional edges and sharp points.

P1
Tapping Screw(Short)

9 pcs

P3
Iron Bar (Short)

Simple 3D rectangular block illustration with no text or symbols

1 pc

P2
Tapping Screw(Long)

28 pcs

P4
Iron Bar (Long)

Simple 3D rectangular block with no text or symbols

1 pc

P5
Brake Pad

10 pcs

P6
Cap (Small)

5 pcs

P7
Cap (Big)

6 pcs

P8
Suction Cup

3D rendering of a circular mechanical component with concentric rings (no text or symbols)

1 pc

P9
Sponge

1 1 2 2 2 2 3 3 3 3

1 pc

P10
Spring(Smallest)

5 pcs
P11
Spring(Short)

1 pc
P12
Spring(Medium)

1 pc

P13
Spring(Long)

Pure electrical circuit lines without any symbols

1 pc

P14 Soft Tube 60cm 5 pcs

P15 Oil Bag Do not touch the oil while fitting the soft tube. 1 pc

Plastic Parts

Cut the plastic parts when they are required. Do not cut them in advance.

MIDE P.TAWAN 1 A 2 3 4 5 6 7 A

Technical line drawing of a mechanical assembly frame with no visible text or symbols

MID2 IN TAWMAN 10 11 12 13 8 9 14 15 16 17 5 6 1 2 5 2 4 3 3 18 19 20 21 C 4 7 1

MIDE IN TAIWAN

D

MGE IN TAIWAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 E 24 25 26 27 Ignore

E

Technical diagram of a mechanical assembly with labeled components and directional indicators

F

G MODE IN TAIWAN 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Ignore

G

H

graph TD
    subgraph System_1
        A["SH"] --> B["H0"]
        C["H4"] --> D["H1"]
        E["H3"] --> F["H2"]
        G["S"] --> H["H5"]
    end
    subgraph System_2
        I["I"] --> J["1"]
        K["I"] --> L["2"]
        M["I"] --> N["3"]
        O["I"] --> P["4"]
        Q["I"] --> R["5"]
        S["I"] --> T["6"]
        U["I"] --> V["7"]
        W["I"] --> X["8"]
        Y["I"] --> Z["9"]
        AA["I"] --> AB["10"]
        AC["I"] --> AD["11"]
        AE["I"] --> AF["12"]
        AG["I"] --> AH["13"]
    end
    subgraph System_3
        AI["I"] --> AJ["15"]
        AK["I"] --> AL["14"]
        AM["I"] --> AN["13"]
    end
    subgraph Control Valve
        AO["I"] --> AP["15"]
        AQ["I"] --> AR["14"]
        AS["I"] --> AT["13"]
    end
    style System_1 fill:#f9f,stroke:#333
    style System_2 fill:#f9f,stroke:#333
    style Control Valve fill:#ccf,stroke:#333

I
!
Tip: cut off the burrs before assembly

burr burr burr

Gripper Unit Assembly

1

Cut off the burrs before assembly. C2 C2 E3 G12

Cut off the burrs before assembly. P2 C3 C3

2

C4 ② ① C5

D7 D6

Technical line drawing of a mechanical assembly with no visible text or symbols

3

P9 1

Mechanical component diagram with no visible text or symbols

Stand & Control Base Assembly

1

F1 F2

P2 1:1

2

2 B F5

3 1:1 P2 180°

6 G11 PUSH You will hear G11 snap into place when you push down far enough.

7 P9 2 P9 2 P9 2 P9 2 P9 3 x4

10

E25 ① F4

Control Base Stand

Main Body Assembly

1

C18 G16 D5 F7

2

F3

3

1:1 P2 P1 E14 1:1

4

D2 P2

D3

5

E13 P2 1:1

6

Wrist Forearm E26

7

D4 ① G10 ② P2

C9 P2x2

8 E15 G13 G14 E15 9 Ensure The Right Direction 1 ! Ensure The Right Direction D1 P1x4 1:1

12

Forearm Wrist Arm Stand & Control Base

12 Cut off the burrs before assembly. E10 P1

! Make sure E10 is not inserted upside down.

Bottom View E10 P1

Technical line drawing of a mechanical assembly with gear and shaft components, showing top and bottom views (no text or symbols)

How To Oil The Parts

1 Tissue Paper P15 G9 Do not spill any oil from the G9 oil sink. Keep oil contained. G7 O X

2

= Apply Oil

Note : Oil the parts when

appears.

Do not oil outside the shadow as shown below.

Diagram illustrating the mechanical assembly of a valve with water droplet, showing before and after states with internal components.

H0\~H5 Cylinder Assembly

H0 Cylinder Assembly

E6 P6 ① ② H0 H0 Cylinder

H1 Cylinder Assembly

1

P6 E21

H1 ① ②

Technical illustration of a mechanical component with cross-sectional view (no text or symbols)

2 C12 C13

click click

O

Pure electrical circuit lines without any symbols

3

G1

Technical diagram showing mechanical assembly with no visible text or symbols

4

H1 Cylinder G1

H2 Cylinder Assembly

1

P7 E7

H2 H2 ① ②

Technical illustration of a mechanical component with cross and circle annotations (no readable text or symbols)

2

C21 C20

click click

×

×

O

3

H2 G2

Mechanical assembly diagram showing a cylindrical component being lifted by a lever, with no visible text or symbols.

4

H2 Cylinder G2

H3 Cylinder Assembly

1

P7 E7

H3 ① D ② H3

Technical illustration of a mechanical component with cross and circle symbols (no text or labels)

C21 C20

click click

×

×

O

3

H3 G3

Technical diagram of a mechanical assembly with two components, one showing a pin and the other a bracket (no text or symbols present)

4

H3 Cylinder G3

H4 Cylinder Assembly

1

P7 E7

H4 ① D ②

Technical illustration of a mechanical component with crosshair symbol (no text or labels)

2

C21 C20

click click

×

×

O

3

G4

Technical diagram of a mechanical assembly showing a cylindrical component being inserted into a bracket, with no visible text or symbols.

4

H4 Cylinder G4

H5 Cylinder Assembly

1

P7 E7 X X O

H5 ① ②

Technical illustration of a mechanical component with crosshair and magnified detail view (no text or symbols)

2 C21 C20 click click

×

×

O

3

G5

Technical diagram showing a mechanical assembly with two views: one with a cylindrical component and the other with a vertical rod (no text or symbols present)

4

H5 Cylinder G5

I1 \~ I5 Cylinder Assembly

I1 & I2 Cylinder

1

E27 P7 I2 -4

Pure mechanical diagram of a spring-loaded tool with no text or symbols

Technical line drawing of a mechanical assembly with a circular component and threaded shaft (no text or symbols)

2

A6 1 ! Ensure The Right Direction P13 2 1:1

3

PUSH ① ② 90° Ensure The Right Direction

graph TD
    A["Cut off the burrs before assembly."] --> B["E23"]
    B --> C["E18"]
    D["Ensure The Right Direction"] --> E["E23"]
    E --> F["E18"]
    G["180°"] --> H["End"]
    I["Ensure The Right Direction"] --> J["End"]
    K["Front View"] --> L["Front View"]

11

A5

Technical line drawing of a mechanical device with no visible text or symbols

F6

×

Technical line drawing of a mechanical assembly (no text or symbols)

Technical line drawing of a mechanical assembly with rollers and a valve (no text or symbols)

O

Technical line drawing of a mechanical assembly (no text or symbols)

Technical line drawing of a mechanical assembly with rollers and a housing (no text or symbols)

12

P8 C19

Diagram showing two scenarios of a missile or aircraft with labeled components and directional arrows, including a circle and cross symbol.

PUSH Side View

13

E20 X O

14

Technical diagram of a mechanical assembly with labeled components and directional arrows indicating motion or movement.

1

Pure mechanical assembly diagram without any text, numbers, or symbols

2

Pure mechanical assembly diagram without any text, numbers, or symbols

Technical line drawing of a mechanical assembly with rollers and a flange (no text or symbols)

15

Technical diagram showing mechanical assembly steps with labeled components and directional arrows

Technical diagram showing mechanical assembly steps with labeled components and directional indicators

Technical line drawing of a mechanical assembly with gears and shafts (no text or symbols)

I3 Cylinder 1 P6 E22 2 C11 C10 click I3 I3 Cylinder 2 I4 Cylinder 1 E24 1 D 2 I4 P6 2 C15 C14 click I4 Cylinder

I5 Cylinder

1

E19 P6

2

!
Ensure The Right Direction

C16 C17 X T5 T5 T5

!
Ensure The Right Direction

O ① D I5 1/5

click 5 1/5 click × × ○

3

I5 Cylinder

How To Cut The Tube

1 Measuring & Marking

P14 Soft Tube Marker Pen (Fine)

2 Cutting

Simple diagram showing a horizontal bar intersected by a vertical line with two scissors below (no text or symbols)

Diagram showing two scenarios of a tool cutting through a circular target and a diagonal line, with X marks indicating cut points.

3 Coding

Coding 5 5

4 ! Use the same tube to cut Tube 1 & Tube 0. Images below not to scale

Tube 0 8cm (3.15 inches) O

Simple 3D illustration of a cylindrical object with a small circular hole, no text or symbols present.

Tube 1 50cm (19.69 inches)

Tube 2 56cm (22.05 inches) 2

Tube 3 38cm (14.96 inches) 3

Tube 4 42cm (16.54 inches) 4

Tube 5 53cm (20.87 inches) 5

How To Fill Up The Cylinder With Water

1

G15 Water Cup Water

Pour around a half cup of water

2

Press down the piston to the bottom

Technical diagram illustrating a chemical reactor setup with labeled components and a legend for inspection or testing.

3

Diagram of a mechanical device with labeled parts and directional arrow, marked as figure 1

②

Diagram of a mechanical device with labeled component and directional arrow, marked as figure 3

① Pull up the piston to the top (as shown above).

② Press down the piston to the bottom.

③ Re-do step 2&3 to fill up the cylinder with water.

4

Technical diagram showing a mechanical device with internal components and a magnified inset view of a component with two cylindrical elements.

Note

Fill up the cylinder with water

when

appears.

How To Fit Tube

Technical diagram showing mechanical assembly steps with labeled components and a close-up of a component with cross and circle symbols.

Hydraulic Cylinder Moduel Assembly

Connect H5 With 15

1 Tube 5 53cm 2 H5 Cylinder Fill up the cylinder with water 1 3 × O

Connect H4 With I4

1

Fill up the cylinder with water

Technical line drawing of a mechanical assembly with no visible text or symbols

2

Diagram showing a rope knot securing a vertical pole with a pull rod, marked with a black X (no text or symbols present)

Diagram showing a rope knot with labeled parts and directional arrow, likely illustrating a climbing or safety mechanism.

1

Tube 4 42cm G 4

3

Push To The End Pull Up Entirely

4

I4 Cylinder

Diagram showing a mechanical device with labeled parts and an inset image of a cable being inserted into a component.

!

Press down the piston to the bottom

Connect H3 With I3

1

H3 Cylinder Fill up the cylinder with water

2

X O 2 1 3 Tube 3 38cm G 3

3

Push To The End Pull Up Entirely

4

I3 Cylinder 1 Press down the piston to the bottom 2

Connect H2 With I2

1

H2 Cylinder Fill up the cylinder with water

2

Tube 2 56cm

3

Push To The End Pull Up Entirely

4

I2 Cylinder

graph TD
    A["Connect H1、H0 With I1"] --> B["H1 Cylinder"]
    B --> C["Fill up the cylinder with water"]
    C --> D["Tube 0 1:1"]
    D --> E["8cm"]
    F["Push To The End"] --> G["Water in liquid"]
    H["Pull Up Entirely"] --> I["Water in liquid"]

7

P12 1:1 P12 H0 Cylinder

E5 E4 H

8 ① PUSH ②

Line drawing of a cylindrical device with two cables and a label 'OH' on top (no text or symbols beyond the label)

9 ① Push To The End ② Pull Up Entirely

10 I1 Cylinder

Measuring & Marking

Marker Pen (Fine) Marking 0

I1 Cylinder (pictures below not to scale) 21 cm (8.27 inches)

I2 Cylinder 22 cm (8.66 inches)

I3 Cylinder

50cm (19.69 inches) Tube 1 H0 Cylinder 8.5 cm (3.26 inches) H1 Cylinder

56cm (22.05 inches) Tube 2 13.5 cm (5.31 inches) H2 Cylinder

38cm (14.96 inches) Tube 3 11 cm (4.33 inches) H3 Cylinder

I4 Cylinder 5.5 cm (2.17 inches) 42cm (16.54 inches) Tube 4 H4 Cylinder 13.5 cm (5.31 inches)

I5 Cylinder 14.5 cm (5.71 inches) Tube 53cm (20.87 inches) H5 Cylinder 15.5 cm (6.10 inches)

Lever Controller Assembly

Very Important! P5 (Brake Pad) must be clean and not stained by oil. Make sure to hand clean and dry P5 before assembly.

1

G19 G19 P5 O X ×10

2

C1

Technical line drawing of a mechanical component assembly (no text or symbols)

PUSH PUSH G19 Push G19 To The Bottom

E29

1:1 P2 ×5

3

E28 Big Hole Small Hole FRONT

4

E30 Big Hole Small Hole FRONT

5

E31 Big Hole Small Hole FRONT

Lever Controller 1

Lever Controller 2

Lever Controller 3.4.5

Control Moduel Assembly

Unit 1: H0.H1 Cylinder & Lever Controller 1

Stand & Control Base H1 Cylinder P10

2 Lever Controller 1 ! FRONT 1 2 Ensure The Right Direction × O Front View

4

5 ① PULL ② ③ PUSH

H0 Cylinder

Unit 2: H2 Cylinder & Lever Controller 2

H2 Cylinder

P10 G2 G2

2 Lever Controller 2 ! FRONT 1 2

!
Ensure The Right Direction

Front View

4 G2 G2

5 ① PULL ② ③ PUSH

Technical line drawing of an internal combustion engine cylinder assembly (no text or labels)

Unit 3: H3 Cylinder & Lever Controller 3

H3 Cylinder P10

2 Lever Controller 3 ! FRONT 1 2 Ensure The Right Direction × O Front View

Technical line drawings of mechanical components, showing assembly and assembly steps (no text or symbols)

5 ① PULL ② ③ PUSH

Technical line drawing of a mechanical assembly with gears and linkages (no text or symbols)

Unit 4: H4 Cylinder & Lever Controller 4

1

H4 Cylinder

P10 G4 G4

2 Lever Controller 4 ! FRONT 1 2

Ensure The Right Direction Front View

Technical line drawings of mechanical components, showing assembly and assembly steps (no text or symbols)

5 ① PULL ② ③ PUSH

Technical line drawing of a mechanical assembly with gears and linkages (no text or symbols)

Unit 5: H5 Cylinder & Lever Controller 5

H5 Cylinder P10 5 5 5

2 Lever Controller 5 ! FRONT 1 2 Ensure The Right Direction × O Front View

Technical line drawings of a mechanical device with no visible text or symbols

5 ① PULL ② ③ PUSH

Technical line drawing of an internal combustion engine cylinder assembly (no text or labels)

6
Set the soft tube in the groove.

Technical diagram of a mechanical assembly with no visible text or symbols

Technical diagram of a mechanical assembly with hoses and connectors (no text or labels)

Diagram of a car interior showing a hand connecting hoses to a vehicle, with arrows indicating cable or connector (no text or symbols present)

7

Marking 1 2 3 4

Technical diagram showing electrical connector connections with labeled components and a magnified inset highlighting a component with cross and circle symbols.

11 I4 Cylinder

12 ① Ensure The Right Direction

Diagram illustrating a mechanical linkage or cable assembly with labeled parts and directional indicators

Technical diagram showing mechanical assembly steps with numbered annotations indicating components and motion directions.

Technical line drawing of a mechanical assembly with no visible text or symbols

18

18 E17 1 Using your hand, measure approx 4-finger width of soft tube, this is to assist you in fixing E17 and binding the tubes.

Tube 1 Tube 2 3 4 5 E17

19
Using your hand, measure approx 4-finger width of soft tube, this is to assist you in fixing E17 and binding the tubes.

E17 1

3 Tube 1 2 4 ② E17 Tube 5 ③

20

Technical line drawing of a robotic arm with coiled cable and wiring, showing structural components without any text or symbols.

How To Play

Warning

Technical line drawing of a robotic arm with articulated joints and control panel (no text or symbols)

Line drawing of a robotic arm with articulated joints and a cross symbol (no text or labels)

Line drawing of a robotic arm with articulated joints and a cross symbol (no text or labels)

Operate on a smooth and level surface.

Illustration of a robotic arm with directional arrows indicating movement or force (no text or symbols present)

Illustration of hands operating a mechanical device with directional arrows indicating motion (no text or symbols)

Handle the arm with care and do not mistreat as shown above

How To Play: 2\~6 AXES

How To Play-Gripper Mode

1 Installation

Lever Controller 1 ! ① Pull "Lever Controller 1" backward as above:

2

Gripper Unit

Ensure The Right Direction

How To Play- Suction Mode

1 Release Gripper unit and put it aside as below

Gripper Unit

Technical line drawing of an engine assembly showing internal components and a close-up view (no text or labels)

2 Very Important !! Step 2 must be completely fulfilled under Suction Mode.

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical diagram of a mechanical assembly with labeled component (no text or symbols present)

Technical diagram showing mechanical assembly with labeled component 3 and directional arrow

Technical line drawing of a mechanical assembly with no visible text or symbols

Set the "Lever Controller 1" in the middle as below Lever Controller 1

4 Operate the lever Controllers 2-6 (refer to page. 77), and have suction cup target the object. Suction Cup Object To obtain the best results, suction objects on a smooth surface, suction objects bigger than the suction cup, and max.50 g Make suction cup stick to the object tightly.

! Direct the Wrist to the object straightly

Wrist 90°

Mechanical robotic arm diagram showing force direction and collision mark (no text or symbols)

5 Pull "Lever Controller 1" backward as below, and have the cup suck the object.

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical diagram of a mechanical assembly with directional arrows and a labeled component (no text or symbols present)

Technical cross-sectional diagram of a mechanical assembly (no visible text or labels)

Cross-sectional diagram of a mechanical assembly with no visible text or symbols

6
Push "Lever Controller 5" forward to lift the object.

Lever Controller 5

7

Set " Lever Controller 1" in the middle to release object.

Technical diagram illustrating mechanical assembly and tool positioning, showing a device being assembled before and after motion.

8
Tip: Put the object under a slightly higher/and smoother platform, it may help you practice the "Suction mode" with greater success.

Object Platform

Trouble Shooting

- If gripper unit does not work (open or close) functionally, please check following steps.

1. Check if gripper unit is installed in the correct position and direction (as below pics in pages 78,79)

1. Back to page 32, and check step 16 is correct.

1. Check if there is excess air inside the Cylinder H1, I1 and Tube 1. In the case, back to pages 42-45 to re-assemble."

- If sunction cup cannot suck the objects under suction mode.

1. Back to pages 81\~84, and check if all steps 2\~6 are installed correctly.
2. Check if there are excess air inside the Cylinder H1, I1 and Tube 1. In the case, back to pages 42-45 to re-assemble.

- If operation angle on the Axes 3/4/5 is unable to extend to the max.

③ 98°

44° 45° ④

Mechanical assembly diagram showing linkage components with arrows indicating movement (no text or labels)

1. Check if there is excess air inside the Cylinder H3/4/5, I3/4/5, and Tube 3/4/5, in that case, back to pages 37\~40 to re-assemble.
2. Check if all tubes are routing and not twisting during assembly. In the case of twisted tubes.

(a) back to pages 66\~75 " Robot Arm Module Assembly " to check if all markings on the tubes are installed in the right position.
(b) back to Pages 46\~48 " Measuring & Marking " to check if all lengths of tubes are cut and marked correctly.

● Poor movement of the 6th Axe.

1. If 6th Axe does not move when rotating E2, back to Page 19, Step 13 and check if E10 is intalled in the right position.

E10

⑥ 270° E2

1. Check if all tubes are routing and not twisting during assembly. In the case of twisted tubes,

(a) back to pages 66\~75 "Robot Arm Module Assembly" to check if all markings on the tubes are installed in the right position.
(b) back to Pages 46\~48 " Measuring & Marking" to check if all lengths of tubes are cut and marked correctly.

HYDRAULIC ROBOTARM

CE

WARNING :

CHOKING HAZARD

Small parts

Not for children under

3 years