FAG-230/2000 - Mill Ferm - Free user manual and instructions

Product Type	Angle Grinder / Mill
Brand	Ferm
Model	FAG-230/2000
Power Input	2000 W
Disc Diameter	230 mm
No-Load Speed	6500 rpm
Spindle Thread	M14
Weight	5.5 kg
Dimensions (LxWxH)	500 x 200 x 200 mm
Voltage / Frequency	220-240 V / 50-60 Hz
Protection Class	Class II (Double Insulated)
Safety Guard	Adjustable, with locking screw
Soft Start	Yes
Overload Protection	Yes, with auto reset
Spindle Lock	Yes, for easy disc change
Cable Length	3.0 m
Package Contents	Angle grinder, side handle, wrench, safety guard, operating manual
Maintenance	Regularly clean air vents, check carbon brushes after 50-100 hours of use
Spare Parts Availability	Yes, through authorized Ferm service centers
Reparability	User replaceable carbon brushes and power cord; other repairs by qualified technician

Frequently Asked Questions - FAG-230/2000 Ferm

Can I use this grinder for cutting metal?

Yes, the Ferm FAG-230/2000 can be used for cutting metal with suitable cutting discs rated for 230 mm diameter. Ensure the disc speed matches the tool's no-load speed.

How do I change the grinding disc?

1. Press the spindle lock. 2. Use the supplied wrench to loosen the flange nut. 3. Remove the old disc and install the new one. 4. Tighten the flange nut while holding the spindle lock. 5. Release spindle lock.

What safety precautions should I take when using the grinder?

Always wear safety goggles, ear protection, and gloves. Ensure the guard is properly adjusted. Keep the tool away from flammable materials. Disconnect power when changing accessories.

What is the maximum cutting depth?

The maximum cutting depth depends on the disc size. For a 230 mm disc, the cutting depth is typically up to 65 mm when using a cutting disc.

Can I use the grinder for polishing?

Yes, you can use polishing pads or wire brushes designed for angle grinders. Ensure the accessory is rated for at least 6500 rpm and 230 mm diameter.

How often should I replace the carbon brushes?

Check carbon brushes after 50-100 hours of use. Replace them when they are worn down to about 5 mm length. Always replace both brushes.

What does the overload protection do?

If the motor is overloaded, the tool will automatically shut off. Wait a few minutes for it to cool down, then press the reset button to resume operation.

Can I use a diamond blade for cutting stone?

Yes, but you must use a diamond blade specifically rated for cutting stone and for 230 mm grinders. Always wear a dust mask and use water cooling if recommended by the blade manufacturer.

How do I clean the air vents?

Use a soft brush or compressed air to remove dust from the air vents. Do not use water or solvents. Clean regularly to prevent overheating.

Where can I find spare parts?

Spare parts are available through authorized Ferm service centers. Check the Ferm website or contact customer support for the nearest center.

USER MANUAL FAG-230/2000 Ferm

UK Subject to change

Close-up of a metallic angle grinder on a circular base (no visible text or symbols)

UK USERSMANUAL03

Fig.2

Fig.5

Fig.3

Diagram of a mechanical component with rotational motion arrows, no text or symbols present

Fig.6

Fern 43

SPARE PARTS LIST FAG-230/2000

FERM NR DESCRIPTION REF NR

406940 FLANGE OUTSIDE 1

406941 FLANGE INSIDE 3

406942 WHEEL COVER 4

406943 SPINDLE GEAR 18

406944 PINION GEAR 28

406945 ROTOR 32

406946 STATOR 35

406947 BRUSH HOLDER 42

406948 CARBON BRUSH SET (2PCS) 43

406949 BRUSH CAP 44

406950 SWITCH 51

406877 SIDE HANDLE 59

406814 SPANNER 60

ANGLE GRINDER

THE NUMBERS IN THE FOLLOWING TEXT CORRESPOND WITH THE PICTURES AT PAGE 2

Read this operators guide carefully, before using the machine. Ensure that you know how the

machine works, and how it should be operated. Maintain the machine in accordance with the instructions, and make certain that the machine functions correctly. Keep this operator's guide and other enclosed documentation with the machine.

CONTENTS:

1. Machine data
2. Safety instructions
3. Assembly
4. Use
5. Service & maintenance

I. MACHINEDATA

INTRODUCTION

This machine is developed for grinding and roughing of metal and stone.

TECHNICAL SPECIFICATION

Voltage	230 V--
Frequency	50 Hz
Power input	2000 W
No-load speed	6000/min
Disc diameter	230 mm
Spindle dimension	M14
Weight	4,9 kg
Lpa (sound pressure)	97,9 dB (A)
Lwa (sound power)	110,9 dB (A)
Vibration value	3,2 m/s ^2

PACKAGE CONTENTS

1. Angle grinder
   1 Side handle
   1 Spanner
   I Set carbon brushes
   1 Instruction manual
   1 Safety instructions
   1 Warranty card

FEATURES

Fig.

1. on/off switch
2. screw-on lid carbon brush (both sides)
3. spindle lock
4. grinding disc
5. side handle
6. lock-off button

2. SAFETY INSTRUCTIONS

EXPLANATION OF SYMBOLS

In this manual and/or on the machine the following symbols are used:

Read instructions carefully

In accordance with essential applicable safety standards of European directives

Class II machine – Double insulation – You don't need any earthed plug.

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Indicates electrical shock hazard.

Immediately unplug the plug from the mains electricity in the case that the cord gets damaged and during maintenance

Keep bystanders away

Risk of fire

Wear ear and eye protection

Wear protective gloves

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

ELECTRICAL SAFETY

When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions. Keep these instructions in a safe place!

Always check that the power supply corresponds to the voltage on the rating plate.

Your machine is double insulated in accordance with EN 50144; therefore no earthwire is required.

Replacing cables or plugs

Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.

Using extension cables

Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm ^2 . When using a cable reel always unwind the reel completely.

- Check that the maximum speed indicated on the grinding disc corresponds to the maximum speed of the machine. The speed of the machine must not exceed the value on the grinding disc.

• Make sure that the dimensions of the grinding disc correspond to the specifications of the machine.

- Make sure that the grinding disc has been mounted and fastened properly. Do not use reducing rings or adapters to make the grinding disc fit properly.

- Treat and store grinding discs in conformance with the supplier's instructions.

- Do not use the machine for grinding workpieces with a maximum thickness exceeding the maximum grinding depth of the grinding disc.

- Do not use grinding discs for deburring. - When grinding discs have to be mounted on the thread of the spindle, make sure that the spindle has sufficient thread. Make sure that the spindle is sufficiently protected and does not touch the grinding surface.

- Before use, inspect the grinding disc for any damage. Do not use grinding discs which are crack-ed, ripped or otherwise damaged.

- Before use, let the machine run idle for 30 seconds. Immediately switch off the machine in case of abnormal vibrations or occurrence of another defect. Carefully inspect the machine and grinding disc before switching the machine on again.

• Make sure that sparks do not put people into danger or that they contact highly flammable substances.

• Make sure that the workpiece is sufficiently supported or clamped. Keep your hands away from the surface to be cut.

• Always wear safety goggles and hearing protection. If desired or required also use another kind of protection like for example an apron or helmet.

- Ensure that mounted wheels and points are fitted in accordance with the manufacturer's instructions.

- Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required.

- If a guard is supplied with the tool never use the tool without such a guard.

- For tools intended to be fitted with threaded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length.

- Ensure that ventilation openings are kept clear when working in dusty conditions. If it should become necessary to clear dust, first disconnect the tool from the mains supply (use non metallic objects) and avoid damaging internal parts.

- Though poor conditions of the electrical mains, shortly voltage drops can appear when starting the equipment. This can influence other equipment (eq. blinking of a lamp). If the mains-impedance Zmax <0.348 Ohm, such disturbances are not expected. (In case of need, you may contact your local supply authority for further information.

3. ASSEMBLY

Prior to mounting an accessory always unplug the tool.

MOUNTING A GRINDING DISC.

Fig 2

Use grinding discs of the correct dimension. Use fibre reinforced grinding discs only. The grinding disc must not touch the edge of the guard.

- Press the spindle lock (6) and turn the spindle (9) until it engages in the lock. Keep the spindle lock pressed during this procedure.

- Remove the flange nut (12) from the spindle using the spanner (11).

- Position the grinding disc (7) on the flange (5).

- Place the flange nut on the spindle an tighten it using the spanner.

- Release the spindle lock and check that the spindle is unlocked by rotating it.

MOUNTING THE SIDE HANDLE

Fig 1

The side handle can be used for both left-hand and right-hand control.

- Fasten the side handle (Fig. 5) for left-hand operation on the right-hand side of the machine.

- Fasten the side handle for right-hand operation on the left-hand side of the machine.

- Fasten the side handle for upright working at the top of the machine.

Make sure that the side handle is fastened properly and cannot loosen unexpectedly.

MOUNTING GRINDING DISCS AND

ROUGHING DISCS

Fig. 3 and 4 show how to mount the flange (10) when using thick (4–8 mm) and thin (2,5–4 mm) discs.

4. USE

SPECIAL ATTENTION WHEN STARTING THE MACHINE

• Clamp the workpiece and make sure that the workpiece cannot slide from under the machine during the cutting activities.
• When working with the machine, always hold it firmly with both hands and provide for a secure stance.
  • Always direct the cable to the rear away from the machine.
• Insert the mains plug only when the machine is switched off.
• Apply the machine to the workpiece only when switched on

Never use the machine for grinding magnesium workpieces.

SWITCHING ON AND OFF

• This machine is equipped with a safety switch.
- Start the machine by pressing the "lock off" button (to disengage the switch) and switch on the machine.

Before start working, the machine must be run according to the max. speed.

OPERATION

- Hold the machine firmly and move it against the workpiece. Move the grinding disc evenly across the workpiece.

- Move the machine during roughing under an angle of 30^ - 40^ across the workpiece (fig. 5).

Never use grinding discs for roughing!

• The machine must always work opposite to the direction of rotation. Therefore, never move the machine in the other direction! Otherwise, the danger exists of it being pushed uncontrolled out of the cut (fig. 6).
• Inspect the grinding disc regularly. Worn discs have a negative effect on efficiency of the machine. Replace the grinding disc on time.
• Do not put the machine down when the motor is still running. Do not place the machine on a dusty surface. Dust particles may enter the mechanism.
  • Always switch off the machine first before removing the plug from the wall socket.

Never use the spindle lock to stop the motor.

TROUBLESHOOTING

I. Machine fails to operate;
• Power turned off
• (Extension) cable damaged

1. The elektromotor hardly reaches maximum

speed:
• The extension cable is too thin and/or too long
• The mains voltage is lower than 230 V

1. Machine overheats:

2. Air vents are blocked. Clean them with a dry cloth.

3. The machine has been overloaded. Use the machine for the purpose it is made for.
4. Excessive sparking or elektromotor runs irregular.
5. There's dirt inside the motor or the carbon brushes are worn. Replace the carbon brushes or bring the machine to a specialized repair centre.

5. SERVICE & MAINTENANCE

Make sure that the plug is removed from the mains when carrying out maintenance work on the

The Ferm machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning.

Cleaning

Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt.

If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

Lubrication

The machine requires no additional lubrication.

Faults

Should a fault occur, e.g. after wear of a part, please contact your local Ferm dealer. In the back of this manual you find an exploded view showing the parts that can be ordered.

ENVIRONMENT

In order to prevent the machine from damage during transport, it is delivered in a sturdy packaging. Most of the packaging materials can be recycled. Take these materials to the appropriate recycling locations. Take your unwanted machines to your local Ferm-dealer. Here they will be disposed of in an environmentally safe way.

GUARANTEE

The guarantee conditions can be found on the separately enclosed guarantee card.

DECLARATION OF CONFORMITY (UK)

We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents

EN50144-1, EN50144-2-3, EN55014-1, EN55014-2, EN61000-3-2, EN61000-3-3

in accordance with the regulations.

98/37/EEC 73/23/EEC 89/336/EEC

from 01-08-2005

ZWOLLENL W. Kamphof Quality department

Deutsch

Ubelaster has righted 16000/min

Skive diameter: 230 mm

Skve diameter | 250 mm Akseldimension | M 14

Akserulmen Vener 14.9 kg

Vaglt | 4,9 kg Lac (Ludmark) | 27.0 dB (A)

Lpa (Lydyrk) 97.9 dB (A)

Lwa (Lydevne) 110,9 dB (A)

5. SERVICE OG VEDLIKEHOLD

VEDLIKEHOLD

CE ERKLÆRING AVANSVARSFORHOLD (N)

98/37/EEC 73/23/EEC 89/336/EEC

fra 01-08-2005

ZWOLLENL

W. Kamphof Kvalitetsavdelingen

DEMARRANT LA MACHINE

1. La machine surchauffe :

CE DÉCLARATION DE CONFORMITÉ (F)