SD2200i - Generator Full Boar - Free user manual and instructions

Product Type	Portable Inverter Generator
Brand	Full Boar
Model	SD2200i
Rated Output (Continuous)	2200 Watts
Peak Output	2500 Watts
Engine Type	4-Stroke, Single Cylinder, OHV
Displacement	80 cc
Fuel Type	Unleaded Petrol
Fuel Tank Capacity	1.6 Gallons (6 Liters)
Runtime at 50% Load	8 Hours
Noise Level at 23 ft (7 m)	58 dBA
Starting System	Recoil Start
Outlets	2x 120V AC, 1x 12V DC
Dimensions (L x W x H)	22 x 15 x 18 inches
Weight	46 lbs (21 kg)
Color	Red and Black
Parallel Capable	Yes (with optional parallel kit)
Eco Mode	Yes
Low Oil Shutdown	Yes
Overload Protection	Yes
CO Sensor with Auto Shutdown	Yes
Warranty	2 Years
Maintenance	Oil change every 50 hours, air filter cleaning every 100 hours
Spare Parts Availability	Replacement air filters, spark plugs, oil filters available online
Manual Language	English (30 pages)

Frequently Asked Questions - SD2200i Full Boar

How do I start the Full Boar SD2200i generator?

Ensure the generator is on a level surface, fuel valve is open, and choke is closed (if cold). Turn the engine switch to ON, then pull the recoil starter handle slowly until resistance is felt, then pull quickly. Once started, open the choke gradually.

What type of oil should I use for the SD2200i?

Use high-quality 4-stroke engine oil with SAE 10W-30 viscosity for general use. For cold temperatures, SAE 5W-30 is recommended. The oil capacity is approximately 16 oz (0.47 L).

Can I run sensitive electronics like laptops or phones on this generator?

Yes, the SD2200i is an inverter generator that produces clean, stable power suitable for sensitive electronics. It has a total harmonic distortion (THD) of less than 3%.

How do I maintain the generator?

Regular maintenance includes checking oil level before each use, changing oil every 50 hours, cleaning air filter every 100 hours, and replacing spark plug annually. Also drain fuel if storing for more than 30 days.

What is the break-in period for the SD2200i?

For the first 20 hours of operation, avoid running the generator at more than 50% of its rated load. Vary the load during this period to allow engine parts to seat properly.

Can I parallel two SD2200i generators?

Yes, the SD2200i supports parallel operation with an optional parallel kit (sold separately). This doubles the output power up to 4400W continuous.

How do I store the generator for long periods?

Drain the fuel tank and carburetor (or run it dry), change the oil, remove the spark plug and add a teaspoon of oil into the cylinder, then pull the starter slowly to distribute oil. Store in a dry, ventilated area.

What is the warranty period for the Full Boar SD2200i?

Full Boar offers a 2-year warranty on the SD2200i against defects in materials and workmanship. Warranty does not cover normal wear items like spark plugs or filters.

Why does my generator shut off suddenly?

Common causes include low oil level triggering the low oil shutdown sensor, overload condition (exceeding rated wattage), or a tripped circuit breaker. Check oil, reduce load, and reset breaker.

Can I use the SD2200i indoors or in enclosed spaces?

No. Generator exhaust contains carbon monoxide, a deadly poison. Always operate outdoors at least 20 ft from windows, doors, and vents. Never use in garages, basements, or partially enclosed areas.

USER MANUAL SD2200i Full Boar

INVERTER GENERATOR

• 2200W MAX.POWER
• 2000W RUNNING WATTS
• 1×240V 15A POWER OUTLET
• PARALLEL CAPABILITY
• USB PORT

INSTRUCTION MANUAL

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, Fire and/or serious injury. Save all warnings and instructions for future reference.

SPECIFICATIONS - MODEL NO. SD2200i

ENGINE

Motor Type: 4-stroke, OHV, 1-cylinder

Displacement: 98cm ^4

Engine Speed: 4100/min ^-1 (ECON switch is off)

Ignition System: C.D.I

Oil Capacity: 350ml

Fuel Tank Capacity: 3.75 litres

Fuel Type: 92 RON Unleaded Petrol

Spark Plug: E6RTC/E6TC/BPR6HS

Noise Level Rating (7m): 62.5db@ 50% load

GENERATOR

AC Output: 240V

50Hz

8.3Amp

2000W Rated 2200W Max.

DC output: 12V, 8.0Amp

USB output: 5V, 1.5Amp

L x W x H: 500 x 285 x 455mm

Net Weight: 21kg

Gross Weight: 24kg

1. Fuel cap

2. Fuel cap lever

3. Spark plug socket

4. Control panel

5. Recoil starter

6. Fuel valve

7. Rear maintenance cover

8. Top maintenance cover

9. AC sockets

10. Funnel

11. Overload indicator LED

12. Power indicator LED

13. Oil alert indicator LED

14. Econ throttle switch

15. DC socket

16. DC circuit breaker reset

17. USB port

18. Convertible screwdriver

19. Charging cable and clamp set

20. Cross Recess Head Screw

21. Oil bottle

22. Spark plug

23. Earth

24. AC switch

KNOW YOUR PRODUCT (cont.)

TABLE OF CONTENTS

SPECIFICATIONS...... Page 02

KNOW YOUR PRODUCT...... Page 02

INTRODUCTION...... Page 05

SAFETY INSTRUCTIONS...... Page 05

EXPLANATION OF RISKS Page 08

PRE-OPERATION CHECK...... Page 12

OPERATION......Page 14

MAINTENANCE...... Page 21

TRANSPORTING & STORAGE ...... Page 25

TROUBLE SHOOTING ...... Page 26

DESCRIPTION OF SYMBOLS...... Page 27

CONTENTS...... Page 28

WARRANTY......Page 30

INTRODUCTION

Congratulations on purchasing a Full Boar Digital Inverter Generator.

Your Full Boar Digital Inverter Generator SD2200i has been designed to give regulated electricity for a continuous, uninterrupted power supply. Inverter technology provides a suitable power source for camping applications, outdoor lights, sound systems, televisions, microwaves and generator.

Read and understand the Instruction Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

SAFETY INSTRUCTIONS

WARNING! When using this equipment, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Read and understand the manual prior to operating this tool.

Save these instructions and other documents supplied with this tool for future reference.

ELECTRICAL SAFETY

The petrol generator has been designed to output 240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Full Boar tools are interchangeable for Australia and New Zealand.

Using an Extension Lead

Always use an approved extension lead suitable for the power output from this generator. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective. When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.

IMPORTANT! When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating manual with due care. Keep this manual in a safe place so that the information is available at all times. If you give the equipment to any other person, give them these operating instructions as well.

We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety information.

• The generator is designed to give safe and dependable service if operated according to instructions.
• Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
• Fuel is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped.
• Keep away from cigarette, smoke and sparks when re-fuelling the generator. Always refuel in a well ventilated location.
• Prevent the spilling of fuel as this may also ignite with the hot motor. Wipe up spilled fuel at once. Never refuel whilst the engine running.
• Connections for standby power to a building's electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to back feed into the utility lines. Such back feed may electrocute utility company workers or others who contact the lines during a power outage, and when utility power is restored, the generator may explode, burn, or cause fires in the building's electrical system.
• Store the generator in a dry area away from inflammable liquids.
• Always make a pre-operation inspection before you start the engine. You may prevent an accident or equipment damage.
• Place the generator at least 1m (3ft) away from buildings or other equipment during operation. ALWAYS operate generator a minimum of 2 meters from any conductive surface eg. metals.
• Persons who are fitted with a heart pacemaker, or similar medical conditions should take care when using this device. Even the extra low voltage of the Battery charging output should not be handled by a person with medical conditions as or similar to the above.
• Operate the generator on a level surface. If the generator is tilted, fuel spillage may result.
• Do not operate in a hazardous location. Such areas include where there is a risk of explosion of petrol fumes, leaking gas or explosive dust.
• Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to operate the generator without proper instructions.
• Keep children and pets away from the generator when it is in operation.
• Keep away from rotating parts while the generator is running.
• The generator is a potential source of electrical shocks when misused; do not operate with wet hands.

SAFETY WARNINGS FOR GENERATORS (cont.)

• Generator can be operated in light rain and mist. IP23M weather proof rating
• Your power tool should only be passed on with these instructions.
• Children should be supervised to ensure they do not play with the appliance.

WARNING! Do not parallel connect other cables to receptacles, use special jack, or it may cause an electrical shock.

WARNING! The muffler becomes very hot during operating and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.

WARNING! Exhaust contains poisonous carbon monoxide. Do not operate generator in confined area. Be sure to operate the generator in a well-ventilated environment or with an aerator. Using a generator indoors will kill you in minutes. Never use in the home or in a partly enclosed area such as garages. Only use outdoors and far from open windows doors and vents.

WARNING! The output of this generating set is potentially lethal. The set should not be connected to a fixed electrical installation except by an appropriately licensed person.

WARNING! The inverter generator is fitted with Earth (23) that may reduce the risk of electrocution in certain applications. Always consult a qualified electrician before connecting the grounding terminal or when using the generator for applications other than direct connection of appliances (such as connection to a caravan).

RISK OF ELECTROCUTION AND FIRE

Hazard What could	happen How to prevent it
Improper storage of extension cord.	Extension cord can come into contact with hot engine parts resulting in damage. Using a damaged extension cord can result in electrocution or death.	Remove extension cord from the generator and store separately away from generator.
Operation of generator in heavy rain, wet, icy, or flooded conditions.	Water is an excellent conductor of electricity! Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces, resulting in electrical shock to anyone contacting them.	Operate generator in a clean, dry, well ventilated area. Make sure hands are dry before touching unit.
Placing generator on or against highly conductive surface, such as a steel walkway or metal roof.	Accidental leakage of electrical current could charge conductive surfaces in contact with the generator.	Place generator on low conductivity surface such as a concrete slab.ALWAYS operate generator a minimum of 2 meters from any conductive surface.
Operation of unit when damaged, or with guards or panels removed.	Attempting to use the unit when it has been damaged, or when it is not functioning normally could result in fire or electrocution.Removal of guarding could expose electrically charged components and result in electrocution.	Do not operate generator with mechanical or electrical problem. Have unit repaired by an Authorized Service Centre.Do not operate generator with protective guarding removed.

RISK OF FIRE

Hazard What could	happen How to prevent it
Attempting to fill the fuel tank while the engine is running	Fuel and fuel vapours can become ignited by coming in contact with hot components such as the muffler, engine exhaust gases, or from an electrical spark.	Turn engine off and allow it to cool before adding fuel to the tank. Equip area of operation with a fire extinguisher certified to handle fuel fires.
Sparks, fire, hot objects	Cigarettes, sparks, fires, or other hot objects can cause fuel or fuel vapours to ignite.	Add fuel to tank in well ventilated area. Make sure there are no sources of ignition near the generator.
Improper storage of fuel	Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.	Store fuel in an approved container designed to hold fuel. Store container in secure location to prevent use by others.
Tampering with factory set engine speed settings	Engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire.	Never attempt to “speed-up” the engine to obtain more performance. Both the output voltage and frequency will be thrown out of standard by this practice, endangering attachments and the user.
Inadequate ventilation for generator	Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 40°C. ambient (such as storage rooms or garages) can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings.	Operate generator in a clean, dry, well ventilated area.DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA.
Overfilling the fuel tank - fuel spillage	Spilled fuel and its vapours can become ignited from hot surfaces or sparks.	Use care in filling the tank to avoid spilling fuel. Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine. Move generator away from refuelling area or any spillage before starting engine. Allow for fuel expansion. Never refuel with the engine running.

RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING GENERATOR

Hazard What could happen How to prevent it
Fire, Inhalation, Damage to Vehicle Surfaces	Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks can damage carpet, paint or other surfaces in vehicles or trailers.	Transport fuel only in an approved fuel container. Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks. Remove generator from vehicle immediately upon arrival at your destination.

RISK OF HOT SURFACES

Hazard What could happen How to prevent it
Contact with hot engine and generator components	Contact with hot surfaces, such as engines exhaust components, could result in serious burns.	During operation, touch only the control surfaces of the generator. Keep children away from the generator at all times. They may not be able to recognize the hazards of this product.

RISK FROM LIFTING

Hazard What could happen How to prevent it
Lifting a very heavy object	Serious injury can result from attempting to lift too heavy an object.	When lifting, always keep the object you are lifting near the vertical axis of your body. DO NOT use you back to lift heavy loads. Both people should crouch down, grab the underside of unit and use your legs to carry the weight. Keep the object as near the centre of your body's gravity as possible. Avoid twisting your bodies when carrying the unit; instead, turn your whole body using your feet.

Hazard What could happen How to prevent it
Operation of generator in careless manner	All sources of energy include the potential for injury. Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others.	Review and understand all of the operating instructions and warnings in this manual.Become familiar with the operation and controls of the generator. Know how to shut it off quickly.Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires.Keep children or others away from the generator at all times.
Operating generator while suspended	Generator will not operate properly and will cause damage to the generator and could cause serious injury or death to you or others.	Never operate generator while suspended or in an unlevel position. Always operate generate on a flat, level surface.

RISK OF BREATHING - INHALATION HAZARD

Hazard What could happen How to prevent it
Gasoline engines produce toxic carbon monoxide exhaust fumes	Breathing exhaust fumes will cause serious injury or death.	Operate generator in clean, dry, well ventilated area. Never operate unit in enclosed areas such as garages, basements, storage, sheds, or in any location occupied by humans or animals. Keep children, pets and others away from area of operating unit.

RISK OF MOVING PARTS

Hazard What could happen How to prevent it
Contact with moving parts can result in serious injury	The generator contains parts which rotate at high speed during operation. These parts are covered by guarding to prevent injury.	Never operate generator with guarding or cover plates removed. Avoid wearing loose fitting clothing or jewellery which could be caught by moving parts.

1. Be sure to check that the generator is on a level surface with the engine stopped.

2. To check the oil level, first loosen the 2 cover screws and remove the rear maintenance cover (7) (Fig. 4).

Technical line drawing of a mechanical component with internal structure (no text or symbols)

1. Remove the oil filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole without screwing it in and then removing it again (Fig. 5).

Technical line drawing of a mechanical component with no visible text or symbols

1. If the oil level is below the end of the dipstick, refill using oil fill bottle (10) until it registers on the top mark of the dipstick (Fig. 6). Use premium quality 4-stroke engine oil- SAE10W30 recommended oil for Australia and New Zealand.

Note. The Oil Alert System will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly.

CAUTION! Using non-detergent oil or 2-stroke engine oil could shorten the engine's service life.

Refuelling the generator

1. Switch off engine by moving the OFF/RUN/CHOKE switch (6 to the OFF position (Fig. 7).

1. Remove the fuel cap (1) by rotating in a anti-clockwise direction (Fig. 8).

Technical line drawing of a mechanical component with no visible text or symbols

1. Lift out the fuel filter and visually check the fuel level (Fig. 9).

Technical line drawings of three mechanical components, showing top, side, and front views (no text or symbols)

1. Replace the fuel filter and, if necessary, add fuel to the tank (91 RON Unleaded Petrol). Do not overfill the fuel tank (Fig. 10). Do not use ethenol blended fuels.

Line drawing of a laboratory funnel being inserted into a device (no text or symbols)

1. After refuelling, make sure the fuel cap (1) is closed properly and securely.

2. Fuel stabiliser to be used at all times.

WARNING! Be careful not to spill fuel when refuelling. Spilled fuel or fuel vapour may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

WARNING! Keep away from cigarettes, smoke and sparks when refuelling the generator. Always refuel in a well-ventilated location.

OPERATION

Preparing to start

Note. Before starting the engine, disconnect all appliances from the generator.

1. Set the OFF/RUN/CHOKE SW.(6) to the "CHOKE" position (Fig. 12).
2. Hold the carrying handle firmly with one hand. With the other hand, pull slightly on the rip cord (5) until you feel resistance and then pull hard and swiftly on the cord (Fig. 13). Do not let the rip cord retract by itself, guide it back by hand.
3. After the engine starts, allow it to run for a short period of time to warm up, rotate OFF/RUN/CHOKE switch to RUN. choke operation is reduced as OFF/RUN/CHOKE switch is rotated towards RUN.

graph TD
    A["OFF"] --> B["RUM"]
    B --> C["CHOICE"]
    C --> A

Technical line drawing of a mechanical assembly with a hand operating a tool (no text or symbols)

WARNING!

• Ground terminal connects the earth line for prevention of electrocution.
- Must keep the generator grounded while the electric device is grounded.

Technical diagram showing a mechanical component with concentric rings and a central knob, labeled Fig. 15 (no text or symbols on the diagram itself)

OPERATION (cont.)

WARNING! Limit operation requiring maximum power to 30 minutes. For continuous operation, do not exceed the rated power. In either case, the total wattage of all appliances connected must be considered.

WARNING! Do not exceed the current limit specified for any one receptacle.

WARNING! Keep the generator away from other electric cables or wires such as distribution network.

WARNING! Keep the generator on a level surface when running. If generator is tilted while in operation, it may cause fuel spillage or low oil level warning.

ECON Switch (Fig. 23)

When the Econ Switch (14) is turned ON, the engine will automatically enter idle mode after an electrical appliance has been disconnected. It will return to the proper speed required when the appliance is connected. Having the Econ switch ON is recommended, as it minimizes the fuel consumption while in operation.

IMPORTANT!: In DC operation, turn the Econ switch to the OFF position.

Fig. 23
ECONOMY
ON

OFF

CAUTION! When high electrical loads are connected simultaneously, turn the Econ switch to the OFF position to reduce voltage vibration.

WARNING! Keep the generator a distance at least 1 metre from other equipment during operation.

WARNING! When an extension cable is required, be sure to use a rubber sheathed flexible cable. Limit length of extension cables: 60m for cables of 1.5mm^2 and 100m for cables of 2.5mm^2 .

OPERATION (cont.)

AC Pilot Indicator Light

The green AC Pilot Indicator Light comes on when the engine starts and generates power.

Engine Overload Indicator Light

If the engine overload indicator light comes on, the generator's wattage, / amperage capacity has been exceeded by connected electrical devices or by a power surge. When this occurs, the green AC Pilot Indicator Light will go off. The engine will continue to run, but the red Engine Overload Indicator Light will stay on and power will no longer be supplied to connected electronic devices.

How to Correct

1. Disconnect any electronic devices then stop the engine.
2. Reduce the total wattage of connected electronic devices until it is within the generator's rated output.
3. Inspect the Air Inlet and Control Panel for any blockage. Remove blockage if found.
   4.Restart Engine.

Note: The engine overload indicator light may turn on for a few seconds when attaching a load due to a power surge. This is normal.

Oil Warning Indicator Light

When the oil falls below the minimum level, the oil warning indicator light comes on and the engine stops automatically. The engine will not restart until engine oil has been filled to the correct level (refer to FIG 6)

Note: If the oil warning indicator light does not come on and the engine stalls, turn the Start Switch to "ON" and pull the recoil starter.

OPERATION (cont.)

AC Applications

Before using the AC output, turn the AC switch(24) to the ON position.

Pure electrical circuit lines without any symbols

Check the total rating of the appliance to be connected and ensure the rating of the appliance/s does not exceed the rating of the generator.

1. Start the engine and make sure the output indicator LED (green) (12) illuminates. (see "Starting the engine")

2. Confirm that the equipment to be used is switched off, and insert the plug of the equipment to be used into an AC socket (23)(Fig. 27).

Technical line drawing of a power plug and its terminal block (no text or symbols)

Note. If the connected appliance does not operate, refer to the overload indicator section on the previous page.

AC Electric lamps Power tools Electromotor			DC battery
Power factor 1	0.8-0.9		0.4-0.7(Efficiency 0.85)	Rated voltage12VRated current 8A
	0 - 2000W	0 - 1400W 0 - 60	0W

AC Parallel Operation

Only use model No. DPC-Au02 for parallel connection or warranty will be null and void.

OPERATION (cont.)

DC Applications

The DC output on this generator has a rated voltage of 12V with a rated current of 8.0A. When using the DC output (15), turn the Econ switch (14) to the OFF position.

The USB outlet (17)(Fig. 28) outputs power with a rating of 1.5A at 5V. It is suitable for charging mobile phones, MP3 players etc. Before plugging the appliance into the USB port, check that its rating does not exceed 1.5A or 7.5W. Allow the generator to warm up before connecting the appliance to the USB outlet.

The DC Outlet Fig 30 is used to charge lead acid batteries only using supplied charging cables (Fig 29).

Line drawing of a mechanical tool or clamp device (no text or symbols)

Technical drawing of a mechanical component with concentric circles and a rectangular housing (no text or symbols)

OPERATION (cont.)

12V battery charging. The outlet and the charging cables(Fig 29 & 30) is suitable for charging most lead acid type car batteries.

Before charging, remove the battery from the vehicle. The battery MUST be totally isolated from any other circuitry.

1. Connect the positive (+, RED) charging cord to the positive battery terminal. Connect the negative (-, BLACK) charging cord to the negative battery terminal (Fig. 32). Do not reverse the charging cables, or serious damage to the generator and/or the battery may occur.

2. Start the generator and allow it to warm up (see Starting the generator)

3. Connect the DC cable (19) to battery charging outlet (15) (Fig. 33). The battery will begin charging.

4. When disconnecting, remove the plug from the generator before unclipping the clamps on the battery.

Diagram of a battery with two pliers and a switch, labeled Fig. 32 (no text or symbols on the diagram itself)

Note: Do not attempt to charge lithium ion, NiCad or NiMH batteries. The charging outlet (15) is only intended for Lead Acid batteries.

WARNING! The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging.

WARNING! The battery contains sulphuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective equipment.

WARNING! Batteries left unattended can potentially explode, resulting in serious injury.

OPERATION (cont.)

Stopping the engine

To stop the engine in an emergency, simply turn the OFF/RUN/Choke switch to OFF position—under normal conditions, use the following procedure.

1.Shut off all loads and unplug electrical loads from generator panel receptacles.

1. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.

2. Rotate OFF/RUN/Choke switch to OFF (Fig 34).

CAUTION! Be sure the OFF/RUN/CHOKE switch to OFF((Fig 34), when transporting and/or storing the generator.

"OFF" position (Fig. 37).

Restarting Hot Engine

1. Turn OFF/RUN/Choke switch from "OFF" to "RUN" this will open the fuel valve and permit starting.
2. Firmly grasp recoil handle and pull slowly until increased resistance is felt. Pull rapidly up and away.

Technical line drawing of a mechanical assembly with a hand operating a tool (no text or symbols present)

MAINTENANCE

The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition.

Inspect or service as scheduled in the table below.

WARNING! Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. The exhaust contains poisonous carbon monoxide gas.

CAUTION! Use authorized parts or their equivalent. The use of replacement parts which are not of equivalent quality may damage the generator.

PERIODIC MAINTENANCE

ITEM	NOTES	After 8 hours or Daily	6 Months (100 hours)	12 Months (300 hours)
Spark Plug	Check condition. Adjust gap and clean. Replace if necessary.		√
Engine Oil	Check oil level.	√
	Replace.		√
Air Filter	Clean, replace if necessary.		√
Fuel Filter	Clean fuel filter and fuel tank strainer. Replace if necessary.			√
Fuel Line	Check fuel hose for cracks or other damage. Replace if necessary.	√
Exhaust System	Inspect muffler and spark arrester		√
	Check spark arrester screen. Clean/replace if necessary.		√
Clean	Remove any dirt or debris from unit.	√
Starting System	Check recoil starter operation.	√
Fittings/ Fasteners	Check. Replace if necessary.			√
Crankcase Breather Hose	Check for cracks or damage. Replace if necessary.			√
Cylinder Head	De-carbonize. See authorized service representative.			√
Valve Clearance	Check and adjust. See authorized service representative.			√

NOTE:

(1) Log hours of operation to determine proper maintenance.
(2) Service more frequently when used in dusty areas.
(3) Servicing of this product can be arranged by contacting customer service.

Telephone: [phone].

MAINTENANCE (cont.)

Changing Oil

• Place generator on a level surface.
• Run the generator for several minutes until the engine is warm. Turn off generator.
• Remove screws, then remove outer casing.
• Remove the crankcase dipstick.
• Place an oil pan underneath the engine. Tilt generator to collect used oil. Allow oil to drain completely.
• Return generator to a level surface.
• Carefully add 4-Cycle engine oil (SAE 10W-30) to empty reservoir until oil reaches the outer edge of the oil fill hole (Crankcase Dipstick hole).
• Use a clean rag to wipe up any spilled oil.
• Replace crankcase dipstick.
• Reinstall outer casing and tighten screws.

Recommended Engine Oil: SAE 10W-30

Recommended Engine Oil Grade: API Service SE type or higher quality of engine oil.

Engine Oil Quantity: 0.35L (0.924 US gal)

Technical line drawings of a mechanical device with three views: top shows a screwdriver inserted into a housing, middle shows a valve assembly with a cylindrical rod, and bottom shows a pipe connection (no text or symbols present)

CAUTION!

Do not tilt generator when adding oil. This could result in overfilling which could damage the engine.

CAUTION!

Make sure no foreign matter enters the crankcase

MAINTENANCE (cont.)

Air cleaner service

A dirty air filter will reduce the life span of the engine, make it difficult to start the engine, and reduce the unit's performance. Replace with new filter annually.

• To clean, remove the screws then remove outer casing.
- Remove the screws then remove air filter cover. - Remove the foam element.
- Wash the foam element in solvent and let dry.
- Pour a small amount of oil on the foam element then squeeze out, but do not wring out, excess oil. Foam element should be damp, but not dripping.
• Reinsert the foam element into the air filter case.

Technical line drawing of a mechanical assembly with no visible text or symbols

graph LR
    A["Water inlet"] --> B["Receiving container"]
    B --> C["Water bath washing"]
    C --> D["Hand washing cup"]
    D --> E["Discharge into sink"]
    E --> F["Discharge into drain with water drop"]
    F --> G["Final discharge with water drop"]

CAUTION!

Do not run the generator without reinstalling the foam element or excessive piston and cylinder wear may result.

Spark plug servicing

Checking Spark Plug

• Remove cap. Then remove spark plug cap.
• Disconnect the spark plug wire from the spark plug.
• Before removing the spark plug, clean the area around its base to prevent debris from entering the engine.
• Insert a spark plug socket wrench through the opening on the outside of the cover. Turn the wrench counterclockwise.
• Check for discoloration and clean carbon deposits off the electrode with a wire brush.
• Check the electrode gap and slowly adjust to 0.7 - 0.8mm (0.028-0.031 in) if necessary.
• Reinstall spark plug and tighten to Torque 20.0Nm (14.8ft-lb).
• If spark plug is worn replace only with an equivalent replacement part. Spark plug should be replaced annually.
• Reconnect spark plug wire.
• Replace spark plug cap, then replace cap.

Standard Spark Plug: E6TC/E6RT/BPR7HS

Spark Plug Gap: 0.7 - 0.8mm (0.028-0.031 in)

Spark Plug Torque: 20.0Nm (14.8ft-lb)

Technical line drawing of a mechanical component with a circular outline (no text or symbols)

Technical diagram of a mechanical assembly with a cylindrical component and rotating arrow (no text or labels)

MAINTENANCE (cont.)

Muffler - Fire net

Checking Muffler and Spark Arrester

• Inspect muffler for cracks, corrosion, or other damage.
- Remove screws, then remove shown area of outer casing.
- Loosen bolt, then remove muffler cap, muffler screen, and spark arrester.
- Check the muffler screen and spark arrester for carbon deposits. Remove carbon deposits with a wire brush.
- Check the muffler screen and spark arrester for damage. If damaged replace with Our replacement parts specifically designed for this unit.
• Install the spark arrester. Align the spark arrester projection with the hole in the muffler pipe.
• Install the muffler screen and muffler cap.
• Install the outer casing and tighten the screws.

Technical line drawing of a mechanical device with internal components and a handle (no text or symbols)

Technical line drawing of a mechanical assembly with a dial indicator (no text or symbols)

Technical line drawing of a mechanical assembly with no visible text or symbols

WARNING!

Avoid contacting hot areas of this unit.

• Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
- Allow hot components to cool before touching.

TRANSPORTING & STORAGE

When transporting generator:

• Do not overfill the tank (there should be no fuel in the filler neck).
• Do not operate the generator while it is on a vehicle. Take the generator off the vehicle and use it in a well ventilated place.
• Avoid direct sunlight when transporting the generator on a vehicle. If the generator is left in an enclosed vehicle for many hours, high temperatures inside the vehicle could cause fuel to vaporize, resulting in a possible explosion.
• Do not drive on a rough road for an extended period with the generator on board. If you must transport the generator on a rough road, drain the fuel from the generator beforehand.
• Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator.

Before storing the unit for an extended period:

1. Be sure the storage area is free of excessive humidity and dust.
2. Completely drain the fuel from the tank. Open the OFF/RUN/CHOKE switch, start the engine and operate it in the idle position until all remaining fuel is gone and the engine stops automatically.
3. Discharge oil (see steps 1-3 of "Changing the oil").

WARNING! Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in the area.

1. Check the OFF/RUN/CHOKE switch is turned off (Fig. 52).
2. Fuel stabiliser to be used at all times.

graph TD
    A["OFF"] --> B["RUN"]
    B --> C["CHOOSE"]

Fig. 52

TROUBLESHOOTING

Engine will not start

graph TD
    A["Enough Fuel? Add fuel"] -->|yes| B["Are the OFF/RUN/CHOKE switch and fuel valve "on"?"]
    B -->|yes| C["Enough lubricating oil?"]
    B -->|no| D["Turn OFF/RUN/CHOKE switch to the "on" position."]
    C -->|yes| E["Is there fuel in the carburettor?"]
    C -->|no| F["Add good quality oil"]
    E -->|yes| G["Is the spark plug working?"]
    E -->|no| H["Start a few times to ensure that fuel enters the carburettor."]
    E -->|no| I["Replace spark plug"]
    F --> J["Contact TPE customer service."]
    G -->|no| I
    H --> I
    I -->|no| J
    J -->|no| K["End"]

DESCRIPTION OF SYMBOLS

V	Volts	Hz	Hertz
~	Alternating current	W	Watts
min^-1	Revolutions orreciprocation per minute	No	No load speed
	Read instruction manual		Regulator compliance mark
	Warning		Hot surface
	Do not parallel connect other cables to receptacles, use special jack,or it may cause an electrical shock.
	Extremely hot surface. Do not touch a hot muffler or exhaust system.You may get burned. These parts get extremely hot from operationand remain hot a short time after the unit is turned off.
	Exhaust contains poisonous carbon monoxide. Do not operate generatorin confined area.
	Unleaded Petrol		Four stroke engine oil
	Ground		Do not smoke
	Keep bystanders away		Toxic Fumes
	Engine may continue to rotate after machine is switched off

CARING FOR THE ENVIRONMENT

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

CONTENTS

1 x SD2200i Inverter Generator
1 x Convertible Screwdriver
1 x Funnel
1 x Spark Plug Socket
1 x Spark Plug (Spare)
1 x Oil Bottle
1 x Charging Cable And Clamp Set

Note. The manufacturer's liability shall be deemed void if the machine is modified in any way and the manufacturer shall therefore accept no liability for any damages arising as a result of modifications.

Distributed by:

Tpe Australia Pty Ltd

5/15 Ellerslie Road Meadowbrook Queensland Australia 4131

[phone]

WARRANTY

YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE (see www.bunnings.com.au for store locations) WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia [phone]

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

1 YEAR WARRANTY

Your product is guaranteed for a period of 12 months from the original date of purchase. If a product is defective it will be repaired in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: wheels, bearings.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you under law. The warranty covers manufacturer defects in materials, workmanship and finish under normal use.

Our goods come with guarantees that cannot be excluded under Australian Consumer law. You are entitled to a replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired and replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

WARRANTY EXCLUSIONS

The following actions will result in the warranty being void.

If the tool has been operated on a supply voltage other than that specified on the tool.

If the tool shows signs of damage or defects caused by or resulting from abuse, accidents• or alterations.

Failure to perform maintenance as set out within the instruction manual.

• If the tool is disassembled or tampered with in any way.
• The warranty excludes damage resulting from product misuse or product neglect.

This warranty is given by TPE Australia Pty Ltd

ABN: 98 116427 591

Ph: [phone]