LINCOLN ELECTRIC Circulator - Circulator

Circulator - Circulator LINCOLN ELECTRIC - Free user manual and instructions

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Product Type Welding Fume Extraction and Filtration System
Brand Lincoln Electric
Model Circulator AD1326-10
Input Voltage 380-480V / 3 Phase / 50-60 Hz
Nominal Current 13.9 A
Height (Standard) 207.1 in (5260 mm)
Width 52.2 in (1326 mm)
Depth 86.2 in (2190 mm)
Weight 1764 lb (800 kg)
Operating Temperature Range 41°F to 113°F (5°C to 45°C)
Filter Material Cellulose fibers with precoat
Filter Surface Area 2 x 807 ft² (2 x 75 m²)
Filter Class L per DIN EN 60335-2-69
Compressed Air Requirement Dry and oil-free (ISO 8573-3 class 6), 5-6 bar (75-90 psi)
Compressed Air Connection Quick coupling ISO 6150 B
Max Airflow (Standard) 6000 CFM (10200 m³/h) at 50 Hz / 2000 CFM (3400 m³/h) at 20 Hz
Max Throw Distance 130 ft (40 m) at 0.3-0.5 m/s air velocity
Control System PLC with Siemens LOGO! TDE or LOGO! TD display, VFD (Danfoss)
Cleaning System Automatic pulse-jet cleaning with compressed air; online and offline modes
Nozzles 6 adjustable outlets on outlet unit
Installation Options Standard (tall), Option-1 (medium), Option-2 (short height)
Indoor Use Only Yes
Required Clearance Minimum 3 ft (0.9 m) around machine
Sound Level (typical) Not specified; sound-absorbing enclosure for fan
Warranty Refer to manufacturer; contact Lincoln Electric service

Frequently Asked Questions - Circulator LINCOLN ELECTRIC

How do I set the automatic weekly timer for the Circulator?
Press ▼ on the PLC to show date/time, then press ESC. Navigate to LOGO! Settings > Program > Set Parameter > Timer 1. Set the days (D1, D2, D3) and on/off times. Default is Monday-Friday 07:00-17:00. Exit with ESC.
What does the system failure light indicate and how do I troubleshoot?
The SYSTEM FAILURE light (B) and buzzer indicate a fault. Check the PLC display and VFD for error codes. Common causes: high filter pressure, compressed air issues, or motor problems. Refer to the troubleshooting section in the manual.
How often should the filters be replaced?
Replace filters when damaged, if extraction capacity is significantly reduced, or if pressure alarms persist despite cleaning. Lifetime depends on weld fume composition and humidity. Always replace both filters together.
What is the purpose of the offline cleaning cycle?
Offline cleaning occurs when the system is off for at least 1.5 hours and filter differential pressure exceeds the set point (default 1200 Pa). It uses compressed air pulses to clean cartridges, with dust collected in the drum below.
Can I use the Circulator in manual mode?
Yes, press MANUAL START (F) to run the fan outside scheduled hours. The system will run for a preset overtime duration (default 2 hours). Use for incidental needs.
What compressed air quality is required?
Compressed air must be dry and oil-free per ISO 8573-3 class 6, at a pressure of 5-6 bar (75-90 psi). Connect via the quick coupling (ISO 6150 B). Maximum consumption is 5.3 ft³/min at 87 psi.
How do I adjust the airflow direction from the nozzles?
Rotate the adjustable nozzles to direct air toward the welding fume layer, avoiding obstructions. The throw distance is controlled by fan speed (0-60 Hz via VFD) and nozzle dampers. Use the lowest speed for effective circulation.
What safety precautions must be observed during installation?
Only qualified personnel should install. Turn off input power and lockout/tagout. Ground the unit per National Electrical Code. Ensure adequate clearance (3 ft). Do not stack. Use proper lifting equipment; the unit weighs 1764 lb.
How do I reset the filter hour counter after replacing filters?
Press F1 and F4 simultaneously on the PLC display to reset hour counters (except total hours). This ensures the cleaning system does not attempt to clean new filters during the first 40 hours of operation.
What should I do if the buzzer alarms continuously?
Check the PLC display for pressure or fault codes. If filter pressure remains above 1800 Pa after 2 hours of cleaning, the alarm will sound. Inspect for clogged filters, low compressed air, or full collection drum. Empty drum and replace filters if needed.

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USER MANUAL Circulator LINCOLN ELECTRIC

natural_image Three technical line drawings of industrial equipment with cylindrical components and mounting bases (no text or symbols)

For use with machines having Code Numbers:

AD1326-10

STANDARD (TALL HEIGHT) OPTION-1 (MEDIUM HEIGHT) OPTION-2 (SHORT HEIGHT)

LINCOLN ELECTRIC Circulator - 1

Register your machine:

www.lincolnelectric.com/register

Authorized Service and Distributor Locator:

www.lincolnelectric.com/locator

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Need Help? Call 1.888.935.3877

to talk to a Service Representative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use "Ask the Experts" at lincolnelectric.com

A Lincoln Service Representative will contact you no later than the following business day.

For Service outside the USA:

Email: globalservice@lincolnelectric.com

THANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLNELECTRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

LINCOLN ELECTRIC Circulator - SAFETY DEPENDS ON YOU - 1

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

LINCOLN ELECTRIC Circulator - WARNING - 1

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

LINCOLN ELECTRIC Circulator - CAUTION - 1

KEEP YOUR HEAD OUT OF THE FUMES.

DON'T get too close to the arc. Use corrective lenses if necessary to stay a reasonable distance away from the arc.

READ and obey the Safety Data Sheet (SDS) and the warning label that appears on all containers of welding materials.

USE ENOUGH VENTILATION or exhaust at the arc, or both, to keep the fumes and gases from your breathing zone and the general area.

LINCOLN ELECTRIC Circulator - KEEP YOUR HEAD OUT OF THE FUMES. - 1

natural_image Illustration of a person in protective gear using a welding torch to prevent impact (no text or symbols present)

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away from your face.

If you de velop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system should be checked.

LINCOLN ELECTRIC Circulator - KEEP YOUR HEAD OUT OF THE FUMES. - 2

natural_image Silhouette of a person wearing a welding helmet and holding a tool, no text or symbols present

WEAR CORRECT EYE, EAR & BODY PROTECTION

PROTECT your eyes and face with welding helmet properly fitted and with proper grade of filter plate (See ANSI Z49.1).

PROTECT your body from welding spatter and arc flash with protective clothing including woolen clothing, flame-proof apron and gloves, leather leggings, and high boots.

PROTECT others from splatter, flash, and glare with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area AT ALL TIMES.

LINCOLN ELECTRIC Circulator - WEAR CORRECT EYE, EAR & BODY PROTECTION - 1

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously had been in contact with hazardous substances unless they are properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special precautions with ventilation have been taken. They can release highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat, mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR IMMEDIATE USE AND KNOW HOW TO USE IT.

LINCOLN ELECTRIC Circulator - Additional precautionary measures - 1

SECTION A: WARNINGS

LINCOLN ELECTRIC Circulator - SECTION A: WARNINGS - 1

CALIFORNIA PROPOSITION 65 WARNINGS

LINCOLN ELECTRIC Circulator - CALIFORNIA PROPOSITION 65 WARNINGS - 1

WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects, or other reproductive harm.

  • Always start and operate the engine in a well-ventilated area.
  • If in an exposed area, vent the exhaust to the outside.
  • Do not modify or tamper with the exhaust system.
  • Do not idle the engine except as necessary.

For more information go to www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code § 25249.5 et seq.)

LINCOLN ELECTRIC Circulator - CALIFORNIA PROPOSITION 65 WARNINGS - 2

WARNING: Cancer and Reproductive Harm www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of "Safety in Welding & Cutting - ANSI Standard Z49.1" from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of "Arc Welding Safety" booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

LINCOLN ELECTRIC Circulator - CALIFORNIA PROPOSITION 65 WARNINGS - 3

FOR ENGINE POWERED EQUIPMENT.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

LINCOLN ELECTRIC Circulator - FOR ENGINE POWERED EQUIPMENT. - 1

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact

LINCOLN ELECTRIC Circulator - FOR ENGINE POWERED EQUIPMENT. - 2

with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

1.d. Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

LINCOLN ELECTRIC Circulator - FOR ENGINE POWERED EQUIPMENT. - 3

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

LINCOLN ELECTRIC Circulator - FOR ENGINE POWERED EQUIPMENT. - 4

LINCOLN ELECTRIC Circulator - FOR ENGINE POWERED EQUIPMENT. - 5

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS

LINCOLN ELECTRIC Circulator - ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS - 1

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.

LINCOLN ELECTRIC Circulator - ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS - 2

ELECTRIC SHOCK CAN KILL.

LINCOLN ELECTRIC Circulator - ELECTRIC SHOCK CAN KILL. - 1

3.a. The electrode and work (or ground) circuits are electrically "hot" when the welder is on. Do

not touch these "hot" parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.

In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:

  • Semiautomatic DC Constant Voltage (Wire) Welder.
    • DC Manual (Stick) Welder.
    • AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically "hot".
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically "hot" parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see It ems 6.c. and 8.

LINCOLN ELECTRIC Circulator - ELECTRIC SHOCK CAN KILL. - 2

ARC RAYS CAN BURN.

LINCOLN ELECTRIC Circulator - ARC RAYS CAN BURN. - 1

4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

LINCOLN ELECTRIC Circulator - ARC RAYS CAN BURN. - 2

5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding hardfacing (see instructions on container or SDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation unless exposure assessments indicate otherwise. In confined spaces or in some circumstances, outdoors, a respirator may also be required. Additional precautions are also required when welding on galvanized steel.

  1. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
    5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.
    5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
    5.e. Read and understand the manufacturer's instructions for this equipment and the consumables to be used, including the Safety Data Sheet (SDS) and follow your employer's safety practices. SDS forms are available from your welding distributor or from the manufacturer.
    5.f. Also see item 1.b.

LINCOLN ELECTRIC Circulator - ARC RAYS CAN BURN. - 3

WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION.

LINCOLN ELECTRIC Circulator - WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION. - 1

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to "Safety in Welding and Cutting" (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been "cleaned". For information, purchase "Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances", AWS F4.1 from the American Welding Society (see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
6.I. Read and follow NFPA 51B "Standard for Fire Prevention During Welding, Cutting and Other Hot Work", available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.

LINCOLN ELECTRIC Circulator - WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION. - 2

CYLINDER MAY EXPLODE IF DAMAGED.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

LINCOLN ELECTRIC Circulator - CYLINDER MAY EXPLODE IF DAMAGED. - 1

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:

  • Away from areas where they may be struck or subjected to physical damage.
  • A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically "hot" parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-I, "Precautions for Safe Handling of Compressed Gases in Cylinders," available from the Compressed Gas Association, 14501 George Carter Way Chantilly, VA 20151.

LINCOLN ELECTRIC Circulator - CYLINDER MAY EXPLODE IF DAMAGED. - 2

FOR ELECTRICALLY POWERED EQUIPMENT.

LINCOLN ELECTRIC Circulator - FOR ELECTRICALLY POWERED EQUIPMENT. - 1

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer's recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer's recommendations.

Refer to

http://www.lincolnelectric.com/safety for additional safety information.

INSTALLATION ....SECTION A

TECHNICAL SPECIFICATIONS ......A-1

SELECT SUITABLE LOCATION....A-2

ENVIRONMENTAL AREA....A-2

STACKING A-2

TILTING A-2

LIFTING A-2

GENERAL DESCRIPTION......A-2

UNCRATING A-2

HARDWARE OVERVIEW: A-3

TOOLS NEEDED ......A-3

HARDWARE UNCRATING: A-3

CONNECTION OF FILTER BASE TO FRAME ......A-3

CONNECTING AIR INLET TO FILTER BASE....A-3

FAN BASE ASSEMBLY....A-4

CONNECTION OF FAN UNIT TO THE LEG BASE. ......A-4

CONNECTION OF FAN ASSEMBLY TO FILTER UNIT:....A-4

CONNECTING OUTLET UNIT A-5

CONNECTING L BRACKET ......A-5

INSTALL PRESSURE SENSOR AND PITOT TUBE....A-6

PARTICULATE COLLECTION DRUM....A-6

COMPRESSED AIR CONNECTION....A-6

OPTION-1 (MEDIUM HEIGHT) INSTALLATION....A-7

OPTION-2 (SHORT HEIGHT) INSTALLATION ......A-8

OPERATION ....SECTION B

CONTROL WITH LOGO TDE DISPLAY B-2

CONTROLS / INDICATOR LIGHTS......B-2

TIME CONTROLLED OPERATION......B-2

SCREEN DISPLAY AT DIFFERENT MODES......B-4

AUTOMATIC MODE SCHEDULE SETTING ......B-4

OVERTIME SYSTEM START-UP......B-4

OFFLINE CLEANING SET POINT B-5

TIME ZONE SETTINGS......B-5

SUMMERTIME/WINTERTIME SETTING (DAYLIGHT SAVINGS TIME SHIFT) ......B-5

AUTOMATIC SYSTEM START-UP B-6

OVERTIME SYSTEM START-UP......B-6

PLC START-UP PROCESS WITH LOGO! TDE......B-6

CONTROL WITH LOGO TD DISPLAY....B-7

PLC START-UP PROCESS - LOGO! TD ONLY MENU. ......B-8

OUTLET NOZZLES......B-10

MAINTENANCE......SECTION C

AUTOMATIC FILTER CLEANING C-1

PERIODIC MAINTENANCE....C-1

MAINTENANCE SCHEDULE......C-1

MOTOR/FAN HOUSING......C-2

REPLACING THE FILTERS......C-3

TROUBLESHOOTING......SECTION D

DIAGRAMS ......SECTION E

PARTS LIST ......PARTS.LINCOLNELECTRIC.COM

CONTENT/DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE. FOR MOST CURRENT INSTRUCTION MANUALS, GO

TO PARTS.LINCOLNELECTRIC.COM

TECHNICAL SPECIFICATIONS CIRCULATOR

INPUT
MAKE/MODELDESCRIPTIONINPUT VOLTAGE+/- 10% (MAX.)NOMINAL CURRENT
AD1326-10Circulator380-480V/3~/50-60Hz13.9A
PHYSICAL DIMENSIONS
HEIGHTWIDTHDEPTHWEIGHT
207.1 in. 86.45260 mm 219in. 52.2 in. 1764 lbs.55 mm 1326 mm 800 kg.
TEMPERATURE RANGERELATIVE HUMIDITY
41°F (5°C) to 113°F (45°C)MAX.
FILTER MATERIALFILTER SURFACE AREA
Cellulose fibers provided with precoat2 x 807 ft ^2 (2 x 75 m ^2 )
FILTER CLASS L
According to DIN EN 60335-2-69
COMPRESSED AIR QUALITYREQUIRED PRESSURE
Dry and Oil Free (ISO 8573-3 class 6)5 - 6 BAR (75 - 90 PSI)
COMPRESSED AIR CONNECTION COMPRESSED AIR CONSUMPTION
Quick Coupling ISO 6150 BMax: 5.3 ft ^3 /min. (87 lbs./in ^2 )Depending on the degree of filter saturation

Read entire installation section before starting installation.

LINCOLN ELECTRIC Circulator - TECHNICAL SPECIFICATIONS CIRCULATOR - 1

WARNING

ELECTRIC SHOCK can kill.

  • Only qualified personnel should perform this installation.
  • Turn the input power OFF and unplug the machine from the receptacle before working on this equipment.
    • Insulate yourself from the work and ground.
  • Always connect the CIRCULATOR to a power supply grounded according to the National Electrical Code and local codes.

LINCOLN ELECTRIC Circulator - ELECTRIC SHOCK can kill. - 1

SELECT SUITABLE LOCATION

This product is for INDOOR USE ONLY.

  • Do not place equipment near radiant heat sources.
  • Do not place in a confined space. Allow a minimum of 3 feet of clearance around machine at all times for maintenance requirements.
  • The circuit breaker switch on the rear panel is the input power disconnect device. Do not position the equipment so that it is difficult to operate the circuit breaker.

ENVIRONMENTAL AREA

Keep the machine inside and dry at all times. Do not place it on wet ground or in puddles. Never place liquids on top of the machine.

STACKING

The Circulator cannot be stacked.

TILTING

Place the Circulator directly on a secure, level surface.

LIFTING

Lifting this machine is NOT recommended without disassembly. If lifting or moving is necessary, follow the Installation Procedure detailed in this manual.

GENERAL DESCRIPTION

The CIRCULATOR is a free-standing general filtration system that prevents accumulation of welding fume by continuous filtration of polluted air. It consists of a central filter unit, a fan in a sound absorbing case, an outlet unit with adjustable outlet nozzles, a silencer and a control panel with variable frequency drive and PLC.

The air containing welding fumes is extracted through the air inlet module on top of the filter unit. The larger particles and any sparks are separated by a labyrinth-shaped spark arrester. Subsequently, the air is cleaned by the main filter cartridges. The air is then passed through the extraction fan and a duct silencer. The clean air is blown back into the workshop by the outlet unit with adjustable nozzles. The unit contains an automatic pulse cleaning system that cleans the filter cartridges using compressed air. The dust and dirt particles are collected in the drum that is located underneath the filter unit.

The CIRCULATOR compliments the natural and forced ventilation system(s) to reduce welding fume in the general workshop area.

UNCRATING

  1. Position the filter leg base in the desired location and raise it in to position.
  2. Locate the mounting hardware box and verify all necessary mounting hardware is present.
  3. Using an appropriate hoist and rigging attached to the eye bolts, remove the unit from the pallets and position the unit in the desired location. See Figure A.2

FIGURE A.1
LINCOLN ELECTRIC Circulator - UNCRATING - 1

natural_image Technical line drawings of industrial mechanical components with cylindrical and rectangular features (no text or symbols)

These straps should be removed after connecting outlet unit. See fig A.8

HARDWARE OVERVIEW:

A. Outlet unit with 6 adjustable nozzles
B. Duct 20 inches (508mm diameter)
C. Silencer
D. Fan
E. System Control Panel
F. Fan Base
G. Filter Base
H. Filter Control Box
I. Particulate Collection Drum
J. Base
K. Filter Housing
L. Air Inlet Module
M. Filter Cartridges
N. Automatic Filter Cleaning System

FIGURE A.2 - CIRCULATOR HARDWARE OVERVIEW
Technical diagram of a mechanical device with labeled components from A to M, including a cylindrical tank and internal components.

TOOLS NEEDED

9/16" SOCKET WRENCH

9/16" OPEN END WRENCH

5/16 SOCKET WRENCH

Miscellaneous Hand Tools

Ladder/Lift

HARDWARE UNCRATING:

  1. Carefully remove shrink wrap and protective packaging from all components.
  2. Obtain mounting hardware box located on skid with duct work.

LINCOLN ELECTRIC Circulator - HARDWARE UNCRATING: - 1

WARNING

FALLING EQUIPMENT can cause injury.

  • Lift only with equipment of adequate lifting capacity.
  • Be sure machine is stable when lifting.
  • Do not operate machine while suspended or when lifting.

LINCOLN ELECTRIC Circulator - FALLING EQUIPMENT can cause injury. - 1

CONNECTION OF FILTER BASE TO FRAME

  1. Locate the thick set of legs and prepare for installation on air inlet module. See Figure A.3.

FIGURE A.3
FILTER BASE LEG CONNECTORS BOLTS & WASHERS LEG FRAMES

  1. Insert leg connectors half way into leg frames. See Figure A.5.
  2. Insert bolts and washers into lower holes and hand tighten. See Figure A.5.
  3. Using a lift or hoist, position the assembled air inlet module onto the leg assembly.
  4. Insert bolts and washers into upper holes of the leg connectors. Using a 13mm nutdriver, tighten all nuts and bolts securely.

CONNECTING AIR INLET TO FILTER BASE

1) Lift the air inlet module with the eye bolts using a crane, align & place it above the filter housing. Secure it using four latches. See Figure A.4.

CONNECTION OF FAN UNIT TO THE LEG BASE.

Carefully move the fan assembly including Silencer & Control Panel from the skid using tow motor. Place it above the leg assembly. Secure it using 3/8" bolts at 4 places. Figure A.6

FIGURE A.6
FIGURE A.4

LINCOLN ELECTRIC Circulator - CONNECTION OF FAN UNIT TO THE LEG BASE. - 2

natural_image Technical line drawing of a cylindrical industrial device with a control panel and housing (no text or symbols)

Note orientation

LINCOLN ELECTRIC Circulator - CONNECTION OF FAN UNIT TO THE LEG BASE. - 3

natural_image Technical line drawing of a structural frame with supports at both ends (no text or symbols)

FAN BASE ASSEMBLY

1) Carefully remove the two (2) leg frames & connecting frames from skid. Assemble the fan base using long M8 bolts provided in the hardware kit as shown in the Fig A.5

FIGURE A.5
LINCOLN ELECTRIC Circulator - FAN BASE ASSEMBLY - 1

natural_image Technical line drawing of two metal frame structures with mounting feet (no text or symbols)

CONNECTION OF FAN ASSEMBLY TO FILTER UNIT:

1) Carefully align the fan inlet hole to the Filter Housing outlet hole.
2) Height can be adjusted by rotating the adjustable feet.
3) Push the Fan unit towards the Circulator until the Filter housing outlet is inserted inside the fan box inlet.
4) Secure it using sheet metal screws (not shown)

FIGURE A.7
LINCOLN ELECTRIC Circulator - CONNECTION OF FAN ASSEMBLY TO FILTER UNIT: - 1

natural_image Technical line drawing of two industrial machines with no visible text or symbols

CONNECTING OUTLET UNIT

1) Carefully lift the assembled Outlet without cutting the Straps on the Holding bracket. Tilt it keeping duct pipe down. Insert duct pipe over the Flange connection of the Silencer. Orient the Nozzle head. See Figure A.8.

FIGURE A.8
LINCOLN ELECTRIC Circulator - CONNECTING OUTLET UNIT - 1

natural_image Technical line drawing of a mechanical industrial machine with cylindrical components and mounting base (no text or symbols)

2) Secure the silencer and fan box using the 2 brackets (on the access door side) and the sheet metal screws provided as shown in Figure A.9.

LINCOLN ELECTRIC Circulator - CONNECTING OUTLET UNIT - 2

natural_image Technical line drawing of a mechanical component labeled FIGURE A.9, showing internal structure with mounting flanges and a ventilation grille (no text or symbols beyond label)

3) Remove the straps & slowly drag down the bracket assembly, place the round piece sitting flush with Silencer top surface. See Figure A.10

LINCOLN ELECTRIC Circulator - CONNECTING OUTLET UNIT - 3

natural_image Technical line drawing of a cylindrical industrial machine with mounting bracket and control panel (no text or symbols)

4) Secure the duct pipe to the Silencer using 6 #10 sheet metal screws provided (not shown).

CONNECTING L BRACKET

1) Align the Holding bracket & make it parallel to the filtration unit.
2) Install the connecting L brackets between Air inlet & Holding bracket using 3/8" Hardware.
3) Secure the Holding bracket with #10 sheet metal screws from hardware kit as mentioned below:

a) Round piece with the Silencer 8 No's
b) C Brackets with the Duct Pipe 4 No's at the middle. See Figure A.11

FIGURE A.11
LINCOLN ELECTRIC Circulator - CONNECTING L BRACKET - 1

natural_image Technical line drawing of a mechanical assembly with a cylindrical component and mounting bracket (no text or symbols)

INSTALL PRESSURE SENSOR AND PITOT TUBE

1) Drill 1/4" inch hole in the duct pipe 2 - 3" above the Duct Bracket.
2) Insert Pitot tube & secure it with sheet metal screws (not shown)
3) Install Differential Pressure Sensor 5 - 10" below the duct bracket. See Figure A.12
4) Secure Pressure Sensor using 3 Sheet metal screws.
5) Connect the clear tube from Pitot tube to the +ve connection nipple (left side) of the sensor.
6) Connect other end of the wire terminal from Pressure Sensor to the Control Panel. Refer Wiring Diagram for Connection details.

FIGURE A.12 Pitot Tube Pressure Sensor

PARTICULATE COLLECTION DRUM

  1. Mount the flexible duct connector onto the drum flange and tighten the adjustable clamps using a slot head screwdriver. See Figure A.13.
  2. Remove shrink wrap from the bottom of the hopper.
  3. Position the particulate collection drum directly below the hopper.
  4. Connect the other end of the flexible duct connector to the bottom of the hopper.

LINCOLN ELECTRIC Circulator - PARTICULATE COLLECTION DRUM - 1

natural_image Technical line drawing of a mechanical device with cylindrical components and a labeled section (FIGURE A.13), no readable text or symbols present.

COMPRESSED AIR CONNECTION

  1. Connect compressed air line to pressure Regulator. Air supply must be in a range between 5 to 6 Bar. See Figure A.14.

FIGURE A.14
LINCOLN ELECTRIC Circulator - COMPRESSED AIR CONNECTION - 1

natural_image Technical line drawing of an electrical enclosure with buttons and a control panel (no text or symbols)

OPTION-1 (MEDIUM HEIGHT) INSTALLATION

1) Follow the same installation procedure as mentioned in the previous pages.
2) Cut to length the 20" diameter duct to 24 - 25" long.
3) Carefully lift the assembled Outlet without cutting the Straps on the Holding bracket. Tilt it keeping duct pipe down. Insert duct pipe over the Flange connection of the Silencer. Orient the Nozzle head. See Figure A.15.
4) Secure the duct pipe to the Silencer using 3 #10 sheet metal screws provided (not shown).

FIGURE A.15
24.00

INSTALL PRESSURE SENSOR AND PITOT TUBE

1) Drill 1/4" inch hole in the duct pipe 10-12" above the Silencer
2) Insert Pitot tube & secure it with sheet metal screws (not shown)
3) Install Differential Pressure Sensor on silencer 20" below from the top See Figure A.16
4) Secure Pressure Sensor using 3 Sheet metal screws.
5) Connect the clear tube from Pitot tube to the +ve connection nipple (left side) of the sensor.
6) Connect other end of the wire terminal from Pressure Sensor to the Control Panel. Refer Wiring Diagram for Connection

FIGURE A.16
Pitot Tube Pressure Sensor

OPTION-2 (SHORT HEIGHT) INSTALLATION

1) Follow the same installation procedure as mentioned in the previous pages.

CONNECTION OF FAN ASSEMBLY TO FILTER UNIT:

1) Carefully align the fan inlet hole to the Filter Housing outlet hole.
2) Height can be adjusted by rotating the adjustable feet.
3) Connect the Fan unit with filter housing using 16" spiral duct & male coupling from the hardware provided.
4) Maintain a gap of minimum 12" between filter base & Fan box.
5) Secure it using sheet metal screws (not shown)

FIGURE A.17
Duct Spiral Female Coupling

CONNECTING OUTLET UNIT

1) Cut to length the 20" diameter duct to 8.5" long.
2) Remove the duct mounting bracket/not required for this option
3) Carefully lift the nozzle assembly, tilt it keeping duct pipe down. Insert duct pipe over the Flange connection of the Silencer. Orient the Nozzle head. See Figure A.18.

FIGURE A.18
8.50

INSTALL PRESSURE SENSOR AND PITOT TUBE

1) Drill 1/4" inch hole in the duct pipe 4" above the Silencer
2) Insert Pitot tube & secure it with sheet metal screws (not shown)
3) Install Differential Pressure Sensor on silencer 20" below from the top See Figure A.19
4) Secure Pressure Sensor using 3 Sheet metal screws.
5) Connect the clear tube from Pitot tube to the +ve connection nipple (left side) of the sensor.
6) Connect other end of the wire terminal from Pressure Sensor to the Control Panel. Refer Wiring Diagram for Connection details.

FIGURE A.19
Pitot Tube Pressure Sensor

When Making Electrical Connections

Make all electrical connections compatible to your local city / state code.

LINCOLN ELECTRIC Circulator - When Making Electrical Connections - 1

WARNING

ELECTRIC SHOCK can kill.

  • Only qualified personnel should perform this installation.
  • Turn the input power OFF and unplug the machine from the receptacle before working on this equipment.

• Insulate yourself from the work and ground.

• Always connect the CIRCULATOR to a power supply grounded according to the National Electrical Code and local codes.

LINCOLN ELECTRIC Circulator - ELECTRIC SHOCK can kill. - 1

OPERATION

GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL

LINCOLN ELECTRIC Circulator - OPERATION - 1

LINCOLN ELECTRIC Circulator - OPERATION - 2

INPUT POWER

ON

LINCOLN ELECTRIC Circulator - OPERATION - 3

OFF

LINCOLN ELECTRIC Circulator - OPERATION - 4

CIRCUIT BREAKER

LINCOLN ELECTRIC Circulator - OPERATION - 5

INPUT POWER

LINCOLN ELECTRIC Circulator - OPERATION - 6

SINGLE PHASE ALTERNATING CURRENT

LINCOLN ELECTRIC Circulator - OPERATION - 7

READ THIS OPERATORS MANUAL COMPLETELY

U_1

INPUT VOLTAGE

1

INPUT CURRENT

LINCOLN ELECTRIC Circulator - OPERATION - 8

PROTECTIVE GROUND

LINCOLN ELECTRIC Circulator - OPERATION - 9

WARNING or CAUTION

Documentation must be consulted in all cases where this symbol is displayed.

LINCOLN ELECTRIC Circulator - OPERATION - 10

Explosion

LINCOLN ELECTRIC Circulator - OPERATION - 11

Dangerous Voltage

LINCOLN ELECTRIC Circulator - OPERATION - 12

Shock Hazard

LINCOLN ELECTRIC Circulator - OPERATION - 13

Shock Hazard

CONTROL

The system is designed to run in automatic mode. In this time-controlled operation, the system will start and stop automatically at the preset days and times. Manual mode is only used for incidental use, e.g. outside regular working hours.

CONTROLS / INDICATOR LIGHTS
FIGURE B.1 A B C D E F G

  1. Turn on the main switch. See Figure B.1.
  2. Wait approx. 10 seconds for the system to initialize.
  3. Press AUTO (automatic). See Figure B.1.

In AUTO mode, the system runs automatically, according to the preset timer settings.

A. Power On
B. System Failure (Light)
C. Fan Running (Light)
D. Manual Start
E. Stop
F. Auto Start
G. Main Switch - Input Power

1A SAFETY

LINCOLN ELECTRIC Circulator - 1A SAFETY - 1

WARNING

Prevent exposure of system control panel to welding or grinding sparks.

2A DISPLAY SYSTEM CONTROL PANEL

2A.1 Display

The display of the system control panel looks as follows.

LINCOLN ELECTRIC Circulator - 2A.1 Display - 1
POWER ON

LINCOLN ELECTRIC Circulator - 2A.1 Display - 2
SYSTEM FAILURE

LINCOLN ELECTRIC Circulator - 2A.1 Display - 3
FAN RUNNING

LINCOLN ELECTRIC Circulator - 2A.1 Display - 4
AUTO START

LINCOLN ELECTRIC Circulator - 2A.1 Display - 5
STOP

LINCOLN ELECTRIC Circulator - 2A.1 Display - 6
MANUAL START

LINCOLN ELECTRIC Circulator - 2A.1 Display - 7

2A.2 Functions

A Control light POWER ON:

Indicates the presence of electrical voltage on the system control panel.

B Control light SYSTEM FAILURE:

System failure; check display of PLC and frequency drive for further action.

C Control light FAN RUNNING:

Fan is running or running out.

D AUTO START:

Switch on the system to run in accordance with the timer setting (default setting: on 07:00 h, off 17:00 h).

E STOP:

Switch off the system manually, overruling timer setting.

F MANUAL START:

Manual start of the system outside programmed working hours. System subsequently runtime can be programmed

G BUZZER:

In case of a system failure indicated by the control light (B), the buzzer emits an acoustic signal simultaneously.

H MAIN SWITCH (not shown).

3A DISPLAY PLC

3A.1 Display

The PLC display looks as follows.

SIEMENS LOGOITDE F1 F2 F3 F4 ESC ENTER

PLC (Siemens LOGO! TDE)

3A.2 Function keys

The text display of the PLC contains the following function keys:

F1 Shows status counters:- total pulses- filter hours- total hours- motor failurefor 20 seconds.
F1 Reset filter alarm.
F2 Shows counters:- online cleaning- filter failurefor 20 seconds.
F3 Push once to start "test cleaning cycle" (3 min).Online/Offline cleaning mode.
F3 Push 5 sec. to start "Manual cleaning cycle"(1 hour 30 min). Online cleaning mode only.
F1&F4Press F1 & F4 together to reset hour counters(except total hours) after filter exchange.

4A LANGUAGEETING

4A.1 Available languages

The language of the LOGO! menus can be set in one of the ten predefined languages:

DEFAULT LANGUAGE OF THE MENU IS ENGLISH

  • CN (Chinese) - IT (Italian)
  • DE ( German ) - NL ( Dutch )
    -EN (English) -RU (Russian)
    -ES (Spanish) -TR (Turkish)
  • FR (French) - JP (Japanese)

SCREEN DISPLAY AT DIFFERENT MODES

1) When the Unit is Off display will show the current status

The display shows (example):

System Off
Fr 14:00 

2) When the Unit is Operating in Auto mode.

The display shows (example):

Automatic
Filt 0Hr
TimeMo 14:00
Pr 123Pa 

3) Your unit is in Manual mode with a countdown timer from the set time.

The display shows (example):

Overtime
02:00
TimeMo 14:00
Pr 123Pa 

LINCOLN ELECTRIC Circulator - SCREEN DISPLAY AT DIFFERENT MODES - 1

ATTENTION

  • Do NOT turn off the main switch.
  • Make sure power supply and compressed air are available after working hours.

AUTOMATIC MODE SCHEDULE SETTING

  1. Press ▼ to show only date and time.
Fri. 14:00
2018-09-21 
  1. Press ESC
LOGO! Selection
LOGO! Settings >
TDE Settings > 
  1. Choose LOGO! Settings with ▲ and ▼ keys and press ENTER or the ▶key.
Stop
Program >
Setup >
Network > 
  1. Choose Program with ▲ and ▼ keys and press
ENTER or the ▶key.
Set Parameter
Prog Name 
  1. Choose Set Parameter and press ENTER
Timer 1 >
Overtime >
Off . CLe>
Timer 4 >
Timer 3 >
Timer 2 > 
  1. Choose Timer 1 to set up first set of scheduled

times and press ENTER or the ▶ key. Default timer settings of Monday through Friday ON at 7am OFF at 5pm. NOTE: Default times are all dashes on Timer 2, 3 and 4 representing no time is set & will not run. Parameters will display in 2 split screens.

Timer 1 1/2
D1 =MTWTF-
On1 =07:00
Off1 =17:00
D2 =----
On2 =--:- 
  1. Pressing the arrow keys will highlight each value, press ENTER to get a blinking cursor on a value to modify it. Use ▶ and ▶ to change position, ▲ and ▼ to change the value.
Timer 1
Off2 =--:--
D3 =----
On3 =--:--
Off3 =--:--
Pulse =Of 
  1. For scheduling each day differently, there are 3 different day setups available (D1, D2, D3) and an on and off time for each day. Timer values are used for the "Auto" mode of the unit. Exit timer setup using ESC key.

OVERTIME SYSTEM START-UP

OVER TIME SETTING (Manual mode running time) From the Set Parameter options choose Overtime, press ENTER or press ▶key.

Timer 1>
Overtime >
Off. CLe >
Timer 4>
Timer 3>
Timer 1> 

Pressing ENTER will make the digits flash, move to the location with ◀ and ▶ keys and then change the value with ▲ and ▼ keys.

Overtime 1/1
T = 02:00h
Ta = 00:00 

Press Enter to save the new time. Press ESC until to back out to the home screen.

OFFLINE CLEANING SET POINT

  1. Unit will start off line cleaning when the filter differential pressure become greater than On Value and unit is off line for one and half hours.

Note: Only change On value in this screen.

  1. From the screen that lists your Set Parameter menu choose Off. Cle

Off. CLe 1/2

On =1200

= 0

A = 3.13

B = 123

Off =1200

Parameters will display in 2 split screens. ▼keys will bring up a second screen.

Off. CLe 2/2

Ax =123

Use ▲ and ▼ to change the values. Press ENTER to save the value and leave this screen. Use the ESC to back out to the home screen.

TIME ZONE SETTINGS

  1. From LOGO! Settings menu select Setup using ▼ keys and press ENTER or the ▶key.

Stop

Program >

Setup >

Network >

  1. Choose Clock and press ENTER or the ▶key.

Clock >

Switch to OP >

  1. Choose Set Clock and press ENTER or the ▶ key.

NTP >

Set Clock >

S/W Time >

  1. Below Menu will appear on the screen. Use ▶ and ▶ to change position, use ▲ and ▼ to change the values. Press ENTER to save the value and leave this screen. Use the ESC to back out to the home screen.

Mon. 14:00

2018-09-21

SUMMERTIME/WINTERTIME SETTING (DAYLIGHT SAVINGS TIME SHIFT)

  1. Choose S/W Time and press ENTER or the ▶ key.

NTP >

Set Clock >

S/W Time >

  1. Below Menu option will appear on the screen.

S/W TIME 1/2

Off >

EU >

UK >

US1 >

US2 >

Parameters will display in 2 split screens. ▼ key will bring up a second screen.

S/W TIME 2/2

US2 >

AUS >

AUS-TAS >

TZ >

User Defined >

Note: Default Setting Off is disabled. For United States select US2.

  1. Use ▲ and ▼ keys to select the value. Press ENTER to save the value and leave this screen. Use the ESC to back out to the home screen.

AUTOMATIC SYSTEM START-UP

  1. Follow Set Weekly Timer procedure.

LINCOLN ELECTRIC Circulator - AUTOMATIC SYSTEM START-UP - 1

ATTENTION

  • Do NOT turn off the main switch.
  • Make sure power supply and compressed air are available after working hours.

LINCOLN ELECTRIC Circulator - ATTENTION - 1

OVERTIME SYSTEM START-UP

  1. Press MANUAL START.

a. Pressing button will override system to run an additional 2 hours.

PLC START-UP PROCESS WITH LOGO! TDE.

Same as above BUT insert as new step 3 the same as menu choices above for "Automatic Mode Schedule Setting":

  1. Press ▼ to show only date and time.

Fri. 14:00

2018-09-21

  1. Press ESC

LOGO! Selection

LOGO! Settings >

TDE Settings >

  1. Choose LOGO! Settings with ▲ and ▼ keys and press ENTER or the ▶key.

Stop

Program >

Setup >

Network >

  1. Select 'Start'...: Press ENTER

A. If 'Stop' is the first item displayed, system is already in START mode.

B. Press ESC.

  1. Confirm "Start": Press OK.

  2. Press ESC to go back to the home screen.

* THIS OPERATION PARAMETERS ARE APPLICABLE ONLY FOR THE PANEL WITH LOGO! TD DISPLAY

1B SAFETY

LINCOLN ELECTRIC Circulator - 1B SAFETY - 1

WARNING

Prevent exposure of system control panel to welding or grinding sparks.

2B DISPLAY SYSTEM CONTROL PANEL

2B.1 Display

The display of the system control panel looks as follows.

POWER ON SYSTEM FAILURE FAN RUNNING AUTO START STOP MANUAL START G

2B.2 Functions

A Control light POWER ON:

Indicates the presence of electrical voltage on the system control panel.

B Control light SYSTEM FAILURE:

System failure; check display of PLC and frequency drive for further action.

C Control light FAN RUNNING:

Fan is running or running out.

D AUTO START:

Switch on the system to run in accordance with the timer setting (default setting: on 08:00 h, off 17:00 h).

E STOP:

Switch off the system manually, overruling timer setting.

F MANUAL START:

Manual start of the system outside programmed working hours. System subsequently runtime can be programmed

G BUZZER:

In case of a system failure indicated by the control light (B), the buzzer emits an acoustic signal simultaneously.

H MAIN SWITCH (not shown).

3B DISPLAY PLC

3B.1 Display

The PLC display looks as follows.

S LOGO! TD F1 F2 F3 F4 ESC OK

PLC (Siemens LOGO! TD)

3B.2 Function keys

The text display of the PLC contains the following function keys:

F1 Shows status counters:- total pulses- filter hours- total hours- motor failurefor 20 seconds.
F1 Reset filter alarm.
F2 Shows counters:- online cleaning- filter failurefor 20 seconds.
F3 Push once to start "test cleaning cycle" (3 min).Online/Offline cleaning mode.
F3 Push 5 sec. to start "Manual cleaning cycle"(1 hour 30 min). Online cleaning mode only.
F1&F4Press F1 & F4 together to reset hour counters(except total hours) after filter exchange.

4B LANGUAGE SETTING

4B.1 Available languages

The language of the LOGO! menus can be set in one of the ten predefined languages:

- CN (Chinese)- IT (Italian)
- DE (German)- NL (Dutch)
- EN (English)- RU (Russian)
- ES (Spanish)- TR (Turkish)
- FR (French)- JP (Japanese)

4B.2 Language setting

Default language of the menu is English.

To change the menu language, proceed as follows.

1 P r ▼ to show time + date.

2 Press ESC.

3 Select 'Set..': Press ▼ or ▲

The display shows:

Stop
Set Param
>Set..
Prg Name 

4 Press OK.
5 On the Set menu, select 'Menu Lang': Press ▼ or ▲
6 Press OK.
7 P r ▼ os ▲ to select the language of your choice.
8 Confirm language selection. Press OK.
9 Press ESC (2x).

5B CLOCK SETTINGS

5B.1 Set time and date

To set the time and date, proceed as follows.

1 P r ▼ to show time + date.
2 Press ESC.
3 Select 'Set..'. Press ▼ or ▲
4 Press OK.
5 Move the '>' cursor to 'Clock': Press ▼ or ▲
6 Press OK.
7 Move the '>' cursor to 'Set Clock': Press ▼ or ▲
8 Apply 'Set Clock': Press OK.

The display shows (example):

Set Clock

Mo 15:30

YYYY-MM-DD

2008-05-26

9 Select the day of the week: Press ▼ or ▲
10 Move the '>' cursor to the next position: Press ◀ or ▶
11 To change the time: Press ▼ or ▲
12 To set the correct time of day, repeat steps 10 and 11.
13 To set the correct date, repeat steps 10 and 11.
14 To confirm the entries: Press OK.
15 Press ESC (2x).

5B.2 Set summertime/wintertime

To set summertime/wintertime, proceed as follows.

1 P r ▼ to show time + date.
2 Press ESC.
3 Select 'Set...' Press ▼ or ▲
4 Press OK.
5 Move the '>' cursor to 'Clock': Press ▼ or ▲
6 Press OK.
7 Move the '>' cursor to 'S/W Time': Press ▼ or ▲
8 Press OK.

The display shows:

On

Off

S/W Time:

Off

9 Move the '>' cursor to 'On': Press ▼ or ▲

10 Confirm 'On': Press OK.

The display shows:

EU

11 Press ▶ to select the applicable time zone. Press OK.

The display shows (assuming you have set European time):

>On
Off
S/W Time:
On → EU 

Europe/UK/US/Australia/Tasmania/New Zealand/Freely adjustable: customized switchover dates and times.

6B WEEKLY TIMER SETTINGS

6B.1 Set weekly timer

Default weekly time settings are Mo-Fr 07:00-17:00 h.

There are four week timers (Timer 1 to 4) installed in the program, each consisting of three screens.

To change the timer settings, proceed as follows.

1 P r ▼ to show time + date.
2 Press ESC.
3 Select 'SetParam': Press
4 Press OK.

Timer 1 1

Timer 1, screen 1

D=MTWTF--

← Weekdays (daily)

On =07:00

← On-time (07:00 h)

Off =17:00

← Off-time (17:00 h)

5 P r ◀ or ▶ to change cursor position. Press ▼ or ▲ to change value.

6 Press OK.

Note: Timer 1 - screen 4: make sure setting Pulse = Off.

If desired, Timers 2 to 4 can be used to set additional on/off moments of the fan, resulting in a start up of the filter cleaning process.

7 P r ▲ several times until Timer 2 shows up. Set additional time settings, e.g.:

On = 12:30

Off = 12:00

PLC START-UP PROCESS - LOGO! TD ONLY MENU.

  1. Press ▼ to show time and date.
  2. Press ESC.
  3. Select 'Start':: Press ENTER.

a. If "Stop" is the first item displayed, system is already in START mode.

b. Press ESC.

  1. Confirm "Start": Press OK.

MENU NAVIGATION
LINCOLN ELECTRIC Circulator - PLC START-UP PROCESS - LOGO! TD ONLY MENU. - 1

flowchart
graph TD
    A["Esc"] --> B["->Stop<br>Set Param<br>Msg Config<br>Set"]
    C["->Stop"] --> D["->Stop<br>Stop Prg<br>->No<br>->Yes"]
    E["->Set Param"] --> F["Timer 1 1<br>D=MTWTF_--<br>ON=08:00<br>OFF-17:00"]
    F --> G["Timer 1 2<br>D=MTWTF_--<br>ON=08:00<br>OFF-17:00"]
    G --> H["Timer 1 3<br>D=MTWTF_--<br>ON=08:00<br>OFF-17:00"]
    H --> I["Timer 1 4<br>Pulse ON/OFF"]

    J["->Msg Config"] --> K["Analog Time"]
    K --> L["100mS<br>Set<br>0.1S......1S"]
    K --> M["1000mS<br>__ Up Dn"]
    K --> N["Char Set 1<br>Char Set 2"]
    K --> O["Char set<br>Char Set 1<br>Char Set 2"]
    O --> P["100mS<br>Set<br>0.1S......1S"]
    O --> Q["Char Set 1<br>Char Set 2"]
    Q --> R["ISO8859-1<br>GB-2313<br>SHIFT JIS"]
    S["->Set"] --> T["Clock<br>LCD<br>Menu Lang"]
    T --> U["SET Clock<br>Th 15:01<br>YYYY-MM-DD<br>2016-12-29"]
    U --> V["ISO8859-1<br>ISO8859-5<br>ISO8859-9<br>ISO8859-16<br>GB-2313"]
    T --> W["CONTRAST BRACKLIGHT"]
    W --> X["CONTRAST<br>--------+"]
    W --> Y["ALWAYS ON Default"]
    Z["Menu Lang"] --> AA["EN<br>NL<br>ES<br>FR<br>CN<br>DE<br>TR<br>RU<br>JP"]

Analog Time: refresh rate in milliseconds that specifies how frequently analog inputs in message texts are updated

Tick time: frequency at which message texts scroll on and off the display There are two ways that a message text can tick on and off the screen: line by line, or character by character

OUTLET NOZZLES

To optimize system performance of the CIRCULATOR, position the nozzles and regulate the air flow as follows:

  • Direct the nozzles at the welding fume layer without obstruction.
  • Direct the nozzles to the section of the facility where the highest concentration of welding fume occurs.
  • Set the correct throw by regulating the airflow. (Throw is the distance that pressurized air travels.)

The airflow volume can be regulated by adjusting as follows.

  1. Fan speed is automatically regulated by a delta P sensor. Set point can be change to control Speed.

  2. Outlet nozzle damper (nozzles are adjustable)

See Figure B.2 and B.3 for more guidelines to achieve a proper air circulation.

The throw can be adjusted by the potentiometer FAN SPEED 0-100%. The fan speed ranges between 0Hz and 60Hz. The maximum throw is 130 ft. (40m) at an air velocity of 1 to 1.6 ft/s (0.3 to 0.5m/s).

It is recommended to not over-dimension the capacity, but to strive for a proper air circulation at the lowest possible fan speed.

  • Adjust the nozzles to the best position. See Figure B.2.
  • Regulate the correct throw by adjusting the Pressure (Pa) value in VFD parameter.

For FC102 VFD use parameter 2021 Set point1.

For FC101 VFD use parameter 310 Preset Reference.

See Figure B.3

Throw Airflow/Nozzle Total Airflow Fan Speed Frequency
43 ft.(13.1m)393 CFM(667 m3/h)2000 CFM(3400 m3/h)1200 RPM 20Hz
130 ft.(40m)885 CFM(1500 m3/h)6000 CFM(10200 m3/h)3000 RPM 50Hz

FIGURE B.2 - ADJUSTABLE NOZZLE POSITIONING
LINCOLN ELECTRIC Circulator - OUTLET NOZZLES - 1

flowchart
graph TD
    A["Input"] --> B["Processing"]
    B --> C{Preferred}
    C --> D["Output"]

Welding fume is mixed at source, optimum dilution

LINCOLN ELECTRIC Circulator - OUTLET NOZZLES - 2

flowchart
graph TD
    A["Robot"] --> B{Decision}
    B -->|Yes| C["X Symbol"]
    B -->|No| D["Feedback Loop"]
    D --> E["Output"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333

Concentration of welding fume instead of dilution

LINCOLN ELECTRIC Circulator - OUTLET NOZZLES - 3

flowchart
graph TD
    A["Top Left Port"] --> B["Top Right Port"]
    C["Bottom Left Port"] --> D["Bottom Right Port"]
    E["Center"] --> F["Preferred"]
    G["Center"] --> H["✓"]

Example position of two systems

LINCOLN ELECTRIC Circulator - OUTLET NOZZLES - 4

flowchart
graph TD
    A["Printer"] --> B{Data Process}
    B -->|Data Flow| C["Processed"]
    C --> D["Preferred"]
    style A fill:#f9f,stroke:#333
    style D fill:#ccf,stroke:#333

Dilution/filtration of a specific section of the facility

FIGURE B.3 - VELOCITY GRAPH
LINCOLN ELECTRIC Circulator - OUTLET NOZZLES - 5

line | L_T (m) | T (m/s) | v_f (m/s)V | | ------- | ------- | ---------- | | 40 | 0.5 | 2 | | 30 | 0.4 | 3 | | 20 | 0.3 | 4 | | 15 | 0.25 | 5 | | 10 | 0.2 | 6 | | 8 | 0.15 | 7 | | 6 | 0.1 | 8 | | 4 | 0.05 | 9 | | 3 | 0.0 | 10 | | 120 | - | 20 | | 200 | - | 30 | | 300 | - | 40 | | 400 | - | 50 | | 600 | - | 60 | | 800 | - | 70 | | 1000 | - | 80 | | 1200 | - | 90 | | 1400 | - | 100 | | 1600 | - | 110 | | 1800 | - | 120 | | 2000 | - | 130 | | 2200 | - | 140 | | 2400 | - | 150 | | 2600 | - | 160 | | 2800 | - | 170 | | 3000 | - | 180 |

V_T= final velocity of throw V_F= velocity of outlet nozzle L_T= throw at VT q_v= air volume per nozzle

10° L_T V_T

Horizontal Throw (isotherm)

MAINTENANCE

AUTOMATIC FILTER CLEANING

Each time the system is switched off after having been run for at least 1hr 30 min, an automatic cleaning cycle will take place. During this cycle, both filter cartridges are cleaned by compressed air jets from the SELF CLEANING UNIT SYSTEM. The dust and dirt particles end up in the drum underneath. The filter cleaning procedure takes approx. 1hr 30 min.

The automatic filter online cleaning system will also be activated as soon as the pressure rises above 2000 Pa (8 in. WG) during use. Off-line cleaning will start once the pressure rises above 1200 Pa (4.8in WG) for 1 hr 30 min.

Buzzer beeps, if the pressure does not drop below 1800 Pa (7.2in WG) after 2 Hours of cleaning,

To ensure initial operating efficiency of the filter cartridges, they should not be cleaned during the first 40 hours after filter replacement. This is achieved by resetting the hour counter.

PERIODIC MAINTENANCE

The product has been designed to function without problems for many hours with minimal maintenance. In order to guarantee this, some simple, regular maintenance and cleaning activities are required which are described below. If you observe the necessary caution and carry out the maintenance at regular intervals, any problems that occur will be detected and corrected before they lead to a total breakdown.

The indicated maintenance intervals can vary depending on the specific working and ambient conditions. Therefore it is recommended to thoroughly inspect the complete product once every year other than the indicated periodic maintenance.

MAINTENANCE SCHEDULE

NOTE: * REQUIRES Lincoln Electric factory authorized service technician.

AS NEEDED

  • Replace filters (See filter replacement instructions).
  • Inspect and test functionality of the filter media cleaning system.*
  • Program and verify system auto on/off timer (PLC). *
  • Clean spiral ducting. *

MONTHLY

  • Check particulate collection barrels and dispose of particulate if necessary.
  • Check and log filter pressure.

EVERY 6 MONTHS

- Ensure that the Cubic Feet per Minute (CFM) is operating to the engineered specifications based on the individual system *

FILTER HOUSINGS

  • Check the integrity of the filter housing and tighten all bolts and screws as needed.
  • Clean housing with a non-aggressive detergent.
  • Check the connections to the duct work, seal if necessary.
  • Check incoming air pressure.
  • Inspect and clean (with a non-aggressive detergent) the filter control box.

MAINTENANCE TABLE

Component ActionFrequency
Every MonthEvery 3 MonthsEvery 6 Months
Control Panel Check filters for damage. Take them out of the door of the control panel and clean them with compressed air.X
Clean inside using an industrial vacuum cleaner.X
Drum Check levels of dust and dirt particulate. Empty if necessary. X^1 X^1 X^1
^1 Frequency depends on welding process.

MOTOR/FAN HOUSING

(Sound Absorbing Enclosure)

  • Check the integrity of the fan housing (sound absorbing box) and tighten all bolts and screws if necessary.
  • Verify unit is level and adjust if necessary.
  • Clean housing (sound absorbing enclosure) with a non-aggressive detergent.
  • Check connection of silencer to fan housing and seal if necessary.
  • Check connection of ductwork to silencer and seal if necessary.
  • Check fan motor blades for encrusted particles and clean if necessary.
  • Inspect and clean control panel with a non-aggressive detergent.
  • Inspect inside fan housing (sound absorbing enclosure).
  • Check inlets and outlets for tears or wear.

CONTROL PANEL

  • Check for functionality of control panel fan.
  • Inspect and clean any buildup or dirt on fan blade impellers in control panel.
  • Inspect and replace control panel filters if necessary.

REPLACING THE FILTERS

LINCOLN ELECTRIC Circulator - REPLACING THE FILTERS - 1

WARNING

  • Saturated filters and/or full drums often contain dust and dirt particles which can be inhaled and cause harm.
  • When replacing filters always wear a high-quality and approved respirator.
  • Wrap everything in a properly closed plastic bag and dispose of in compliance with the local regulations.
    • Always replace both filters at the same time.

LINCOLN ELECTRIC Circulator - WARNING - 1

When To Replace the Filters

  • When damaged.
  • When the extraction capacity is significantly reduced.
  • In cases of a continuous alarm situation while the cleaning mechanism is running.

NOTE: You must learn from experience when to replace the filters. The life span of the filters strongly depends on the composition of the welding fumes, humidity, etc.

How To Replace Filters

  1. Disconnect input power and the compressed air connection.
  2. Using 9/16" nut driver remove the nuts securing the connecting Brackets
  3. Using 9/16" nut driver Loosen the nuts at holding bracket side.
  4. Slide & open the Brackets, unlatch the 4 latches to release Air Inlet.

  5. Lift the Air Inlet using eye bolts.

  6. Using a 13mm wrench, remove the nuts and associated washers securing the filter lid. See Figure A.2.

  7. Remove the upper filter. The filter has been fitted with special straps for this purpose. See Figure A.2.

  8. Remove the filter ring.

  9. Remove the lower filter.

  10. Clean the Lower filter Ring.

  11. Position the new filters, filter ring and filter lid in reverse order and mount the lid housing.

NOTE: For all other technical issues, please contact The Lincoln Electric Automation Division Environmental Solutions Hotline at 1-888-935-3878 option 4.

FIGURE C.1 – CIRCULATOR FILTERS & COMPONENTS
LINCOLN ELECTRIC Circulator - How To Replace Filters - 1

natural_image Technical line drawing of a mechanical device with cylindrical components and mounting base (no text or symbols)

TROUBLESHOOTING

HOW TO USE TROUBLESHOOTING GUIDE

LINCOLN ELECTRIC Circulator - HOW TO USE TROUBLESHOOTING GUIDE - 1

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled "PROBLEM (SYMPTOMS)." This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled "POSSIBLE CAUSE" lists the obvious external possibilities that may contribute to the machine symptom.

This column provides a course of action for the Possible Cause, generally it states to contact you local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact the Lincoln Electric Automation Division: 22221 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A.

Phone: 1-888-935-3878 option 4

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

PROBLEM (SYMPTOMS)POSSIBLE AREAS OF MISADJUSTMENT(S)RECOMMENDED COURSE OF ACTION
When the "Start Button" is pressed the system will not start.1. Make sure the correct input power is beingIf all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility. 1-888-935-3878.
2. Check if power light is ON (White Light).
3. Check clock set up (Time / Date).
4. System may be trying to start during
5. Check the "AUTO" button on VFD is pressed
6. Check for VFD or PLC faults
When the "Start Button" is pressed the system starts and then stops. NOTE: Manual start does not make the fan turn on.1. Check for fault / alarm on display.
2. Machine may be shutting down on scheduled down time.
The clock reads the wrong time/date.1. See Operation Section of this manual.
Number of run cycles changed.1. See Operation Section of this manual.
The cooling fan inside the control panel does not function.1. Check thermostat setting (inside panel).
2. Have an electrician check the electrical connections.
3. Verify cooling fan pilot fuse
The airflow is diminished. 1. Filter clogged (check display).
The alarm buzzer is activated.1. Check fault / alarm read out on display.
2. Check compressed air connection.
3. Check filter pressure on display.
4. If a Variable Frequency Drive (VFD) fault occurs, call authorized electrician.
Particulate is emitting from the collection drum.1. Empty collection drum.
2. Check seals and clamp on collection drum.
There is an abnormal amount of weld fume in work zone.1. Check to make sure the machine is powered on.
2. Check nozzle position.
3. Have an electrician check fan speed on VFD.

FIGURE F.1 BLOCK LOGIC DIAGRAM
LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 1

flowchart
graph TD
    A["AIR FILTER"] --> B["AIR INLET"]
    B --> C["SILENCER"]
    C --> D["DUCT"]
    D --> E["OUTLET UNIT"]
    E --> F["AIR FLOW"]
    G["CONTROL PANEL"] --> H["3 PHASE MOTOR/FAN"]
    H --> I["FILTERED AIR"]
    I --> J["AIR SOLENOID"]
    J --> K["AIR FILTER CONTROL BOX"]
    K --> L["Pressure TRANSMITTER"]
    L --> M["24VDC"]
    M --> N["480 VAC 3 PHASE"]
    N --> O["0-10 VDC 4-20 mA CONTROL SIGNAL"]
    O --> P["COMPRESSED AIR MONITOR SIGNAL"]
    P --> Q["FILTER AIR PRESSURE DIFFERENTIAL SIGNAL 0-10 VDC (4-20mA)"]
    Q --> R["24 VAC SIGNAL"]
    R --> S["AIR FILTER PRESSURE DIFFERENTIAL LINES"]
    S --> T["AIR FILTER CONTROL BOX"]
    T --> U["AIR MONITOR"]
    U --> V["EXTERNAL COMPRESSED AIR SUPPLY"]
    V --> W["24 VAC SIGNAL"]
    W --> X["AIR FILTER CONTROL BOX"]
    X --> Y["20-60 Hz"]

FIGURE F.2 Field Connection Diagram
AD 1283 -32 S23385-48 PRESSURE SENSOR MAIN 480V 3× 6Hz SOLENOID S23273-32 A B C D E

FIELD WIRING: EARTH TERMINAL MAIN SWITCH CU, AWG 16-8 TORQUE:1.2-2.4Nm 60°C(140°F) F 1 3 5 GND 2 4 6 x1 GND L1 L2 L3 PE BRANCH CIRCUIT PROTECTIVE DEVICE RATED MAX. 60A MIN. 50KA CLASS J OR CC SHALL BE PROVIDED BY END USER FOR USE ON A SUPPLY SOLIDLY GROUNDED WYE SOURCE ONLY RATED 480Y/277V 60Hz FLA: 14A SHORT CIRCUIT CURRENT : 50kA RMS SYMMETRICAL, 480V MAXIMUM CONNECTION E DANFOSS DRIVE 61 68 69 39 42 50 53 54 55 12 13 18 19 27 29 31 33 20 TB X3 24 WH BN TB X3-23 CONNECTION A CONNECTION B CONNECTION C S31228-152 S31228-171 SOLENOID CONNECTION D

4 mm² (AWG12) 0401 0402 0403 4 mm² (AWG12) 4F5 25A CLASS J AC600V 4 mm² (AWG12) 4 mm² (AWG12) 4 mm² (AWG12) 4F11 0.5A CLASS CC AC 600V MIN.10kA 0408 0412 (AWG12) 4F11 0.5A CLASS CC AC 600V MIN.10kA 0415 GND2 GND3 (AWG12) 4T11 (AWG12) 4U4 5.3 L-91 GNDHL3.90 FREQUENCY CONVERTER DANFOSS DRIVE UJ66 V-37 W-98 GND:99 CABLE CLAMP CWL1 3 1 2 MOTOR FIELD WIRING: CU TORQUE: 1.8Nm 60℃ (140°F) 4 mm² (AWG12) 4M5 M PE MAKE CONNECTION AS PER W.V.U TO WIRE NUMBER FAN P=7.5 kW U=AC400V 3 PHASES FIELD WIRING: MAIN SWITCH TORQUE 6.2 Nm 60°C (140°F) 4Q1 30A-3P L1 L2 L3 PE FOR USE ON A SUPPLY SOLIDLY, GROUNDED WYE SOURCE ONLY RATED 480Y277V 60Hz FLA: 14A *TRANSFORMER PRIMARY CONNECTION: 120,208,240,480,600VAC WARNING THE FREQUENCY CONVERTER DC LINK CAPACITORS REMAIN CHARGED AFTER POWER HAS BEEN DISCONNECTED TO AVOID AN ELECTRICAL SHOCK HAZARD. DISCONNECT THE FREQUENCY CONVERTER FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE. WAIT AT LEAST 15 MINUTES BEFORE DOING SERVICE ON THIS FREQUENCY CONVERTER BE AWARE THAT THERE MAY BE HIGH VOLTAGE ON THE DC LINK EVEN WHEN THE LEDS ARE TURNED OFF. MOUNT FAN SUCH THAT IT PUSH AIR OUT SIDE CABINET 4F14 MAX 0.3A MIN. AC 120V SET 70°F FOR THERMOSTAT H4- 480 (500) X4 H3- 240 120 (500) H2- 208 X3 120 (490, 240, 208) X2 24 (500) H1- O X1 24 (480, 240, 208) *TRANSFORMER TERMINAL CONFIGURATION

THE LINCOLN ELECTRIC COMPANY
Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio 44117-1198 U.S.A.
LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 5

4.11/C 24VAC/LVLE PRESSURE MONITOR FAN SPEED FIELD WIRING: CU SHIELDED AWG 20 / 18 X3-23 0-3000 Pa / 4-20 mA CABLE CLAMP FREQUENCY CONVERTER GND 7.4 9.1 Q1.1 E 7.4 Q1.2 8.1 F 0502 0503 0501 0502 0503 0501 4U4 50 53 54 55 12 13 18 19 20 27 29 32 33 1 4 +10V A1 V DANFOSS DRIVE SUPPLY 10V SIGNAL INPUT 0-10V/4-20mA SIGNAL INPUT 0-10V/0-20mA COMMON FOR VR, Y1,1 SUPPLY FORWARD RUN/STOP SPARE COMMON TERMINAL MULTIFUNCTION INPUT 1 MULTIFUNCTION INPUT 2 DIGITAL-INPUT PTC FAN FIELD WIRING: CU SHIELDED AWG 18 CABLE CLAMP FREQUENCY CONVERTER 0504 I4 5.13 0505 5H17 GR 0505 FR 9.11 0411 D POWER ON FAN SPEED SYSTEM FAILURE FAN RUNNING X1 X2 4.12/D 0VAC

NOTES: N.A. DO NOT CONNECT PTC IF THE OPTION UNAVAILABLE IN MOTOR. UPDATE DRIVE CONFIGURATION ACCORDINGLY N.B. CLASS 1 CONTROL CIRCUIT: USE CLASS 1 CONDUCTORS FOR CONNECTING TO REMOTE CONTROL CIRCUIT
LINCOLN ELECTRIC THE LINCOLN ELECTRIC COMPANY World's Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio 44117-1199 U.S.A.
A S31228-357PRINT

5.18/C 24VAC/LVLE 0410 0410 0410 0410 0410 0410 6S4 E 4 9.5 6S7 E 4 9.7 6S10 E 4 9.9 4.15 I4 0601 3 I1 0602 3 I2 0603 3 I3 0504 U 6U2 P1 I1 I2 I3 I4 6R1 LOGO! 24RC P2 0411 0411 THE PLC SHALL BE PROGRAMMED WITH PROGRAM PROVIDED AUTO START STOP 0411 MANUAL START SYSTEM FAILURE 5.18/D 0VAC D

CLASS 1 CONTROL CIRCUIT: USE CLASS 1 CONDUCTORS FOR CONNECTING TO REMOTE CONTROL CIRCUIT
LINCOLN ELECTRIC THE LINCOLN ELECTRIC COMPANY World's Leader in Wording and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio 44117-1198 U.S.A.
A S31228-357PRINT

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 8

line | Label | Value | |-------|-------| | X3 | 1 | | X3 | 3 | | X3 | 5 | | X3 | 7 | | 7P7 | PI | | LOGO! 24RC | 6.2 | | I5 | 6.2 | | I5 | 6.2 | | I6 | 6.2 | | I6 | 6.2 | | I7 | 6.2 | | I7 | 6.2 | | I8 | 6.2 | | SPARE I5 | 6.2 | | COMPRESS AIR SWITCH | 6.2 | | SPARE I7 | 6.2 | | SPARE I8 | 6.2 | | D | 6.2 | | 0VAC | 0.411 | | 0411 | 0.411 | 6.18/D FIELD INSTALLATION COMPONENT FIELD WIRING: CU SHIELDED AWG 22-12 TORQUE: 0.4-0.6Nm

THE LINCOLN ELECTRIC COMPANY
World's Dealer in Wwcrnd and Cnptc Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio 44117-1198 U.S.A.
(1)在股东大会上对股东的表决情况如下表所示:
A S31228-357PRINT

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 9

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 10

flowchart
graph TD
    A["7.18/C"] --> B["24VAC/LVLE"]
    B --> C["0410"]
    C --> D["0410"]
    D --> E["0410"]
    E --> F["0410"]
    F --> G["0410"]
    G --> H["C"]
    I["U2"] --> J["LOGO! 24RC"]
    J --> K["Q1.1"]
    K --> L["Q1"]
    L --> M["Q2.1"]
    M --> N["Q2.2"]
    N --> O["Q3.1"]
    O --> P["Q3"]
    P --> Q["Q4.1"]
    Q --> R["Q4"]
    R --> S["RJ45 CABLE"]
    S --> T["L LOGO! TD M"]
    U["7.18/D"] --> V["0VAC"]
    V --> W["RELEASE FREQUENCY CONVERTER RUNNING"]
    W --> X["SYSTEM FAILURE"]
    X --> Y["X1 8H8 RD X1 X2"]
    Y --> Z["X3 9"]
    Z --> AA["X3 10 GND"]
    AA --> AB["X3 11"]
    AB --> AC["X3 12 GND"]
    AC --> AD["X3 12 GND"]
    AD --> AE["X3 12 GND"]
    AE --> AF["X3 12 GND"]
    AF --> AG["X3 12 GND"]
    AG --> AH["X3 12 GND"]
    AH --> AI["X3 12 GND"]
    AI --> AJ["X3 12 GND"]
    AJ --> AK["X3 12 GND"]
    AK --> AL["X3 12 GND"]
    AL --> AM["X3 12 GND"]
    AM --> AN["X3 12 GND"]
    AN --> AO["X3 12 GND"]
    AO --> AP["X3 12 GND"]
    AP --> AQ["X3 12 GND"]
    AQ --> AR["X3 12 GND"]
    AR --> AS["X3 12 GND"]
    AS --> AT["X3 12 GND"]
    AT --> AU["X3 12 GND"]
    AU --> AV["X3 12 GND"]
    AV --> AW["X3 12 GND"]
    AW --> AX["X3 12 GND"]
    AX --> AY["X3 12 GND"]
    AY --> AZ["X3 12 GND"]

* FIELD INSTALLATION COMPONENT
CLASS 1 CONTROL CIRCUIT: USE CLASS 1 CONDUCTORS FOR CONNECTING TO REMOTE CONTROL CIRCUIT

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 11
A S31228-357PRINT

3.18/C 24VAC/LVLE 0410 4.7/E 24VDC/LVLE 0502 9B4 PRESSURE TRANSMITTER 0-2500 Pa / 4-20mA X3 I3 I4 FIELD WIRING: CU AWG 22-12 TORQUE: 0.4-0.6Nm 9U2 L+ L+ I1 M1 U1 I2 M2 U2 LOGO! AM2 I1 I2 M M 4.10/F 0VDC 0501 0501 0501 FILTER PRESSURE MONITOR SPARE 0VAC 0411 F

*FIELD INSTALLATION COMPONENT
CLASS 1 CONTROL CIRCUIT: USE CLASS 1 CONDUCTORS FOR
CONNECTING TO REMOTE CONTROL CIRCUIT
THE LINCOLN ELECTRIC COMPANY
World's Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Clauabraf Ohio A117-1192 U.S.A.
A S31228.357PRINT

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 13

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 14

other | Component | Value | | :--- | :--- | | X3 | 15 | | Y3 | 19 | | Z | 20 | | RC | 1 | | S1E | 2 | | S2E | 3 | | S3E | 4 | | H1 | 5 | | GN | 6 | | H2 | 7 | | RD | 8 | | PE | 9 | | GND | 10 | | X3 | 16 | | X3 | 17 | | X3 | 18 | | I1 | 6.5 | | I2 | 6.8 | | I3 | 6.11 | | OVCAC | 0411 | | REMOTE 24VAC | 0601 | | AUTO START | 0602 | | STOP | 0603 | | MANUAL START | 0611 | | FAN RUNNING | 0411 | | SYSTEM FAILURE | 0411 | | REMOTE OVAC | 0411 | | SPARE | D | 9.18/C → 24VAC/LVLE → 0410 → 0410 → C 9.18/D → OVAC → OVCAC → REMOTE FIELD WIRING: CU AWG 22-12 TORQUE: 0.4-0.6Nm * :FIELD INSTALLATION COMPONENT World's Ladder of Working and Cutting Products Sales and Service through Subsidties and Distribution Worldwide Clustering Plot 2017-109 U.S.A S3129R367PRINT

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 15

LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 16
OPTION-1 (MEDIUM HEIGHT)

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LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 17LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 18LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 19LINCOLN ELECTRIC Circulator - Step 3. RECOMMENDED COURSE OF ACTION - 20
WARNINGDo not touch electrically live parts or electrode with skin or wet clothingInsulate yourself from work and ground.Keep flammable materials away.Wear eye, ear and body protection.
SpanishAVISO DE PRECAUCIONNo toque las partes o los electrodos bajo carga con la piel o ropa moja-da.Aislese del trabajo y de la tierra.Mantenga el material combustible fuera del área de trabajo.Protéjase los ojos, los oídos y el cuerpo.
FrenchATTENTIONNe laissez ni la peau ni des vête-ments mouillés entrer en contact avec des pièces sous tension.Isolez-vous du travail et de la terre.Gardez à l'écart de tout matériel inflammable.Protégez vos yeux, vos oreilles et votre corps.
GermanWARNUNGBerühren Sie keine stromführenden Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!Isolieren Sie sich von den Elektroden und dem Erdboden!Entfernen Sie brennbarres Material!Tragen Sie Augen-, Ohren- und Kör-perschutz!
PortugueseATENÇÃONão toque partes elétricas e elec-trodos com a pele ou roupa molha-da.Isole-se da peça e terra.Mantenha inflamáveis bem guarda-dos.Use proteção para a vista, ouvido e corpo.
Japanese注意事項通電中の電気部品、又は溶材にヒフやぬれた布で触れないこと。施工物やアースから身体が絶縁されている様にして下さい。燃えやすいものの側での溶接作業は絶対にしてはなりません。目、耳及び身体に保護具をして下さい。
Chinese警告皮肤或漏衣物切勿接觸帶電部件及錚條。使你自己與地面和工件絶縁。把一切易燃物品移離工作場所。佩戴眼、耳及身體勞動保護用具。
Korean위험전도체나 용접분을 젖은 형 cup 또는 피부로 질대 접촉치 마십시오 모재와 접지를 접촉치 마십시오.인화성 물질을 접근 시키지 마시요.눈, 귀와 몇에 보호장구를 착용하십시오.
Arabicتحذيرلا تلمس الاجزاء التي يسري فيها التيارال.ceربائي أو الاكترود بجلد الجسم أو بالملابس المبلقة بالமاء.• ضع عازلا على جسمك خلال العمل.ضع #: √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∪ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∦ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∨ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∭ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∮ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∤ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∥ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∶ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∯ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∫ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∧ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∟ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∸ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∎ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∜ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∠ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∑ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∢ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∡ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∩ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ √ √ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∩ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ √ √ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∩ √ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∩ √ √ √ √ ∞

READ AND UNDERSTAND THE MANUFACTURER'S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER'S SAFETY PRACTICES.

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer's particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

WELD FUME CONTROL EQUIPMENT

The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

LINCOLN ELECTRIC Circulator - WELD FUME CONTROL EQUIPMENT - 1

THE LINCOLN ELECTRIC COMPANY

22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.

Phone: +1.216.481.8100 • www.lincolnelectric.com

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