Transporter 1600 (1968) - Car VOLKSWAGEN - Free user manual and instructions
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| Product Type | Light Commercial Vehicle / Passenger Van |
| Brand | Volkswagen |
| Model | Transporter 1600 |
| Year | 1968 |
| Body Style | Panel Van / Kombi / Pickup |
| Engine Type | Air-cooled flat-four, 1.6L |
| Power Output | Approx. 35 kW (47 hp) |
| Fuel System | Single carburetor (Solex) |
| Fuel Type | Petrol (gasoline) |
| Transmission | 4-speed manual |
| Drive Layout | Rear-engine, rear-wheel drive |
| Length | 4,280 mm |
| Width | 1,710 mm |
| Height | 1,940 mm (van) |
| Wheelbase | 2,400 mm |
| Kerb Weight | Approx. 1,230 kg |
| Payload Capacity | Up to 1,000 kg |
| Seating Capacity | Up to 9 (Kombi) / 2-3 (Panel) |
| Front Suspension | Independent, torsion bar |
| Rear Suspension | Swing axle, trailing arms |
| Brakes | Drum brakes front and rear |
| Fuel Tank Capacity | Approx. 50 L |
| Maintenance | Valve adjustment every 6,000 km; oil change every 3,000 km |
| Spare Parts Availability | Good - many aftermarket and NOS parts |
Frequently Asked Questions - Transporter 1600 (1968) VOLKSWAGEN
What engine oil should I use for my 1968 Volkswagen Transporter 1600?
Use a high-quality 20W-50 or 15W-40 mineral oil suitable for air-cooled engines. The recommended viscosity is SAE 30 in warm climates or SAE 20W-50 for general use.
How do I adjust the valves on the Transporter 1600?
Valve adjustment is critical. With the engine cold, remove the valve covers and set the cylinder to TDC. Adjust intake valves to 0.15 mm (0.006 in) and exhaust to 0.20 mm (0.008 in). Use a feeler gauge and recheck after tightening.
What is the correct tire pressure for the Transporter 1600?
Recommended cold tire pressure is 2.5 bar (36 psi) for front tires and 3.0 bar (44 psi) for rear tires when fully loaded. Adjust for load conditions.
How can I improve the braking performance of my old Transporter?
Ensure brake shoes and drums are within wear limits. Upgrade to dual-circuit master cylinder if not already fitted. Use quality brake fluid DOT 3 or 4 and bleed the system thoroughly after any work.
Why does my Transporter hesitate when accelerating?
Common causes include a clogged fuel filter, dirty carburetor, or incorrect ignition timing. Check spark plug condition, clean the carburetor, and replace fuel filter. Adjust distributor points if applicable.
What type of battery does the Transporter 1600 use?
The standard battery is a 12V lead-acid, group size 42 or 47. Specifications: 12V, 44Ah with top terminals. Ensure terminal orientation matches your cables.
How do I replace the fan belt on a 1968 VW Transporter?
Loosen the generator strap bolt and pivot bolt. Remove old belt, install new one, and tension so it deflects about 1 cm (0.4 in) with moderate thumb pressure. Retighten bolts.
What are common rust spots on the Transporter?
Rust often appears in the cargo floor, front bulkhead, battery tray, and around the windshield and rear hatch. Check heater channels and rocker panels. Regular washing and waxing helps.
Can I install an alternator on my Transporter?
Yes, many owners upgrade from the original generator. Use a BOSCH or VW alternator kit (approx. 55A). You may need to change the voltage regulator and wiring for proper charging.
What is the correct ignition timing for the 1600 engine?
Initial timing at idle (approx. 800-900 rpm) should be 7.5° BTDC. Total advance at higher rpm should not exceed 30° BTDC. Use a strobe light to check and adjust distributor.
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