AJX-44 - Dishwasher Jackson - Free user manual and instructions

Product Type	Commercial Rack Conveyor Dishwasher
Model	Jackson AJX-44
Width	44 inches
Depth (without side loader)	75 inches
Height (adjustable)	75.5 to 76.5 inches
Weight (approx.)	550 lbs
Power Supply Options	208-230V 1ph/3ph, 460V 3ph, 50/60 Hz
Typical Amperage (208V 3ph)	56.7 A (with 18kW heater)
Heater Power	18 kW or 15 kW electric; steam coil option
Racks per Hour (High Temp)	225
Conveyor Speed (High Temp)	6.2 ft/min
Wash Pump Capacity	270 GPM
Min. Wash Temperature	160°F
Min. Rinse Temperature	180°F
Water Hardness Limit	6 grains per gallon
Venting Requirements	600 CFM total (200 input, 400 output)
Safety Features	High-limit thermostat, door switches, water level float switch
Maintenance Required	Daily cleaning of strainers, arms, curtains; periodic deliming
Warranty	1 year limited parts & labor
Manufacturer	Jackson WWS Inc., Barbourville, KY

Frequently Asked Questions - AJX-44 Jackson

What is the maximum water temperature required for the Jackson AJX-44 dishwasher?

The minimum wash temperature is 160°F and the minimum rinse temperature is 180°F for proper sanitization.

How many racks per hour can the AJX-44 wash?

At high temperature, it washes 225 racks per hour; at low temperature, 209 racks per hour.

What type of water hardness is recommended for this dishwasher?

Water hardness should be a maximum of 6 grains per gallon. Harder water requires treatment to prevent scale buildup.

Does the AJX-44 come with electric or steam heat options?

Both options are available: electric heat (CE models) with 18kW or 15kW heaters, and steam heat (CS models) using a steam coil.

What daily maintenance is needed for the AJX-44?

Daily tasks include cleaning pan strainers, wash arms, rinse arms, curtains, and pump suction strainers. Also wipe down the interior and ensure all parts are free of debris.

How do I adjust the water pressure regulator on the AJX-44?

Loosen the nut on top of the regulator, then turn the adjuster clockwise to increase pressure or counterclockwise to decrease. Flow pressure should be 20 ± 5 PSI.

What safety devices are included on the AJX-44 dishwasher?

It includes door switches, a high-limit thermostat (set at 210°F), and a water level float switch that deactivates the heater if water level drops.

Can the AJX-44 be used with a side loader?

Yes, an optional side loader is available for left-to-right or right-to-left configurations. It is mechanically powered by the dishwasher conveyor drive.

What is the warranty coverage for the AJX-44?

A one-year limited parts and labor warranty applies, covering defects in material or workmanship. Registration is required within 30 days.

How do I delime the AJX-44 dishwasher?

Use the NORMAL/DELIME switch on the control box. Add deliming solution to the filled machine, run for the recommended time, then drain and rinse thoroughly.

USER MANUAL AJX-44 Jackson

AND ASSOCIATED OPTION PACKAGES INCLUDING:

SIDE LOADER

Jackson

ENERGY STAR

Jackson WWS INC.

P.O. Box 1060

Barbourville, KY. 40906

[phone]

Fax: [phone]

www.jacksonwws.com

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY.

Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson WWS.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.

TRAVEL LIMITATIONS

Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.

WARRANTY REGISTRATION CARD

The warranty registration card supplied with the machine must be returned to Jackson WWS within 30 days to validate the warranty.

REPLACEMENT PARTS WARRANTY

Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first.

PRODUCT CHANGES AND UPDATES

Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.

THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON'S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED

This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strainers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents, incorrect water temperature or pressure, or hard water conditions.

STOP!

PARE!

ARRET!

CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY!

LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA!

S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON-ENREGISTREE

REVISION	REVISION DATE	MADE BY	APPLICABLE ECN	DETAILS
A 01-19	2009 JC Process	Initial release of manual.
B 01-30	2009 JC Process	Added 15 kW heater option		and adjusted amperage ratings.
C 10-06	2009 RC N/A Added curtain installation diagram.
D 10-09	2009 ARL 8044			Changed the part from a weldment (05700-021-67-50) to a casting (09515-003-58-12).
E 12-01	2009 ARL		091125-1404-CW	Changed a dimension on page 30, the dimension between the mounting holes was indicated as 2.00", but should have been 2.88".
F 10-29	2010 RLC		101029-1336-CW	Updated Print for mounting Table Limit Switch
G 05-09	2012 RLC QOF	386		Added chart for cut lengths on 66,76,80 & 90 L-R drain plumbing.
H 03-19	2013 RLC QOF	NDB-219	Updated manufacturer information

Jackson

AJX-44CE

AJX = AJX series of rack conveyors

44 = 44" wide machine

54 = 54" wide machine

66 = 66" wide machine

76 = 76" wide machine

80 = 80" wide machine

90 = 90" wide machine

CE = Electrically heated

CS = Steam heated

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Jackson WWS, INC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672. Please remember that technical support is available for service personnel only.

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

I. SPECIFICATION INFORMATION

Operating Characteristics 2

Electrical Requirements 3

AJX-44 Electric - Left to Right 5

AJX-44 Electric - Right to Left 6

AJX-44 Steam - Left to Right 7

AJX-44 Steam - Right to Left 8

AJX-66 Electric - Left to Right 9

AJX-66 Electric - Right to Left 10

AJX-66 Steam - Left to Right 11

AJX-66 Steam - Right to Left 12

AJX-80 Electric - Left to Right 13

AJX-80 Electric - Right to Left 14

AJX-80 Steam - Left to Right 15

AJX-80 Steam - Right to Left 16

Side Loader (Left to Right) Dimensions 17

Side Loader (Right to Left) Dimensions 18

Side Loader (Installed) Dimensions 19

II. INSTALLATION & OPERATION INSTRUCTIONS

Installation Instructions 21

Deliming Operations 24

Curtain Installation Diagrams 25

Side Loader Installation & Operation Instructions 26

Dishmachine Operating Instructions 27

Detergent Control 29

Striker Plate Limit Switch Installation Instructions 30

III. PREVENTATIVE MAINTENANCE

General Maintenance 32

Lubrication Chart for Drive Gear 33

Drive Motor Gear Reducer Preventative Maintenance 34

IV. TROUBLESHOOTING 36

V. PARTS SECTION

AJX-44 & AJX-54 Control Box Assembly 39

AJX-66, AJX-76, AJX-80 & AJX-90 Control Box Assembly 41

Motor Overload Chart 43

Heater Box Assembly 44

Frame Weldments/Front Dress Panels 47

Prewash Plumbing Assembly 48

Incoming Plumbing Assembly 49

Solenoid Valve & Vacuum Breaker Repair Parts 51

Steam Unit Wash Tank Coil Assembly 52

Steam Plumbing (Left to Right Models) 53

Steam Plumbing (Right to Left Models) 54

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

V. PARTS SECTION (CONTINUED)

AJX-44 & AJX-54 Drain Plumbing Assemblies 55

AJX-66, 76, 80 & 90 Drain Plumbing Assemblies (Left to Right) 56

AJX-66, 76, 80 & 90 Drain Plumbing Assemblies (Right to Left) 57

Drain Quench Assembly 58

Motor Assemblies 59

Prewash & Wash Pump Weldments 60

Wash Arm Assembly 61

Prewash Arm/Manifold Assembly 62

Final Rinse Assembly 63

Drive Assembly 64

Door Assemblies 67

Pawl Bar Roller Bracket 68

AJX-44 & AJX-66 Pawl Bar Assemblies 69

AJX-80 Pawl Bar Assemblies 70

AJX-44 Rack Rail Assembly 71

AJX-66 Rack Rail Assemblies 72

AJX-80 Rack Rail Assemblies 73

Miscellaneous Parts & Weldments 74

Strainers 75

Float Switch Components/Scrap Baskets 76

Curtains/Tub Magnets 77

Vent Cowl Assembly/Vent Scoop Option 78

Exhaust Fan Control/Limit Switch Options 79

SIDE LOADER SECTION

Side Loader Track Assembly/Leg Replacements 80

Side Loader Pawl Bar Assemblies/Strainer/Magnet 81

Side Loader Pawl Bar Associated Parts 82

Side Loader Vent Cowl Option 83

Rinse Fill Option 84

VI. ELECTRICAL SCHEMATICS

AJX-44CE & AJX-54CE

208-230 Volt, 50-60 Hz, 1 Phase 86

208-460 Volt, 50-60 Hz, 3 Phase 87

AJX-44CS & AJX-54CS

208-230 Volt, 50-60 Hz, 1 Phase 88

208-460 Volt, 50-60 Hz, 3 Phase 89

AJX-66CE, AJX-76CE, AJX-80CE & AJX-90CE

208-230 Volt, 50-60 Hz, 1 Phase 90

208-460 Volt, 50-60 Hz, 3 Phase 91

AJX-66CS, AJX-76CS, AJX-80CS & AJX-90CS

208-230 Volt, 50-60 Hz, 1 Phase 92

208-460 Volt, 50-60 Hz, 3 Phase 93

Conveyor Side Loader/Drain Quench Schematics 94

Exhaust Fan Hook-Up Schematics 95

VII. JACKSON MAINTENANCE & REPAIR CENTERS 96

SECTION 1: SPECIFICATION INFORMATION

SECTION 1: SPECIFICATION INFORMATION

OPERATING CHARACTERISTICS

RACKS PER HOUR:

AJX-44, 66, 80, 54, 76, 90 (High Temp) 225

AJX-44, 66, 80, 54, 76, 90 (Low Temp) 209

DISHES OR GLASSES PER HOUR:

AJX-44, 66, 80, 54, 76, 90 (High Temp) 5625

AJX-44, 66, 80, 54, 76, 90 (Low Temp) 5225

PREWASH TANK CAPACITY (GALLONS):

AJX-66, 76 17.25

AJX-80, 90 17.25

WASH TANK CAPACITY (GALLONS):

AJX-44, 66, 80, 54, 76, 90 20.4

PREWASH PUMP CAPACITY (GPM):

AJX-66, 76 120

AJX-80, 90 270

WASH PUMP CAPACITY

GALLONS PER MINUTE (ALL MODELS): 270

VENTING REQUIREMENTS (CFM)(100% CAP.):

INPUT END 200

OUTPUT END 400

TOTAL 600

CONVEYOR SPEED (FPM):

AJX-44, 66, 80, 54, 76, 90 (High Temp) 6.2

AJX-44, 66, 80, 54, 76, 90 (Low Temp) 5.75

GALLONS PER RACK:

AJX-44, 66, 80, 54, 76, 90 (High Temp).69

AJX-44, 66, 80, 54, 76, 90 (Low Temp).79

WATER TEMPERATURES:

AJX-44, 66, 80, 54, 76, 90 MODELS:

PREWASH (RECOMMENDED)(AJX-66,76,80,90) 110-140°F

WASH (MINIMUM) 160°F

RINSE (MINIMUM) 180°F

FLOW PRESSURE (PSI) 15

FLOWRATE (GPM):

AJX-44, 66, 80, 54, 76, 90 (High Temp) 2.57

AJX-44, 66, 80, 54, 76, 90 (Low Temp) 2.74

STEAM COIL TANK HEAT (TS MODELS ONLY):

STEAM INLET PRESSURE (PSIG) 10-20

STEAM CONNECTION NPT 3/4'

CONSUMPTION @ 15 PSIG (lbs/hr): 60

MOTOR ELECTRICAL CHARACTERISTICS:

DRIVE MOTOR HP 1/4

WASH MOTOR HP 2

PREWASH MOTOR HP:

AJX-66CE/CS & AJX-76CE/CS MODELS 1

AJX-80CE/CS & AJX-90CE/CS MODELS 2

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice.

SECTION 1: SPECIFICATION INFORMATION

ELECTRICAL REQUIREMENTS

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time.

MODEL VOLTS PH HZ RATINGS AMPS CIRCUIT				With 18kW Wash Tank Heater		With 15kW Wash Tank Heater
				RINSE HEATER		AMPS	CIRCUIT
AJX-44CE	208 1	60	N/A 96.8 A 125 AMP			82.4 A 125 AMP
AJX-44CE	230 1	60	N/A 88.6 A 125 AMP			75.5 A	100 AMP
AJX-44CE	208 3	60	N/A 56.7 A 80 AMP			48.4 A	60 AMP
AJX-44CE	230 3	60	N/A 51.9 A 70 AMP			44.4 A	60 AMP
AJX-44CE	460 3	60	N/A 26.0 A 35 AMP			22.3 A	30 AMP
AJX-44CS	208	1	60 N/A 10.3 A 15 AMP			10.3 A 15 AMP
AJX-44CS	230 1	60	N/A 10.3 A 15 AMP			10.3 A 15 AMP
AJX-44CS	208 3	60	N/A 6.7 A 15 AMP			6.7 A 15 AMP
AJX-44CS	230 3	60	N/A 6.7 A 15 AMP			6.7 A 15 AMP
AJX-44CS	460 3	60	N/A 3.4 A 15 AMP			3.4 A 15 AMP
AJX-66CE	208 1	60	N/A 102.8 A 150 AMP			88.4 A 125 AMP
AJX-66CE	230		1 60 N/A 94.6 A 125 AMP			81.5 A 125 AMP
AJX-66CE	208 3	60	N/A 60.1 A 80 AMP			51.8 A 70 AMP
AJX-66CE	230 3	60	N/A 55.3 A 70 AMP			47.8 A 60 AMP
AJX-66CE	460 3	60	N/A 27.7 A 35 AMP			24.0 A 30 AMP
AJX-66CS	208 1	60	N/A 16.3 A 25 AMP			16.3 A 25 AMP
AJX-66CS	230 1	60	N/A 16.3 A 25 AMP			16.37 A 25 AMP
AJX-66CS	208 3	60	N/A 10.1 A 15 AMP			10.1 A 15 AMP
AJX-66CS	230 3	60	N/A 10.1 A 15 AMP			10.1 A 15 AMP
AJX-66CS	460 3	60	N/A 5.1 A 15 AMP			5.1 A 15 AMP
AJX-80CE		208 1	60 N/A 105.3 A 150 AMP			90.9 A	125 AMP
AJX-80CE		230 1	60 N/A 97.1 A 125 AMP			84.0 A	125 AMP
AJX-80CE		208 3	60 N/A 62.3 A 80 AMP			54.0 A 70 AMP
AJX-80CE		230 3	60 N/A 57.5 A 80 AMP			50.0 A 70 AMP
AJX-80CE		460 3	60 N/A 28.8 A 40 AMP			25.0 A 30 AMP
AJX-80CS		208 1	60 N/A 18.8 A 25 AMP			18.8 A 25 AMP
AJX-80CS	230 1	60	N/A 18.8 A 25 AMP			18.8 A 25 AMP
AJX-80CS	208 3	60	N/A 12.3 A 20 AMP			12.3 A 20 AMP
AJX-80CS	230 3	60	N/A 12.3 A 20 AMP			12.3 A 20 AMP
AJX-80CS	460 3	60	N/A 6.2 A 15 AMP			6.2 A	15 AMP
RINSEHEATER				With 18kW WashTank Heater		With 15kW WashTank Heater
MODEL		VOLTS	PH HZ RATINGS AMPS	CIRCUIT		AMPS	CIRCUIT
AJX-54CE	208 1	60	N/A 96.8 A 125 AMP			82.4 A 125 AMP
AJX-54CE	230 1	60	N/A 88.6 A 125 AMP			75.5 A	100 AMP
AJX-54CE	208 3	60	N/A 56.7 A 80 AMP			48.4 A	60 AMP
AJX-54CE	230 3	60	N/A 51.9 A 70 AMP			44.4 A	60 AMP
AJX-54CE	460 3	60	N/A 26.0 A 35 AMP			22.3 A	30 AMP
AJX-54CS	208	1 60	N/A 10.3 A 15 AMP			10.3 A 15 AMP
AJX-54CS	230 1	60	N/A 10.3 A 15 AMP			10.3 A 15 AMP
AJX-54CS	208 3	60	N/A 6.7 A 15 AMP			6.7 A 15 AMP
AJX-54CS	230 3	60	N/A 6.7 A 15 AMP			6.7 A 15 AMP
AJX-54CS	460 3	60	N/A 3.4 A 15 AMP			3.4 A 15 AMP
AJX-76CE	208 1	60	N/A 102.8 A 150 AMP			88.4 A 125 AMP
AJX-76CE	230	1 60	N/A 94.6 A 125 AMP			81.5 A 125 AMP
AJX-76CE	208 3	60	N/A 60.1 A 80 AMP			51.8 A 70 AMP
AJX-76CE	230 3	60	N/A 55.3 A 70 AMP			47.8 A 60 AMP
AJX-76CE	460 3	60	N/A 27.7 A 35 AMP			24.0 A 30 AMP
AJX-76CS	208 1	60	N/A 16.3 A 25 AMP			16.3 A 25 AMP
AJX-76CS	230 1	60	N/A 16.3 A 25 AMP			16.37 A 25 AMP
AJX-76CS	208 3	60	N/A 10.1 A 15 AMP			10.1 A 15 AMP
AJX-76CS	230 3	60	N/A 10.1 A 15 AMP			10.1 A 15 AMP
AJX-76CS	460 3	60	N/A 5.1 A 15 AMP			5.1 A 15 AMP
AJX-90CE	208 1	60	N/A 105.3 A 150 AMP			90.9 A	125 AMP
AJX-90CE	230 1	60	N/A 97.1 A 125 AMP			84.0 A	125 AMP
AJX-90CE	208 3	60	N/A 62.3 A 80 AMP			54.0 A 70 AMP
AJX-90CE	230 3	60	N/A 57.5 A 80 AMP			50.0 A 70 AMP
AJX-90CE	460 3	60	N/A 28.8 A 40 AMP			25.0 A 30 AMP
AJX-90CS		208 1	60 N/A 18.8 A 25 AMP			18.8 A 25 AMP
AJX-90CS	230 1	60	N/A 18.8 A 25 AMP			18.8 A 25 AMP
AJX-90CS	208 3	60	N/A 12.3 A 20 AMP			12.3 A 20 AMP
AJX-90CS	230 3	60	N/A 12.3 A 20 AMP			12.3 A 20 AMP
AJX-90CS	460 3	60	N/A 6.2 A 15 AMP			6.2 A	15 AMP

SECTION 1: SPECIFICATION INFORMATION

AJX-44 ELECTRIC - LEFT TO RIGHT

SECTION 1: SPECIFICATION INFORMATION

SECTION 1: SPECIFICATION INFORMATION

SECTION 1: SPECIFICATION INFORMATION

AJX-66 ELECTRIC - LEFT TO RIGHT

SECTION 1: SPECIFICATION INFORMATION

AJX-66 ELECTRIC - RIGHT TO LEFT

SECTION 1: SPECIFICATION INFORMATION

SECTION 1: SPECIFICATION INFORMATION

SECTION 1: SPECIFICATION INFORMATION

AJX-80 ELECTRIC - LEFT TO RIGHT

SECTION 1: SPECIFICATION INFORMATION

AJX-80 ELECTRIC - RIGHT TO LEFT

SECTION 1: SPECIFICATION INFORMATION

Prewash Plan View Section with Cold Water Thermostat

Recommended Table Fabrication

H - Steam electrical connection J - 1" NPT Steam connection K - 3/4" Condensate connection L - 3/4" NPT Incoming 110°F water connection M - 3/4" NPT 180°F water to dishmachine. N - Prewash water inlet 3/4" NPT 110°F-140°F O - Cold water thermostat plumbing connection 3/4" NPT - Optional Note: All vertical dimensions are +/- 1/2" from floor due to adjustable bullet feet.

Floor Sink Or Drain With 3" (76 mm) Minimum Drain Line

SECTION 1: SPECIFICATION INFORMATION

SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS

NOTE: ALL DIMENSIONS ARE TYPICAL.

SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS

NOTE: ALL DIMENSIONS ARE TYPICAL.

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98 Issued: 01-19-2009 Revised: 01-30-2009

SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (INSTALLED) DIMENSIONS

23” SIDE LOADER DIMENSIONS
MODEL	DIMENSIONS
AJX-44	75"
AJX-66	97"
AJX-80	111"
AJX-54	85"
AJX-76	107"
AJX-90	121"
30” SIDE LOADER DIMENSIONS
MODEL	DIMENSIONS
AJX-44	82"
AJX-66	104"
AJX-80	118"
AJX-54	92"
AJX-66	114"
AJX-80	128"

NOTE: ALL DIMENSIONS ARE TYPICAL.

(Left to Right installation shown for reference.)

SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA-CHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER.

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISH MACHINE: The machine should be unboxed and removed from shipping pallet prior to being installed. Open the front door and remove all of the packing materials. Once unpacked, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and from front to back before making any connections. You will be able to adjust the overall height of the unit by turning the bullet feet from between 75-1/2" to 76-1/2".

Pure technical line drawing of a mechanical component without any text, numbers, or symbols

PLUMBING THE DISH MACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

Water hardness should be a maximum of 6 grains per gallon. Harder water should be treated prior to using the machine. Iron in the water supply can cause staining. A filter designed to remove iron from the supply water is highly recommended for supplies in excess of 0.1 ppm (parts per million).

CONNECTING THE DRAIN LINE: The drain for the models covered in this manual are gravity discharge drains. All piping from the machine to the drain must be a minimum 1 1/2" NPT and shall not be reduced. There must also be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 30 gallons per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled "PLUMBING THE DISH MACHINE" above before proceeding. The supply water temperature must meet the minimum requirements listed on the machine data plate. Install the water supply line (1/2" pipe size minimum) to the dishmachine line strainer. It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 15 to 20 PSI "flow" pressure at the recommended temperature indicated on the data plate.

Incoming Plumbing Connection

If the water level is too low or too high, check the incoming water pressure. It should be 20 ± 5 PSI. Too high of pressure results in too much water; too low of pressure results in too little water. To adjust the regulator, loosen the nut at the top, this will allow you to screw or unscrew the adjustment. With a screwdriver, turn the adjuster clockwise to increase pressure or counter clockwise to decrease it.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED)

STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer's instructions. Ensure that all applicable codes and regulations are adhered to. See machine data plate for information concerning steam flow pressure.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.

The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.

To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only))

to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that "DE-OX" or another similar anti-oxidation agent be used on all power connections.

VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws.

VENTILATION OF DISH MACHINE: The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the condensation exhaust. Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards.

Incoming Power Connection

NOTE: Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the warranty.

This units covered in this manual have the following exhaust requirements:

Load End: 200 CFM

Unload End: 400 CFM

The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to.

ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent.

CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting. Remove the bulkhead plug in the side of the tub to

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED)

install the detergent concentration probe.

For more information concerning detergent concerns, please refer to the page entitled "Detergent Control".

Close-up of a white spherical object on a surface next to a metallic block and a small cylindrical object (no text or symbols visible)

Detergent Connection Point (Machine rear view)

The 1/8" brass plugs on the incoming plumbing rinse injector may be removed to install sanitizer and rinse aid injection fittings.

All wires for the chemical injectors should be routed through one of the extra openings in the back of the control Brass Plugs

Close-up of a mechanical component with three circular holes and wires (no visible text or symbols)

Back of Control Box

Close-up of an electronic control panel with four leads and wiring (no visible text or symbols)

Aid Connection Points

Terminals in the control box marked "CVS" provide a constant voltage signal whenever the drive motor is operating.

Terminals in the control box marked "DET" provide a voltage signal whenever the wash motor is operating.

DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DELIMING OPERATIONS

To proceed with the deliming operation, fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer. The water capacity of the various tanks of the dishmachine can be verified on the specification sheet(s) of this manual.

Perform the following operations to deline the dishmachine:

1. Turn the NORMAL/DELIME switch on the back of the control box to the DELIME position.
2. Disconnect or turn off all chemical feeder pumps.
3. Close all doors (after adding the deliming solution).
4. Run the machine for the recommended period of time.
5. Turn the unit off and open the doors.
6. When clean, drain and re-fill the machine.
7. Run in MANUAL for 10 minutes to remove residual deliming solution.

8. Drain and re-fill the machine.

9. Wait five minutes, then inspect the inside of the machine. If the machine is not delimited, run another time cycle as per the deliming solution's instructions.

This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deionized water or other aggressive fluids will void the manufacturer's warranty.

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

CURTAIN INSTALLATION DIAGRAMS

Please refer to the chart for placement of the curtains.

NOTE

When machine is a Low Hood, replace "XL" curtains with "L" curtains.

PART NUMBERS

"XL" 08415-002-47-37

“L” 08415-131-73-45

"S" 08415-131-73-44

Curtain Rod 05700-021-73-43

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS

This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will convert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. As it is operated mechanically by the dishwasher it does not require any plumbing or electrical connections.

This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create operational or maintenance problems. As designed the drive mechanism is powered by the conveyor drive motor on the dishmachine. An extension on the pawl bar provides the drive to push the racks into the unit.

PREPARATION: Before proceeding with the start-up of the unit, verify that the Side Loader pan strainer is installed.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

WASHING A RACK OF WARE: Once a rack is fully loaded it should be positioned against the front of the dish table. The rack should then be moved into the Side Loader until it activates the actuator switch. Once the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.

OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer does become clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load.

SHUTDOWN AND CLEANING: At the end of the workday, remove the pan strainer and clean as required. Wipe out the inside of the Side Loader and then reinsert the strainer.

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1. Close door(s) on dishmachine.
2. Close the drain valve(s).

POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.

POWER UP (STEAM-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified. Ensure that the steam service is connected and that steam is flowing to the machine. Without steam, the water will not reach the required minimum temperatures that the machine is designed to operate at.

FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON position. The machine should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

Machines equipped with prewash sections should not be run without water in those sections. This can cause damage to components.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine

A is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled "PREPARATION" at the top of this page and follow the instructions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WASHING A RACK OF WARE: To wash a rack, simply slide a rack of soiled ware into the load end of the machine. Once the machine is started, it should pull the rack through the machine and push it out the unload end. Once a rack has started through, you may put another rack in.

OPERATIONAL INSPECTION: Based upon usage, the pan strainers may become clogged with soil and debris as the work-day progresses. Operators should regularly inspect the pan strainers to ensure they have not become clogged. If the strainers do, they will reduce the washing capability of the machine. Instruct operators to clean out the pan strainers at regular intervals or as required by work load.

NOTE: On units equipped with prewash sections (AJX-66, AJX-76, AJX-80 & AJX-90), operators should also take the time to inspect the prewash section strainers and clean them as required by workload.

SHUTDOWN AND CLEANING (ELECTRICALLY-HEATED MODELS): At the end of the workday, place the power switch in the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap bas-

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED)

ket strainer. Remove the wash and, if equipped, the prewash arms and verify that the nozzles and arms are free from obstructions. Flush the arms with fresh water. Remove the pump suction strainers and clean out as required. Remove the rinse tray assembly and clean. Remove the curtains and scrub with a mild detergent and warm water. Wipe out the inside of the unit and then reassemble with the components previously removed.

SHUTDOWN AND CLEANING (STEAM-HEATED MODELS): At the end of the workday, place the power switch in the OFF position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar assembly (clean as required). Remove the pan strainers and, if equipped, the prewash strainers, run off sheets and scrap basket strainer. Remove the wash and, if equipped, the prewash arms and verify that the nozzles and arms are free from obstructions. Flush the arms with fresh water. Remove the pump suction strainers and clean out as required. Remove the rinse tray assembly and clean. Remove the curtains and scrub with a mild detergent and warm water. Wipe out the inside of the unit and then reassemble with the components previously removed.

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you'll understand what they are talking about.

First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hardness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this problem.

Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist.

Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as efficiently as possible.

Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.

Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them.

As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.

There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem.

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS

Installation Instructions:

1. Wiring: The switch is wired common and normally open because of the hinge design. By interrupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on how to wire the switch.
2. Parts of the table switch are mounted in the dishtable, at the end of the table and under the table. See the drawing(s) for the relationship of the switch to the table.
3. Move the limit switch as far down on the two slots as possible and see that the limit switch is straight on the base plate. This might require adjustment of the nut on the connector for the limit switch.
4. Then adjust the inside and the outside connector nuts for the connector box so that it lines up even with the limit switch and the base plate.
5. Tighten down the nuts for the seal so that they are tight.

1. If you have any difficulty you might have to adjust the connectors to the seal, screwing in or screwing out until the installation is straight on the table and the limit switch is actuated correctly by the rack.

Unless noted, all dimensions are in inches.

SECTION 3: PREVENTATIVE MAINTENANCE

SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing maintenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate to contact Jackson.

There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of material that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!) or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators regularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.

When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.

You may wish to also refer to the page entitled “Detergent Control” in order to learn more about how your water hardness will effect the performance of your machine. Hard water makes dishmachines work harder and decreases efficiency.

Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larger problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson.

Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintenance is going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water temperature could be too low and you should discuss it with Jackson to determine what can be done.

By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine. As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate.
2. Ensure that all strainers are in place before operating the machine.
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.
4. Ensure that drains are closed/sealed before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overfill racks.
7. Ensure that glasses are placed upside down in the rack.
8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.
9. Clean out the machine at the end of every workday as per the instructions in the manual.
10. Always contact Jackson whenever a serious problem arises.
11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

SECTION 3: PREVENTATIVE MAINTENANCE

LUBRICATION CHART FOR DRIVE GEAR

Note: The maintenance procedures detailed here are manufacturer's instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual.

Ambient Temperature -30 - 15°F 16 - 50°F 51 - 95°F 51 - 95°F 96 - 131°F 96 - 131°F

Final Stage Worm Speed ^1 up to 2000 FPM up to 2000 FPM up to 450 FPM above 450 FPM up to 450 FPM above 450 FPM

ISO Viscosity Grade 220 460 680 460 680 460

AGMA Lubricant No. 5S #7 Compounded #8 Compounded #7 Compounded 8S 7S

Mobil	SHC 630	600W Super Cylinder	Extra Hecla Super	600W Super Cylinder	SHC 636	SHC 634
American Lubricants	SHC-90W	AGMA #7 Gear Oil	AGMA #8 Gear Oil	AGMA #7 Gear Oil	N/A	N/A
Castrol	Tribol 800/220	Tribol 1105-7C	Tribol 1105-8C	Tribol 1105-7C	Tribol 800/680	Tribol 800/460
Chevron	Tegra 220	Cylinder Oil W460	Cylinder Oil W680	Cylinder Oil W460	Tegra 680	Tegra 460
Conoco	Syncon R & O 220	Inca Oil 460	Inca Oil 680	Inca Oil 460	N/A	Syncon R & O 460
Exxon (Esso)	Teresstic SHP220	Spartan EP 460	Spartan EP 680	Spartan EP 460	Teresstic SHP 680	Teresstic SHP 460
Fiske Brothers	SPO-MG	SPO-277	SPO-288	SPO-277	N/A	N/A
Shell	Omala RL 220	Valvata J 460	Valvata J 680	Valvata J 460	Omala RL 680	Omala RL 460
Texaco	Pinnacle 220	Vanguard 460	Vanguard 680	Vanguard 460	Pinnacle 680	Pinnacle 460

(1) The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the table below. For selecting proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio).

SECTION 3: PREVENTATIVE MAINTENANCE DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE

Note: The maintenance procedures detailed here are manufacturer's instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual.

Lubrication & Maintenance:

Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit. The oil level should be checked and adjusted (if necessary) prior to operation, using the oil level plug provided and while the unit is oriented in its operating position.

Ambient temperature - If the operating ambient temperature is other than 51 - 95°F, then refer to the lubrication chart and refill the unit with the correct grade based on actual ambient temperature and operating speed. See "Oil changing" below for additional information.

Oil changing - When changing the oil for any reason, it should be remembered that oils of various types may not be compatible. Therefore, when changing to a different oil, it is recommended that the housing be completely drained and thoroughly flushed with a light flushing oil prior to refilling with the appropriate lubricant. The oil level should be rechecked after a short period of operation and adjusted, if necessary. When changing double reduction models, each housing should be drained and filled independently, even though there may be a common level.

Initial oil change: The new oil in a speed reducer should be changed at the end of 250 hours of operation. This is equivalent to 30 days of operation for 8 hours per day; 15 days of operation for 16 hours per day, or 10 days of operation for 24 hours per day.

Subsequent oil changes: Under normal conditions, after the initial oil change, the oil should be changed after every 2500 hours of operation, or every 6 months, whichever occurs first. Under severe conditions (rapid temperature changes, moist, dirty or corrosive environment) it may be necessary to change oil at intervals of one to three months. Periodic examination of oil samples taken from the unit will help establish the appropriate interval.

Synthetic oils: Synthetic lubricants can be advantageous over mineral oils in that they generally are more stable, have a much longer life, and operate over a wider temperature range. These oils are appropriate for any application but are especially useful when units are subjected to low start-up temperatures or high operating temperatures. However, continuous operation above 225^ F may cause damage to seals or other components. It is recommended that the initial oil be changed or filtered after the first 1500 hours of operation to remove metal particles that accumulate during break-in. Subsequent oil changes should be made after 5000 hours operation if units are operating in a clean environment. This can be extended to 10,000 hours if using new reformulated Mobil SHC lubricants (orange in color) and the lubricant remains free of contamination over this period. See comments under “Subsequent oil changes” for discussion of severe ambient conditions.

Long term storage or infrequent operation: If a speed reducer is to stand idle for an extended period of time, either prior to installation or during use, it is recommended that the unit be filled completely with oil to protect interior parts from rust and corrosion due to internal condensation. Be sure to drain the oil to the proper level before placing the speed reducer in service.

Grease fittings: Some units are equipped with grease fittings to lubricate bearings not adequately lubricated by the oil splash. These fittings must be lubricated every 3 - 6 months depending on operating conditions. bearing greases must be compatible with the type of gear lubricant being used (i.e. mineral, synthetic, food grade, etc.). For mineral oils, use a high quality lithium base NLGOI #2 bearing grease. For synthetic oils, use a synthetic bearing grease such as Mobil Synthetic Universal grease, Mobilith SHC 100 or a suitable equivalent. For food grade lubricants, use Chevron FM grease, NGLI 2, or equivalent.

Low input speeds (under 1600 RPM): When input speeds are less than 1600 RPM, grease fittings will be required to lubricate any bearings not partially covered by the normal oil level.

Oil temperature: Speed reducers in normal operation can generate temperatures up to 200^ F depending on the type of reducer and the severity of the application 9 loading, duration of service, ambient temperatures). Excessive oil temperatures may be the result of several factors including overloading, overfilling, underfilling or inadequate cooling.

Nominal Ratio

Size 5 7.5 10 15 20 25 30 40 50 60 80 100

Lubricant selections are provided by the lubricant manufacturer based on AGMA recommended viscosity grades. Viscosity grades are based on Lubrication Standard ANSI/AGMA 9005-D94.

SECTION 4: TROUBLESHOOTING SECTION

SECTION 4: TROUBLESHOOTING COMMON PROBLEMS

WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test. When replacing electrical parts, disconnect power at source circuit breaker

Problem: Nothing on dishmachine operates. The power switch is ON and the power indicator light is OFF.

1. Machine is not wired correctly to incoming power source. Have an electrician verify wiring.
2. Machine circuit breaker is tripped. Reset the circuit breaker. If it trips again, contact an electrician to verify the machine amp draw.
3. Service breaker is tripped. Reset the service breaker. If it trips again, contact an electrician to verify the machine amp draw.

Problem: Machine will not fill. The power switch is ON and the power indicator light is ON.

1. No water supply to machine. Verify that water lines have been connected to the machine.
2. Dishmachine doors are not closed. Close doors completely.
3. Incoming water solenoid valve damaged/faulty. Verify that the valve is operating. If not, replace.
4. Tank floats faulty. Verify the wiring of the floats. Verify that no debris is jamming the floats. Replace if necessary.

Problem: Machine fills, but fill is weak.

1. Low incoming water pressure. Verify that incoming water pressure during fill is 15 PSI.
2. Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.

Problem: Low wash tank temperature.

1. Low incoming water temperature. Verify that the incoming water temperature matches what is indicated on the machine data plate.
2. Heater not energizing. Verify that the wash tank heater is operating. If not, replace.
3. Low incoming voltage. Have an electrician verify that the power coming to the machine is the same as indicated on the data plate.

Problem: Low wash arm pressure, poor spray pattern.

1. Clogged wash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.
2. Clogged wash tank or wash pump strainers. Clean out strainers if necessary.
3. Worn wash pump impeller. Verify status of impeller, replace if necessary.

Problem: Low prewash arm pressure, poor spray pattern.

1. Clogged prewash arm nozzles. Verify that nozzles are not clogged with debris. If so, remove debris.
2. Clogged prewash tank or prewash pump strainers. Clean out strainers if necessary.
3. Worn prewash pump impeller. Verify status of impeller, replace if necessary.

Problem: Inadequate rinse.

1. Low incoming water pressure. Verify that incoming water pressure during fill is 15 PSI.
2. Incoming water solenoid is clogged. Verify that debris is not entrapped in valve. If so, remove debris.

Problem: Pawl bar moves with no load, but does not move when loaded.

1. Clutch on drive assembly is out of adjustment. Adjust as required.

SECTION 4: TROUBLESHOOTING COMMON PROBLEMS

Problem: Pawl bar does not move.

1. Failed or broken overload spring. Replace spring if necessary.
2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor.
3. Pawl bar not properly installed. Verify that the pawl bar is installed correctly.

Problem: Racks go through the machine, but results are poor.

1. Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume. If not, get detergent to appropriate level and review results of washing ware.
2. Clogged strainers/scrap basket. Clean out strainers and scrap basket and replace.
3. Ware not being properly prescrapped. Review paragraph entitled "Ware Preparation" in Operating Instructions.
4. Wash or rinse arms missing end plugs or caps. Verify and replace as required.
5. Low tank heat.
6. Inadequate rinse.
7. Incorrect voltage coming to the machine. Verify that the voltage matches that on the machine data plate.
8. Wash pump cavitation due to low water level. Verify that the drains are shut and that the water level is correct.

Problem: Spotting of silverware, glasses and dishes.

1. Incorrect final rinse temperature. Verify that the rinse water temperature matches that which is listed on the machine data plate.
2. Clogged wash and/or rinse nozzles and arms. Remove the arms and verify that they and their nozzles are from debris.
3. Excessively hard water. Install a water softener to reduce hardness.
4. Loss of water pressure due to clogged/obstructed wash pump. Turn the power off to the machine at the source. Drain the wash tank of water and verify that the pump intake is free from debris.
5. Improper scrapping procedures. Review the paragraph entitled "Ware Preparation" in Operating Instructions.
6. incorrect detergent/chemical concentrations. Verify that the detergent/chemical concentrations are correct for the associated water volume.

TORQUE SETTINGS

When replacing components either in the control box or the heater box area, the manufacturer has suggestions on how much to torque the screws and nuts used in securing items to the machine. Refer to the table below for the torque specifications:

ITEMS

TORQUE SPEC

Relays 16 In/lbs

Heater Contactor 35 In/lbs

Heater Nuts 16 In/lbs

Terminal Block 50 In/lbs

SECTION 5: PARTS SECTION

SECTION 5: PARTS SECTION
AJX-44 & AJX-54 CONTROL BOX ASSEMBLY

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009

SECTION 5: PARTS SECTION

AJX-44 & AJX-54 CONTROL BOX ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Electrical Box Weldment 05700-041-88-43
2 1 Terminal Block, 3 Pole 05940-011-48-27
3 1 Rinse Thermometer, 96" Lead 06685-111-68-49
1 Rinse Decal, 180°F		09905-002-97-62
4 6 Star Washer, External Tooth, 10-24 05311-273-02-00
5 6 Screw, 10-32 x 3/4" Long Phillips Trusshead 05305-011-62-17
6 1 Decal, Gauge 09905-021-72-29
7 1 Wash, Thermometer, 48" Lead 06685-111-68-48
1 Wash Decal, 160°F		09905-003-00-69
8 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00
9 1 Decal, Ground 09905-011-86-86
10	2 Screw, 10-32 x 1/2" Long Phillips Trusshead 05305-011-39-36
11	1 Decal, L1-L2-L3	09905-101-12-66
12	1 Light, Amber	05945-111-44-44
13	1 Light, Red	05945-111-44-45
14	1 Din Rail	05700-021-72-75
15	1 Circuit Breaker (208-230 Volt, 60 Hz Models Only)	05925-011-68-34
16	1 Switch, ON/FILL - OFF/DRAIN 05930-301-46-00
17	2 Motor Contactor	05945-111-68-38
18	1 Heater Contactor	05700-002-24-70
19	1 Overload	See Page 48
20	1 Overload	See Page 48
21	1 Control Relay	05945-111-35-19
21	2 Control Relay	05945-111-72-51
22	10 Screw, 6-32 x 3/8" Long Round Phillipshead 05305-002-25-91
23	1 Fuse (460 Volt, (all 60 Hz) Models Only)	05920-011-72-88
24	1 Fuse Holder for (23) Above	05920-011-72-89
25	1 Transformer 208-220-230-460 Volt Models	05950-011-68-35
26	4 Locknut, 10-24 with Nylon Insert	05310-373-01-00
27	1 Terminal Board	05940-002-78-97
28	1 Terminal Board	05940-021-89-41

MISCELLANEOUS PARTS NOT SHOWN:

Grommet, 1/2" OD x 3/8" ID	05325-011-46-73
Bushing, Heyco SB100	05975-210-09-00
Plug, Heyco 2700 G-875	05975-011-47-81
Control Box Cover	05700-031-66-88
Control Box Cover Hinge Weldment	05700-021-68-57
Cotter Pin	05315-011-68-56
MANUAL/DELIME Switch (located on rear of control box)	05930-301-22-18
MANUAL/DELIME Switch Decal (located on rear of control box)	09905-011-74-61
Copper Conductors Only Decal	09905-011-47-35
Decal, Operation	09905-002-82-33
Decal, High Limit Light Warning	09905-002-49-48
Control Box Leg	05700-011-71-47
Component Mounting Plate (located inside the control box)	05700-031-67-03
Conduit Bracket	05700-021-70-88

SECTION 5: PARTS SECTION
AJX-66, AJX-76, AJX-80 & AJX-90 CONTROL BOX ASSEMBLY

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98
Issued: 01-19-2009 Revised: 01-30-2009

SECTION 5: PARTS SECTION

AJX-66, AJX-76, AJX-80 & AJX-90 CONTROL BOX ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Electrical Box Weldment 05700-041-88-50
2 1 Decal, L1-L2-L3 09905-101-12-66
3 1 Terminal Block 05940-011-48-27
4 1 Terminal Board 05940-021-89-41
5 1 Decal, Gauge 09905-021-72-30
6 1 Light, Amber 05945-111-44-44
7 1 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00
8 1 Light, Red 05945-111-44-45
9 1 Din Rail

10	2 Thermometer, 96" Lead	06685-111-68-49
	Rinse Decal, 180°F	09905-002-97-62
11	1 Thermometer, 48" Lead	06685-111-68-48
	1 Wash Decal, 160°F	09905-003-00-69
12	1 Decal, Ground	09905-011-86-86
13	1 Terminal Board 05940-002-78-97
14	3 Motor Contactor	05945-111-68-38
15	1 Circuit Breaker (208-230 Volt, 60 Hz Models Only)	05925-011-68-34
16	1 Overload	See Page 48
17	1 Switch, ON/FILL & OFF/DRAIN	05930-301-46-00
18	1 Overload	See Page 48
19	1 Overload	See Page 48
20	1 Heater Contactor (for non-steam units)	05945-002-24-70
21	2 Relay	05945-111-72-51
22	1 Transformer (208/220/230/460 Models Only)	05950-011-68-35
23	2 Control Relay	05945-111-35-19
24	1 Fuse Holder (460 Volt Models Only)	05920-011-72-89
25	1 Fuse (460 Volt Models Only)	05920-011-72-88

MISCELLANEOUS PARTS NOT SHOWN:

Manual/Delime Switch	05930-301-22-18
Manual/Delime Switch Decal	09905-011-74-61
Decal, Operation	09905-002-82-33
Decal, High Limit Warning Light	09905-002-49-48
Control Box Cover	05700-031-66-88
Control Box Leg	05700-011-71-47
Conduit Bracket	05700-021-70-88

SECTION 5: PARTS SECTION
MOTOR OVERLOAD CHART

Model Volts Hz Phase Drive Motor Prewash Motor Wash Motor
AJX-44, 54 208 50 3 05945-011-84-59 N/A 05945-111-68-40
	220 50 3 05945-011-84-59 N/A 05945-111-68-40
	230 50 3 05945-011-84-59 N/A 05945-111-68-40
	380 50 3 05945-002-71-09 N/A 05945-111-68-40
	415 50 3 05945-111-69-12 N/A 05945-111-81-33
	440 50 3 05945-111-69-12 N/A 05945-111-81-33
	208 60 1	N/A	N/A	N/A
	230 60 1	N/A	N/A	N/A
	200 60 3 05945-002-66-00 N/A 05945-002-65-99
	208 60 3 05945-111-68-39 N/A 05945-111-68-40
	230 60 3 05945-111-68-39 N/A 05945-111-68-40
	380 60 3 05945-111-69-12 N/A 05945-111-81-33
	460 60 3 05945-111-68-39 N/A 05945-111-68-40
	600 60 3 05945-111-69-12 N/A 05945-111-81-33
AJX-66, 76	200 50 3	05945-011-84-59	05945-002-65-98	05945-111-68-40
	208 50 3 05945-011-84-59	05945-002-24-70	05945-111-68-40
	220 50 3 05945-011-84-59	05945-002-24-70	05945-111-68-40
	230 50 3 05945-011-84-59	05945-002-24-70	05945-111-68-40
	380 50 3 05945-002-71-09	05945-002-24-70	05945-111-68-40
	415 50 3 05945-111-69-12	05945-002-24-70	05945-111-81-33
	440 50 3 05945-111-69-12	05945-002-24-70	05945-111-81-33
	208 60 1	N/A	N/A	N/A
	230 60 1	N/A	N/A	N/A
	200 60 3 05945-002-66-00	05945-002-66-02	05945-002-65-99
	208 60 3 05945-111-68-39	05945-111-68-41	05945-111-68-40
	230 60 3 05945-111-68-39	05945-111-68-41	05945-111-68-40
	380 60 3 05945-111-69-12	05945-002-24-70	05945-111-81-33
	460 60 3 05945-111-68-39	05945-111-68-41	05945-111-68-40
	600 60 3 05945-111-69-12	05945-111-81-33	05945-111-81-33
AJX-80, 90	200 50 3	05945-011-84-59	05945-111-68-40	05945-111-68-40
	208 50 3 05945-011-84-59	05945-111-68-40	05945-111-68-40
	220 50 3 05945-011-84-59	05945-111-68-40	05945-111-68-40
	230 50 3 05945-011-84-59	05945-111-68-40	05945-111-68-40
	380 50 3 05945-002-71-09	05945-111-68-40	05945-111-68-40
	415 50 3 05945-111-69-12	05945-111-81-33	05945-111-81-33
	440 50 3 05945-111-69-12	05945-111-81-33	05945-111-81-33
	208 60 1	N/A	N/A	N/A
	230 60 1	N/A	N/A	N/A
	200 60 3 05945-002-66-00	05945-003-65-99	05945-002-65-99
	208 60 3 05945-111-68-39	05945-111-68-40	05945-111-68-40
	230 60 3 05945-111-68-39	05945-111-68-40	05945-111-68-40
	380 60 3 05945-111-69-12	05945-111-81-33	05945-111-81-33
	460 60 3 05945-111-68-39	05945-111-68-40	05945-111-68-40
	600 60 3 05945-111-69-12	05945-111-81-33	05945-111-81-33

SECTION 5: PARTS SECTION HEATER BOX ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Heater Box Cover 05700-002-02-04
2 1 Heater Box Weldment 05700-002-98-38
3 1 Thermostat, High Limit 05930-011-49-43

1 Fitting, 1/4", Imperial Brass 05310-924-02-05

4 1 See Next Page N/A
5 1 Gasket 05330-200-02-70
6 1 Terminal Board 05940-002-78-97
7 1 Kit, Wash Regulating Thermostat (CE Series) 06401-003-18-20
7 1 Kit, Wash Regulating Thermostat (CS Series) 06401-003-18-21

SECTION 5: PARTS SECTION HEATER BOX ASSEMBLY (CONTINUED)

Model Volts Phase KW Part Number

All High Hood* 208 1 18 04540-121-79-30

230 1 18 04540-121-79-31

208 3 18 04540-121-79-30

230 3 18 04540-121-79-31

460 3 18 04540-121-79-32

Model

Volts Phase KW Part Number

All Low Hood* 208 1 15 04540-121-68-45

230 1 15 04540-121-68-46

208 3 15 04540-121-68-45

230 3 15 04540-121-68-46

460 3 15 04540-121-68-47

* - Steam models do not use electric heaters in the wash tank or power rinse tank.

SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes. Replacing the gasket with a new one when replacing the heater may prevent future leaks.

SERVICE NOTE: The nuts used to secure the heater to the tub should be torqued to 16 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in-lbs.

SECTION 5: PARTS SECTION HEATER BOX ASSEMBLY (CONTINUED)

The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being properly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the thermostats.

Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.

Note: The following checkout should be made by either a qualified service person or electrician.

A- Checkout of the heater system

1- If the temperature is too high, adjust thermostat using instructions in the section entitled "Thermostats".
2- If temperature is too low, adjust thermostat as above, then:
a - Turn off power to machine by placing customer's circuit breaker in the "OFF" position. Turn off machine circuit breaker located on right side of control box.
b - Remove cover from control box on top of dishwasher.
c - Make sure water temperature is below 140°F. (preferably about 130°F.).
d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned "ON" and "OFF". If relay contacts move in and out, the heater relay is operating correctly: if not proceed to "C".

B- If heater relay (R1) closes:

1 - Check power supply at incoming terminal board L1, L2 & L3. It should be the same voltage as indicated on the machine data plate.
2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections.
3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections.
4 - Temperatures should rise as explained in "C-1", and amperage may be checked according to those instructions. Replace any defective elements.

C - If heater relay (R1) does not close.

1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slowly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.

Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg. This should be appropriate for the voltage and phase indicated on the data plate.

HEATER PROTECTION & AUTOMATIC FILL (FOR UNITS EQUIPPED WITH AUTOMATIC FILL)

This control is activated when the power switch is turned "ON". The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidentally drained from the machine with the power switch still "ON". The power switch should always be turned-off before draining the unit.

This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.

When the power switch is turned "ON" water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.

If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.

SECTION 5: PARTS SECTION

HEATER BOX ASSEMBLY (CONTINUED)FRAME ASSEMBLY/DRESS PANELS

THERMOSTATS

The thermostat range is from 140^ F to 240^ F with a maximum bulb exposure temperature of 300^ F.

Calibration:

Wash Thermostat: Set Point: 165°F (Adjustable range)

Hi-LImit Thermostat: Fixed set point: 210°F (Non-adjustable)

The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situation. It is set for 210^ F + 0^ F or -10^ F with a fixed set point. This part is not adjustable.

The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These specify that the wash be no lower than 140^ F on chemical sanitizing models and no lower than 160^ F on hot water sanitizing machines.

Bullet Feet (4 per model) - order using part number 05340-011-71-74.

FRONT DRESS PANELS

Model

Left to Right Part Number Right to Left Part Number

AJX-44 05700-002-52-77 05700-002-52-77

AJX-66 05700-002-51-22 05700-002-57-84

AJX-80

AJX-54 05700-002-63-12 05700-002-63-12

AJX-76

AJX-90

SECTION 5: PARTS SECTION

PREWASH INCOMING PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Fill Line Injector Weldment 05700-002-04-71

1 Gasket 05330-111-42-81

2 1 Tube, Copper, 1/2" x 5.645" Long 05700-002-04-90

3 2 Adapter, Male 04730-401-03-01

4 1 Vacuum Breaker 04820-003-06-13

5 1 Elbow, 607, 1/2" CTOC 04730-406-01-01

6 2 Adapter, 1/2" FTG x Male 04730-011-59-53

7 1 Valve, Solenoid, 1/2" NPT, 110 Volt 04810-100-12-18

8 1 Nipple, 1/2", Close, Brass 04730-207-15-00

9 1 Y-Strainer, 1/2" NPT

10 1 Elbow, 1/2" S. CU to Ftg.

04730-217-01-10

04730-406-31-01

SECTION 5: PARTS SECTION

INCOMING RINSE PLUMBING ASSEMBLY

SECTION 5: PARTS SECTION

INCOMING RINSE PLUMBING ASSEMBLY (CONTINUED)

ITEM QTY DESCRIPTION Mfg. No.

1 2 Plug, 1/8" NPT, Brass 04730-209-07-37

2 1 Rinse Injector Weldment 05700-002-03-42

1 Gasket 05330-111-42-81

3 2 Vacuum Breaker, 1/2" NPT 04820-003-06-13

4 6 Adapter, 1/2" Fitting x Male 04730-011-59-53

5 3 Elbow, 607, 1/2" Copper to Copper 04730-406-01-01

6 2 Valve, Solenoid, 1/2" NPT, 110 Volt 04810-100-12-18

7 4 Union, 1/2", Copper to Copper 04730-412-05-01

8 1 Tube, Copper

9 1 Tee, Copper, 1/2"

10 1 Tube, Copper

11 1 Tube, Copper

12 1 Tube, Copper

13 1 Tube, Copper

14 2 Tee, 1/2" x 1/2" x 1/4" 04730-411-25-01

15 1 Gauge, Pressure, 0-100 PSI

1 Decal, 15-25 PSI

16 1 Test Cock, Valve, Ball, 1/4" NPT

17 1 Tube, Copper

18 1 Plug, 1/4" NPT, Brass

19 1 Tube, Copper

20 1 Regulator, Watts, 1/2" (Not used on GP units)

20 1 Elbow, 90°, 1/2" Street Brass (GP units only)

21 1 Plate, Rinse Plumbing

22 2 Gasket

23 1 Elbow, 90° 1/2" Copper to MSPS

24 2 Adapter, Male

25 1 Tube, Copper

26 1 Tube, Copper

27 1 Tube, Copper

28 1 Plate, Deflector

See Chart

04730-411-01-01

See Chart

See Chart

See Chart

See Chart

06685-111-88-34

09905-002-97-74

04810-011-72-67

See Chart

04730-209-01-00

See Chart

04820-100-04-07

04730-206-08-00

05700-011-82-86

05330-111-42-81

04730-406-32-01

04730-401-03-01

See Chart

See Chart

See Chart

05700-002-62-49

SECTION 5: PARTS SECTION

RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS

SPECIAL PARTS

Solenoid Valve Plunger Kit
Includes plunger and spring
Part number 06401-003-07-40
Solenoid Valve Diaphragm Kit
Includes diaphragm and o-ring
Part number 06401-003-07-41 (1/2" NPT)
Solenoid Valve 110 Volt Coil and Housing Kit
Part number 06401-003-07-43
Complete Solenoid Valve
Part number 04810-100-12-18 (1/2", 110 Volt)

SPECIAL PARTS

Vacuum breaker repair kit:

For 1/2" NPT order 06401-003-06-23

Complete Vacuum Breaker Assembly

Part number 04820-003-06-13 (1/2")

SECTION 5: PARTS SECTION
STEAM UNIT WASH TANK COIL ASSEMBLY

SECTION 5: PARTS SECTION STEAM PLUMBING (LEFT TO RIGHT)

ITEM QTY DESCRIPTION Mfg. No.

1 1 Reducer, 3/4" NPT to 1/2" NPT, Black Iron 04730-911-02-34

2 1 Union, 3/4" NPT, Black Iron 04730-912-01-00

3 3 Nipple, Close, 3/4" NPT, Black Iron 04730-907-01-00

4 1 Valve, Steam Solenoid, 3/4" NPT, 120V 04820-011-87-39

5 1 Elbow, 90°, 3/4" FNPT, Black Iron 04730-906-10-34

6 1 Elbow, Street, 90°, 3/4" NPT, Black Iron 04730-011-87-37

7 1 Y-Strainer, 3/4" NPT, Black Iron 04730-217-01-32

8 1 Valve, Gate, Steam, 3/4" NPT 04820-100-19-00

9 1 Plug, 3/8" NPT, Black Iron 04730-909-02-34

10 1 Nipple, 3/4" NPT x 32" Long

11 1 Reducer, 3/4" NPT to 1/2" NPT, Black Iron

12 1 Elbow, 90°, 3/4" FNPT, Black Iron 04730-906-10-34

13 1 Elbow, Street, 3/4" NPT, Black Iron

14 1 Union, 3/4" NPT, Black Iron

15 1 Nipple, Close, 3/4" NPT, Black Iron

16 1 Steam Trap, 3/4" NPT

17 1 Pipe, 3/4" NPT x 10" Long, Black Iron

04730-002-21-27 04730-911-02-34

04730-011-87-37

04730-912-01-00

04730-907-01-00

06680-500-02-77

04730-907-06-34

1 1 Reducer, 3/4" NPT to 1/2" NPT, Black Iron 04730-911-02-34

2 1 Union, 3/4" NPT, Black Iron 04730-912-01-00

3 3 Nipple, Close, 3/4" NPT, Black Iron 04730-907-01-00

4 1 Valve, Steam Solenoid, 3/4" NPT, 120V 04820-011-87-39

5 1 Elbow, 90°, 3/4" FNPT, Black Iron 04730-906-10-34

6 1 Elbow, Street, 90°, 3/4" NPT, Black Iron 04730-011-87-37

7 1 Y-Strainer, 3/4" NPT, Black Iron 04730-217-01-32

8 1 Valve, Gate, Steam, 3/4" NPT 04820-100-19-00

9 1 Plug, 3/8" NPT, Black Iron 04730-909-02-34

10 1 Nipple, 3/4" NPT x 10" Long

11 1 Reducer, 3/4" NPT to 1/2" NPT, Black Iron

12 1 Elbow, 90°, 3/4" FNPT, Black Iron 04730-906-10-34

13 1 Elbow, Street, 3/4" NPT, Black Iron

14 1 Union, 3/4" NPT, Black Iron

15 1 Nipple, Close, 3/4" NPT, Black Iron

16 1 Steam Trap, 3/4" NPT

17 1 Pipe, 3/4" NPT x 10" Long, Black Iron

04730-907-06-34

04730-911-02-34

04730-011-87-37

04730-912-01-00

04730-907-01-00

06680-500-02-77

04730-907-06-34

SECTION 5: PARTS SECTION

AJX-44 & AJX-54 SERIES DRAIN PLUMBING ASSEMBLIES

SECTION 5: PARTS SECTION

AJX-66, AJX-76, AJX-80 & AJX-90 (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 6 Adapter, Male to Female, 1-1/2" 04730-401-25-01

2 3 No-Hub Connector 04720-604-06-00

3 3 Tee, Brass, 1-1/2" FNPT 04730-011-69-93

4 2 Ball Valve, 1-1/2" FNPT 04820-011-71-46

* 2 Valve Handle Weldment Assembly (Not Shown) 06401-021-84-74

5 2 Nipple, Brass, Close, 1-1/2" NPT 04730-207-40-00

6 2 Elbow, Brass, 90°, 1-1/2" FNPT 04730-011-73-77

7 2 Tube, Copper, 1-1/2" x 1-3/4" Long See Chart

8 1 Rinse Nipple Weldment 05700-021-84-61

9 2 Tube, Copper, 1-1/2" x 3-1/2" Long See Chart

10 2 Tube, Copper, 1-1/2" x 7-1/2" Long See Chart

11 1 Nipple, Brass, 1-1/2" NPT x 3" Long

04730-011-87-04

Service Note: Copper tubing should be purchased locally and cut to length (lengths for items 7,9 and 10 provided in Chart Below).

Machine Size	#7	#9	#10
66	1 3/4	3 1/2	7 1/2
76	1 3/4	6 1/2	10 1/4
80	1 3/4	10 1/4	14
90	1 3/4	11 1/2 15	1/4

SECTION 5: PARTS SECTION

AJX-66, AJX-76, AJX-80 & AJX-90 (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Elbow, 1-1/2" NPT, Brass, Street 04730-206-32-00

2 2 Valve, Ball, 1-1/2" FNPT 04820-011-71-46

3 6 Adapter, Male to Female, 1-1/2" 04730-401-25-01

4 4 Tube, Copper See Chart

5 3 Tee, Brass, 1-1/2" FNPT 04730-011-69-93

6 2 Nipple, Brass, 1-1/2" NPT, Close 04730-207-40-00

7 2 Tube, Copper See Chart

8 2 Tube, Copper See Chart

9 2 Elbow, Brass, 90°, 1-1/2" FNPT 04730-011-73-77

10 3 No-Hub Connector 04720-604-06-00

11 1 Nipple, Brass, 1-1/2" NPT x 3" Long

12 1 Rinse Nipple Weldment

13 1 Valve Handle Weldment Assembly

14 1 Valve Handle Weldment Assembly

Note: Items 7 & 8 lengths are

increased by: 5in. for AJX-76

9in. for AJX-80

14in. for AJX-90

SECTION 5: PARTS SECTION DRAIN QUENCH SYSTEM

From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2" NPT Close Nipples (Item 8). Tighten the Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2" to 1/4" Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4" from the bottom of the Tee (Item 7). Tighten the Modified Compression Fitting (Item 10) as required.

Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120^ F - 140^ F. Install the Solenoid Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.

ITEM QTY DESCRIPTION Mfg. No.

1 1 Thermostat 05930-121-67-72
2 1 Thermostat Bracket 05700-011-81-64
3 1 Solenoid Valve 04810-100-09-18
4 2 Nipple, Close, 1/2" NPT, Brass 04730-207-15-00
5 1 Valve, Check, 1/2" 04820-002-55-77
6 1 Reducer, 1-1/2" to 1/2" 04730-002-55-75
7 2 Tee, 1-1/2" x 1-1/2" x 1-1/2" 04730-011-69-93
8 2 Nipple, 1-1/2", Close, Brass 04730-207-40-00
9 1 Reducer, 1-1/2" to 1/4" 04730-002-55-76
10 1 Modified Compression Fitting 05700-001-16-52

1 Complete Kit

06401-002-44-07

SECTION 5: PARTS SECTION

MOTOR ASSEMBLIES

Motor Mounting Clamp, 4 1/8" - 7"

(Not Shown)

04730-002-32-15

Complete Assembly

05700-021-73-42

Volts Phase Hz Part Number Kit Part Number

200 - 440 3 50 06105-121-81-34 06401-003-09-96

208 - 230 1 60 06105-021-70-57 06401-003-09-97

200 - 230 3 60 06105-121-70-58 06401-003-09-98

380 3 60 06105-121-81-34 06401-003-09-96

460 3 60 06105-121-70-58 06401-003-09-98

600 3 60 06105-002-48-31 06401-003-09-99

PREWASH MOTOR CHART

Upper Support Bracket

05700-021-73-68

Lower Support Bracket

05700-021-73-71

Simple circular diagram with four evenly spaced dots at the center (no text or symbols)

Motor Mounting Gasket

05330-011-71-62

Model(s) Volts Phase Hz Part Number Kit Part Number

AJX-66 & 76's 208-230 3 50 06105-121-70-56 06401-003-10-38

380 3 50 06105-121-81-34 06401-003-10-39

415 3 50 06105-121-81-34 06401-003-10-39

440 3 50 06105-121-70-56 06401-003-10-38

208-230 1 60 06105-121-70-55 06401-003-10-40

200-230 3 60 06105-121-70-56 06401-003-10-38

380 3 60 06105-121-70-56 06401-003-10-38

460 3 60 06105-121-70-56 06401-003-10-38

600 3 60 06105-002-48-31 06401-003-10-41

AJX-80 & 90's 208-230 3 50 06105-121-81-34 06401-003-10-39

380 3 50 06105-121-81-34 06401-003-10-39

415 3 50 06105-121-81-34 06401-003-10-39

440 3 50 06105-121-81-34 06401-003-10-39

208-230 1 60 06105-121-70-57 06401-003-10-42

200-230 3 60 06105-121-70-58 06401-003-10-43

380 3 60 06105-121-81-34 06401-003-10-39

460 3 60 06105-121-70-58 06401-003-10-43

600 3 60 06105-002-48-31 06401-003-10-41

SECTION 5: PARTS SECTION PREWASH & WASH PUMP WELDMENTS

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98 Issued: 01-19-2009 Revised: 01-30-2009

SECTION 5: PARTS SECTION LOWER WASH ARM ASSEMBLY

Replacement Kit Note:

The replacement kit for the end cap includes the end-cap, lanyard, mounting screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.ng screw and the locknut.

Complete Lower Wash Arm Assembly (50 Hz) 05700-002-24-86

Complete Lower Wash Arm Assembly (60 Hz) 05700-031-74-66

Service Note:

When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.

SECTION 5: PARTS SECTION

PREWASH ARM/UPPER WASH ARM ASSEMBLY

SECTION 5: PARTS SECTION FINAL RINSE ASSEMBLY

SECTION 5: PARTS SECTION DRIVE ASSEMBLY

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98 Issued: 01-19-2009 Revised: 01-30-2009

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY

ITEM QTY DESCRIPTION Mfg. No.

1 1 Mounting Bracket Drive Motor, Weldment 05700-031-73-56
2 1 Adjuster, Handle Weldment 05700-021-72-28
3 2 W-Coupling & Expansion Legs Weld 09515-003-58-12
4 1 W-Adjuster, Crank Assembly 05700-021-96-95
5 1 W-Adjuster, Scotch Yoke Weldment 05700-021-69-76
6 12 3/8 Lockwasher 05311-276-01-00
7 8 Washer 3/8" Flat S/S 05311-176-01-00
8 2 Block, Pillow 03120-021-71-87
9 1 Bearing, Roller WC88013 17181
10 2 Collar, Shaft Conveyor Drive 05700-011-89-18
11 1 Spring, Adjuster 05315-011-71-90
12 12 Nut, Hex 3/8-16 S/S
13 2 Screw, 5/16-18 X 1/4 Set
14 4 3/8-16 X 3/4" Long
15 2 Bolt, 1/4-20 X 1/4 Hex HD
16 4 Washer, S/S 1/4-20 I.D.
17 3 Locknut, 1/4-20 Hex W/Nylon Insert
18 1 Spring, Drive
19 1 Hub, Drive
20 1 Screw, Set 1/4-20 X 1/2 Long
21 3 Washer, 1/2 Flat S/S
22 1 Bolt, 1/2-13 X 1 3/4
23 1 Plate, Drive Rod
24 1 Bolt, 10-32 X .375 Hex Head
25 2 Nut, Hex 1/4-20
26 1 F-Socket, Drive
27 1 F-Plate, Spacer
28 1 Lockwasher, Spring 1/4
29 2 Bolt, Hex Head 1/4-20 X 3/4
30 1 Casting, Pawl Bar Drive Linkage
31 1 Washer, 5/16-18 S/S
32 4 Bolt, 3/8-16 X 1 3/4" LG
33 1 Screw, 10-24 X 3/8 Phillips, HD (Truss)
34 1 Locknut, 10-24 S/S Hex W/Nylon Ins
35 1 W/Drive, Plate & Rod Weldment
1 Complete Drive Assembly

05310-276-01-00

05305-002-98-39

05306-011-71-60

05305-274-22-00

05311-174-01-00

05310-374-01-00

05315-011-83-51

05700-011-67-97

05305-011-71-51

05311-011-71-93

05305-011-71-94

05700-021-67-42

05306-011-62-45

05310-274-01-00

05700-021-67-39

16758

05311-274-01-00

05305-274-04-00

09515-021-87-73

05311-175-01-00

05306-011-36-94

05305-173-03-00

05310-373-01-00

05700-021-67-44

05700-003-69-90

SECTION 5: PARTS SECTION

DRIVE ASSEMBLY (CONTINUED)

QTY DESCRIPTION Mfg. No.

1 Drive Motor (50 Hz Models) 06401-003-08-41

1 Drive Motor (208-230 Volt, 60 Hz, Single Phase) 06401-003-08-42 Drive Motor (208-230 Volt, 60 Hz, Three Phase Models) 06401-003-08-40 Drive Motor (460 Volt, 60 Hz, Three Phase Models) 06401-003-08-43 Drive Motor (600 Volt, 60 Hz, Three Phase Models) 06401-002-48-32

1 Gear Drive 06105-011-71-88

Front Drive Motor Cover 05700-031-69-39

Pure technical line drawing of a vertical L-shaped structure without any text, numbers, or symbols

Rear Drive Motor Cover Replacement Kit 06401-003-10-18

Replacement Kits Notes:

The replacement kits for the drive motor covers come with the weldments and the mounting hardware.

SECTION 5: PARTS SECTION DOOR ASSEMBLIES

Simple horizontal line with three circular markers at top and bottom (no text or symbols)

Wash Door Hood Support: 05700-031-84-13
22" Prewash Door Hood Support: 05700-031-84-14

Door Stiffener (Not Shown) 05700-031-83-43

ITEM QTY DESCRIPTION Mfg. No.

1 1 Wash Door Weldment (High Hood) 05700-003-13-47
1 1 Wash Door Weldment (Low Hood) 05700-002-94-04
2 1 Prewash Door Weldment, Left to Right (High Hood) 05700-003-13-42
2 1 Prewash Door Weldment, Left to Right (Low Hood) 05700-002-43-65
2 1 Prewash Door Weldment, Right to Left (High Hood) 05700-003-13-40
2 1 Prewash Door Weldment, Right to Left (Low Hood) 05700-002-42-88
3 1 Screw, 8-32 x 1/4" Long 05305-172-09-00
4 1 Door Switch Magnet 05700-111-51-68
5 2 Door Guide (High Hood) 05700-111-70-92
5 2 Door Guide (Low Hood) 05700-002-03-28
6 1 Bracket, Right Door Stop Weldment 05700-002-96-33
7 1 Bracket, Left Door Stop Weldment 05700-002-96-32
8 4 Locknut, 10-24 SS Hex with Nylon Insert
9 2 Bracket, Pre Wash Door Stop

05310-373-01-00

05700-002-05-46

SECTION 5: PARTS SECTION PAWL BAR ROLLER BRACKET

Technical line drawing of a mechanical component with threaded shaft and hexagonal end (no text or symbols)

Pawl Bar Roller Replacement Kit 06401-003-11-80

Replacement Kit Notes: The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.

Pure technical line drawing of a mechanical bracket or mounting plate assembly (no text or symbols)

Pawl Bar Bracket (without tabs) Weldment 05700-031-92-36

Pure technical line drawing of a symmetrical mechanical or architectural component with mounting holes (no text or symbols)

Pawl Bar Bracket (with studs) Weldment 05700-031-84-68

Simple line drawing of a U-shaped frame with mounting holes (no text or symbols)

Pawl Bar Gutter Weldment Replacement Kit 06401-003-09-95

Replacement Kits Notes: The pawl bar gutter weldment replacement kit contains the weld-ment, a gasket and the mounting hardware. The guide block kit contains both blocks and a gasket.

Simple geometric diagram with a vertical line and rectangle, surrounded by four circular holes (no text or symbols)

Guide Block Replacement Kit 06401-003-10-15

Pawl Bar Gutter Gasket 05330-011-68-55

Top Guide Block

Bottom Guide Block

Pure geometric diagram with a U-shaped cutout and four circular holes, no text or symbols present.

Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.

SECTION 5: PARTS SECTION
AJX-44 & AJX-66 PAWL BAR ASSEMBLIES

SECTION 5: PARTS SECTION

AJX-80 PAWL BAR ASSEMBLIES

SECTION 5: PARTS SECTION AJX-44 RACK RAIL ASSEMBLY

Replacement Kit Note:

The replacement kit for the actuator switch comes with the switch, two spacers and the mounting hardware.

SECTION 5: PARTS SECTION AJX-66 RACK RAIL ASSEMBLIES

Right to Left Assembly

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98 Issued: 01-19-2009 Revised: 01-30-2009

SECTION 5: PARTS SECTION

AJX-80 RACK RAIL ASSEMBLIES

Left to Right Assembly

Right to Left Assembly

SECTION 5: PARTS SECTION

MISCELLANEOUS PARTS AND WELDMENTS

Plate, Left Water Directional 05700-021-79-27

Plate, Right Water Directional 05700-021-79-23

Two simple line drawings of vertical and horizontal lines, no text or symbols present

Run Off Sheet Weldment 05700-021-71-39

Pure geometric diagram of a trapezoidal shape with dashed lines and corner markers (no text or symbols)

Splash Shield Weldment 05700-031-85-16

Hole Direction Plate Replacement Kit 06401-003-10-00

Replacement Kit Note:

The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.

Pipe Clamp 05700-000-35-05

Rinse Drain Plate Replacement Kit (TG Models Only) 06401-003-10-07

Technical line drawing of a flange with bolt holes (no text or symbols)

Rinse Drain Weldment Replacement Kit 06401-003-10-05

Simple circular diagram with four evenly spaced circles around a central hole (no text or symbols)

Rinse Drain Plate Gasket 05330-011-72-27

Replacement Kits Notes:

The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.

Shoulder Bolt Wingnut Weldment 05700-002-46-02

Pure schematic lines of a mechanical or optical component without any text, numbers, or symbols

Vellumoid Gasket 05330-111-42-81

Prewash Fill Tube Weldment (AJX-66, 76, 80 & 90 Models Only) 05700-021-74-76

SECTION 5: PARTS SECTION STRAINERS

Isometric line drawing of a mechanical housing or enclosure with internal components and mounting holes (no text or symbols)

Drain Guard Strainer Weldment 05700-002-09-15

Isometric line drawing of a rectangular container with circular holes and a side clip (no text or symbols)

Screen Strainer with Handle Weldment 05700-002-09-04

Pure technical line drawing of a mechanical component with no text or symbols

Wash Intake Strainer Weldment 05700-002-51-52

Isometric line drawing of a rectangular tray with a perforated inner layer (no text or symbols)

Tub Strainer Weldment 05700-002-03-21

Isometric line drawing of a rectangular frame with four internal compartments and a central hole (no text or symbols)

Wash Strainer Separator Weldment 05700-002-90-84

SECTION 5: PARTS SECTION

FLOAT SWITCH COMPONENTS/SCRAP BASKETS

Float Switch Support Bracket Replacement Kit 06401-003-11-77

Replacement Kit Note:

The float switch support bracket replacement kit contains the bracket and associated hardware for mounting.

Wash Tank Float Switch Replacement Kit 06401-003-11-75

Prewash Tank Float Switch Replacement Kit 06401-003-11-76

Simple diagram with two circles inside a rectangle, no text or symbols present

Float Switch Cover 05700-021-75-71

Replacement Kit Note:

The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.

Service Agent Note:

Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.

Pure technical line drawing of a rectangular frame with two side panels, no text or symbols present

Scrap Basket Lid Weldment 05700-002-56-55

Isometric line drawing of a rectangular frame with two mounting holes and a vertical panel (no text or symbols)

Scrap Basket Assembly 06401-002-11-21

SECTION 5: PARTS SECTION CURTAINS/TUB MAGNETS

Pure architectural floor plan lines without any text, numbers, or symbols

Curtain, 24 1/2" Long x 20-1/2" Wide 08415-002-47-37

Pure geometric lines with dashed vertical and horizontal segments, no text or symbols present

Curtain, 21" Long x 20-1/2" Wide 08415-131-73-45

Pure geometric pattern of vertical dashed lines and rectangles without any text, numbers, or symbols

Curtain, 12" Long x 20-1/2" Wide 08415-131-73-44

Long Curtain Decal 09905-011-73-84

Short Curtain Decal 09905-011-73-82

Extra Long Curtain Decal 09905-002-52-69

Curtain Hook 05700-011-83-54

Curtain Rod 05700-021-73-43

Isometric line drawing of a mechanical bracket or mounting plate (no text or symbols)

Limit Switch Bracket 05700-021-71-18

Pure electrical circuit lines without any symbols

Conveyor Switch Replacement Kit 06401-003-11-79
Replacement Kit Note: The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.
Service Note: The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

SECTION 5: PARTS SECTION
VENT COWL ASSEMBLY/VENT SCOOP OPTION

VENT SCOOP OPTION

Isometric line drawing of a two-tiered rectangular frame structure with mounting holes and dashed lines indicating hidden edges (no text or symbols)

Vent Scoop Assembly
05700-002-04-08

SECTION 5: PARTS SECTION

EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS

Delay Timer 05945-011-65-44

Simple diagram with two rounded rectangular shapes inside a rectangle (no text or symbols)

2" Din Rail 05700-002-36-09

Pure electrical circuit lines without any symbols

Terminal Board 05940-011-84-41

Decal, Fan Load 09905-003-32-20

Kit, Exhaust Fan - Electric & Steam Models 05700-031-90-53

Kit, Exhaust Fan - Gas Models 05700-003-14-59

Striker Plate Limit Switch Assembly 05700-002-62-94

SECTION 5: PARTS SECTION

SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS

Side loader track assembly (left to right model shown).

ITEM QTY DESCRIPTION Mfg. No.

1 1 Track Weldment (Left to Right) 24" 05700-031-78-98

1 Track Weldment (Right to Left) 24" 05700-031-95-20
1 Track Weldment (Left to Right) 30" 05700-003-04-57
1 Track Weldment (Right to Left) 30" 05700-003-04-58

2 1 Actuator Switch Replacement Kit 06401-003-10-64
3 2 Spacer 05700-011-71-44
4 1 Leg Socket Replacement Kit 06401-003-09-79
5 1 Leg Support Replacement Kit 06401-003-09-80
6 1 Bullet Foot 05340-108-01-03

Replacement Kits Notes:

The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.

The leg socket replacement kit has the leg socket, mounting hardware and set screw.

The leg support replacement kit has the leg and the bullet foot included.

SECTION 5: PARTS SECTION
SIDE LOADER PAWL BAR ASSEMBLIES/STRAINER/MAGNET

Replacement Kit Note:

The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.

Pure mechanical part outline diagram without any text, numbers, or symbols

Drive Linkage Replacement (R-L) 06401-003-11-60

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

Pure technical diagram showing a rectangular channel with circular holes and dashed boundary lines, no text or symbols present.

Front Strainer Weldment 05700-021-85-10

SECTION 5: PARTS SECTION

SIDE LOADER PAWL BAR ASSOCIATED PARTS

Pure geometric line drawing of an L-shaped structure with no text or symbols

Pawl Bar Roller Bracket 05700-031-77-94

Pawl Bar Roller Replacement Kit 06401-003-11-80

Replacement Kit Notes:

The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.

Associated Hardware:

Washer, 1/4"-20 I.D. 05311-174-01-00

Locknut, 1/4"-20 S.S. Hex w/Nylon Insert 05310-374-01-00

Pure geometric lines forming a right angle with vertical and horizontal markers (no text or symbols)

Simple line drawing of a U-shaped frame with four circular holes at both ends (no text or symbols)

Pawl Bar Gutter Weldment Replacement Kit 06401-003-09-95

Pure geometric diagram with a T-shaped line and a rectangle, surrounded by four small circles (no text or symbols)

Drive Gutter Gasket 05330-011-68-55

Simple geometric diagram with two circles and a central rectangular shape (no text or symbols)

Top Guide Block

Pure geometric diagram with a U-shaped cutout and four circular holes, no text or symbols present.

Bottom Guide Block

Guide Block Replacement Kit 06401-003-10-15

Replacement Kit Notes:

The pawl bar gutter kit includes the weldment, lock-nuts and the gasket. The guide block kits includes the blocks and the gasket.

Service Note:

Because of wear patterns that develop over time, it is highly recommended that when replacing either of the guide blocks, that the other be replaced as well from the kit.

SECTION 5: PARTS SECTION SIDE LOADER VENT COWL OPTION

Vent Cowl Replacement Kit (Left to Right) 06401-003-11-81

Isometric line drawing of a cabinet or enclosure structure with mounting feet and structural ribs (no text or symbols)

Service Note: One of the side gaskets that come in the kit will need to be cut to length in order to fit pro- perly on the unit when replaced.

Vent Cowl Replacement Kit (Right to Left) 06401-003-11-83

Isometric line drawing of a structural frame with mounting holes and supports (no text or symbols)

Vent Cowl Gasket, Top: 05330-031-83-47 Vent Cowl Gasket, Side: 05330-031-83-48

Replacement Kit Note: The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.

AJX-44 & AJX-54 Series Technical Manual 7610-003-60-98 Issued: 01-19-2009 Revised: 01-30-2009

SECTION 5: PARTS SECTION RINSE FILL OPTION

ITEM QTY DESCRIPTION Mfg. No.

1 Rinse Fill Motor Assembly 05700-002-40-25
1 Rinse Fill Motor Assembly (AJ-66 Left to Right Models Only) 05700-002-48-22

1 1 Motor 06105-002-72-71
2 1 Bracket, Pump Mounting 05700-002-63-59
3 1 Clamp, Hose 5 5/8" to 6" 04730-011-34-90
4 1 Reducer Bushing, 1 1/4" to 1" 04730-002-73-62
5 1 Reducer Bushing 1" to 3/4" 04730-011-65-14
6 1 Elbow, 90 Deg., 1" Street 04730-002-11-99
7 1 Nipple, 1" NPT x 6" Long Brass 04730-002-12-00
8 1 Elbow, 90 Deg. Brass Female 04730-002-12-55
9 4 Lockwasher, 1/4" 05311-274-01-00

10 4 Bolt, 1/4"-20 x 1/2" Long

11 4 Nut, Hex S/S 1/4"-20

12 1 Rinse Motor Mounting Bracket

12 1 Rinse Motor Mounting Bracket (AJ-66 Left to Right Models Only)

05305-274-02-00

05310-274-01-00

05700-002-38-90

05700-002-39-33

SECTION 6: ELECTRICAL SCHEMATICS

SECTION 6: ELECTRICAL SCHEMATICS

AJX-44CE& AJX-54CE (208-230 VOLT/50-60 HZ/1 PHASE)

SECTION 6: ELECTRICAL SCHEMATICS

AJX-44CE & AJX-54CE (208-460 VOLT/50-60 HZ/3 PHASE)

SECTION 6: ELECTRICAL SCHEMATICS

AJX-44CS & AJX-54CS (208-230 VOLT/50-60 HZ/1 PHASE)

09905-003-64-34

SECTION 6: ELECTRICAL SCHEMATICS

AJX-44CS & AJX-54CS (208-460 VOLT/50-60 HZ/3 PHASE)

SECTION 6: ELECTRICAL SCHEMATICS

AJX-66CE, AJX-76CE, AJX-80CE & AJX-90CE (208-230 VOLT/50-60 HZ/1 PHASE)

09905-002-65-0

SECTION 6: ELECTRICAL SCHEMATICS

AJX-66CE, AJX-76CE, AJX-80CE & AJX-90CE (208-460 VOLT/50-60 HZ/3 PHASE)

01003-003-62-78

SECTION 6: ELECTRICAL SCHEMATICS
AJX-66CS, AJX-76CS, AJX-80CS & AJX-90CS (208-460 VOLT/50-60 HZ/3 PHASE)

SECTION 6: ELECTRICAL SCHEMATICS

AJX-66CS, AJX-76CS, AJX-80CS & AJX-90CS (208-230 VOLT/50-60 HZ/1 PHASE)

SECTION 6: ELECTRICAL SCHEMATICS CONVEYOR SIDE LOADER & DRAIN QUENCH DIAGRAM

DRAIN QUENCH SCHEMATIC

CONNECT BLACK WIRE TO MOTOR CONTACTOR - L1 WITH PIGGYBACK TERMINAL PROVIDED CONNECT WHITE WIRE TO MOTOR CONTACTOR - L2 WITH PIGGYBACK TERMINAL PROVIDED

SECTION 6: ELECTRICAL SCHEMATICS EXHAUST FAN HOOK-UP SCHEMATIC

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

ALABAMA TO FLORIDA

ALABAMA

JONES-McLEOD APPLIANCE SVC

1616 7TH AVE. NORTH

BIRMINGHAM, AL 35203

[phone]

800-821-1150

FAX: [phone]

[e-mail]

JONES-McLEOD APPLIANCE SVC

854 LAKESIDE DRIVE

MOBILE, AL 36693

[phone]

800-237-9859

FAX: [phone]

ALASKA

RESTAURANT APPLIANCE SERVICE

7219 ROOSEVELT WAY NE

SEATTLE, WA 98115

[phone]

800-433-9390

FAX: [phone]

[e-mail]

ARIZONA

AUTHORIZED COMMERCIAL FOOD EQMT. SVC

4832 SOUTH 35TH STREET

PHOENIX, AZ 85040

[phone]

800-824-8875

FAX: [phone]

[e-mail]

GCS SERVICE INC.

PHOENIX, AZ

[phone]

800-510-3497

FAX: [phone]

ARKANSAS

BROMLEY PARTS & SVC

10TH AND RINGO

P.O. BOX 1688

COMMERCIAL APPLIANCE SERVICE, INC.

6507 PACIFIC AVENUE, SUITE 102

STOCKTON, CA 95207

[phone]

[phone]

[phone] FAX

GCS SERVICE INC.

SAN DIEGO, CA

[phone]

800-422-7278

FAX: [phone]

INDUSTRIAL ELECTRIC SVC.

5662 ENGINEER DRIVE

HUNTINGTON BEACH, CA

92649

[phone]

(800-457-3783

FAX: [phone]

P & D APPLIANCE SVC

100 SOUTH LINDEN AVE.

S. SAN FRANCISCO, CA 94080

[phone]

800-424-1414

FAX: [phone]

[e-mail]

P & D APPLIANCE

4220-C ROSEVILLE ROAD

NORTH HIGHLANDS, CA

95660

[phone]

800-824-7219

FAX:[phone]

COMMERCIAL APPLIANCE

SERVICE, INC.

281 LATHROP WAY, #100

METRO APPLIANCE SERVICE

1640 S BROADWAY

DENVER, CO 80210

[phone]

800-525-3532

FAX: [phone]

[e-mail]

CONNECTICUT

GCS SERVICE INC.

HARTFORD, CT

[phone]

800-423-1562

FAX: [phone]

SUPERIOR KITCHEN SER-

VICE INC.

22 THOMPSON ROAD

WINDSOR, CT 06088

[phone]

[phone] FAX

DELAWARE

FOOD SERVICE EQMT.

2101 PARKWAY SOUTH

BROOMALL, PA 19008

[phone]

FAX: [phone]

[e-mail]

GCS SERVICE INC.

PHILADELPHIA, PA

[phone]

800-441-9115

FAX: [phone]

ELMER SCHULTZ SERVICE

36 BELMONT AVE

WILLMINGTON, DE 19804

[phone]

800-225-0599

FAX: [phone]

[e-mail]

EMR SERVICE DIVISION

106 WILLIAMSPORT CIRCLE

SALISBURY, MD 21804

[phone]

FAX: [phone]

FLORIDA

COMMERCIAL APPLIANCE SERVICE

8416 LAUREL FAIR CIRCLE

BLDG 6, SUITE 114

TAMPA, FL 33610

[phone]

800-282-4718

FAX: [phone]

commercialappliance@world-

net.att.net

GCS SERVICE INC

MIAMI, FL

[phone]

800-766-8966

FAX: [phone]

GCS SERVICE INC

ORLANDO, FL

[phone]

800-338-7322

FAX: [phone]

NASS PARTS AND SERVICE, INC.

1144 BELVILLE ROAD, UNIT 359

DAYTONA BEACH, FL 32114

[phone]

[phone]

[phone] FAX

GCS SERVICE INC

TAMPA, FL

[phone]

800-282-3008

FAX: [phone]

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

FLORIDA TO MARYLAND

JONES-McLEOD APPLIANCE SVC

854 LAKESIDE DRIVE

MOBILE, AL 36693

[phone]

800-237-9859

FAX: [phone]

[e-mail]

NASS PARTS AND SERVICE, INC.

1108 SOUTH WOODS AVENUE

ORLANDO, FL 32805

[phone]

[phone]

[phone] FAX

NASS PARTS AND SERVICE, INC.

1376 HEIDE AVENUE

PALM BAY, FL 32907

[phone]

[phone]

[phone] FAX

GEORGIA

GCS SERVICE INC

ATLANTA, GA

[phone]

800-334-3599

FAX: [phone]

HERITAGE FOODSERVICE GROUP OF ATLANTA

2100 NORCROSS PKWY.

SUITE 130

NORCROSS, GA 30071

[phone]

866-388-9837

FAX: [phone]

WHALEY FOODSERVICE REPAIRS

109-A OWENS INDUSTRIAL DRIVE

SAVANNAH, GA 31405

[phone]

888-765-0036

FAX: [phone]

PIERCE PARTS & SERVICE

2422 ALLEN ROAD

MACON, GA 31216

[phone]

800-368-2512

FAX: [phone]

HAWAII

FOOD EQMT. PARTS &

SERVICE CO.

300 PUUHALE RD

HONOLULU, HI 96819

[phone]

FAX: [phone]

[e-mail]

IDAHO

RESTAURANT APPLIANCE SVC.

7219 ROOSEVELT WAY NE

SEATTLE, WA 98115

[phone]

800-433-9390

FAX: [phone]

[e-mail]

RON'S SERVICE

703 E 44TH STREET STE 10

GARDEN CITY, ID 83714

[phone]

FAX: [phone]

ILLINOIS

CONES REPAIR SVC.

2408 40TH AVE

MOLINE, IL 61265

[phone]

800-716-7070

FAX: [phone]

[e-mail]

EICHENAUER SERVICES INC.

130 S OAKLAND ST

DECATUR, IL 62522

[phone]

800-252-5892

FAX: [phone]

[e-mail]

GCS SERVICE INC.

ELMHURST, IL

[phone]

800-942-9689

FAX: [phone]

GCS SERVICE INC.

ST. LOUIS, MO

[phone]

800-284-4427

FAX: [phone]

GENERAL PARTS, INC.

248 JAMES STREET

BENSONVILLE, IL 60106

[phone]

[phone]

FAX: [phone]

INDIANA

GCS SERVICE INC.

INDIANAPOLIS, IN

[phone]

800-727-8710

FAX: [phone]

B622 LA PAS TRAIL

INDIANAPOLIS, IN 46268

[phone]

[phone]

[phone] FAX

IOWA

BOWLING GREEN, KY 42101

[phone]

[phone]

FAX: [phone]

CERTIFIED SERVICE CENTER

RAMCO BUSINESS PARK

4283 PRODUCE ROAD

LOUISVILLE, KY 40218

[phone]

800-637-6350

FAX: [phone]

[e-mail]

[e-mail]

CERTIFIED SERVICE CENTER

1051 GOODWIN DRIVE

LEXINGTON, KY 40505

[phone]

800-432-9269

FAX: [phone]

[e-mail]

GCS SERVICE INC.

LOUISVILLE, KY

[phone]

800-752-6160

FAX: [phone]

GCS SERVICE INC.

LEXINGTON, KY

[phone]

800-432-9260

FAX: [phone]

LOUISIANA

HERITAGE SERVICE GROUP

1532 RIVER OAKS WEST

NEW ORLEANS, LA 70123

[phone]

[phone]

[phone] FAX

MAINE

GCS SERVICE INC.

CHELSEA, MA

[phone]

800-225-1155

FAX: [phone]

MASSACHUSETTS RESTAU-

RANT SUPPLY

34 SOUTH STREET

SOMERVILLE, MA 02143

[phone]

800-338-6737

FAX: [phone]

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

MARYLAND TO NEW YORK

EMR SERVICE DIVISION

106 WILLIAMSPORT CIRCLE

SALISBURY, MD 21804

[phone]

888-687-8080

FAX: [phone]

[e-mail]

EMR SERVICE DIVISION

5316 Sunnyside Ave.

Beltsville, MD 20715

[phone]

800-348-2365

FAX: [phone]

[e-mail]

GCS SERVICE INC.

SILVER SPRING, MD

[phone] (DC)

[phone] (BALT)

[phone]

FAX: [phone]

MASSACHUSETTS

ACE SERVICE CO.

95 HAMPTON AVE.

NEEDHAM, MA 02494

[phone]

800-225-4510 MA & NH

FAX: [phone]

[e-mail]

MASSACHUSETTS RESTAURANT SUPPLY

34 SOUTH STREET

SOMERVILLE, MA 02143

[phone]

800-338-6737

FAX: [phone]

GCS SERVICE INC.

CHELSEA, MA

[phone]

800-225-1155

FAX: [phone]

GCS SERVICE INC.

HARTFORD, CT

[phone]

800-723-1562

FAX: [phone]

SUPERIOR KITCHEN SERVICE INC.

399 FERRY STREET

EVERETT, MA 02149

[phone]

[phone]

[phone] FAX

MICHIGAN

GCS SERVICE INC.

LIVONIA, MI

[phone]

800-772-2936

FAX: [phone]

JACKSON SERVICE COMPANY

3980 BENSTEIN RD.

COMMERCE TWSHP, MI 48382

[phone]

800-332-4053

FAX: [phone]

GCS SERVICE INC.

GRAND RAPIDS, MI

[phone]

800-823-4866

FAX: [phone]

MINNESOTA

GCS SERVICE INC.

MINNEAPOLIS, MN

[phone]

800-345-4221

FAX: [phone]

GENERAL PARTS, INC.

11311 HAMPSHIRE AVENUE SOUTH

BLOOMINGTON, MN 55438-2456

[phone]

[phone]

[phone] FAX

MISSISSIPPI

GCS SERVICE INC.

JACKSON, MS

[phone]

800-274-5954

FAX: [phone]

GCS SERVICE INC.

MEMPHIS, TN

[phone]

800-262-9155

FAX: [phone]

MISSOURI

GCS SERVICE INC.

KANSAS CITY, MO

[phone]

800-229-6477

FAX: [phone]

GCS SERVICE INC.

ST. LOUIS, MO

[phone]

800-284-4427

FAX: [phone]

KAEMMERLIN PARTS & SVC.

2728 LOCUST STREET

ST. LOUIS, MO 63103

[phone]

FAX: [phone]

[e-mail]

GENERAL PARTS, INC.

1101 EAST 13TH STREET

KANSAS CITY, MO 64106

[phone]

[phone]

[phone] FAX

MONTANA

RESTAURANT APPLIANCE

SVC.

7219 ROOSEVELT WAY NE

SEATTLE, WA 98115

[phone]

800-433-9390

FAX: [phone]

[e-mail]

NEBRASKA

201 W. WASHINGTON AVE.

PLEASANTVILLE, NJ 08232

[phone]

800-378-1641

FAX:[phone]

[e-mail]

NEW YORK

APPLIANCE INSTALLATION

AND SERVICE CORP.

1336 MAIN STREET

BUFFALO, NY 14209

[phone]

800-722-1252

FAX: [phone]

[e-mail]

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

NEW YORK TO PENNSYLVANIA

B.E.S.T. INC.

3003 GENESEE STREET

BUFFALO, NY 14225

[phone]

800-338-5011

FAX: [phone]

[e-mail]

DUFFY'S EQUIPMENT SVC.

3138 ONEIDA STREET

SAUQUOIT, NY 13456

[phone]

800-443-8339

FAX: [phone]

[e-mail]

NORTHERN PARTS & SVC.

21 NORTHERN AVENUE

PLATTSBURGH, NY 12903

[phone]

800-634-5005

FAX: [phone]

[e-mail]

GCS SERVICE INC.

BROOKLYN, NY

[phone]

800-969-4271

FAX: [phone]

ALL SERVICE KITCHEN

EQUIPMENT REPAIR

10 CHARLES ST.

NEW HYDE PARK, NY 11040

[phone]

FAX: [phone]

ALL ISLAND REPAIRS

40-9 BURT DRIVE

DEER PARK, NY 11729

[phone]

FAX: [phone]

NORTH CAROLINA

AUTHORIZED APPLIANCE

SERVICECENTER

1020 TUCKASEEGEE RD.

CHARLOTTE, NC 28208

[phone]

[phone]

FAX:[phone]

AUTHORIZED APPLIANCE

SERVICECENTER

800 N. PERSON ST.

RALEIGH, NC 27604

[phone]

FAX:[phone]

AUTHORIZED APPLIANCE SERVICECENTER

904 S. MARSHALL ST.

WINSTON-SALEM, NC 27403

[phone]

FAX:[phone]

AUTHORIZED APPLIANCE SERVICECENTER

104 HINTON AVE.

WILMINGTON, NC 28403

[phone]

FAX:[phone]

WHALEY FOODSERVICE

8334-K ARROWRIDGE BLVD

CHARLOTTE, NC 28273

[phone]

FAX: [phone]

[e-mail]

WHALEY FOODSERVICE REPAIRS

203-D CREEK RIDGE RD.

GREENSBORO, NC 27406

[phone]

FAX: [phone]

[e-mail]

WHALEY FOODSERVICE REPAIRS

335-105 SHERWEE DRIVE

RALEIGH, NC 27603

[phone]

FAX: [phone]

[e-mail]

WHALEY FOODSERVICE REPAIRS

6418-101 AMSTERDAM WAY

WILMINGTON, NC 28405

[phone]

FAX: [phone]

[e-mail]

NORTH DAKOTA

GCS SERVICE INC.

MINNEAPOLIS, MN

[phone]

800-345-4221

FAX: [phone]

GENERAL PARTS, INC.

10 SOUTH 18TH STREET

FARGO, ND 58103

[phone]

[phone]

[phone] FAX

OHIO

CERTIFIED SERVICE CENTER

890 REDNA TERRACE

CINCINNATI, OH 45215

[phone]

800-543-2060

FAX: [phone]

[e-mail]

CERTIFIED SERVICE CENTER

171J-K NORTH HAMILTON RD.

COLUMBUS, OH 43213

[phone]

[phone]

FAX: [phone]

[e-mail]

CERTIFIED SERVICE CENTER

6025 N. DIXIE DRIVE

DAYTON, OH 45414

[phone]

[phone]

FAX: [phone]

[e-mail]

COMMERCIAL PARTS & SVC. OF COLUMBUS

5033 TRANSAMERICA DRIVE

COLUMBUS, OH 43228

[phone]

800-837-8327

FAX: [phone]

GCS SERVICE INC.

COLUMBUS, OH

[phone]

800-282-5406

FAX: [phone]

ELECTRICAL APPLIANCE REPAIR SVC.

5805 VALLEY BELT ROAD

CLEVELAND, OH 44131

[phone]

800-621-8259

FAX: [phone]

[e-mail]

OKLAHOMA

HAGAR RESTAURANT EQMT.

1229 W MAIN STREET

OKLAHOMA CITY, OK 73106

[phone]

800-445-1791

FAX: [phone]

OREGON

RON'S SERVICE

16364 SW 72ND AVE

PORTLAND, OR 97224

[phone]

800-851-4118

FAX: [phone]

[e-mail]

PENNSYLVANIA

A.I.S. COMMERCIAL PARTS & SERVICE

1816 WEST 26TH STREET

ERIE, PA 16508

[phone]

800-332-3732

FAX: [phone]

[e-mail]

ELMER SCHULTZ SVC.

540 NORTH 3RD STREET

PHILADELPHIA, PA 19123

[phone]

FAX: [phone]

[e-mail]

GCS SERVICE INC.

PHILADELPHIA, PA

[phone]

800-441-9115

FAX: [phone]

GCS SERVICE INC.

HARRISBURG, PA

[phone]

800-367-3225

FAX: [phone]

GCS SERVICE INC.

PITTSBURGH, PA

[phone]

800-738-1221

FAX: [phone]

K & D PARTS AND SERVICE

CO.

1833-41 N CAMERON STREET

HARRISBURG, PA 17103

[phone]

800-932-0503

FAX: [phone]

[e-mail]

CLARK SERVICE & PARTS

306 AIRPORT DRIVE

BOX 10

SMOKETOWN, PA 17576

[phone]

[phone]

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

RHODE ISLAND TO WISCONSIN

RHODE ISLAND

GCS SERVICE INC.

EAST PROVIDENCE, RI

[phone]

800-462-6012

FAX: [phone]

SUPERIOR KITCHEN SERVICE INC.

669 ELMWOOD AVENUE

PROVIDENCE, RI 02907

[phone]

[phone] FAX

SOUTH CAROLINA

AUTHORIZED APPLIANCE SERVICECENTER

1811 TAYLOR ST.

COLUMBIA, SC 29202

[phone]

FAX: [phone]

AUTHORIZED APPLIANCE SERVICECENTER

2249 AUGUSTA RD.

GREENVILLE, SC 29605

[phone]

FAX: [phone]

WHALEY FOODSERVICE REPAIRS

| 26&US1

P.O. BOX 4023

WEST COLUMBIA, SC 29170

[phone]

800-877-2662

FAX: [phone]

[e-mail]

WHALEY FOODSERVICE REPAIRS

748 CONGAREE ROAD

GREENVILLE, SC 29607

[phone]

800-494-2539

FAX: [phone]

[e-mail]

WHALEY FOODSERVICE REPAIRS

1406-C COMMERCE PL

MYRTLE BEACH, SC 29577

[phone]

FAX: [phone]

[e-mail]

WHALEY FOODSERVICE REPAIRS

4740-A FRANCHISE STREET

N. CHARLESTON, SC 29418

[phone]

FAX: [phone]

[e-mail]

SOUTH DAKOTA

GCS SERVICE INC.

MINNEAPOLIS, MN

[phone]

800-345-4221

FAX: [phone]

GENERAL PARTS, INC.

10 SOUTH 18TH STREET

FARGO, ND 58103

[phone]

[phone]

[phone] FAX

TENNESSEE

GCS SERVICE INC.

MEMPHIS, TN

[phone]

800-262-9155

FAX: [phone]

GCS SERVICE INC.

NASHVILLE, TN

[phone]

800-831-7174

FAX: [phone]

TEXAS

ARMSTRONG REPAIR CEN- TER

5110 GLENMOUNT DRIVE

HOUSTON, TX 77081

[phone]

800-392-5325

FAX: [phone]

[e-mail]

COMMERCIAL KITCHEN REPAIR CO.

1377 N BRAZOS

P.O BOX 831128

SAN ANTONIO, TX 78207

[phone]

800-292-2120

FAX: [phone]

[e-mail]

GCS SERVICE INC.

DALLAS, TX

[phone]

800-442-5026

FAX: [phone]

GCS SERVICE INC.

HOUSTON, TX

[phone]

800-868-6957

FAX: [phone]

GCS/STOVE PARTS

2120 SOLANA STREET

FORT WORTH, TX 76117

[phone]

800-433-1804

FAX: [phone]

[e-mail]

UTAH

LA MONICA'S RESTAURANT EQMT. SVC.

6182 SOUTH STRATLER

AVENUE

MURRAY, UT 84107

[phone]

800-527-2561

FAX: [phone]

[e-mail]

VERMONT

NORTHERN PARTS & SVC.

4874 S. CATHERINE STREET

PLATTSBURGH, NY 12901

[phone]

800-634-5005

FAX: [phone]

[e-mail]

GCS SERVICE INC.

CHELSEA, MA

[phone]

800-225-1155

FAX: [phone]

VIRGINIA

DAUBERS, INC.

7645 DYNATECH COURT

SPINGFIELD, VA 22153

[phone]

800-554-7788

FAX: [phone]

[e-mail]

GCS SERVICE INC.

SILVER SPRING, MD

[phone](DC)

[phone](BALT)

800-638-7278

FAX: [phone]

GCS SERVICE INC.

RICHMOND, VA

[phone]

800-899-5949

FAX: [phone]

GCS SERVICE INC.

VIRGINIA BEACH, VA

[phone]

800-476-4278

FAX: [phone]

WASHINGTON

GCS SERVICE INC.

SEATTLE, WA

[phone]

800-211-4274

FAX: [phone]

RESTAURANT APPLIANCE SERVICE

7219 ROOSEVELT WAY, NE

SEATTLE, WA 98115

[phone]

800-433-9390

FAX: [phone]

[e-mail]

WEST VIRGINIA

STATEWIDE SERVICE, INC.

603 MAIN AVE.

NITRO, WV 25143

[phone]

[phone]

FAX: [phone]

[e-mail]

WISCONSIN

APPLIANCE SERVICE CENTER, INC.

2439 ATWOOD AVE

MADISON, WI 53704

[phone]

800-236-7440

FAX: [phone]

[e-mail]

APPLIANCE SERVICE

CENTER, INC.

6843 W. BELOIT RD.

WEST ALLIS, WI 53219

[phone]

800-236-6460

FAX: [phone]

[e-mail]

APPLIANCE SERVICE

CENTER

786 MORRIS AVE

GREEN BAY, WI 54304

[phone]

800-236-0871

FAX: [phone]

[e-mail]

SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS

WISCONSIN TO WYOMING/INTERNATIONAL

GENERAL PARTS, INC.

W223 N735 SARATOGA DRIVE

WAUKESHA, WI 53186

[phone]

[phone]

[phone] FAX

WYOMING

HAWKINS COMMERCIAL

APPLIANCE SERVICE

3000 S. WYANDOT ST.

ENGLEWOOD, CO 80110

[phone]

[phone]

FAX: [phone]

[e-mail]

METRO APPLIANCE SERVICE

1640 S BROADWAY

DENVER, CO 80210

[phone]

800-525-3532

FAX: [phone]

[e-mail]

INTERNATIONAL

GLOBAL PARTS AND SUPPLY

7758 NW 72ND ST

MIAMI, FL 33166

[phone]

H.D. SHELDON AND CO

19 UNION SQUARE, WEST

NEW YORK, NY 10003

[phone]

[phone]

CANADA

THE GARLAND GROUP

1177 KAMATO ROAD

MISSISSAUGA, ONTARIO L4W

1X4

[phone]

SALES

[phone]

FAX: [phone]

SERVICE

800-427-6668

FAX: [phone]

March 13, 2007