Discovery (2001) - Voiture LAND ROVER - Notice d'utilisation et mode d'emploi gratuit

MODE D'EMPLOI Discovery (2001) LAND ROVER

Composite image showing a green petri dish, a red SUV, and a black SUV (no visible text or symbols)

Workshop Manual

Discovery Series II

WORKSHOP MANUAL - 1999MY ON

Publication Part No. VDR 100330 NAS (6)

© Land Rover 2003

CONTENTS

INTRODUCTION 01-1

How To Use This Manual.... 01-1

Repairs and Replacements.... 01-2

Specifications 01-2

Abbreviations and Symbols 01-3

GENERAL INFORMATION 03-1

General Precautions 03-1

Safety Instructions 03-2

Environmental Precautions 03-3

General Fitting Instructions 03-6

Ball and Roller Bearings 03-7

Oil Seals 03-8

Joints and Joint Faces 03-9

Locking Devices 03-9

Screw Threads 03-10

Bolt and Nut Identification 03-11

Flexible Pipes and Hoses 03-13

Rolling Road Testing.... 03-15

Fuel Handling Precautions 03-16

Electrical Precautions 03-17

Supplementary Restraint System Precautions 03-18

SRS Component Replacement Policy 03-23

Air Conditioning System Precautions 03-24

Air Conditioning Compressor Replacement 03-26

Body Repairs 03-27

GENERAL DATA 04-1

Engine - Td5 04-1

Engine - V8 04-4

Fuel system - Td5 04-8

Fuel system - V8 04-8

Cooling system - Td5 04-9

Cooling system - V8 04-10

Clutch - Td5 04-11

Clutch - V8 04-12

Manual gearbox - R380 04-13

Transfer box - LT230SE 04-14

Automatic gearbox - ZF4HP22/24 04-15

Rear axle 04-16

Front axle 04-16

Steering 04-17

Suspension 04-18

Brakes 04-19

Wheels and tyres 04-20

Air conditioning 04-21

Electrical - Td5 04-22

Electrical - V8 04-22

Dimensions 04-23

Weights 04-24

CONTENTS

IDENTIFICATION NUMBERS 05-1

Vehicle Identification Number 05-1

Identification Number Locations 05-3

TORQUE WRENCH SETTINGS 06-1

Maintenance 06-1

Engine Td5 06-2

Engine V8 06-4

Emission control - Td5 06-5

Emission control - V8 06-5

Engine management system - Td5 06-6

Engine management system - V8 06-6

Cooling system 06-7

Manifolds and exhaust systems - Td5 06-8

Manifolds and exhaust systems - V8 06-8

Clutch 06-9

Manual gearbox - R380 06-10

Transfer box - LT230SE 06-11

Automatic gearbox-ZF4HP22 06-12

Propeller shafts 06-13

Axles 06-13

Steering 06-14

Front suspension 06-15

Rear suspension 06-16

Brakes 06-17

Restraint systems 06-18

Body 06-19

Heating and air conditioning 06-20

Wipers and washers 06-20

Electrical 06-21

LIFTING AND TOWING 08-1

LIFTING 08-1

TOWING 08-2

TRANSPORTING 08-4

CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS ....09-1

Capacities 09-1

Fluids 09-2

Anti-Freeze Concentration 09-2

Lubrication 09-3

Sealants.... 09-4

CONTENTS

MAINTENANCE 10-1

PROCEDURES

V8 engine underbonnet view 10-1

Diesel underbonnet view.... 10-2

Seats and seat belts 10-3

Lamps, horns and warning indicators 10-5

Wipers and washers 10-5

Handbrake 10-6

Alarm handset battery 10-6

Road wheels 10-6

Tyres 10-6

Brake pads, discs and calipers 10-6

Road wheel speed sensors.... 10-7

Brake fluid 10-7

Fuel filter - diesel engine 10-7

Fuel filter sedimenter 10-7

Road wheels 10-8

Radiator/Intercooler 10-8

Ambient air Temperature and pressure sensor 10-8

Doors, bonnet and fuel filler flap 10-8

Air suspension intake filter 10-9

Anti-freeze 10-9

Cooling system 10-9

Spark plugs - V8 engine 10-10

Air cleaner - V8 engine 10-10

Air cleaner and dump valve - diesel engine 10-10

Auxiliary drive belt 10-11

Auxiliary drive belt - V8 engine 10-11

Auxiliary drive belt - diesel engine 10-11

Fluid reservoirs 10-12

Steering box 10-13

Battery 10-13

Intercooler - diesel engine 10-14

Engine oil - V8 engine 10-14

Engine oil - diesel engine 10-15

Centrifuge rotor – diesel engine 10-15

Engine oil filter - diesel engine 10-16

Engine oil filter – V8 engine 10-16

Manual gearbox 10-17

Automatic gearbox 10-18

Transfer box 10-19

Front and rear axle.... 10-20

Propeller shafts 10-20

Anti-roll bar links 10-22

ACE actuators 10-23

ACE filter 10-23

CONTENTS

Brake hose, brake, fuel, ACE, clutch pipes and unions/electrical harnesses.... 10-24

Engine, gearbox, transfer box and axles 10-25

Exhaust system 10-25

Steering box and front suspension 10-25

Steering rod ball joints 10-27

Dampers and SLS height sensors 10-27

Front and rear axle suspension links 10-28

Towing bracket 10-29

Engine mountings - V8 engine.... 10-30

Road/roller test 10-31