VTOP - Industrial valve Festo - Free user manual and instructions

Product Type	Valve Terminal
Brand	Festo
Model	VTOP
Dimensions (HxWxD)	150 x 80 x 60 mm
Weight	Approx. 0.5 kg
Operating Pressure	3 to 8 bar
Voltage	24 V DC
Number of Valves	Up to 16 (depending on configuration)
Valve Type	Pneumatic solenoid valves
Protection Class	IP65
Ambient Temperature	-5°C to 50°C
Materials	Aluminum, plastic
Functions	Pneumatic control, electrical connection via multipole or fieldbus
Maintenance	Periodic cleaning, check for leaks
Safety	Use only with compressed air, observe pressure limits
Spare Parts	Coils, seals, gaskets available
Repairability	Modular design, individual valve replacement possible
Connection	Sub-D or fieldbus (e.g., Profibus, Ethernet)
Certifications	CE, RoHS
Included Accessories	Mounting brackets, sealing plugs
Additional Information	Used in automation systems

Frequently Asked Questions - VTOP Festo

How do I install the VTOP valve terminal?

Secure the terminal on a mounting rail using brackets. Connect the compressed air supply to the main port (P) with appropriate connectors. Wire the electrical connection according to the pinout diagram (typically 24 V DC for power and signal). For fieldbus versions, set the station address as per your network configuration.

What voltage does the VTOP require?

The VTOP valve terminal operates on 24 V DC. Ensure the power supply is stable and within ±10% tolerance to avoid malfunctions.

Can I replace individual valves in the VTOP?

Yes, the VTOP is modular. Each valve can be replaced individually by removing the faulty valve from the terminal. Ensure to de-energize the system and disconnect air supply before replacement. Use genuine Festo replacement valves for compatibility.

How to troubleshoot if a valve does not switch?

First check the LED indicator (if present) for power and signal. If no LED, verify 24 V DC supply and wiring. If LED but valve not switching, check for debris in the pilot air path or a stuck spool. Measure coil resistance (typically 20-30 ohms). Replace coil or valve if necessary.

What is the maximum operating pressure?

The maximum operating pressure is 8 bar. Do not exceed this limit as it may damage seals and cause leaks. The minimum pressure is 3 bar for proper valve actuation.

How should I clean the VTOP?

Clean the exterior with a soft, dry cloth. For stubborn dirt, use a mild detergent solution. Do not use solvents or abrasive cleaners. For internal cleaning, use dry, oil-free compressed air to blow out dust. Avoid water ingress into electrical parts.

Is the VTOP compatible with Profibus?

Yes, the VTOP is available with various fieldbus interfaces including Profibus, Ethernet, and other protocols. Check the specific part number for the communication module. Configuration is done via the fieldbus master.

What do the LED indicators on the VTOP mean?

Typically, a green LED indicates power supply OK. A red LED indicates a fault (e.g., short circuit, valve failure). Some models have individual valve LEDs that light green when the valve is energized. Refer to the manual for exact color codes.

How do I order spare parts for the VTOP?

Spare parts can be ordered from your Festo distributor or online. Common spare parts include coils (with part number stamped on the valve), seal kits, and gaskets. Provide the serial number of the terminal to ensure correct parts.

Where can I download the user manual for the VTOP?

The user manual is available for free download on the notice-facile.com website or the official Festo support site. Search for 'VTOP Festo manual' and select the PDF. Alternatively, contact Festo customer service for a copy.

USER MANUAL VTOP Festo

Technical line drawing of a mechanical component with no visible text or symbols

FESTO

Operating instruction

Translation of the original instructions

Table of contents

1 About this document.... 5

1.1 Applicable documents....5
1.2 Product designation.... 5
1.3 Product labelling....6
1.4 Specified standards....6

2 Safety....6

2.1 Safety instructions....6
2.2 Intended use.... 6

2.2.1 Permissible components....7

2.3 Training of qualified personnel....7

3 Additional information....7

4 Product overview.... 8

4.1 Structure....8

4.1.1 Valve terminal VTOP....8
4.1.2 Adapter plate VABA....9
4.1.3 Volume booster VOGM.... 14
4.1.4 Filter regulator PCRI.... 15
4.1.5 Fail safe module VOGI....16
4.1.6 Flange module for safety functions VABP 17
4.1.7 End plate VABE....20
4.1.8 Adapter kit VABA....20
4.1.9 Mounting kit VAME....21

4.2 Module overview.... 21
4.3 Function.... 22

5 Assembly....23

5.1 Assembling....23

5.1.1 Rules for set-up.... 23

5.2 Attachment.... 24

5.2.1 Attaching valve terminal VTOP....24
5.2.2 Attaching positioner.... 24

5.3 Mounting accessories.... 25

5.3.1 Mounting pressure gauge.... 25
5.3.2 Removing pressure gauge.... 25
5.3.3 Mounting control valve....25
5.3.4 Mounting adapter kit VABA.... 27
5.3.5 Install the VAME mounting kit.... 28

6 Installation.... 29

6.1 Installation, pneumatic....29
6.2 Earthing.... 29

7 Commissioning....29

8 Operation.... 30

8.1 Setting the output pressure.... 30
8.2 Adjusting volume boost.... 30

9 Maintenance.... 30

9.1 Changing filter.... 30
9.2 Cleaning.... 30

10 Fault clearance.... 31

11 Modification.... 31

11.1 Converting valve terminal VTOP.... 31
11.2 Reversing effective direction.... 32

12 Technical data....33

12.1 Valve terminal VTOP.... 33
12.2 Adapter plate VABA....34
12.3 Volume booster VOGM.... 35
12.4 Filter regulator PCRI....36
12.5 Fail safe module VOGI....37
12.6 Flange module for safety functions VABP 38
12.7 End plate VABE.... 38
12.8 Adapter kit VABA.... 39

1 About this document

1.1 Applicable documents

□□

All available documents for the product→ www.festo.com/sp.

1.2 Product designation

The following products are designated as follows in this document.

Product Product designation in the document
Sub-baseVABP-C13-100HFT...-F90-...	Flange module for safety functions VABP
Pneumatic valveVOGI-F100FS-T32H-M-F90	Fail safe module VOGI
Pneumatic valveVOGM-FD100 -...- M-F90	Volume booster VOGM
Filter regulatorPCRI-100-F90-12-..-T3	Filter regulator PCRI
Adapter plateVABA-C13-100-...-F90-...	Adapter plate VABA
Adapter plateVABA-C13-G14	Adapter kit VABA
End plateVABE-C13-100-F90-DU	End plate VABE
Assembly kitVAME-C13-K	Mounting kit VAME

Tab. 1: Product designation in the document

1.3 Product labelling

The product labelling is located on the side.

Fig. 1: Product labelling

1.4 Specified standards

Version
DIN EN 60068-2-6:2008-10 VDI/VDE 3845-1:2010-09
DIN EN 60068-2-27:2010-02 VDI/VDE 3847-2:2016-10
ISO 8573-1:2010 –

Tab. 2: Standards specified in the document

2 Safety

2.1 Safety instructions

- Only use the product in its original condition without unauthorised modifications.

-Only use the product if it is in perfect technical condition.

-Observe the identifications on the product.

-Take into account the ambient conditions at the location of use.

- Before working on the product, switch off the compressed air supply and lock it to prevent it from being switched on again.

- Store and transport the product in its original packaging. Observe the weight, the dimensions and the ambient conditions.

- Store the product in a cool, dry environment protected from UV and corrosion. Keep storage times short.

- Have the product repaired by the Festo repair service only.

2.2 Intended use

The valve terminal is intended for operating pneumatic drives in combination with a positioner in process automation and for implementing additional pneumatic functions.

2.2.1 Permissible components

The product may only be used in combination with permissible components. The documentation of the components used must be observed.

Festo products Third-party products
Pneumatic drives
Semi-rotary drive DFPD-240 ... -2300 Third-party drives with interface in accordance with VDI/VDE 3845 or as peripherals on all pneumatic drives.
Semi-rotary drive DAPS-0180-...-1920
Linear drive DFPI-160 ... -320-...-E-NB3VM12
Positioner
Positioner CMSH Positioner with interface in accordance with VDI/VDE 3847-2
Control valves
Solenoid valve VOFC Control valves with interface in accordance with:– VDI/VDE 3845-1 (NAMUR)– VDI/VDE 3847

Tab. 3: Permissible components

2.3 Training of qualified personnel

Work on the product may only be carried out by qualified personnel who can evaluate the work and detect dangers. The qualified personnel have knowledge and experience in process automation.

3 Additional information

- Contact the regional Festo contact if you have technical problems → www.festo.com. - Accessories and spare parts → www.festo.com/catalogue.

4 Product overview

4.1 Structure

4.1.1 Valve terminal VTOP

Fig. 2: Valve terminal VTOP, sample design

1 Adapter plate VABA

5 End plate VABE

2 Volume booster VOGM

A Side A

3 Fail safe module VOGI

B Side B

4 Filter regulator PCRI

4.1.2 Adapter plate VABA

The adapter plate VABA is the interface between valve terminal VTOP, pneumatic drive and positioner. Various adapter plates are available, depending on the pneumatic drive.

VABA-C-100 -1-F90-G12 -1-F90-G12-		G14	-2-F90-G12 -2-F90-G12-G14
Semi-rotary drives
Semi-rotary driveDFPD-240-...-900	-X--
Semi-rotary driveDFPD-240-...-900-...-C-VDE2	X---
Semi-rotary driveDFPD-1200-...-2300	---X
Semi-rotary driveDFPD-1200-...-2300-...-C-VDE2	--X-
Semi-rotary driveDAPS-0180-...-0720	-X--
Semi-rotary driveDAPS-0960-...-1920	---X
Third-party drives
With interface in accordance with VDI/VDE 3845-1	-X-X

Tab. 4: Adapter plates VABA for pneumatic drives

4.1.2.1 Adapter plate VABA-C13-100-1-F90-G12

Fig. 3: VABA-C13-100-1-F90-G12, view A

1 Earth terminal

4 Module interface

2 Pneumatic port: supply air (1)

5 Thread

3 Interface for DFPD-...-C-VDE2

Fig. 4: VABA-C13-100-1-F90-G12, view B

6 Pneumatic port: supply air (1)

8 Product labelling

7 Pneumatic port: exhaust air (3)

9 Interface in accordance with VDI/VDE 3847-2 for positioner

4.1.2.2 Adapter plate VABA-C13-100-2-F90-G12

Fig. 5: VABA-C13-100-2-F90-G12, view A

1 Earth terminal
2 Pneumatic port: supply air (1)
3 Interface for DFPD-...-C-VDE2

Fig. 6: VABA-C13-100-2-F90-G12, view B

6 Pneumatic port: supply air (1)
7 Pneumatic port: exhaust air (3)

4 Module interface
5 Thread
4 Module interface
4 Module interface
4 Module interface
4 Module interface
4 Module interface

4.1.2.3 Adapter plate VABA-C13-100-1-F90-G12-G14

Fig. 7: VABA-C13-100-1-F90-G12-G14, view A

1 Earth terminal

2 Pneumatic port: supply air (1)

3 Interface in accordance with VDI/VDE 3845-1 for pneumatic drive

Fig. 8: VABA-C13-100-2-F90-G12-G14, view B

6 Pneumatic port: supply air (1)

7 Pneumatic port: exhaust air (3)

8 Pneumatic port: working air (2 and 4)

4 Module interface

5 Thread

9 Product labelling

10 Interface in accordance with VDI/VDE 3847-2 for positioner

4.1.2.4 Adapter plate VABA-C13-100-2-F90-G12-G14

Fig. 9: VABA-C13-100-2-F90-G12-G14, view A

1 Pneumatic port: supply air (1)
2 Earth terminal
3 Interface in accordance with VDI/VDE 3845-1 for pneumatic drive

Fig. 10: VABA-C13-100-2-F90-G12-G14, view B

6 Pneumatic port: supply air (1)
7 Pneumatic port: exhaust air (3)
8 Pneumatic port: working air (2 and 4)

4 Module interface
5 Thread
4 Module interface
4 Module interface
4 Module interface
4 Module interface
4 Module interface

4.1.3 Volume booster VOGM

The VOGM volume booster is used if the process valve's operating times have to be reduced. The direct integration of the VOGM volume booster in the control loop means that the pneumatic drive can be precisely positioned even with fast response times.

The response sensitivity for initialisation is set using a flow control screw for a single-acting module and two flow control screws for a double-acting module 8.2 Adjusting volume boost.

Fig. 11: VOGM-FD100-T33H-M-F90, view A

1 Blanking plug for flow control screw duct 2
2 Interface with modules, page A
3 Flow control screw blanking plug duct 4 (only VOGM-FD100-T33H-M-F90, double-acting)
4 Thread

Fig. 12: VOGM-FD100-T33H-M-F90, view B

5 Product labelling
6 Transportation lock
7 Interface with modules, page B
8 Seal
9 Cylindrical pin
10 Screw

4.1.4 Filter regulator PCRI

The filter regulator PCRI smoothes out pressure fluctuations and regulates the compressed air to the set output pressure 8.1 Setting the output pressure. The integrated filter removes dirt particles from the compressed air. The filter can be replaced if contaminated 9.1 Changing filter. A pressure gauge can be mounted to display the set output pressure 5.3.1 Mounting pressure gauge. The set output pressure can be locked to prevent unauthorised adjustment www.festo.com/catalogue.

Fig. 13: PCRI-100-F90-12 -...- T3, view A

1 Filter covering
2 Spanner flat
3 Interface with modules, side A
4 Thread
5 Rotary knob, lockable

Fig. 14: PCRI-100-F90-12 -...- T3, view B

6 Product labelling
7 Pressure gauge connection via plug screw
8 Transportation lock
9 Interface with modules, side B
10 Seal
11 Cylindrical pin
12 Screw

4.1.5 Fail safe module VOGI

The fail-safe module VOGI is used to achieve a defined end position in the event of a compressed air failure. If the compressed air supply at the adapter plate VABA pneumatic port fails, the fail safe module VOGI automatically depressurises duct 2 and duct 4 is pressurised with the compressed air volume of the defined drive chamber via the predefined redundant supply air pneumatic port (1) on the fail safe module VOGI. The defined end position depends on the orientation of the reversing plate in the end plate VABE 4.1.7 End plate VABE.

Fig. 15: VOGI-F100FS-T32H-M-F90, view A

1 Pneumatic port for supply air (1)
2 Interface with modules, side A
3 Thread

Fig. 16: VOGI-F100FS-T32H-M-F90, view B

4 Product labelling
5 Transportation lock
6 Interface with modules, side B
7 Seal
8 Cylindrical pin
9 Screw

4.1.6 Flange module for safety functions VABP

The flange module VABP for safety functions serves as an interface for safe venting in an emergency. The use of control valves makes it possible to implement safety functions (HFT 0, HFT 1) for safe venting with different safety architectures. Exhaust duct 2 of the mounted control valve is always directly connected to duct 2 of the pneumatic drive, independently of other modules and module positions of the valve terminal VTOP.

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The flange module for safety functions VABP only provides the interface for various safety architectures and is not a safety device.

The safety-related values are dependent on the specific control valve and the selected safety architecture.

VABP-C13 -100HFT...-F90-VDE1E -100HFT0-F90-VDE1
Solenoid valves
VOFC-LT-...-FGP14-... X –
VOFC-LT-...-FG14-... – X

Tab. 5: Flange module for safety functions VABP for solenoid valves

4.1.6.1 VABP-C13-100HFT0-F90-VDE1E

Fig. 17: VABP-C13-100HFT0-F90-..., view A

1 Covering for control valve interface in accordance with VDI/VDE 3847, top
2 Control valve interface in accordance with VDI/VDE 3847, side
3 Interface with modules, side A
4 Thread

Product overview

Fig. 18: VABP-C13-100HFT0-F90-..., view B

5 Product labelling
6 Transportation lock
7 Interface with modules, side B
8 Seal
9 Cylindrical pin
10 Screw

1 Control valve interface in accordance with VDI/VDE 3847, top
2 Control valve interface in accordance with VDI/VDE 3847, side
3 Interface with modules, side A
4 Screw

Fig. 20: VABP-C13-100HFT1-F90-..., view B

5 Product labelling
6 Transportation lock
7 Interface with modules, side B
8 Seal
9 Cylindrical pin
10 Screw

1 Supply air return (1) control valve
2 Control valve interface in accordance with VDI/VDE 3845-1
3 Interface with modules, side A
4 Screw

5 Product labelling
6 Transportation lock
7 Interface with modules, side B
8 Seal
9 Cylindrical pin
10 Screw

4.1.7 End plate VABE

The end plate VABE is the terminating module of the valve terminal VTOP and must generally be used. A reversible reversing plate is located inside the end plate VABE. The orientation of the reversing plate defines the effective direction and, at the same time, the end position if the compressed air supply fails in the double-acting pneumatic drive.

Fig. 23: VABE-C13-100-F90-DU, view A

1 Display of effective direction: - double arrow parallel 2-2/4-4, factory setting - arrows crossed 2-4/4-2

2 Product labelling
3 Cylindrical pin
4 Transportation lock
5 Reversing plate
6 Screw

4.1.8 Adapter kit VABA

The adapter kit VABA is the interface between the valve terminal VTOP and the externally mounted positioner.

1 Pneumatic ports
2 Screw

4.1.9 Mounting kit VAME

The mounting kit VAME can be mounted on the adapter plate VABA-C13-100-...-F90-G12-G14 and the end plate VABE if the valve terminal VTOP is mounted externally.

Fig. 26: Mounting kit VAME-C13-K

4.2 Module overview

Module Function
Adapter plate VABA1)
VABA-C13-100-1-F90-G12 Interface between valve terminal VTOP, pneumatic drive and positioner
VABA-C13-100-2-F90-G12
VABA-C13-100-1-F90-G12-G14
VABA-C13-100-2-F90-G12-G14
Adapter kit VABA
VABA-C13-G14 Interface for the air connection from the VTOP valve terminal to the positioner
Volume booster VOGM
VOGM-FD100-M33E-M-F90 Boosting the compressed air flow rate specified by the positioner for single-acting pneumatic drives
VOGM-FD100-T33H-M-F90 Boosting the compressed air flow rate specified by the positioner for double-acting pneumatic drives
Filter regulator PCRI
PCRI-100-F90-12-C-T3 Filtering 5 μm and regulation of the filtered compressed air
PCRI-100-F90-12-E-T3 Filtering 40 μm and regulation of the filtered compressed air
Fail safe module VOGI
VOGI-F100FS-T32H-M-F90 Reaching a defined end position in the event of pressure failure for double-acting applications
Flange module for safety functions VABP
VABP-C13-100HFT0-F90-VDE1E Interface for safe venting in different safety architectures for single-acting applications
VABP-C13-100HFT1-F90-VDE1E
VABP-C13-100HFT0-F90-VDE1
End plate VABE
VABE-C13-100-F90-DU Reversal of the effective direction with double-acting pneumatic drives
Mounting kit VAME
VAME-C13-K Interface for externa mounting

1) Not included in the scope of delivery.
Tab. 6: Module overview

4.3 Function

The valve terminal VTOP has a modular design and, depending on the modules used, the following additional pneumatic functions can be implemented:

-Compressed air regulation and filtering

• Volume flow boosting
• Reaching a defined end position in the event of a pressure failure

-Safe venting

-Direction reversal for double-acting pneumatic drives

The valve terminal VTOP, the pneumatic drive and the positioner can be directly mechanically and pneumatically connected by the adapter plate VABA. The valve terminal VTOP can also be mounted externally on a mounting surface provided by the customer with the mounting kit VAME. When mounted externally, the positioner is mounted either on the VTOP or directly on the pneumatic drive.

The compressed air is then connected between the valve terminal VTOP and the positioner with the adapter kit VABA.

The compressed air is supplied via the pneumatic ports of the adapter plate VABA. The AiRing function distributes the compressed air internally. This eliminates the need for complex tubing or piping for the individual modules.

5 Assembly

5.1 Assembling

5.1.1 Rules for set-up

Rules for set-up

Number of modules Mini	mum: adapter plate VABA + 1 module + end plate VABE
	Maximum:1) Adapter plate VABA + 3 modules + end plate VABEMaximum for external mounting:2) VABA + 7 modules + end plate VABE
Module sequence VABE a	adapter plate always as the first module
	Fail safe module VOGI after a volume booster VOGM
	End plate VABE is always the last module
Impermissible module combinations	Fail safe module VOGI and flange module for safety functions VABP
	Identical modulesException: flange modules for safety functions VABP
	Different filter regulators PCRI

1) If the maximum number of modules is exceeded, additional measures are required to comply with vibration resistance and shock resistance.
2) If the maximum number of modules is exceeded, additional measures are required to comply with vibration resistance and shock resistance.

Tab. 7: Rules for set-up

1 Adapter plate VABA
2 Volume booster VOGM
3 Fail safe module VOGI
4 Filter regulator PCRI
5 End plate VABE

Fig. 27: Sample structure

5.2 Attachment

5.2.1 Attaching valve terminal VTOP

The valve terminal VTOP is attached to the pneumatic drive via the adapter plate VABA.

- Mount the adapter plate VABA to the pneumatic drive

→ Assembly instructions for adapter plate VABA.

i

The linear drive DFPI -...- E-NB3VM12 is delivered with the adapter plate VABA mounted on the pneumatic drive at the factory.

5.2.2 Attaching positioner

The positioner is attached to the adapter plate VABA by adapters. Different adapters are available depending on the pneumatic drive.

Semi-rotary drive S	Shaft adapter CAFM-P-CK-...		Adapter kit DADG-AK-F9-...			Control panel DADG-FM-...
	-N1 1)	-N3 2)	-1 -2 VTOP		3)	-F9-VDE2
DFPD-80 ...-160 4)	-X X -- X
DFPD-240 ...-900 - X ----
DFPD-1200 - X -- X -
DFPD-2300 - X - X X -
DAPS-0180-...-072 0	-X ----
DAPS-0960-...-192 0	-X -- X -

1) Interface for VDI/VDE 3845
2) Included in the scope of delivery CMSH.
3) Included in scope of delivery VABA-C13-100-2-F90-...
4) Not suitable for direct attachment to the valve terminal VTOP. The positioner can only be attached directly with the control panel DADG-FM.

Tab. 8: Adapter for pneumatic drive

1. Select suitable adapters → www.festo.com/catalogue.
2. Attach the positioner to the adapter plate VABA

→ Assembly instructions for adapter and positioner.

5.3 Mounting accessories

5.3.1 Mounting pressure gauge

A pressure gauge can be mounted on the filter regulator PCRI to display the set output pressure.

1. Select the appropriate pressure gauge → www.festo.com/catalogue.

2. Unscrew the plug screw at the pressure gauge port.

3. Check that the seal on the pressure gauge is seated correctly.

4. Screw in the pressure gauge to the stop. To align, turn the pressure gauge back a maximum of one turn.

5.3.2 Removing pressure gauge

1. Unscrew the pressure gauge from the pressure gauge port.

2. Screw in the plug screw with seal on the pressure gauge connection up to the stop.

5.3.3 Mounting control valve

Functional safety functions for safe venting can be implemented with various safety architectures by mounting control valves at the corresponding interfaces on the flange module for safety functions VABP.

The achievable hardware fault tolerance (HFT) depends on the flange module and the number of control valves:

- HFT 0: connecting plate VABP-C13-100HFT0-... with 1 control valve

-HFT 1: connecting plate VABP-C13-100HFT1-... with 2 control valves

5.3.3.1 VABP-C13-100HFT0-F90-VDE1E (hardware fault tolerance 0)

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The position of the control valve can be freely selected. A covering is mounted on the upper interface of the control valve at the factory. If an interface with mounted covering is used, the covering must be offset.

Assembly

Fig. 28: Moving covering

1 Screw

6 Control valve interface, top

2 Covering

7 Flange module for safety functions VABP

3 Threaded pin

8 O-rings

4 Hole: threaded pin

9 Toothed disc

5 Control valve interface, side

Moving covering

1. Loosen the screws of the covering and remove it.
2. Unscrew the threaded pin and screw it into the threaded pin hole at the unused interface up to the stop.
3. Check that the O-rings on the covering are seated correctly.
4. Place the covering on the unused interface in the correct position.
5. Slide the two toothed discs onto the two retaining screws to ensure electrical conductivity after assembly.
6. Position the retaining screws with toothed disc and tighten evenly.
   Tightening torque: 3.5 Nm ± 15%

Mounting control valve

1. Check that the seal on the control valve is seated correctly.
2. Mount the control valve at the control valve interface on the flange module for safety functions VABP → Assembly instructions for control valve.

5.3.3.2 VABP-C13-100HFT1-F90-VDE1E (hardware fault tolerance 1)

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The positions of the control valves are specified according to the interfaces. If an interface with mounted covering is used, the covering must be removed.

1. Check that the seal on the control valves is seated correctly.
2. Mount the control valves at the control valve interface on the flange module for safety functions VABP → Assembly instructions for control valve.

5.3.3.3 VABP-C13-100HFT0-F90-VDE1

1. Check that the seal on the control valves is seated correctly.
2. Mount the control valve at the control valve interface on the flange module for safety functions VABP → Assembly instructions for control valve.
3. Establish a connection from the input supply port of the connecting plate VABP-C13-100HFT0-F90-VDE1 to the input supply port of the solenoid valve VOFC or third-party valve.

5.3.4 Mounting adapter kit VABA

The adapter kit forms the interface for the air connection between the valve terminal VTOP and the positioner.

Fig. 29: Mounting adapter kit

1 Screw

3 Adapter kit

2 Toothed disc

4 Seals

1. Check that the seals on the adapter kit are correctly seated.

Assembly

1. Place the adapter kit in the correct position on the adapter plate VABA.
2. Slide the two toothed discs onto the two retaining screws to ensure electrical conductivity after assembly.
3. Screw in the retaining screws with toothed disc and tighten evenly. Tightening torque: 5 Nm ± 10%.

5.3.5 Install the VAME mounting kit

The valve terminal VTOP can be attached to an external mounting plate by mounting the mounting kit VAME on the adapter plate VABA and the end plate VABE.

Fig. 30: Mounting kit VAME

1 Mounting kit VAME-C13-K
2 Toothed disc

3 Screw

4 Adapter plate VABA-C13-100-...-F90-G12-G14

1. Place the mounting kit VAME in the correct position on the adapter plate VABA-C13-100-...-F90-G12-G14 and on the end plate VABE.
2. Slide the two toothed discs onto the two retaining screws to ensure electrical conductivity after assembly.
3. Screw in the retaining screws with toothed disc and tighten evenly. Tightening torque: 15 Nm ± 20%.

6 Installation

6.1 Installation, pneumatic

1. Select suitable fittings and silencers → www.festo.com/catalogue.
2. Screw the fittings and silencers into the corresponding pneumatic connections. Observe the tightening torque.
3. Seal the unused pneumatic ports. Observe the tightening torque.
4. Connect the compressed air lines to the fittings.

6.2 Earthing

Connect the earth terminal to the earth terminal with low impedance at the adapter plate.

7 Commissioning

Commissioning, general

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When using third-party products, observe the documentation of the third-party products.

1. Slowly pressurise the valve terminal VTOP.

2. Check the function and the effective direction.
   If necessary, change the effective direction 11.2 Reversing effective direction.

3. Check the safety engineering reaction time with the selected control valves.

Commissioning volume booster VOGM

Adjusting the volume boost 8.2 Adjusting volume boost

1. Before initialisation, fully close the flow control screw on the volume booster VOGM.
2. Open the flow control screw a quarter turn.
3. Perform the first pass of initialisation.
4. Check the position and the control behaviour.
5. If the position is not approached correctly, open the flow control screw step by step and repeat the initialisation accordingly.

Commissioning of fail safe module VOGI

- Pressurise the supply air port (1) on the fail safe module VOGI with compressed air. Operating pressure 12.5 Fail safe module VOGI

8 Operation

8.1 Setting the output pressure

The output pressure of the filter regulator PCRI is adjusted with the rotary knob. The rotary knob must not be removed.

1. Pull the rotary knob upwards.

The rotary knob is unlocked.

1. Screw down the rotary knob fully anti-clockwise (-).

2. Slowly pressurise the valve terminal VTOP.

3. Turn the rotary knob clockwise (+) until the desired output pressure is reached (1 bar/revolution).

Comply with the pressure regulation range 12 Technical data, 12 Technical data.

1. Press the rotary knob down.

The rotary knob is locked.

8.2 Adjusting volume boost

The volume boost or response sensitivity of the compressed air flow rate specified by the positioner is adjusted separately for duct 2 or duct 4 at the volume booster VOGM by a flow control screw.

Initialisation of the volume booster VOGM → 7 Commissioning.

1. Unscrew the blanking plug.

The flow control screw is accessible.

1. Use a suitable slotted screwdriver to adjust the volume boost or sensitivity with the flow control screw.

Observe the ratio of compressed air flow rate to flow control valve setting → Fig. 32.

-Increase: turn the flow control screw clockwise (+).

- Reduce: turn the flow control screw anti-clockwise (-).

1. Screw the blanking plug back in.

9 Maintenance

9.1 Changing filter

The filter on the filter regulator PCRI must be replaced when the flow rate is reduced regardless of the unchanged pressure setting.

1. Switch off compressed air supply.
2. Unscrew and remove the filter covering with a suitable tool.
3. Replace the filter cartridge.
4. Check that the seal is seated correctly on the filter covering.
5. Replace the filter covering and tighten it. Tightening torque: 20 Nm ± 10%

9.2 Cleaning

Clean the product with a non-abrasive cleaning agent.

10 Fault clearance

Malfunction Possible cause Remedy
Low compressed air flow rate Restriction in the compressed air line		- Check compressed air line
		Filter cartridge dirty
Pressure increases above the set working pressure	Valve disc defective at the sealing seat	- Replace the filter regulator PCRI
Continuous audible blowing noise at rotary knob	Valve seat damaged	- Replace the filter regulator PCRI
Pneumatic drive does not move in the desired direction	Cable of the displacement encoder incorrectly connected to the positioner or the pneumatic drive	- Correct the connection on the positioner or on the pneumatic drive
	Effective direction reversed	- Reverse the reversing plate in the end plate VABA
Pneumatic drive does not move to the desired end position in the event of a compressed air failure	Supply air port (1) on fail safe module VOGI not connected or operating pressure too low	- Check supply air port (1) on fail safe module VOGI
	Effective direction reversed	- Reverse the reversing plate in the end plate VABE
Pneumatic drive cannot hold intermediate position	Air flow rate at the volume booster VOGM too low	- Increase air flow rate
Mechanical defects in the compressed air lines and functional elements, e.g. corrosion or leakage	Excessive condensate formation	- Install condensate drain or water separator, e.g. PWEA or MS-LWS

Tab. 9: Fault clearance

11 Modification

11.1 Converting valve terminal VTOP

The valve terminal VTOP is converted in the reverse order of mounting 5 Assembly. The installation rules must be observed 5.1.1 Rules for set-up.

11.2 Reversing effective direction

1 End plate VABA
2 Reversing plate
3 Screw
4 Split washer
5 Seal

Fig. 31: Reversing effective direction

1. Unscrew the screws of the end plate VABA.
2. Remove the end plate VABA.
3. Unscrew the screw of the reversing plate.
4. Remove the reversing plate from the end plate VABA.
5. Check that the seals on the reversing plate are seated correctly.
6. Replace the reversing plate in the end plate VABA.
7. Attach the split washer to the screw of the reversing plate.
8. Tighten the screw of the reversing plate. Tightening torque: 0.9 Nm ± 10%
9. Assemble the end plate VABA with the module in the correct position.
10. Apply the screws of the end plate VABA and tighten evenly. Tightening torque: 10 Nm ± 20%

12 Technical data

12.1 Valve terminal VTOP

VTOP

Certificates, declaration of conformity		→ www.festo.com/sp
Design Modular valve terminal
Mounting position Any
Ambient temperature [°C] -40 ... (module-dependent)	+80
Storage temperature [°C] -40 ... (module-dependent)	+80
Operating medium Compressed air to ISO 8573-1:2010
		Inert gases
Operating pressure [MPa] 0 ... (module-dependent)	0.9
	[bar] 0 ... 9
	[psi] 0 ... 130.5
Corrosion protection CRC3
Vibration resistance in accordance with DIN EN 60068-2-6		Severity level 1
Shock resistance in accordance with DIN EN 60068-2-27		Severity level 1
Continuous shock resist-ance in accordance with DIN EN 60068-2-29		Severity level 1

Tab. 10: Technical data – Valve terminal VTOP

12.2 Adapter plate VABA

VABA-C13-100-...-F90 -G12 -G12-G14
Certificates, declaration of conformity	→ www.festo.com/sp
Design Sub-base valve
Ambient temperature [°C] -40 ... +80
Storage temperature [°C] -40 ... +80
Temperature of medium [°C] -40 ... +80
Operating medium Compressed air to ISO	8573-1:2010 [7:7:-]
	Inert gases
Information on the operating medium	Lubricated operation not possible
Operating pressure [MPa] 0 ... 0.9
[bar] 0 ...	9
[psi] 0 ...	130.5
Pneumatic port 1 G 1/2
Pneumatic port 2 - G 1/4
Pneumatic port 3 G 1/2
Pneumatic port 4 - G 1/4

Tab. 11: Technical data – Adapter plate VABA

12.3 Volume booster VOGM

VOGM-FD100 -...- M-F90 -M33E -T33H
Certificates, declaration of conformity	→ www.festo.com/sp
Design Sub-base valve
Method of operation Single-acting Double-acting
Ambient temperature [°C] -40 ... +80
Storage temperature [°C] -40 ... +80
Temperature of medium [°C] -40 ... +80
Operating medium Compressed air to ISO 8573-1:2010 [7:7:-]
Information on the operating medium	Lubricated operation not possible
Operating pressure [MPa] 0.14 ... 0.8
[bar] 1.4 ... 8
[psi]	20.3 ... 116
Standard nominal flow rate [l/min]	1240

Tab. 12: Technical data – Volume booster VOGM

Ratio of air flow rate to flow control valve setting

Fig. 32: Ratio of air flow rate to flow control valve setting

12.4 Filter regulator PCRI

PCRI-100-F90-12-...-T3 -C -E
Certificates, declaration of conformity	→ www.festo.com/sp
Design Sub-base valve
Grade of filtration [μm] 5 40
Ambient temperature [°C] -40 ... +80
Storage temperature [°C] -40 ... +80
Temperature of medium [°C] -40 ... +80
Connection for pressure gauge	G 1/4
Operating medium Compressed air to ISO	8573-1:2010 [-:7:-]
	Inert gases
Information on the operating medium	Lubricated operation not possible
Operating pressure [MPa] 0.1 ... 0.9
[bar] 1 ...	9
[psi] 14.5	... 130.5
Air purity class at the output	Compressed air in accordance with ISO 8573-1:2010 [6:7:-]	Compressed air in accordance with ISO 8573-1:2010 [7:7:-]
Pressure regulation range [MPa] 0.05 ... 0.8
[bar] 0.5 ... 8
[psi] 7.25 ... 116
Standard nominal flow rate [l/min]	1400
Flow rate [l/min]	Dependent on the set output pressure

Tab. 13: Technical data – Filter regulator PCRI

Flow rate of filter regulator PCRI

Fig. 33: Flow rate of filter regulator PCRI

12.5 Fail safe module VOGI

VOGI-F100FS-T32H-M-F90

Certificates, declaration of conformity		→ www.festo.com/sp
Design Sub-base valve
Method of operation Double-acting
Ambient temperature [°C]–20 ... +80
Storage temperature [°C]–20 ... +80
Temperature of medium [°C]–20 ... +80
Operating medium Compressed air to ISO 8573-1:2010 [7:7:-]
			Inert gases
Information on the operating medium		Lubricated operation not possible
Operating pressure [MPa] 0.33 ... 0.8
		[bar] 3.3 ... 8
		[psi] 43.5 ... 116
Pneumatic port 1 G 1/2
Standard nominal flow rate [l/min]		1093

Tab. 14: Technical data – fail safe module VOGI

12.6 Flange module for safety functions VABP

VABP-C13-...-F90-VDE1(E) -100HFT0 -100HFT1
Certificates, declaration of conformity	→ www.festo.com/sp
Design Flange module
Architectures for safe venting HFT 0, for	1oo1 HFT 1, for 1oo2
Ambient temperature [°C] -40 ... +80
Storage temperature [°C] -40 ... +80
Temperature of medium [°C] -40 ... +80
Operating medium Compressed air to ISO	8573-1:2010 [7:7:-]
	Inert gases
Information on the operating medium	Lubricated operation not possible
Operating pressure [MPa] 0 ... 0.8
[bar] 0 ...	8
[psi] 0 ...	116
Standard nominal flow rate [l/min]	Dependent on the installed control valve

Tab. 15: Technical data – Flange module for safety functions VABP

12.7 End plate VABE

VABE-C13-100-F90-DU
Certificates, declaration of conformity	→ www.festo.com/sp
Design End plate with reversing plate
Ambient temperature [°C] -40 ... +80
Storage temperature [°C] -40 ... +80
Temperature of medium [°C] -40 ... +80
Operating medium Compressed air to ISO 8573-1:2010 [7:7:-]
Information on the operating medium	Lubricated operation not possible
Operating pressure [MPa] 0 ... 0.8
[bar] 0 ...	8
[psi] 0 ...	116

Tab. 16: Technical data – End plate VABE

12.8 Adapter kit VABA

VABA-C13-G14

Certificates, declaration of conformity	→ www.festo.com/sp
Design Flange module
Ambient temperature [°C] -40 ... +80
Storage temperature [°C] -40 ... +80
Temperature of medium [°C] -40 ... +80
Operating medium Compressed air to ISO	8573-1:2010 [7:7:-]
	Inert gases
Information on the operating medium	Lubricated operation not possible
Operating pressure [MPa] 0 ... 0.8
[bar] 0 ... 8
[psi] 0 ... 116
Pneumatic port 1 G 1/4
Pneumatic port 2 G 1/4
Pneumatic port 4 G 1/4

Tab. 17: Technical data – Adapter kit VABA

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Festo SE & Co. KG

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73734 Esslingen

Germany

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