DuroMax

XP7000iH - Generator DuroMax - Free user manual and instructions

Find the device manual for free XP7000iH DuroMax in PDF.

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Product Type Inverter Generator
Brand DuroMax
Model XP7000iH
Power Output (Running) 7000 Watts
Power Output (Peak) 7500 Watts
Fuel Type Gasoline
Engine Displacement 440 cc
Starting System Electric Start with Remote Control
Fuel Tank Capacity 6.6 Gallons
Run Time at 50% Load 12 Hours
Dimensions (L x W x H) 29.5 x 22.8 x 24.4 inches
Weight 151 lbs
Noise Level 58 dBA at 25% Load
Outlets 120V 20A (5-20R) x 2, 120V 30A (L5-30R), 120/240V 30A (L14-30R), 12V DC (cigarette style)
Parallel Capable Yes (with optional parallel kit)
Alternator Type Inverter with Pure Sine Wave
Throttle Type Automatic Idle Control
Oil Capacity 1.16 Quarts
Oil Type 10W-30 (SAE)
Spark Plug Type F6TC (or equivalent)
Fuel System Carburetor with fuel shut-off valve
Cooling System Forced Air Cooling
Maintenance Check oil every 5 hours; change oil after first 20 hours, then every 100 hours; clean air filter every 50 hours; replace spark plug every 100 hours
Safety Features Low Oil Shutdown, Overload Protection, Circuit Breaker
Warranty 3 Years Limited Warranty

Frequently Asked Questions - XP7000iH DuroMax

How do I start the DuroMax XP7000iH generator?
To start the generator, ensure it is on a level surface and has oil and fuel. Turn the fuel valve to the ON position, move the choke to the CLOSE position (if cold), then press the start button on the control panel or use the remote start. Once the engine warms up, open the choke.
What type of oil should I use?
Use SAE 10W-30 oil with a viscosity rating appropriate for the temperature. The oil capacity is 1.16 quarts. Check the oil level before each use.
Can I run the generator in parallel with another unit?
Yes, the XP7000iH is parallel capable. You need an optional DuroMax parallel kit to connect two identical inverter generators for increased power output.
What is the run time at half load?
With a full tank of gasoline (6.6 gallons), the generator can run for approximately 12 hours at 50% load (3500 watts). Actual run time may vary based on load and conditions.
Does the generator produce clean power for sensitive electronics?
Yes, the XP7000iH produces pure sine wave power, which is safe for sensitive electronics like laptops, TVs, and medical devices.
How do I maintain the air filter?
Clean the foam air filter every 50 hours of operation. Wash it in warm soapy water, rinse, and let it dry completely before reinstalling. Replace if damaged.
What should I do if the generator shuts down unexpectedly?
Check for low oil (automatic shutdown), overload (reset the circuit breaker), or fuel issues. Ensure the fuel valve is open and the tank has fuel. If the problem persists, consult the manual.
Can I use an extension cord with the generator?
Yes, use a heavy-duty outdoor-rated extension cord. For 120V outlets, use a cord rated for at least 20A. For 240V outlets, use a cord rated for 30A. Keep cords as short as possible.
How do I store the generator long-term?
Drain the fuel from the tank and carburetor, or add a fuel stabilizer. Change the oil, clean the air filter, and store in a dry, covered area. Remove the spark plug and add a teaspoon of oil to the cylinder, then pull the starter rope slowly to distribute oil.
What is the recommended break-in procedure?
For the first 20 hours, do not exceed 50% load (3500 watts). Vary the load occasionally. After break-in, change the oil and inspect the spark plug. This ensures optimal performance and longevity.

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Download the instructions for your Generator in PDF format for free! Find your manual XP7000iH - DuroMax and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. XP7000iH by DuroMax.

USER MANUAL XP7000iH DuroMax

This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice.

5800 Ontario Mills Pkwy

Ontario, CA 91764 USA

www.duromaxpower.com

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CONTENTS

1. Introduction

Introduction 6

General Safety Procedures 8

Carbon Monoxide Safety 12

Unit and Purchase Information 14

2. Generator Components

Generator Components.... 16

Package Contents 18

3. Generator Setup

Connect the Battery 20

Adding Oil 21

Adding Gasoline 22

Grounding the Generator 23

High Altitude Operation 23

4. Starting the Generator

Check the Oil 26

Check the Gas Level 27

Starting the Generator Using Gasoline 28

Starting the Generator Using Propane.... 30

Starting the Generator Using Recoil Start.... 34

Starting the Generator Using Remote Start 36

5. Using the Generator

AC Usage 40

Connecting the Generator to a Home 43

Connecting a Load to the Generator.... 44

Choosing the Right Power Cord 45

Using the Digital Multimeter 46

Low Idle Usage 47

Using the Battery Tender 49

6.

Stopping the Generator

Shutting Down the Generator On Gasoline....52

Shutting Down the Generator On Propane 53

Shutting Down the Generator With the Remote....54

7.

Maintenance and Care

Maintenance Schedule....56

Break-In Period 57

Maintenance Log 57

Checking the Oil 59

Changing the Oil....60

Cleaning the Air Filter 62

Spark Plug Maintenance 64

Emptying the Gas Tank 66

Transporting the Generator 68

Storing the Generator for Use Within 30 Days....69

Storing the Generator for Longer than 30 Days 70

Specifications....72

8.

Troubleshooting

Basic Troubleshooting 74

9.

Warranty 76

10.

Contact Information....81

For more information and resources on this model scan the QR code below to link to our website product information page.

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Duro

NEXT GENERATION

Max

POWER SYSTEMS

POWERING EVERYONE...

ANYWHERE!

THE DUROMAX WAY

The DuroMax Way is more than just a brand, it is our understanding and appreciation of just how important power can be to someone without it...

DuroMax XP7000iH - THE DUROMAX WAY - 1

natural_image Family of four sitting on stone steps, smiling and interacting (no text or symbols visible)

DUROMAX FOR HOME

Electricity in our home not only provides comfort but safety as well. From keeping the heat or A/C on to keeping our food cold, power is essential to our daily lives. Inevitability when disaster strikes and we are left without power for a prolonged period of time, our way of life is put at risk. This is by far the most critical time for reliable portable power.

DuroMax XP7000iH - THE DUROMAX WAY - 2

natural_image Two construction workers in hard hats and casual clothing working on a steel structure (no visible text or symbols)

DUROMAX FOR WORK

On the job site, portable power allows you the ability to get work done in remote locations when traditional power sources are usually unavailable. Equipment like table saws, sanders, and work lights are a necessity and portable power can play a critical role in getting a job done successfully and efficiently.

DuroMax XP7000iH - THE DUROMAX WAY - 3

natural_image Family of four sitting outdoors near a campfire, with a camouflaged vehicle in the background (no visible text or symbols)

DUROMAX FOR PLAY

Camping outdoors in a remote location can get one in touch with nature and allow them to forget the stress of the day to day grind. Here portable power can provide comfort as well as safety. With portable power, you can keep your cell phone charged, light up your campsite, or even brew a cup of coffee, all while being miles from civilization.

The DuroMax Way is a commitment to excellence. This vision is focused on the quality, reliability, and durability of our products combined with outstanding customer service. We understand that having dependable power whenever and wherever you need it provides comfort, safety, and peace of mind. It is through this philosophy that DuroMax achieves our vision of...

POWERING EVERYONE... ANYWHERE!

INTRODUCTION

DuroMax Power Equipment is headquartered in Ontario, California and is the industry's leader in Dual Fuel portable generator technology. In addition to a full assortment of portable generators ranging from digital inverters to large 15,000-watt portable standby units, their product line includes pressure washers, engines, pumps, and accessories.

The foundation of our company is built on quality, reliability, durability, and customer service. At DuroMax our vision is simple, we are committed to Powering Everyone... Anywhere!

Duro NEXT GENERATION Max POWER SYSTEMS

DUAL FUEL

STOP

Please do not return to the store.

DuroMax representatives are ready to help you with any questions, concerns, or issues about your new product. We can guide you through assembly, start up, and how to operate your new generator. We want you to be able to put your new generator to use right away!

CALL US BEFORE YOU CONSIDER RETURNING THE PRODUCT!

TOLL-FREE 1-844-DUROMAX

Notice Regarding Emissions

Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off-Road Equipment), are certified to operate on regular unleaded gasoline and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

GENERAL SAFETY PROCEDURES

DuroMax XP7000iH - GENERAL SAFETY PROCEDURES - 1

SAFETY ALERT SYMBOL

The safety alert symbol is used with one of the safety words (DANGER, WARNING, or CAUTION) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the engine.

Please familiarize yourself with the following safety symbols and words:

  • DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed.
  • WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not followed.
  • CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed.

DuroMax XP7000iH - Please familiarize yourself with the following safety symbols and words: - 1

DANGER: This generator produces poisonous carbon monoxide gas when running. This gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness, and eventually death.

• Use outdoors ONLY in non-confined areas.
- Keep several feet of clearance on all sides to allow proper ventilation of the generator.

DuroMax XP7000iH - Please familiarize yourself with the following safety symbols and words: - 2

WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

DuroMax XP7000iH - Please familiarize yourself with the following safety symbols and words: - 3

WARNING: This generator produces heat when running. Temperatures near exhaust can exceed 150^ F ( 65^ C).

  • Do not touch hot surfaces. Pay attention to warning labels on the generator denoting hot parts of the machine.
  • Allow generator to cool several minutes after use before touching engine or areas which heat during use.

DuroMax XP7000iH - Please familiarize yourself with the following safety symbols and words: - 4

WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gasoline.

  • Do not operate near an open flame.
  • Do not smoke near the generator.
    • Always operate on a firm, level surface.
    • Always turn the generator off before refueling.
  • Allow generator to cool for at least 2 minutes before removing the fuel cap. Loosen cap slowly to relieve pressure in the tank.
  • Do not overfill the gas tank. Gas may expand during operation. Do not fill to the top of the tank.
    • Always check for spilled gas before operating.
    • Empty the gasoline tank before storing or transporting the generator.
  • Before transporting, turn the fuel valve to the off position and disconnect the spark plug.

DuroMax XP7000iH - Please familiarize yourself with the following safety symbols and words: - 5

WARNING: This generator produces a powerful voltage, which can result in electrocution.

  • ALWAYS ground the generator before using it (see the "Grounding the Generator" portion of the "PREPARING THE GENERATOR FOR USE section).
  • The generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-flow of power, which may result in serious injury or death to utility workers.
  • Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steelwork. GFCIs are available in-line with some extension cords.

  • Do not use uncovered in rainy or wet conditions.

  • Do not touch bare wires or receptacles (outlets).
  • Do not allow children or non-qualified persons to operate.

Button/Coin Battery Warnings

⚠ WARNING

INGESTION HAZARD

This product contain a button cell or coin battery

MODEL:

3V CR2032

DuroMax XP7000iH - INGESTION HAZARD - 1

This symbol means:

INGESTION HAZARD:

This product contains a button cell or coin battery.

  1. Remove and immediately recycle or dispose of used batteries according to local regulations and keep away from children. Do NOT dispose of batteries in household trash or incinerate.
  2. Even used batteries may cause severe injury or death.
  3. Call a local poison control center for treatment information.
  4. Non-rechargeable batteries are not to be recharged.
  5. Do not force discharge, recharge, disassemble, heat above (manufacturer's specified temperature rating) or incinerate. Doing so may result in injury due to venting, leakage or explosion resulting in chemical burns.
  6. Ensure the batteries are installed correctly according to polarity (+ and -).
  7. Do not mix old and new batteries, different brands or types of batteries, such as alkaline, carbon-zinc, or rechargeable batteries.
  8. Remove and immediately recycle or dispose of batteries from equipment not used for an extended period of time according to local regulations.
  9. Always completely secure the battery compartment. If the battery compartment does not close securely, stop using the product, remove the batteries, and keep them away from children.

In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.

DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Avoid other generator hazards. READ MANUAL BEFORE USE CAUTION HOT SURFACE DON'T TOUCH DANGER Using a generator indoor CAN KILL, Help to mitigate Generation without any carbon monoxide. They are in a garden and your own room. Only use OUTSIDE and far away from windows doors, and vents. AUTOMATIC SHUTOFF Please consult your owner's manual for additional information. AUTOMATIC SHUTOFF If your generator has shut off/shutoff and the CO Alert RED indicator lights # appears on the front panel, the unit has detected an excessive amount of carbon monoxide in the air. Follow the following directions: DOOR extempting to restore your generation. Please consult your owner's manual for additional information. ONLY OPERATE GENERATOR IN AN OPEN OUTDOOR AREA AT LEAST'S FEET AWAY FROM ANY FLAMMABLE MATERIAL, POINT EXHAUST AWAY FROM STRUCTURES, DON'T RUN GENERATORS IN ENCLOSED AREAS (E.E. NOT IN HOUSE OR GARAGE). MOVE TO FRESH AIR AND GET MEDICAL HELP IF SICK, DIZZY, OR WEAK. WARNING TAMPERING WITH THE CO-ALERT SENSOR WILL DISABLE THE GENERATOR.

CARBON MONOXIDE SAFETY

Carbon Monoxide

CO ALERT

Generators are convenient, but they can also be dangerous. All fuel-burning appliances and equipment release a poisonous gas called carbon monoxide.

Carbon monoxide (also known as CO) can be dangerous for humans and pets, even in small amounts, because it blocks oxygen from getting into your body. Carbon monoxide poisoning can lead to death in a very short time. It is odorless, tasteless and invisible, so you may be exposed without knowing it. That is why carbon monoxide is sometimes called "the silent killer."

CO ALERT

CO ALERT CO ALERT

Description

The DuroMax CO ALERT system was created to protect our customers and their families from dangerous carbon monoxide. Just like the detector for your home the CO ALERT tests the air for to keep you safe and healthy.

CO ALERT CO ALERT

CO Detected

If dangerous carbon monoxide levels are detected:

• The indicator will light red.
• The engine will shutdown.
• The engine will not restart for 5 minutes.

CO ALERT CO ALERT

Maintenance Required

If an error in the CO ALERT system is detected the indicator will light yellow. Please contact DuroMax service at 844-DUROMAX for assistance.

MANUAL

ALWAYS READ THE OWNER'S MANUAL FIRST

KNOW THE SYMPTOMS

• HEADACHE • DIZZINESS
• NAUSEA • FATIGUE
• SHORTNESS OF BREATH

MS

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DuroMax XP7000iH - KNOW THE SYMPTOMS - 2

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POINT FUMES AWAY FROM NEARBY PEOPLE

KEEP IT OUTSIDE AND AWAY FROM DOORS AND WINDOWS

DuroMax XP7000iH - KNOW THE SYMPTOMS - 3

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DuroMax XP7000iH - KNOW THE SYMPTOMS - 4

As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there's even more you can do. By educating yourself about all carbon monoxide risks, you'll be better prepared to protect your family from this colorless, odorless threat. Visit takeyourgeneratoroutside.com for more information.

TAKE IT OUTSIDE™

DuroMax XP7000iH - KNOW THE SYMPTOMS - 5

CARBON MONOXIDE KILLS

UNIT AND PURCHASE INFORMATION

Serial Number

DuroMax XP7000iH - Serial Number - 1

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Serial number

The serial number is located on the back of the generator and next to the wheel.

P.N 10003-00991 80 D S.N 2110191421 95001781 10

Serial number format

The serial number will be shown in two parts. The engine model, followed by the serial number.

Engine Model:

Serial Number: ____

STAPLE RECEIPT HERE

A purchase receipt may be necessary for warranty parts or service in the future. If you have a paper receipt, staple it here for easy reference.

If you purchased the unit online, save the email receipt where you can access it, and record your details here for convenience in the future.

Purchase Date: ____

Order Number: ____

Retailer Name: ____

DuroMax XP7000iH DUAL >FUEL 7000 FUEL POWER 5500 6650 5225 DuroMax XP7000iH

GENERATOR COMPONENTS

To help you get familiar with your new DuroMax generator, please see this component section for easy reference on all the generator's individual features.

GENERATOR COMPONENTS

DuroMax XP7000iH DUAL FUEL 2. Handles 3. Fuel Tank 1. Power Panel 4. Right Service Panel 5. Wheels

  1. Power Panel - Contains the start switch, plugs, meters, and circuit breakers.
  2. Handles - Allow for easy steering during transportation.
  3. Fuel Tank - A 3 gallon gasoline fuel tank.
  4. Right Service Panel- Allows easy access for changing your generator's oil.
  5. Wheels - Solid wheels allow for easy transportation over any terrain.
  6. Fuel Valve - ON/OFF valve that allows gasoline into the engine.
  7. Multimeter - Provides information of Hours Run, Voltage, Hertz, Gasoline Fuel Meter, and Current Load on the generator measured in kW.
  8. Start Button - Starts and shuts down the generator.
  9. Start Up Switch - Allows power to the starter and panel. Prevents accidental starting.

Duro Max CONTROL CENTER HOURS VOLTAGE LOAD GASOLINE FUEL METER FREQUENCY 7. Multimeter 9. Start Up Switch 8. Start Button 10. Battery Tender 11. CO Alert 12. Parallel Ports 13. Main Circuit Breaker PARALLEL LINK DISCONNECT PRIOR TO SHUT DOWN AC 120V 20A GFCI 20A MAIN BREAKER GASOLINE SHUTOFF (STORE) START UP 6. Fuel Valve FUEL ON (RUN) LPG LOW IDLE ON OFF 14. LPG Inlet 15. Low Idle 16.120V GFCI Receptacles 17. 240V 30A Receptacle

  1. Battery Tender - Easily keep your battery charge when the generator is in storage by using the included battery tender.
  2. CO Alert - Shuts down the engine in the event of CO buildup.
  3. Parallel Ports - Allow you to combine the output of two generators for maximum power.
  4. Main Circuit Breaker - Protects the full panel from an overload or short circuit.
  5. LPG Inlet - Connects the LPG inlet to the LPG hose/regulator.
  6. Low Idle - Lowers the engine speed to match the load to save on fuel and reduce noise levels.
  7. 120V GFCI Receptacles - Use to connect electrical devices that run 120 Volt, 60 Hz, single-phase, AC current (NEMA 5-20).
  8. 240V 30A Receptacle - Use to connect electrical devices that run 120 or 240 Volt, 60 Hz, single-phase, AC current (NEMA L14-30).

■ PACKAGE CONTENTS

Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator.

DuroMax XP7000iH - ■ PACKAGE CONTENTS - 1

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Oil Funnel w/ Hose

Used to add oil to the generator without messy spills.

DuroMax XP7000iH - Oil Funnel w/ Hose - 1

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Battery Tender

Used to charge the battery when in storage

DuroMax XP7000iH - Battery Tender - 1

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Spark Plug Wrench

Used in spark plug maintenance, inspection, and installation.

DuroMax XP7000iH - Spark Plug Wrench - 1

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Double-Sided Screw Driver

Phillips and slot blade screwdriver used for generator maintenance.

DuroMax XP7000iH - Double-Sided Screw Driver - 1

natural_image Coiled black electrical plug with green connectors and a small circular component (no visible text or symbols)

Propane Regulator w/ Hose

Used to provide a regulated propane supply to the propane inlet.

DuroMax XP7000iH - Propane Regulator w/ Hose - 1

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Remote Control

Used to remotely start the generator.

Note: Actual tools may differ in appearance or design from image shown.

DuroMax XP7000iH DUAL >FUEL 7000 FUEL POWER 5500 6650 5225 DuroMax XP7000iH

GENERATOR SETUP

Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.

■ GENERATOR SETUP (CONTINUED)

Step 1 - Connect the Battery

DuroMax XP7000iH - Step 1 - Connect the Battery - 1

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1. Remove maintenance cover

a. Remove the left maintenance cover by removing both thumbscrews and removing the cover.

DuroMax XP7000iH - Remove maintenance cover - 1

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2. Locate the battery cables

a. Locate the battery cables above and behind the battery. One side is connected to the housing and the other end is attached to the battery terminals.

b. Route both battery ends forward to clip together.

DuroMax XP7000iH - Locate the battery cables - 1

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3. Connect battery cables

a. Match the positive and negative cable ends, then clip both ends together.

DuroMax XP7000iH - Connect battery cables - 1

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4. Reinstall maintenance cover

a. Reinstall the maintenance cover and install both thumbscrews.

Step 2 - Adding Oil

The generator requires engine oil to operate properly. The generator, when new from the package, contains no oil in the crankcase*. You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase:

Model Number XP7000iH
Engine Oil Capacity 23.7 fl. oz. (0.7 L)

DuroMax XP7000iH - Step 2 - Adding Oil - 1

WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils; they don't have enough lubrication and may shorten the engine's service life.

DuroMax XP7000iH - Step 2 - Adding Oil - 2

Viscosity varies with regions and temperatures. Choose your oil viscosity using the chart to the left.

* A small amount of oil from factory testing may be present on arrival.
* Synthetic oil may be used after the 8 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold temperatures < 5^ (41°F).

DuroMax XP7000iH - Engine oil recommended: SAE 10W-30. - 1

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Add oil

a. Make sure the generator is on a level surface.
b. Remove the right hand maintenance cover.
c. Unscrew the oil filler/dipstick cap from the engine.
d. Using a funnel, add the appropriate amount of oil into the crankcase. You will know the crankcase is full when the oil level has reached the lower lip of the opening you have just poured the oil into.
e. Replace the oil filler cap.

DuroMax XP7000iH - Add oil - 1

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DuroMax XP7000iH - Add oil - 2

WARNING: DO NOT overfill the crankcase. This may damage the motor and shorten the overall life of your generator.

■ GENERATOR SETUP (CONTINUED)

Step 3 - Adding Gasoline (Optional)

DuroMax XP7000iH - Step 3 - Adding Gasoline (Optional) - 1

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Add gasoline

a. Make sure the generator is on a level surface.
b. Unscrew gas cap and set aside (NOTE: the gas cap may be tight and hard to unscrew).
c. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The fuel gauge on the control center display indicates how much gasoline is in the generator gas tank.
d. Replace fuel cap and wipe up any spilled gasoline with a dry cloth.

Model Number XP7000iH
Gas Tank Capacity 3 USGal. (11.4 L)

DANGER DO NOT OVERFILL THE GAS TANK 1.5" OVERFILLING CAN RESULT IN A FIRE, EXPLOSION, OR DEATH.

DuroMax XP7000iH - Add gasoline - 2

WARNING: Gas can expand. Do not fill the gas tank to the very top. Leave a minimum of 1.5 in open space. Gasoline and gas fumes are highly flammable. Do not fill the tank near an open flame. Always check for fuel spills.

IMPORTANT:

• To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER.
- Never use an oil/gasoline mixture. Never use old gas.
- Avoid getting dirt or water in the fuel tank.
Gas can age in the tank and make it hard to start up the generator in the future.
• Never store generator for extended periods of time with fuel in the tank.

Step 4 - Grounding the Generator

FUEL ON (RUN) T. CAUTION PLEASE MAKE SURE TO SIGHTLY BECLUDE THE PROGRAMME HEDD BEFORE STARTING THE GENERATOR LPG

Attach grounding wire

a. Ground the generator by tightening the grounding nut against a grounding wire.

b. Connect the other end to a copper or brass grounding rod that's driven into the earth.

A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire.

Grounding codes can vary by location. Please contact a local electrician to check the grounding regulations for your area.

Note: If the generator is connected to a home, then it won't be necessary to attach the separate grounding wire and you can opt to use your home ground instead. Please see a certified electrician for further options with grounding your generator.

DuroMax XP7000iH - Attach grounding wire - 1

WARNING: Failure to properly ground the generator can result in electrocution.

High Altitude Operation

At high altitudes, the standard carburetor air/fuel mixture will be too rich. The performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions. High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 3,000 feet (900 meters), have a dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life. Even with carburetor modification, engine horsepower will decrease by about 3.5% for each 1,000-foot (300-meter) increase in altitude. The effect of altitude on horsepower will be greater than this if no carburetor modification is made.

When the carburetor has been modified for high altitude operation, the air/fuel mixture will be too lean for low altitude use. Operation at altitudes below 3,000 feet (900 meters) with a modified carburetor may cause the engine to overheat and result in serious engine damage.

Duro

NEXT GENERATION

Max

POWER SYSTEMS

POWERING EVERYONE...

ANYWHERE!

DuroMax XP7000iH DUAL >FUEL 7000 FUEL POWER 5500 6650 5225 DuroMax XP7000iH

STARTING THE GENERATOR

If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it.

IMPORTANT: At this point, you should be familiar with the procedures described in the first portion of this section entitled "GENERATOR SETUP" If you have not yet read this section, go back and read it now.

BEFORE YOU START YOUR GENERATOR

Step 1 - Check the Oil

DuroMax XP7000iH - Step 1 - Check the Oil - 1

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DuroMax XP7000iH - Step 1 - Check the Oil - 2

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Check the oil

The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

To check the oil level:

a. Make sure the generator is on a level surface.

b. Remove the right hand maintenance cover.

c. Unscrew the oil filler/dipstick cap.

d. With a dry cloth, wipe the oil off of the stick on the inside of the cap.

e. Insert the dipstick as if you were replacing the cap and then remove it again. There should now be oil on the stick. If there is no oil on the stick, or oil only at the very end of the stick, you should add oil until the engine crankcase is filled (see "Adding Oil" portion of the "Maintenance" section).

f. Be sure to replace the cap when finished checking oil.

Model Number XP7000iH
Engine Oil Capacity 23.7 fl. oz. (0.7 L)

Step 2 - Check the Gas Level (Optional)

DuroMax XP7000iH - Step 2 - Check the Gas Level (Optional) - 1

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Check fuel level

If running the engine on gasoline, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on the control center display will give a rough estimate of the gasoline level.

Note: Fuel gauge may not register with less than 1/3 fuel tank full.

DANGER DO NOT OVERFILL THE GAS TANK 1.5" OVERFILLING CAN RESULT IN A FIRE, EXPLOSION, OR DEATH.

DuroMax XP7000iH - Check fuel level - 2

WARNING: Gasoline and gasoline fumes are highly flammable.

  • Do not fill the tank near an open flame.
    • Always allow the engine to cool for several minutes before refueling.
  • DO NOT overfill the fuel tank. Fuel expands when shaken or heated. ALWAYS leave 1^1/2 space or more at the top of the tank.
  • ALWAYS use fresh fuel or stabilized fuel. Old gasoline (older than 30 days) can cause permanent damage to the fuel system.
    • Always check for fuel spills.

Starting the Generator Using Gasoline

START UP O

1. Turn start switch ON

The start switch is located on the top center of the front power panel next to the START button. Press the switch up to the ON position to allow the generator to start.

FUEL OFF (STORE) FUEL ON (I)

2. Turn gas valve ON

The gas valve is located the left hand side of the panel. Rotate the valve clockwise to the FUEL ON (RUN) position to turn on the gasoline supply.

MAIN BREAKER GFCI 20A

3. Shut main breaker OFF

The breaker is located on the top right of the front power panel. Flip the breaker down to prevent accidental load when starting the generator.

LOW IDLE ON OFF

4. Turn low idle OFF

The low idle is located on the bottom center of the front power panel. Flip the switch down to disable low idle when starting the generator.

START UP

5. Press the START button

The START button is located on the top center of the power panel. Press the button down for 1-3 seconds to start the generator.

MAIN BREAKER ON ON GFCI 20A

6. Turn main breaker ON/Connect

The breaker is located in the top right of the front power panel. Flip the breaker up to allow the power to flow to the receptacles. Connect your devices to the receptacles on the front panel. Start with the largest loads first.

DuroMax XP7000iH - Turn main breaker ON/Connect - 1

CAUTION: Disconnect all electrical loads from the generator before attempting to start!

■ STARTING THE GENERATOR (CONTINUED)

Starting the Generator Using Propane

FORE FUEL ON (RUN) LINE LOW HOLE ON OFF XV70

1. Connect propane hose

The LPG inlet is located on the bottom left of the front panel. Connect the propane hose to both the inlet and the propane tank. Open the propane tank.

FUEL OFF (STORE) FUEL ON (I)

2. Turn gas valve ON

The gas valve is located the left hand side of the panel. Rotate the valve clockwise to the FUEL ON (RUN) position.

MAIN BREAKER GFCI 20A

3. Turn main breaker OFF

The breaker is located in the top right of the front power panel. Flip the breaker down to prevent accidental load when starting the generator.

LOW IDLE ON OFF

4. Turn low idle OFF

The low idle is located on the bottom center of the front power panel. Flip the switch down to disable low idle when starting the generator.

START UP I O

5. Turn start switch ON

The start switch is located on the top center of the front power panel next to the START button. Press the switch up to the ON position to allow the generator to start.

START UP

6. Press the START button

The START button is located on the top center of the power panel. Press the button down for 1-3 seconds to start the generator.

MAIN BREAKER GFCI 20A

7. Turn main breaker ON/Connect

The breaker is located in the top right of the front power panel. Flip the breaker up to allow the power to flow to the receptacles. Connect your devices to the receptacles on the front panel. Start with the largest loads first.

■ STARTING THE GENERATOR (CONTINUED)

Starting the Generator Using Propane

DuroMax XP7000iH - Starting the Generator Using Propane - 1

WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR.

  1. Before using, make sure all of the LPG connectors and hoses are well connected and sealed.
  2. Connect electrical devices to the generator ONLY after the engine runs smoothly. (There may be remnant gasoline in the carburetor; this can cause unsteady engine performance for several minutes)
  3. If the propane gas leaks, shut off the LPG supply first and then quickly unplug or turn off any electrical devices powered by the unit.
  4. When stopping the engine, unplug or turn off any electrical devices, turn off the Main Circuit Breaker and then turn off the LPG Supply. After the engine has stopped turn the Battery Switch to the "OFF" position.

DuroMax XP7000iH - WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR. - 1

CAUTION: Disconnect all electrical loads from the generator before attempting to start!

Duro

NEXT GENERATION

Max

POWER SYSTEMS

POWERING EVERYONE...

ANYWHERE!

■ STARTING THE GENERATOR (CONTINUED)

Starting the Generator Using Recoil Start

DuroMax XP7000iH - Starting the Generator Using Recoil Start - 1

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1. Select fuel

Follow step 2 on "Starting the Generator Using Gasoline" section if your using gasoline, or steps 1 and 2 on "Starting the Generator Using Propane" section if your using propane.

MAIN BREAKER NO. REQUIRED IL ONOROS GFCI 20A

2. Shut main breaker OFF

The breaker is located on the top right of the front power panel. Flip the breaker down to prevent accidental load when starting the generator.

LOW IDLE ON OFF

3. Turn low idle OFF

The low idle is located on the bottom center of the front power panel. Flip the switch down to disable low idle when starting the generator.

DuroMax XP7000iH - Turn low idle OFF - 1

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4. Turn start switch ON

The start switch is located on the top center of the front power panel next to the START button. Press the switch up to the ON position to allow the generator to start.

7000 6550 5800 P7000 Gasoline Fuel

5. Pull the recoil start

The recoil start is located on the right side of the generator. Pull the recoil handle slowly until resistance is felt, then quickly pull the recoil handle until fully extended.

DuroMax XP7000iH - Pull the recoil start - 1

CAUTION: Release the recoil handle only after the cord has retracted. Releasing the recoil handle while extended may cause harm to yourself or your equipment.

MAIN BREAKER GFCI 20A

6. Turn main breaker ON/Connect

The breaker is located in the top right of the front power panel. Flip the breaker up to allow the power to flow to the receptacles. Connect your devices to the receptacles on the front panel. Start with the largest loads first.

■ STARTING THE GENERATOR (CONTINUED)

Starting the Generator Using Remote Start

DuroMax XP7000iH - Starting the Generator Using Remote Start - 1

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1. Select fuel

Follow step 2 on "Starting the Generator Using Gasoline" section if your using gasoline, or steps 1 and 2 on "Starting the Generator Using Propane" section if your using propane.

MAIN BREAKER GFCI 20A

2. Turn main breaker ON

The breaker is located in the top right of the front power panel. Flip the breaker up to allow the power to flow to the receptacles.

LOW IDLE ON OFF

3. Turn low idle OFF

The low idle is located on the bottom center of the front power panel. Flip the switch down to disable low idle when starting the generator.

DuroMax XP7000iH - Turn low idle OFF - 1

natural_image Close-up of a red indicator switch labeled 'START UP' with a blue control panel visible on the right (no readable text beyond label)

4. Turn start switch ON

The start switch is located on the top center of the front power panel next to the START button. Press the switch up to the ON position to allow the generator to start.

DuroMax XP7000iH - Turn start switch ON - 1

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5. Push the START button

The remote start has two buttons, START and STOP. Press the START button two times in succession to start the generator.

Duro

NEXT GENERATION

Max

POWER SYSTEMS

POWERING EVERYONE...

ANYWHERE!

DuroMax XP7000iH DUAL >FUEL 7000 5500 6650 5225 DuroMax XP7000iH

USING THE GENERATOR

If this is not your first time using the generator, there are still steps you should take to prepare it for operation each time you use it.

IMPORTANT: At this point, you should be familiar with the procedures described in the first portion of this section entitled "GENERATOR SETUP"; if you have not yet read this section, go back and read it now.

AC Usage

  • You may connect electrical devices running on AC current according to their wattage requirements.
  • The chart below shows the rated and surge wattage of your generator according to its model number.
  • The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
  • The surge wattage corresponds to the maximum amount of power the generator can output for a short period of time. Many electrical devices such as refrigerators require short bursts of extra power, in addition to the rated wattage listed by the device, to stop and start their motors. The surge wattage ability of the generator covers this extra power requirement.
Fuel Source Rated (Running) Wattage Surge (Peak) Wattage
Gasoline 5500 7000
Propane 5225 6650

The total running wattage requirement of the electrical devices connected to the generator should not exceed the rated wattage of the generator itself. To calculate the total wattage requirement of the electrical devices you wish to connect, find the rated (or running) wattage of each device. This number should be listed somewhere on the device or in its instruction manual.

If you cannot find this wattage, you may calculate it by multiplying the Voltage requirement by the Amperage drawn: Watts = Volts x Amps. If these specifications are not available, you may estimate the Watts required by your device by using the chart on the next page.

Once you have found the rated wattage requirement of each electrical device, add these numbers to find the total rated wattage you wish to draw from the generator. If this number exceeds the rated wattage of the generator, DO NOT connect all these devices. Select a combination of electrical devices, which has a total rated wattage lower than or equal to the rated wattage of the generator.

Tool or Appliance Rated(Running) Watts Additional Surge Watts
Electric water heater (40 gal) 4000 0
Hot plate 2500 0
Radial arm saw 2000 2000
Electric stove 1500 0
Circular saw 1500 1500
Air compressor (1 HP) 1500 3000
Window air conditioner 1200 1800
Miter saw 1200 1800
Microwave 1000 2000
Well water pump 1000 1500
Reciprocating saw 960 1040
Sump pump 800 1200
Refrigerator freezer800 1200
Furnace blower800 1300
Computer800 0
Electric drill600 900
Television500 0
Deep freezer500 800
Garage door opener480 600
Stereo400 0
Box fan300 600
Clock radio300 0
Security system180 0
DVD player100 0
Common light bulb75

DuroMax XP7000iH - AC Usage - 1

CAUTION: The generator can only run at its surge wattage capacity for a very short time. Connect only electrical devices requiring a rated (running) wattage equal to or less than the rated wattage of the generator. Never connect devices requiring a rated wattage equal to the surge wattage of the generator.

NOTE: The above wattage figures are estimates only.

Try to check the wattage listed on your electrical devices before consulting this chart.

DUAL FUEL XP13000HX Duro Max HIGH GENERATION POWER SYSTEM CONTROL CENTER GASOLINE PROpane 13000 PEAK WATTS 1235 PEAK WATT 10500 RUNNING WATTS 9975 RUNNING WATTS

USING THE GENERATOR (CONTINUED)

Connecting the Generator to a Home

E.T+N E.T+N

Interlock kit

  • Choose what circuits you want to run.
  • Requires an electrician to install, but you have the flexibility of switching up your circuits depending on your power needs.
  • More hands-on, and some electrical knowledge is needed so you don't overload the generator.

DuroMax XP7000iH - Interlock kit - 1

natural_image Person operating a power supply unit next to an open electrical cabinet (no visible text or symbols)

Transfer switch

  • Automatically switches power over to your generator during an outage. Requires an electrician to install.
  • Once you choose which circuits you want to power, you're locked into your configuration.

CONTROL CENTER GASOLINE 13000 PEAK WATTS 10500 RUNNING WATTS 12350 PEAK WATTS 9875 RUNNING WATTS

Extension cords

• The most straightforward and affordable option.
- Zero commitment, no installation needed: Simply plug in your appliances and go!
- Perfect for renters, RV/camping trips, and power on the job-site.

■ USING THE GENERATOR (CONTINUED)

Connecting a Load to the Generator

NOTE: Be sure to attach devices to the correct receptacle (outlet).

• 120V devices can be directly connected to the 120V ONLY receptacles.
• 120V devices can be connected to the 120/240V receptacle using an appropriate adapter.
• 240V devices can ONLY be connected to the 240V receptacle.

DuroMax XP7000iH - Connecting a Load to the Generator - 1

CAUTION: Do not connect 50 Hz or 3-phase loads to the generator.

CONTROL CENTER VOLTAGE LOAD 00000000 00000000 START UP DC ALERT MAIN BREAKER PARALLEL LOW AC 150V MAX OFF LOW OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAX OFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF DC 150V MAXOFF

1. Plug in devices

Plug in devices to the appropriate receptacle. When using the generator, balance the load as closely as possible. Placing more load on one side of the circuit will reduce the breaker trip period.

MAIN BREAKER GFCI 20A

2. Flip main breaker ON

Flip the circuit breaker up to the ON position to allow power to the receptacles.

DuroMax XP7000iH - Flip main breaker ON - 1

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3. Turn on connected devices

Start or turn on appliances, starting with the biggest loads first.

Choosing the Right Power Cord

Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See the table below for recommended cords based on the power requirement of the electrical device.

DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.)
AMPSWATTS (120/240V) 10 25 50 100 150
5 600/1200 18 16 14 12 10
10 12000/2400 16 14 12 12 10
15 18000/3600 14 14 12 12 10
20 24000/4800 12 12 12 10 10
25 30000/6000 12 10 10 10 8
30 36000/7200 10 10 10 8 NR
40 48000/9600 8 8 6 6 NR
50 60000/12000 6 6 6 NR NR
*NR = NOT RECOMMENDED *Gauge based on twisted copper wire

From home back up to just running your electric edger and everything in-between DuroMax has the power cord for you. All DuroMax cords are 100% twisted copper wire for maximum life and reliability.

Length120V 15A240V 30A240V 50A
14 Gauge12 Gauge 10 Gauge6 Gauge
Single OutletSingle OutletTriple OutletSingle OutletTriple OutletL14-30P/L14-30R14-50P/CS6364
10 ftXP3010GC
15 ftXP5015GC
25 ftXPC14025AXPC12025AXPC12025CXPC10025AXPC10025CXP3025GCXP5025GC
50 ftXPC12050CXPC10050AXPC10050CXP3050GCXP5050GC
100 ftXPC12100AXPC12100CXPC10100AXPC10100C

■ USING THE GENERATOR (CONTINUED)

Using the Digital Multimeter

1. Runtime/Total Hours 2. Voltage 3. Load HOURS 0000h VOLTAGE VOLTAGE V FREQUENCY 00 Hz LOAD POWER 0.0 kW GASOLINE FUEL METER FREQUENCY 4. Gasoline Fuel Meter 5. Frequency

  1. Runtime/Total Hours – This portion of the display will automatically switch between the current runtime and total runtime hours of the unit.
  2. Voltage - This portion of the display will show the voltage output of the generator.
  3. Load - This portion of the display shows the current load output in kW.
  4. Gasoline Fuel Meter - This portion of the display will show the current gasoline level in the fuel tank.
  5. Frequency - This portion of the display shows the frequency output of the generator.

Low Idle Usage

LOW IDLE ON OFF

Low Idle

The low idle feature automatically lowers the RPM of the generator based on the current load to help conserve fuel and lower the noise of the generator.

Turn on the low idle for better fuel efficiency and to make the generator quieter.

DuroMax XP7000iH - Low Idle - 1

CAUTION: Some high surge items may not work correctly with low idle.

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■ USING THE GENERATOR (CONTINUED)

Using the Battery Tender

DuroMax XP7000iH - Using the Battery Tender - 1

natural_image Black-and-white photo of a DC power adapter with cable and terminal connector (no visible text or symbols)

The generator battery can steadily lose charge during longer periods of storage. Plug the provided trickle charger in to ensure your battery is maintained and ready for use if needed.

DuroMax XP7000iH - Using the Battery Tender - 2

CAUTION: Avoid allowing the 12V battery to drop below 11.6V of charge, this can cause permanent damage to the battery cells.

BATTERY TENDER

Connect the battery tender

a. The battery tender outlet is located to the right of the control center display. Connect the battery tender cord to the battery tender outlet.

b. Connect the other end of the battery tender to a standard 120V wall outlet.

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DuroMax XP7000iH DUAL >FUEL 7000 FUEL POWER 5500 6650 5225 DuroMax XP7000iH

STOPPING THE GENERATOR

This section will cover the recommended shut off procedure for stopping the generator on various fuels.

■ STOPPING THE GENERATOR

Shutting Down the Generator On Gasoline

MAIN BREAKER NOC REQUIRED AL NONCOVID GFCI 20A

1. Flip the main breaker OFF

The breaker is located on the top right of the front power panel. Flip the breaker down to the OFF position.

DuroMax XP7000iH - Flip the main breaker OFF - 1

natural_image Blue and black electricity generator with wheels and control panel (no visible text or symbols)

2. Run the generator

Allow the generator to run for 3-5 minutes.

START UP

3. Turn the generator OFF

Hold the start button for 3 seconds to shut off the generator.

START UP

4. Turn start switch OFF

Turn the start switch to the OFF position.

Shutting Down the Generator On Propane

MAIN BREAKER GFCI 20A

1. Turn OFF the main breaker

Move the main breaker to the OFF position.

DuroMax XP7000iH - Turn OFF the main breaker - 1

natural_image Blue and black industrial gas generator with wheels and control panel (no visible text or symbols)

2. Run the generator

Allow the generator to run for 3-5 minutes.

START UP

3. Turn start switch OFF

Turn the start switch to the OFF position.

DuroMax XP7000iH - Turn start switch OFF - 1

natural_image Close-up of a metallic industrial valve with a brass fitting and engraved number '10507' (no readable text beyond label)

4. Close the propane tank valve

Turn your propane tank valve to the CLOSE position.

■ STOPPING THE GENERATOR (CONTINUED)

Shutting Down the Generator With the Remote

MAIN BREAKER NOE REQUIRED AL NONXIDE GFCI 20A

1. Flip the main breaker OFF

The breaker is located on the top right of the front power panel. Flip the breaker down to the OFF position.

DuroMax XP7000iH - Flip the main breaker OFF - 1

natural_image Blue and black diesel diesel power generator with wheels and control panel (no visible text or symbols)

2. Run the generator

Allow the generator to run for 3-5 minutes.

DuroMax XP7000iH - Run the generator - 1

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3. Hold the stop button

Hold the STOP button to shut off the generator.

START UP

4. Turn start switch OFF

Turn the start switch to the OFF position.

DuroMax XP7000iH DUAL >FUEL 7000 FUEL POWER 5500 6650 5225 DuroMax XP7000iH

MAINTENANCE AND CARE

Proper maintenance and storage of your generator are essential to ensure trouble-free use of your generator when you need it.

By following the maintenance and care requirements, you can keep your generator running smoothly and efficiently for years to come.

MAINTENANCE AND CARE

Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution.

DuroMax XP7000iH - MAINTENANCE AND CARE - 1

WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection, maintenance recommendations, and schedules in this instruction manual.

• Make sure the engine is off before you begin any maintenance or repairs.
- Let the engine and exhaust system cool before touching.
- To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.

Maintenance Schedule

Remember that this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained high-load, high-temperature operation, or use in unusually wet or dusty conditions, will require more frequent service.

SERVICEEVERY USE1ST MO. OR 8 HRS. (BREAK IN)EVERY 3 MO. OR 50 HRS. OF HEAVY USEEVERY 6 MO. OR 100 HRS. OF NORMAL USEEVERY 12 MO. OR 300 HRS.EVERY 3 YRS. OR 500 HRS.
ENGINE OIL CHECK CHANGE CHANGE
AIR CLEANER CHECK CHECK CHANGE CHANGE
SEDIMENT CUPCLEAN CLEAN
SPARK PLUG CLEAN /ADJUSTCLEAN / ADJUST
SPARK ARRESTORCHECK CLEAN
IDLE SPEED CHECK /ADJUST
VALVE CLEARANCECHECK / ADJUST
FUEL TUBE CHECK CHECK /REPLACE
FUEL TANK / FILTERCLEAN
COMBUSTION CHAMBERCLEAN

Break-In Period

As the best practice for any new combustion motor it's recommended to perform the break in procedure as follows:

  • Run the generator for the first 6-8 hours on conventional oil, then change the oil. After the break-in period synthetic oil may be used.
  • During the break in period of the first 6-8 hours keep the generator load under 50% for optimal results.
  • Check and clean the air filter if necessary after the break-in period.

Maintenance Log

As a best practice it's recommended to keep a log of the generator hours and maintenance to ensure your generator is always operating to its full potential.

Date Generator Hours Maintenance Performed

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■ MAINTENANCE AND CARE (CONTINUED)

Checking the Oil

DuroMax XP7000iH - Checking the Oil - 1

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DuroMax XP7000iH - Checking the Oil - 2

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Check the oil

The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount.

To check the oil level:

a. Make sure the generator is on a level surface.
b. Unscrew the oil filler/dipstick cap.
c. With a dry cloth, wipe the oil off of the stick on the inside of the cap.
d. Insert the dipstick as if you were replacing the cap and then remove it again. There should now be oil on the stick. If there is no oil on the stick, or oil only at the very end of the stick, you should add oil until the engine crankcase is filled (see "Adding Oil" portion of the "Maintenance" section).
e. The oil will be visible in the oil fill spout when full.
f. Be sure to replace the cap when finished checking oil.

Model Number XP7000iH
Engine Oil Capacity 23.7 fl. oz. (0.7 L)

■ MAINTENANCE AND CARE (CONTINUED)

Changing the Oil

DuroMax XP7000iH - Changing the Oil - 1

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DuroMax XP7000iH - Changing the Oil - 2

CAUTION: Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage.

In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.

GurMax XP7000iH DUAL FUEL 7000 6650 3000 3005

1. Remove maintenance cover

Unscrew both plastic thumbscrews on the right hand side maintenance cover; then remove the maintenance cover from the generator.

DuroMax XP7000iH - Remove maintenance cover - 1

natural_image Close-up of a hand holding an orange plastic component, next to a car engine compartment with visible wiring and yellow switches (no text or symbols)

2. Locate oil drain hose

The oil drain hose will be located to the left of the oil fill cap. Pull the drain hose out to prepare to drain the oil.

DuroMax XP7000iH - Locate oil drain hose - 1

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3. Remove cap and drain oil

Place oil container under oil drain hose, then remove the oil drain hose cap and allow the generator to drain the oil into the container. Contact your local auto parts store for information on oil disposal.

DuroMax XP7000iH - Remove cap and drain oil - 1

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4. Replace cap

Replace the oil drain cap.

DuroMax XP7000iH - Replace cap - 1

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5. Add new oil

Remove oil fill cap and add new oil to engine.

Duro Max XP70001H DUAL > FUEL 75000 8950 8950 8950

6. Replace maintenance cover

Replace maintenance cover and tighten both thumbscrews to secure the cover.

■ MAINTENANCE AND CARE (CONTINUED)

Cleaning the Air Filter

MAINTAIN AIR FILTER Clean air filter after every 50 hours of use (every 10 hours in unusually dusty conditions) Wash filter element with household detergents. Wipe out dust from air filter housing before replacing filter element. Never clean with a brush

Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use.

DuroMax XP7000iH - Cleaning the Air Filter - 2

CAUTION: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear.

DuroMax XP7000iH - Cleaning the Air Filter - 3

natural_image Blue Duro Max X2P140 water heater device with visible branding and control buttons (no readable text beyond branding)

1. Remove maintenance cover

Remove the left maintenance cover by removing both thumbscrews and removing the cover.

DuroMax XP7000iH - Remove maintenance cover - 1

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2. Remove air filter thumbscrew

The air filter will be located on the right side of the service cover opening. Unscrew the air filter thumbscrew to allow the air filter cover to be removed.

DuroMax XP7000iH - Remove air filter thumbscrew - 1

natural_image Hand inserting a black plastic component into a car air vent (no visible text or symbols)

3. Remove air filter cover

Remove the air filter cover and sponge-like element from the casing.

DuroMax XP7000iH - Remove air filter cover - 1

natural_image Close-up of a hand pouring liquid from a bottle into a clear container, with another black bottle partially visible in the background (no text or symbols)

4. Wash cleaner element

Wash the sponge-like elements in household dish detergent and warm water.

DuroMax XP7000iH - Wash cleaner element - 1

natural_image Hand holding a dark rectangular object next to a white cloth, with a blurred orange bottle and black container in the background (no visible text or symbols)

5. Dry cleaner element

Pat dry on a dry cloth and allow the elements to dry completely.

DuroMax XP7000iH - Dry cleaner element - 1

natural_image Close-up of a hand pouring liquid from a bottle onto a dark rectangular object, with no visible text or symbols.

6. Add engine oil to elements

Soak the dry elements in a small amount of engine oil. Ring out any excess oil.

DuroMax XP7000iH - Add engine oil to elements - 1

natural_image Hand pressing a black plastic component into a vehicle's air vent (no visible text or symbols)

7. Replace elements in casing

Replace the sponge-like elements in the air filter casing and replace the cover; then secure the air filter cover with the thumbscrew.

■ MAINTENANCE AND CARE (CONTINUED)

Spark Plug Maintenance

SPARK PLUG CONSULT MANUAL BEFORE REMOVING

The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped.

DuroMax XP7000iH - Spark Plug Maintenance - 2

CAUTION: Improper maintenance may cause reduced fuel economy, misfires, trouble starting, or damage to the spark plug threads.

DuroMax XP7000iH - Spark Plug Maintenance - 3

natural_image Blue Duro Max X2400 water heater with visible branding and control buttons (no readable text beyond branding)

1. Remove maintenance cover

Remove the left maintenance cover by removing both thumbscrews and removing the cover.

DuroMax XP7000iH - Remove maintenance cover - 1

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2. Remove valve cover insulator

The valve cover insulator is located on the top left of the service cover opening. Remove the 2 screws on the bottom of the valve cover insulator with a screwdriver, then remove the valve cover insulator.

OHV

3. Remove spark plug cap

The spark plug cap is located above the OHV cover. Pull the spark plug cap off of the spark plug.

DuroMax XP7000iH - Remove spark plug cap - 1

natural_image Close-up of a mechanical assembly with metallic components and tubing (no visible text or symbols)

4. Remove spark plug

Unscrew the spark plug from the generator using the spark plug wrench included with this product.

DuroMax XP7000iH - Remove spark plug - 1

natural_image Close-up of a standard sparkler with metallic threaded body and visible screw holes (no text or symbols)

5. Inspect spark plug and gap

Visually inspect the spark plug. If it is cracked or chipped, discard and replace it with a new spark plug. We recommend using an NGK BPR6ES spark plug. Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in).

DuroMax XP7000iH - Inspect spark plug and gap - 1

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6. Clean and re-gap

If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

OHV

7. Reassemble generator

Reinstall the spark plug, spark plug cap, valve cover insulator, and the side maintenance cover.

■ MAINTENANCE AND CARE (CONTINUED)

Emptying the Gas Tank

DuroMax XP7000iH - Emptying the Gas Tank - 1

natural_image Red plastic fuel can with yellow handle and label (no visible text or symbols on can)

If you have been using gasoline in your generator, before storing your generator for extended periods of time you should drain your generator fuel tank of gasoline.

DuroMax XP7000iH - Emptying the Gas Tank - 2

CAUTION: Do not store fuel from one season to another. Gasoline sold at the pump today contains additives such as ethanol that even when stored properly may damage the fuel system components.

DuroMax XP7000iH - Emptying the Gas Tank - 3

natural_image Blue Duro Max industrial vacuum cleaner with control panel and directional arrows (no visible text or symbols)

1. Remove maintenance cover

Remove the left maintenance cover by removing both thumbscrews and removing the cover.

DuroMax XP7000iH - Remove maintenance cover - 1

natural_image Close-up of a mechanical assembly with a red plastic container and a hand pouring liquid into it (no visible text or symbols)

2. Place drain hose into container

The carburetor drain hose is located on the right side of the service cover opening and behind the air filter. Place the carburetor drain hose into a suitable gasoline storage container to prepare for draining the gas tank.

DuroMax XP7000iH - Place drain hose into container - 1

natural_image Close-up of a hand using a tool to adjust or install a mechanical component, no visible text or symbols.

3. Loosen carburetor drain screw

The drain screw will be located above the carburetor drain hose connection point of the carburetor. Loosen the drain screw with the provided screwdriver to allow the fuel to drain from the carburetor bowl.

FUEL OFF (STORE) FUEL ON (I) PLEASE MIND GLADE TO BEFORE THE PROCESSED NO. ONION STARTING THIS ON

4. Turn fuel valve ON

Turn the fuel valve clockwise to the FUEL ON position and allow the gas to fully drain from the gas tank. Once the fuel is fully drained turn the fuel valve counter-clockwise to the FUEL OFF position.

DuroMax XP7000iH - Turn fuel valve ON - 1

natural_image Close-up of a hand using a tool to adjust or install a mechanical component, no visible text or symbols.

5. Tighten carburetor drain screw

Tighten the drain screw with the provided screwdriver to stop the flow of fuel from the carburetor bowl.

DuroMax XP7000iH - Tighten carburetor drain screw - 1

natural_image Blue Duro Max industrial vacuum cleaner with visible control panel and wheels (no text or symbols on device body)

6. Replace maintenance cover

Reinstall the maintenance cover and install the thumbscrews to secure. Store the emptied gasoline in a suitable place and add fuel stabilizer to keep fuel fresh and usable.

■ MAINTENANCE AND CARE (CONTINUED)

Transporting the Generator

DuroMax XP7000iH - Transporting the Generator - 1

natural_image Close-up of a hand using a tool to adjust or install a mechanical component, no visible text or symbols.

1. Empty the gas tank

Fully drain your gas tank as shown in "Emptying the Gas Tank" on page 66-67.

OHV

2. Disconnect the spark plug

Pull on spark plug cap to disconnect spark plug from ignition wire as shown in "Spark Plug Maintenance" steps 1-3 on page 64.

DuroMax XP7000iH - Disconnect the spark plug - 1

CAUTION: Do not obstruct any ventilation openings and keep the generator in a cool dry area.

DuroMax XP7000iH - Disconnect the spark plug - 2

CAUTION: Never place any type of storage cover on the generator while it is still hot.

Storing the Generator for Use Within 30 Days

Fuel Stabilizer

1. Add fuel stabilizer to gas tank

Add fuel stabilizer to gas tank to help preserve gasoline for longer storage period.

MAIN BREAKER GFCI 20A

2. Flip main breaker OFF and run

Turn OFF the main breaker and allow the generator to run for 3-5 minutes.

FUEL OFF (STORE) FUEL ON ALABE WIND TUR DECLARE THE FLOW BEFORE STARTING

3. Turn fuel valve OFF and run dry

Turn fuel valve counter-clockwise to the OFF position and allow unit to run until it stalls out.

START UP

4. Flip start switch OFF/Store

Turn the start switch to the OFF position and store the generator.

DuroMax XP7000iH - Flip start switch OFF/Store - 1

CAUTION: Do not obstruct any ventilation openings and keep the generator in a cool dry area.

■ MAINTENANCE AND CARE (CONTINUED)

Storing the Generator for Longer Than 30 Days

Fuel Stabilizer

1. Add fuel stabilizer to gas tank

Add fuel stabilizer to gas tank to help preserve gasoline for longer storage period.

MAIN BREAKER GFCI 20A

2. Flip main breaker OFF and run

Turn OFF the main breaker and allow the generator to run for 3-5 minutes.

FUEL OFF (STORE) FUEL ON PLEASE WHEN YOU DECLARE THE FUEL BEFORE STARTING

3. Turn fuel valve OFF and run dry

Turn fuel valve to OFF position and allow unit to run until it stalls out.

DuroMax XP7000iH - Turn fuel valve OFF and run dry - 1

natural_image Close-up of a hand using a tool to adjust or install a mechanical component, no visible text or symbols.

4. Empty the gas tank

Fully drain your gas tank as shown in "Emptying the Gas Tank" on page 66-67.

OHV

5. Remove spark plug

Remove spark plug as shown in "Spark Plug Maintenance" on page 64.

DuroMax XP7000iH - Remove spark plug - 1

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6. Add oil to cylinder

Add 2 tablespoons of 10W-30 motor oil directly into the spark plug hole on each side, and pull the recoil to lubricate cylinder. After lubricating cylinder reinstall the spark plug.

BATTERY TENDER

7. Connect the battery tender

Connect battery tender and leave plugged in to maintain the battery while in storage, as shown on "Using the Battery Tender" on page 49.

SPECIFICATIONS

Model Number XP7000iH
AC Rated Wattage (Gasoline) 5,500 W
AC Rated Wattage (Propane) 5,225 W
AC Surge Wattage (Gasoline) 7,000 W
AC Surge Wattage (Propane) 6,650 W
AC Rated Voltage 120/240V
Dimensions 25.1" L x 19.4" W x 21.38" H
Weight 128 lbs
Recommended Oil 10W-30
Engine Displacement 320 cc
Gasoline Capacity 3 gal. (11 4 L)
Oil Capacity 23.7 fl. oz. (0.7 L)
Engine Speed 3600 rpm
Oil Cooling Type Splash
Cylinder Sleeve Boron Cast Iron
Fuel Delivery System Carburetor
Valve Type OHV
Engine Type 4-Stroke
Engine Cooling Type Forced air
Run Time @ 50% (Gasoline) 8 hr.
Run Time @ 50% (Propane)7 hr. (20 lb.)
Starting TypeElectric/Recoil
Noise Level62 dB @ 25% load
Neutral SystemBonded
AC Rated Frequency60 Hz
AC PhaseSingle
Winding Material100% copper windings
Suggested Propane Tank Size20 lbs. minimum

DuroMax XP7000iH DUAL >FUEL 7000 FUEL POWER 5500 6650 5225 DuroMax XP7000iH

TROUBLESHOOTING

This section of the manual is to help you troubleshoot problems with your generator.

TROUBLESHOOTING

Mode Description Solution
Engine will not startBattery not charged Charge battery
Engine switch is in the “OFF” positionTurn engine switch to the “ON” position
Stale gasoline or water in gaso-lineDrain entire system and refill with fresh fuel
Engine is out of fuel Add fuel
Fuel is old or contaminated Change fuel
Spark plug is dirty Clean spark plug
Spark plug is broken Replace spark plug
Generator is not levelMove generator to a level surface
Oil is low Add/Change oil
Engine runs, but there is no electrical outputCircuit breaker is “OFF” Turn “ON” circuit breaker
Wiring connection is bad Replace extension cord(s)
Device connected to generator is malfunctioningDisconnect malfunctioning device
Generator runs, but does not support all electrical devices connectedGenerator is overloadedDisconnect 1 or more items to reduce the load
Device connected to generator is badDisconnect malfunctioning device
Air cleaner is dirty Clean/Replacethe air filter

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5-Year Warranty

All DuroMax Power Equipment warrant the original purchasers to a 5-year Parts Warranty (Residential Use ONLY: Unusually heavy or commercial use is covered for a period of 1-year) in the event of failure due to defects in electrical or mechanical components. Freight on any items submitted for replacement or repair under the Warranty is the responsibility of the equipment owner. This warranty is non-transferable and only valid to the original purchaser.

Warranty Exclusions

The DuroMax Power Equipment warranty does not cover repairs or returns when the fault is: Normal Wear and Tear, Installation Use or Maintenance Services, Cosmetic defects, Accessories, Failures due to acts of God or Natural Disasters, or problems related to/from aftermarket or non-OEM parts.

Warranty Limitations

DuroMax Power Equipment does not claim or hold any obligation to loss of time, freight charges, use of the product, or any incidental damages from the use of this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.

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U.S EPA AND CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board, The United States Environmental Protection Agency (US EPA) and DuroMax Power Equipment, are pleased to explain the emission control system warranty on your 2023-2024 year small off-road engine. In the United States and California, new small off-road engines must be designed built and equipped to meet the State's stringent anti-smog standards. DuroMax Power Equipment must warrant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off-road engine.

Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and a catalytic converter. Also included may be hoses, belts, connectors, and other emission-related assemblies.

Where a warrantable condition exists, DuroMax Power Equipment will repair your small off-road engine at no cost to you including diagnosis, parts, and labor.

MANUFACTURER'S WARRANTY COVERAGE:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner's manual. DuroMax Power Equipment recommends that you retain all receipts covering maintenance on your small off-road engine, but DuroMax Power Equipment cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should, however, be aware that DuroMax Power Equipment may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to a DuroMax Power Equipment distribution center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, contact DuroMax Power Equipment authorized warranty service facility:

TEL: 1-844-387-6629

WEBSITE: www.DuroMaxPower.com

ADDRESS: 5800 Ontario Mills Pkwy, Ontario CA 91764

This telephone number is only for the engines which the company name "DuroMax Power Equipment" on the emission label.

WARRANTY (CONTINUED)

DEFECTS WARRANTY REQUIREMENTS:

(a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser.
(b) General Emissions Warranty Coverage. DuroMax Power Equipment warrants to the ultimate purchaser and each subsequent owner that the engine or equipment is:

(1) Designed, built, and equipped so as to conform with all applicable regulations adopted by US EPA & Air Resources Board; and

(2) Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years.

(c) The warranty on emissions-related parts will be interpreted as below:

(1) Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by subsection (d) must be warranted for the warranty period defined in Subsection(b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by DuroMax Power Equipment according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period.

(2) Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection(d) must be warranted for the warranty period defined in Subsection(b) (2). A statement in such written instructions to the effect of "repair or replace as necessary" will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.
(3) Any warranted part that is scheduled for replacement as required maintenance in the written instructions required by subsection (d) must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by DuroMax Power Equipment according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
(4) Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station. (5) Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be provided at all DuroMax Power Equipment distribution centers that are franchised to service the subject engines.

(6) The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is, in fact, defective provided that such diagnostic work is performed at a warranty station. (7) DuroMax Power Equipment is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part.
(8) Throughout the emissions warranty period defined in Subsection (b)(2), DuroMax Power Equipment must maintain a supply of warranted parts sufficient to meet the expected demand for such parts.
(9) Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner such use will not reduce the warranty obligations of DuroMax Power Equipment
(10) Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. DuroMax Power Equipment will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
(11) DuroMax Power Equipment issuing the warranty shall provide any documents that describe that manufacturer's warranty procedures or policies within five working days of a request by the US EPA & Air Resources Board.

Exhaust Emission Warranty Parts List.

(1) Fuel Metering System

(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).
(ii) Air/fuel ratio feedback and control system.
(iii) Cold start enrichment system.
(iv) Fuel tank.

(2) Air induction system

(i) Controlled hot air intake system.
(ii) Intake manifolds.
(iii) Air filter.

(3) Ignition System

(i) Spark Plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system.

(4) Exhaust Gas Recirculation (EGR) System

(i) EGR valve body, and carburetor spacer if applicable.
(ii) EGR rate feedback and control system.
(5) Air Injection System

WARRANTY (CONTINUED)

(i) An air pump or pulse valve.
(ii) Valves affecting the distribution of flow.
(iii) Distribution manifold.
(6) Catalyst or Thermal Reactor System
(i) Catalytic converter.
(ii) Thermal reactor.
(iii) Exhaust manifold.

(7) Particulate Controls

(i) Traps, filters, precipitators, and any other device used to capture particulate emissions.

(8) Miscellaneous Items Used in Above Systems

(i) Electronic controls
(ii) Vacuum, temperature, and time-sensitive valves and switches.
(iii) Hoses, belts, connectors, and assemblies.

DuroMax Power Equipment will furnish with each new engine written instructions for the maintenance and use of the engine by the owner

CUSTOMER SERVICE DEPARTMENT

DuroMax Power Equipment is committed to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department:

DUROMAX POWER EQUIPMENT 5800 Ontario Mills Parkway Ontario, CA 91764

Customer Service: 844-DUROMAX Customer Service Hours: 8-5 pm PST Mon-Fri

Website: www.duromaxpower.com Email: customerservice@duromaxpower.com

DuroMax XP7000iH - DUROMAX POWER EQUIPMENT 5800 Ontario Mills Parkway Ontario, CA 91764 - 1

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Duro NEXT GENERATION

Max POWER SYSTEMS

5800 Ontario Mills Parkway

Ontario, CA 91764

United States

844-DuroMax

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Product information

Brand : DuroMax

Model : XP7000iH

Category : Generator