ROU-5000 - Milling machine Ozito - Free user manual and instructions

Product Type	Router (Milling Machine)
Brand	Ozito
Model	ROU-5000
Power Input	850 W
Voltage	230-240 V ~ 50 Hz
No Load Speed	11,500 - 32,000 /min (variable)
Collet Size	6.35 mm (1/4")
Plunge Depth	30 mm
Turret Depth Stop	3-step adjustable
Weight	3.3 kg
Dust Extraction	Yes (adaptor included)
Guide Fence	Included
Template Guide	Included
Variable Speed Control	Dial on top of motor housing
Plunge Lock	Lever on side
Spindle Lock	Button near collet
Lock-On Switch	Slide switch for continuous operation
Double Insulated	Yes (no earth wire required)
Carbon Brushes	Replaceable (set SPROU5000-15)
Maintenance	Keep vents clean; use moist cloth; replace brushes when worn
Safety Features	Double insulation, lock-on switch, spindle lock
Warranty	3-year replacement warranty
Spare Parts Available	Collet nut (SPROU5000-59), collet (SPROU5000-58), spring (SPROU5000-57), carbon brushes (SPROU5000-15)
Application	Routing, grooving, chamfering, edge profiling, inlay work

Frequently Asked Questions - ROU-5000 Ozito

What type of router bits can I use with the ROU-5000?

The ROU-5000 accepts bits with a 1/4" (6.35 mm) shank. Common bit types include straight, cove, V-groove, round over, round nose, and chamfer bits. Always ensure the bit is sharp and properly installed.

How do I adjust the depth of cut?

There are two methods: visual adjustment (for edge routing) and measurement adjustment (for internal routing). Set the turret stop to the desired height, release the plunge lock, loosen the depth rod knob, lower the bit onto the workpiece, then tighten the knob. Lock the plunge lever before routing.

Why is my router not starting?

First, check that the power cord is plugged in and the outlet is live. Ensure the lock-on switch is in the correct position. If the router still does not start, the carbon brushes may be worn out. Discontinue use and replace both brushes (set SPROU5000-15) at the same time.

How do I replace carbon brushes?

Disconnect the power before removing brushes. Locate the brush caps on the motor housing, remove them, and take out the old brushes. Clean any dust inside. Insert new brushes (set SPROU5000-15) and replace caps. Always replace both brushes simultaneously to ensure even wear.

What does the variable speed dial do?

The variable speed dial allows you to adjust the no-load speed between 11,500 and 32,000 RPM. Use lower speeds for harder materials like metals or large diameter bits, and higher speeds for softwoods and small bits. Always match the speed to the bit and material for best results.

How to use the guide fence?

Attach the two guide rods to the fence using the provided screws, then slide the rods through the holes in the router base. Tighten the fence locking knobs to secure. Adjust the fence distance from the bit for straight cuts along the edge of the workpiece.

Is the router double insulated?

Yes, the ROU-5000 is double insulated, meaning it does not require an earth wire. This provides extra protection against electric shock. However, always follow standard electrical safety precautions and use a residual current device (RCD) if operating in damp conditions.

How to clean the router?

Keep the ventilation vents clean at all times. After each use, blow compressed air through the housing to remove dust. For the enclosure, use a moist soft cloth only; never use solvents or allow liquid inside the router. Do not immerse any part in liquid.

What spare parts are available?

Available spare parts include: Collet Nut (SPROU5000-59), 6.35mm Collet (SPROU5000-58), Collet Spring (SPROU5000-57), and Carbon Brushes set (SPROU5000-15). These can be ordered from Bunnings Warehouse or through Ozito customer service.

What warranty does the ROU-5000 have?

The ROU-5000 comes with a 3-year replacement warranty. To make a claim, return the product to your nearest Bunnings Warehouse with your proof of purchase. The warranty covers manufacturing defects but does not cover normal wear items like carbon brushes.

USER MANUAL ROU-5000 Ozito

Below is a list of common router bits and their uses.

STRAIGHT BITS

Straight router bits a ideal for making plunge cuts into a material to form a groove or to hollow out an area for a mortise or inlay.

COVE BIT

Used to create a concave, rounded edge to a piece of timber. Often used in conjunction with a round over bit.

Simple line drawing of a bottle and a yellow abstract shape (no text or symbols)

V GROOVE BITS

Used to create V shaped channels or flutes in a workpiece.

Simple line drawing of a bottle and a geometric shape (no text or symbols)

ROUND OVER BIT

Creates a rounded edge on a piece.

Simple line drawing of a mechanical component with a flanged base and a curved side (no text or symbols)

ROUND NOSE BITS

Similar to the V-groove bit in that it creates channels or flutes in a

CHAMFER

Cuts a 45-degree angle on a square edge.

MAINTENANCE

• Keep the ventilation vents of the router clean at all times, if possible, prevent foreign matter from entering the vents.
• After each use, blow air through the router housing to ensure it is free from all dust particles which may build up. Build up of dust particles may cause the router to overheat and fail
• If the enclosure of the router requires cleaning, do not use solvents but a moist soft cloth only. Never let any liquid get inside the router; never immense any part of the router into a liquid.

Carbon Brushes

When the carbon brushes wear out, the router will spark and/or stop. Discontinue use as soon as this happens. They should be replaced prior to recommending use of the router. Carbon brushes are a wearing component of the router therefore not covered under warranty. Continuing to use the router when carbon brushes need to be replaced may cause permanent damage to

brushes need to be replaced, take the router to an electrician or a power tool repairer for a quick and low cost replacement. Always replace both carbon brushes at the same time. Note: Ozila Industries will not be responsible for any damage of injuries caused by the repair of the router by an unauthorised person or by mishandling of the router.

TROUBLESHOOTING

SYMPTOM	POSSIBLE CAUSE	REMEDY
Router will not operate	No supply of power	Check that power is available at source
Router runs slowly	Blunt or damaged router bits	Re-sharpen or replace router bits
	Variable speed set low	Increase variable speed setting
	Motor is overloaded	Reduce excessive load or force on router
Excessive vibration	Bent router bit shaft Replace router bit
Sparking visible through the housing vents	This is normal and does not indicate a problem	No action is required
Heavy sparking occurs inside motor housing	Brushes not moving freely	Disconnect power, remove brushes, clean or replace

DESCRIPTION OF SYMBOLS

V	Volts	Hz	Hertz
-	Alternating current	W	Watts
/min	Revolutions or reciprocation per minute	No	No load speed
	Read instruction manual	[2657]	Warning
	Double insulated	[3748]	Regulator compliance mark

SPARE PARTS

Collet Nut SPROU5000-59

6.35mm Collet SPROU5000-58

Collet Spring SPROU5000-57

Carbon Brushes (set) SPROU5000-15

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

ELECTRICAL SAFETY

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before operating the tool.

Save these instructions and other encaments applied with this tool for future references

The electric motor has been designed for 230V and 240V only. Always check that the power supply

corresponds to the village on the rating plate.

Note: The supply of 230V and 240V on Ctto feels are interchangeable for Australia and New Zealand.

This tool is double insulated; therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a barrier.

Note: Double insulation does not take the phase of normal safety precautions when operating this xo. The insulation system is for added protection against injury resulting from a positive electrical insulation failure within the test.

Using an Extension Lead

Always use an approved extension load suitable for the power input of this tool. Before use, inspect the extension load for signs of carriage wear and opening. Suppose the extension was if the target or defective. When using an extension load on a seat, always unlike the load completely. Use of an extension load not suitable for the power input of the slot in which so damaged or defective may result in a risk of the seat electric shock.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and

A instructions may result in electric shock, fire shock for seismic injury

Save all warnings and instructions for future reference. The term "power tool" in the

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power

too!

1. Work area safety

2. Keep work area clean and well ill. Cluttered of 50K shots P/700 Solutions.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distraction can cause you to

losa control

1. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is washed or grounded.

c. Do not expose power tools to rain or wet conditions. (See exercise: a power tool and increase the

risk of electric shock.

d. Do not share the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, all, sharp edges or moving parts. Damaged or enlarged cards increase

the risk of electric shock

c. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a

1. Which operating a power tool outdoors, use an electric cord suitable for outdoor user cord suitable for outdoor use reduces the risk of electric shoes.

2. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected sup

1. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not uses a power tool while you are tired or under the influence of drugs, alcohol or medication. A

moment, of instance, with operating power scale - by result in census personal injury.

b. Use personal protective equipment. Always wear eye protection. Protection equipment such as dust

mask, non-said safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce

perso#n##s.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to

power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your

finger on the switch or energizing power lock that have the switch on in-mates students.

1. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in persons' injury.

Do not overreach. Keep proper fooling and balance at all times. The strategies better control of the

power tool in unexpected situations

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

c. If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

1. Power tool use and care

2. Do not force the power tool. Use the correct power tool for your application. The correct power tool

will do the job better and safer at the rate for which it was designed

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and the battery pack from the power load before

1. Discrete to the plug from the power source and of the utility path from the power tool offered, making any adjustments, changing accessories, or storing power tools. Such prospective safety

measures not be the risk of storing the power to incidently

c. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the

power tool or these instructions to operate the power tool. Power tools are dangerous in the hands

of untrained users.

- Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and

any other condition that may affect the power tool's operation. If damaged, have the power tool

repaired before use. Many products are caused by poorly maintained power tools.

1. Keep cutting tools sham and clean. Provedly maintained cuttle tacks with soap, cutting edges are

less likely to be a real, and we prefer in control.

- Use the power tool, accessor, and heel bits etc. In accordance with these instructions, value

Use the power tube, accessories and tool bits etc. In accordance with these instructions, taking into account the working conditions and the work in be performed. Use of the wear tool for

operations different from these infected could result in a severity situation.

5 Service

1. Have your power tool serviced by a qualified repair person using only identical replacement

2. Have your power tool serviced by a qualified repair person using only technical replacement parts. This will ensure that the safety of the power box is maintained.

ROUTER

850W

INSTRUCTION MANUAL

SPECIFICATIONS

Voltage: 230-240V - 50Hz

Input: 850W

No Load Speed: 11,500-32,000/min

Collet Size: 6.35mm (1/4")

Plunge Depth: 30mm

Turret Stops:

3.3kg

ozito.com.au

Line drawing of a mechanical presser with 'ozito' branding and mounting base (no text or symbols on the device itself)

WHAT'S IN THE BOX

Router

Guide Fence

Dust Extraction Adaptor

Template Guide

3 YEAR REPLACEMENT WARRANTY

ROU-5000

WARRANTY

IN ORDER TO MAKE A CLAIM UNDER THIS

WARRANTY YOU MUST RETURN THE PRODUCT

TO YOUR NEAREST BUNNINGS WAREHOUSE WITH

The benefits provided under this warranty are in addition

to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded

at least V_0 was notified to a replacement or refund for a claim.

KNOW YOUR PRODUCT

ROUTER

1 Depth Rod
2 Depth Rod Adjustment Knob
3 Turret Depth Stop
4 Spindle Lock Button
5 Lock On Slide Switch
6 Handles

7 Variable Speed Dial
8. Plunge Lock Lever
9 Router Fixing Nut
10 Collet Nut
11 Base
12 Fence Locking Knob

ACCESSORIES

13 Spanner
14 Dust Extraction Adaptor
15 Template Guide
16 Hex Key

18 Guide Fence Rod Screws
19 Dust Extraction Adaptor Screws
20 Guide Fence
21 Guide Fence Rods

SETUP & PREPARATION

1. ASSEMBLY

Side Handles

1. Put together the side handle assembly: screw, spring washer, washer, side handle.

1. Align the handles to the fixing square on sides of router.

1. Fasten into place by tightening screw with a no 2 Phillips head screwdriver.

1. Insert cover buttons to cover the screws.

Fitting Router Bits

CAUTION: ENSURE THE SPINDLE STOPS COMPLETELY BEFORE LOCKING.

2. DUST EXTRACTION ADAPTOR 3. GUI

The dust extraction adaptor allows you to connect a vacuum cleaner or dust extractor to the router.

1. Depress spindle lock button and loosen collet nut. Remove the collet nut and collet completely.

1. Remove the 2 fence locking knobs from the rear of the router.

Mechanical assembly diagram showing two springs and a housing with red directional arrows indicating motion (no text or symbols)

1. Ensure you are inserting the adaptor from the rear of the router. Align the front of the adaptor with the recess in the base. Tilt the front lip of the adaptor down to clear the spindle and insert into place.

FENCE & TEMPLATE GUIDE

The guide fence is an effective aid when cutting in a straight line when chamfering or grooving.

1. Loosen screws on the end of guide rods with hex key.

1. Line the guide rods up with the holes in the guide fence. Secure in place with the fence screws.

1. Loosen guide fence locking knobs.

1. Feed the guide fence rods through the holes in the router base.

1. Adjust the guide fence until it is the correct distance from the router bit and the cut to be made. Tighten guide fence locking looks to fasten guide fence in place.

OPERATION

4. ADJUSTING DEPTH OF CUT 5. ADJUS

Visually

This method is best suited when routing the outside edge of a workpiece.

1. Set the turret stop to the lowest setting.

1. Ensure the plunge lock lever is released.

1. Loosen the depth rod adjustment knob until the depth rod drops down to the turret stop.

2. Place the router on the workpiece so that the router bit over hangs the work edge.

NG DEPTH OF CUT

By Measurement

This method is best suited when routing the inside the workpiece.

1. Set the turret stop to the desired setting.

1. Ensure the plunge lock lever is released.

1. Loosen the depth rod adjustment knob until the depth rod drops down to the turret stop.

2. Plunge the router down until the router bit touches the workpiece then tighten the depth rod adjustment knob.

6. CONTROLS

Turning On/Off

To turn on, push the slide on/off switch down toward the "I" position.

To turn off, press on the rear of the on/off switch so that it slides back to the "0" position.

Variable Speed Control

Scroll through the variable speed dial to select the appropriate speed for the working material.

Plunge Lock Lever

7. MAKING A CUT

1. Place the base plate on the workpiece, ensuring the bit is not in contact with the material to be cut.

1. Lower the router body into the work piece.

2. Lock the router in position at the desired cutting depth.

3. Turn the router on and wait for the bit to reach full speed.