Galaxy VS GVSOPT004 - Electrical cabinet APC - Free user manual and instructions

Product Type	Uninterruptible Power Supply (UPS)
Model	Galaxy VS GVSOPT004
Brand	APC
Power Capacity	4000 VA / 3600 W
Topology	Double Conversion Online
Input Voltage	230 V AC (single phase)
Output Voltage	230 V AC (single phase)
Frequency	50/60 Hz (auto sensing)
Battery Type	Sealed Lead-Acid (VRLA)
Typical Backup Time at Full Load	5-10 minutes
Recharge Time	3-5 hours to 90%
Communication Ports	RS-232, USB, SmartSlot
Dimensions (H x W x D)	17.5 x 43.0 x 65.0 cm
Weight	50 kg
Operating Temperature	0°C to 40°C
Relative Humidity	0% to 95% (non-condensing)
Audible Noise	Less than 55 dBA at 1 meter
Protection Features	Surge protection, overvoltage, undervoltage, short circuit
Battery Replacement	Hot-swappable
Warranty	2 years (standard)

Frequently Asked Questions - Galaxy VS GVSOPT004 APC

What is the battery runtime for the Galaxy VS GVSOPT004 at half load?

The typical runtime at half load (1800 W) is about 15-20 minutes. Actual runtime may vary based on battery age, temperature, and load characteristics.

How do I replace the battery in the APC Galaxy VS GVSOPT004?

The battery is hot-swappable. Open the front panel, disconnect the battery connector, slide out the old battery, and insert a new one. Refer to the user manual for detailed safety instructions.

Can this UPS be connected to a generator?

Yes, but the generator should provide stable voltage and frequency (sine wave recommended). APC recommends a generator with total harmonic distortion (THD) < 5%.

What types of loads can the GVSOPT004 support?

It supports critical equipment such as servers, network switches, storage devices, and other sensitive electronics within the power capacity.

How do I set up the UPS for the first time?

Connect the UPS to a grounded wall outlet, allow the battery to charge for at least 6 hours, then connect equipment. Turn on the UPS and verify operation.

Does the Galaxy VS GVSOPT004 provide surge protection?

Yes, it includes built-in surge protection for both power and data lines (RJ45/coax), protecting against lightning and power surges.

What software is available for monitoring?

APC PowerChute Business Edition or Network Management Card (if installed) can be used for remote monitoring and graceful shutdown.

Can the UPS be mounted in a rack?

Yes, this model is designed for rack-mounting. It occupies 2U of rack space. A rack-mount kit may be included.

What do the LED indicators mean?

Green LED indicates normal operation, yellow indicates battery mode/low battery, red indicates fault or overload. Refer to the manual for full details.

How do I contact APC support for this model?

APC provides 24/7 technical support at 1-800-800-4272 (US/Canada) or via the APC website. Have your serial number ready.

USER MANUAL Galaxy VS GVSOPT004 APC

Maintenance Bypass Cabinet

Installation

Latest updates are available on the Schneider Electric website 7/2021

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Legal Information

The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or subsidiaries. All other brands may be trademarks of their respective owners.

This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.

Schneider Electric does not grant any right or license for commercial use of the or its content, except for a non-exclusive and personal license to consult it on ar is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel.

As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.

To the extent permitted by applicable law, no responsibility or liability is assumed Schneider Electric and its subsidiaries for any errors or omissions in the information content of this material or consequences arising out of or resulting from the use information contained herein.

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or scan the QR code above for digital experience and translated manuals.

Table of Contents

Important Safety Instructions — SAVE THESE

INSTRUCTIONS....5

FCC Statement 6

Safety Precautions 6

Additional Safety Precautions After Installation....8

Electrical Safety 8

Battery Safety 9

Specifications 11

Maximum Short Circuit Rating 11

Specifications for 480 V Systems 11

Trip Settings for 480 V 11

Recommended Upstream Protection 480 V 12

Recommended Cable Sizes 480 V 13

Specifications for 208 V Systems ....14

Trip Settings for 200/208/220 V 14

Recommended Upstream Protection 200/208/220 V 14

Recommended Cable Sizes 200/208/220 V 15

Specifications for 400 V Systems ....16

Trip Settings for 400/415 V 16

Recommended Upstream Protection 400/415 V ....17

Recommended Cable Sizes 400/415 V....18

Recommended Bolt and Lug Sizes 19

Torque Specifications....19

Maintenance Bypass Cabinet Weights and Dimensions....20

Clearance 20

Environment....20

Online Diagrams....21

Overview of Installation Kits 22

Optional Seismic Kit GVSOPT003 26

Optional Kirk Key Kit GVSOPT004....27

Installation Procedure for Top Cable Entry 28

Installation Procedure for Bottom Cable Entry 30

Prepare the Maintenance Bypass Cabinet and the UPS for

Cables....31

Connect the Internal Power Cables 35

Install the Seismic Anchoring (Option) 37

Connect the Power Cables in a 10-80 kW Top Cable Entry

System....39

Connect the Power Cables in a 100-150 kW Top Cable Entry

System....41

Restrain the Cables 43

Connect the Power Cables in a Bottom Cable Entry System......4

Interconnect the UPS and the Maintenance Bypass Cabinet ....46

Connect the Signal Cables....51

Final Installation 54

Important Safety Instructions — SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safe messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.

⚠️ DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Failure to follow these instructions will result in death or serious injury.

▲WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

▲CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Failure to follow these instructions can result in injury or equipment damage.

NOTICE

NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.

Failure to follow these instructions can result in equipment damage.

Please Note

Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for an consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construct installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.

FCC Statement

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

Safety Precautions

⚠️⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Read all instructions in the installation manual before installing or working on this product.

Failure to follow these instructions will result in death or serious injury.

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Do not install the product until all construction work has been completed and the installation room has been cleaned.

Failure to follow these instructions will result in death or serious injury.

⚠️⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected.

Failure to follow these instructions will result in death or serious injury.

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

The UPS system must be installed according to local and national regulations. Install the UPS according to:

- IEC 60364 (including 60364-4-41- protection against electric shock, 60364-4-42 - protection against thermal effect, and 60364-4-43 - protection against overcurrent), or

- NEC NFPA 70, or

• Canadian Electrical Code (C22.1, Part 1)

depending on which one of the standards apply in your local area.

Failure to follow these instructions will result in death or serious injury.

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Install the product in a temperature controlled indoor environment free of conductive contaminants and humidity.
• Install the product on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.

Failure to follow these instructions will result in death or serious injury.

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

The product is not designed for and must therefore not be installed in the following unusual operating environments:

• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
  • Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields Failure to follow these instructions will result in death or serious injury.

⚠️⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Do not drill or cut holes for cables or conduits with the gland plates installed do not drill or cut holes in close proximity to the UPS.

Failure to follow these instructions will result in death or serious injury.

⚠️ ⚠ WARNING

HAZARD OF ARC FLASH

Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the installation manual

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE

RISK OF OVERHEATING

Respect the space requirements around the product and do not cover the ventilation openings when the product is in operation.

Failure to follow these instructions can result in equipment damage.

Additional Safety Precautions After Installation

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Do not install the UPS system until all construction work has been completed and the installation room has been cleaned. If additional construction work is needed in the installation room after this product has been installed, turn off the product and cover the product with the protective packaging bag the product was delivered in.

Failure to follow these instructions will result in death or serious injury.

Electrical Safety

This manual contains important safety instructions that should be followed during the installation and maintenance of the UPS system.

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
• Disconnection devices for AC and DC must be provided by others, be readily accessible, and the function of the disconnect device marked for its function.
• Turn off all power supplying the UPS system before working on or inside the equipment.
• Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
• The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first.

Failure to follow these instructions will result in death or serious injury.

When the UPS input is connected through external isolators that, when opened, isolate the neutral or when the automatic backfeed isolation is provided external to the equipment or is connected to an IT power distribution system, a label must be fitted at the UPS input terminals, and on all primary power isolators installed remotely from the UPS area and on external access points between such isolators and the UPS, by the user, displaying the following text (or equivalent in a language which is acceptable in the country in which the UPS system is installed):

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Risk of voltage backfeed. Before working on this circuit: Isolate the UPS and check for hazardous voltage between all terminals including the protective earth.

Failure to follow these instructions will result in death or serious injury.

Battery Safety

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

Failure to follow these instructions will result in death or serious injury.

⚠️⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries

• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).

Failure to follow these instructions will result in death or serious injury.

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

When replacing batteries, always replace with the same type and number of batteries or battery packs.

Failure to follow these instructions will result in death or serious injury.

▲CAUTION

RISK OF EQUIPMENT DAMAGE

• Mount the batteries in the UPS system, but do not connect the batteries until the UPS system is ready to be powered up. The time duration from battery connection until the UPS system is powered up must not exceed 72 hours of 3 days.
• Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.

Failure to follow these instructions can result in injury or equipment damage.

Specifications

Maximum Short Circuit Rating

The maximum short circuit rating for the maintenance bypass cabinet is 65 kA RMS symmetrical.

Specifications for 480 V Systems

Trip Settings for 480 V

UPS rating	Breaker type Ir (A) tr @ 6 Ir li (x In)		tr @ 6 Ir	li (x In)
	UIB/SSIB MBB/UOB		UIB/SSIB/MBB/UOB	UIB/SSIB MBB/UOB
20 kW	HJF36150CU31X	HJF36150CU31X	50	1	4	0.5	4
30 kW	HJF36150CU31X	HJF36150CU31X	50	1	5	0.5	5
40 kW	HJF36150CU31X	HJF36150CU31X	70	1	5	0.5	5
50 kW	HJF36150CU31X	HJF36150CU31X	80	1	5	0.5	5
60 kW	HJF36150CU31X	HJF36150CU31X	100	1	12	0.5	12
80 kW	HJF36150CU31X	HJF36150CU31X	125	1	12	0.5	12
100 kW	LJF36400CU31X	JJF36250CU31X	175	1	7	0.5	10
120 kW	LJF36400CU31X	JJF36250CU31X	200	1	8	0.5	12
150 kW	LJF36400CU31X	JJF36250CU31X	250	1	8	0.5	12

Recommended Upstream Protection 480 V

UPS rating	20 kW 30 kW 40 kW 50		kW
	Input Bypass	Input Bypass	Input Bypass	Input Bypass
Breaker type	HJF36100U31X
lr (A) 40 35	60 50 80 70	100 80
tr @ 6 lr 0.5
li (x In) 1.5

UPS rating	60 kW 80 kW 100 kW		120 kW		150 kW		kW
	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass
Breaker type	HJ-F36150-U31X	HJ-F36100-U31X	JJ-F36250-U31X	HJ-F36150-U31X	JJF36250U31X				LJ-F36400-U31X	JJ-F36250-U31X
Ir (A)	125	100	175	125	200	175	250	200	300	250
tr @ 6 Ir 0.5
li (x In) 1.5

Recommended Cable Sizes 480 V

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 4/0 AWG.

Failure to follow these instructions will result in death or serious injury.

NOTE: Overcurrent protection is to be provided by others.

Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:

• 90 °C (194 °F) conductors (75 °C (167 °F) termination)
  • An ambient temperature of 30 °C (86 °F)
  • Use of copper conductors

If the ambient temperature is greater than 30 °C (86 °F), larger conductors are be selected in accordance with the correction factors of the NEC.

Equipment grounding conductors (PE in this manual) are sized in accordance with NEC Article 250.122 and Table 250.122.

UPS rating 20 kW	30 kW 40	kW 50 kW	60 kW	80 kW 100	kW 120 kW	150 kW
Input phases (AWG/kcmil)	8 6 4 3	1 2/0 2 x	1/0 2 x 1	0 2 x 1/0
Input PE (AWG/kcmil)	10 8 8 6	6 6 4 2	x 4 2 x 3
Bypass/outputphases (AWG/kcmil)	10 8 6 4	3 1 2/0	2 x	1/0 2 x 1/0
Bypass PE/outputPE (AWG/kcmil)	10 10	8 8 8	6 6 2 x	6 2 x 4
Neutral (AWG/kcmil) 1	6	4	2	1/0	2/0	2 x 1/0	2 x 1/0	4 x 1/0	4 x 1/0
DC +/- (AWG/kcmil)	24	22	1/0 2	1/0 3	2/0 3	4/0 3	2 x 1/0	2 x 3/0	2 x 4/0
DC PE (AWG/kcmil)	8 6 6	6 6 4 4 3	2 x 2

NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC +/- and DC PE cable sizes.

NOTE: For 120 kW, use two separate conduits for each of the input, bypass, and output cable sets. Organize cables as illustrated in each conduit to avoid eddy currents (heating).

NOTE: For 150 kW, use two separate conduits for each of the input, bypass, output, and DC cable sets. Organize cables as illustrated in each conduit to avoid eddy currents (heating).

Cable Organization in Separate Conduits for Input/Bypass/Output and DC

Specifications for 208 V Systems

Trip Settings for 200/208/220 V

UPS rating	Breaker type Ir (A) tr @		6 Ir li (x ln) tr @ 6		Ir li (x ln)
	UIB/SSIB MBB/UOB UIB			SSIB/MBB/UOB	UIB/SSIB MBB/UOB
10 kW HJF36150CU31X HJF36150	CU31X 50 50 1		4 0.5	4
15 kW HJF36150CU31X HJF36150	CU31X 60 60 1		5 0.5	5
20 kW HJF36150CU31X HJF36150	CU31X 80 80 1		5 0.5	5
25 kW	HJF36150CU31X	HJF36150CU31X	100	100	1	5	0.5	5
30 kW	HJF36150CU31X	HJF36150CU31X	125	110	1	12	0.5	12
40 kW	HJF36150CU31X	HJF36150CU31X	150	150	1	12	0.5	12
50 kW	LJF36400CU31X	JJF36250CU31X	200	200	1	7	0.5	10
60 kW	LJF36400CU31X	JJF36250CU31X	250	225	1	8	0.5	12
75 kW	LJF36400CU31X	JJF36250CU31X	300	250	1	8	0.5	12

Recommended Upstream Protection 200/208/220 V

UPS rating	10 kW		15 kW		20 kW		25 kW
	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass
Breaker type	HJF36100U31X						HJF36150-U31X	HJF36100-U31X
lr (A)	50	40	80	60	100	80	125	100
tr @ 6 lr	0.5
li (x In)	1.5

UPS rating	30 kW		40 kW		50 kW		60 kW		75 kW
	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass
Breaker type	HJF36150U31X		JJ-F36250-U31X	HJ-F36150-U31X	JJF36250U31X		LJ-F36400-U31X	JJ-F36250-U31X	LJF36400U31X
Ir (A)	150	110	200	150	250	200	300	225	350	300
tr @ 6 Ir	0.5
li (x In)	1.5

Recommended Cable Sizes 200/208/220 V

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 4/0 AWG.

Failure to follow these instructions will result in death or serious injury.

NOTE: Overcurrent protection is to be provided by others.

Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:

• 90 °C (194 °F) conductors (75 °C (167 °F) termination)
  • An ambient temperature of 30 °C (86 °F)
  • Use of copper conductors

If the ambient temperature is greater than 30 °C (86 °F), larger conductors are be selected in accordance with the correction factors of the NEC.

Equipment grounding conductors (PE in this manual) are sized in accordance with NEC Article 250.122 and Table 250.122.

UPS rating 10 kW	15 kW 20	kW 25 kW	30 kW	40 kW 50	kW 60 kW	75 kW
Input phases (AWG/kcmil)	8 4 3 2	1/0 2 x 1/0	2 x 1/0	2 x 1/0 2	x 2/0
Input PE (AWG/kcmil)	10 8 8 6	6 6 2 x	4 2 x 4 2	x 3
Bypass/outputphases (AWG/kcmil)	8 6 4 3	2 1/0 2 x	1/0 2 x 1/0	2 x 1/0
Bypass PE/outputPE (AWG/kcmil)	10 10	8 8 6	6 2 x 6	2 x 4 2 x	4
Neutral (AWG/kcmil) 4	6 3 1 2/0	2 x 1/0	2 x 1/0	2 x 2/0	4 x 1/0 4	x 1/0
DC +/- (AWG/kcmil)	$0	65	45	45	25	1/05	2/05	4/05	2 x 1%0
DC PE (AWG/kcmil)	10 10	8 8	6 6 6 4	4

NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC +/- and DC PE cable sizes.

NOTE: For 50 kW, 60 kW, and 75 kW, use two separate conduits for each of the input, bypass, and output cable sets. Organize cables as illustrated in each conduit to avoid eddy currents (heating).

Cable Organization in Separate Conduits for Input/Bypass/Output and DC

Specifications for 400 V Systems

Trip Settings for 400/415 V

UPS rating	Breaker type Ir (A) tr @ 6 Ir li (x In) tr @				6 Ir li (x In)
	UIB/SSIB MBB/UOB UIB			SSIB/ MBB/UOB	UIB/SSIB MBB/UOB
10 kW	HJF36150CU31X	HJF36150CU31X	50	50	1	4	0.5	4
15 kW	HJF36150CU31X	HJF36150CU31X	50	50	1	4	0.5	4
20 kW	HJF36150CU31X	HJF36150CU31X	50	50	1	4	0.5	4
30 kW	HJF36150CU31X	HJF36150CU31X	60	60	1	5	0.5	5
40 kW	HJF36150CU31X	HJF36150CU31X	80	80	1	5	0.5	5
50 kW	HJF36150CU31X	HJF36150CU31X	100	100	1	5	0.5	5
60 kW	HJF36150CU31X	HJF36150CU31X	125	110	1	12	0.5	12
80 kW	HJF36150CU31X	HJF36150CU31X	150	150	1	12	0.5	12
100 kW	LJF36400CU31X	JJF36250CU31X	200	200	1	7	0.5	10
120 kW	LJF36400CU31X	JJF36250CU31X	250	225	1	8	0.5	12
150 kW	LJF36400CU31X	JJF36250CU31X	300	250	1	8	0.5	12

Recommended Upstream Protection 400/415 V

UPS rating

10 kW 15 kW 20

kW 30 kW 40

kW 50 kW

Input By-pass

Input By-pass

Input By-pass

Input By-pass

Input By-pass

Input By-pass

Breaker type

HJF36060U31X HJF36100U31X HJ-

F3615-0U31X

HJ-F3610-0U31X

Ir (A) 25 20

35 30

50 40 80

60 100

80 125

100

tr @ 6 Ir 0.5

li (x In) 1.5

UPS rating	60 kW		80 kW		100 kW		120 kW		150 kW
	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass	Input	Bypass
Breaker type	HJF36150U31X		JJ-F36250-U31X	HJ-F36150-U31X	JJF36250U31X		LJ-F36400-U31X	JJ-F36250-U31X	LJF36400U31X
Ir (A)	150	110	200	150	250	200	300	225	350	300
tr @ 6 Ir 0.5
li (x In) 1.5

Recommended Cable Sizes 400/415 V

⚠️ DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 4/0 AWG.

Failure to follow these instructions will result in death or serious injury.

NOTE: Overcurrent protection is to be provided by others.

Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:

• 90 °C (194 °F) conductors (75 °C (167 °F) termination)
  • An ambient temperature of 30 °C (86 °F)
• Use of copper conductors

If the ambient temperature is greater than 30 °C (86 °F), larger conductors are selected in accordance with the correction factors of the NEC.

Equipment grounding conductors (PE in this manual) are sized in accordance with NEC Article 250.122 and Table 250.122.

UPS rating 10 kW

15 kW

20 kW

30 kW

40 kW

50 kW

60 kW

80 kW

100 kW

120 kW

150 kW

Input phases (AWG/kcmil)

8 8 8

4 3 2

1/0

2 x 1/0

2 x 1/0

2 x 1/0

2 x 2/0

Input PE (AWG/kcmil)

10

10

10

8

8

6

6

6

2 x 4

2 x 4

2 x 3

Bypass/outputphases (AWG/kcmil)

8 8 8

6 4 3

2

1/0

2 x 1/0

2 x 1/0

2 x 1/0

Bypass PE/outputPE (AWG/kcmil)

10

10

10

10

8

8

6

6

2 x 6

2 x 4

2 x 4

Neutral (AWG/kcmil)6

8 8 6

3 1 2/0

2 x 1/0

2 x 1/0

2 x 2/0

4 x 1/0

4 x 1/0

DC +/- (AWG/kcmil)

10

87

47

27

1/07

1/08

2/08

4/08

2 x 1/0

2 x 3/0

2 x 4/0

DC PE (AWG/kcmil)

10

10

8 6 6

6 6 4

4 3 2 x 2

NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC +/- and DC PE cable sizes.

NOTE: For 100 and 120 kW, use two separate conduits for each of the input, bypass, and output cable sets. Organize cables as illustrated in each conduit to avoid eddy currents (heating).

NOTE: For 150 kW, use two separate conduits for each of the input, bypass, output, and DC cable sets. Organize cables as illustrated in each conduit to avoid eddy currents (heating).

Cable Organization in Separate Conduits for Input/Bypass/Output and DC

Recommended Bolt and Lug Sizes

NOTICE

RISK OF EQUIPMENT DAMAGE

Use only UL approved compression cable lugs.

Failure to follow these instructions can result in equipment damage.

Copper — One Hole Cable Lugs

Cable size	Bolt size Cable lug type	Crimping tool Die
10 AWG M8	x 35 mm LCA10-56-L NA	NA
8 AWG M8	x 35 mm LCA8-56-L CT-720	CD-720-1 Red P21
6 AWG M8	x 35 mm LCA6-56-L CT-720	CD-720-1 Blue P24
4 AWG M8	x 35 mm LCA4-56-L CT-720	CD-720-1 Gray P29
3 AWG M8	x 35 mm LCA4-56-L CT-720	CD-720-1 Gray P29
2 AWG M8	x 35 mm LCA2-56-Q	CT-720	CD-720-1 Brown	P33
1 AWG M8	x 35 mm LCA1-56-E	CT-720	CD-720-2 Green	P37
1/0 AWG	M8 x 35 mm	LCA1/0-56-X	CT-720	CD-720-2 Pink P42
2/0 AWG	M8 x 35 mm	LCA2/0-56-X	CT-720	CD-720-2 Black P45
3/0 AWG	M8 x 35 mm	LCA3/0-56-X	CT-720	CD-720-2 Orange P50
4/0 AWG	M8 x 35 mm	LCA4/0-56-X	CT-720	CD-720-3 Purple P54

Copper — Two Hole Cable Lugs

Cable size	Bolt size Cable lug type	Crimping tool		Die
6 AWG	M10 x 35 mm	LCC6-12-L	CT-930	CD-920-6 Blue P24
4 AWG M10	x 35 mm	LCC4-12-L	CT-930	CD-920-4 Gray P29
3 AWG M10	x 35 mm
2 AWG	M10 x 35 mm	LCC2-12-Q	CT-930	CD-920-2 Brown P33
1 AWG	M10 x 35 mm	LCC1-12-E	CT-930	CD-920-1 Green P37
1/0 AWG	M10 x 35 mm	LCC1/0-12-X	CT-930	CD-920-1/0 Pink P42
2/0 AWG	M10 x 35 mm	LCC2/0-12-X	CT-930	CD-920-2/0 Black P45
3/0 AWG	M10 x 35 mm	LCC3/0-12-X	CT-930	CD-920-3/0 Orange P50
4/0 AWG	M10 x 35 mm	LCC4/0-12-X	CT-930	CD-920-4/0 Purple P54

Torque Specifications

Bolt size	Torque
M4	1.7 Nm (1.25 lb-ft / 15 lb-in)
M5	2.2 Nm (1.62 lb-ft / 19.5 lb-in)
M6	5 Nm (3.69 lb-ft / 44.3 lb-in)
M8	17.5 Nm (12.91 lb-ft / 154.9 lb-in)
M10	30 Nm (22 lb-ft / 194.7 lb-in)
M12	50 Nm (36.87 lb-ft / 442.5 lb-in)

Maintenance Bypass Cabinet Weights and Dimensions

Commercial reference	Weight kg (lbs) Height	mm (in) Width mm (in)	Depth mm (in)
GVSBSU80G 110 (242.51)	1485 (58.46) 318 (12.52)	850 (33.46)

Clearance

NOTE: Clearance dimensions are published for airflow and service access only. Consult with the local safety codes and standards for additional requirements in your local area.

Front View of the UPS and the Maintenance Bypass Cabinet

Environment

	Operating Storage
Temperature	0 °C to 40 °C (32 °F to 104 °F)	-25 °C to 55 °C (-13 °F to 131 °F)
Relative humidity	0-95% non-condensing	0-95% non-condensing
Elevation	0-3000 m (0-10000 feet)
Protection class	IP20
Color	RAL 9003, gloss level 85%

Online Diagrams

UIB Unit input breaker
SSIB Static switch input breaker
MBB Maintenance bypass breaker
IMB Internal maintenance breaker
UOB Unit output breaker

NOTE: The internal maintenance breaker IMB* in the UPS cannot be used with a maintenance bypass cabinet and the internal maintenance breaker IMB* must be padlocked in the open position.

Single Mains UPS System

graph TD
    A["Input"] --> B["Maintenance bypass cabinet"]
    B --> C["MBB"]
    C --> D["UPS"]
    D --> E["IMB*"]
    E --> F["UIB"]
    F --> G["UOB"]
    G --> H["Load"]

Dual Mains UPS System

graph TD
    A["Input"] --> B["UIB"]
    B --> C["SSIB"]
    C --> D["Bypass"]
    D --> E["UPS"]
    E --> F["IMB*"]
    F --> G["UOB"]
    G --> H["Load"]
    I["Maintenance bypass cabinet"] --> J["MBB"]

Overview of Installation Kits

Installation Kit 0M-100265 for 10-80 kW Maintenance Bypass Cabinet

Part Used in Number of units
0W49284 signal cable Connect the Signal Cables, page 51. 1	page 51. 1
0W49283 signal cable 1
0W99053 UPS PE cable Connect the Power Cables in a 10-80 kW Top CableEntry System, page 39 or Connect the Power Cables in aBottom Cable Entry System, page 45.	in a 10-80 kW Top CableEntry System, page 39 or Connect the Power Cables in aBottom Cable Entry System, page 45.	1
0W99055 UPS output cables 1
0W99056 UPS input/UPS bypass cables 1
0W99054 UPS neutral cable 1
M8 nut with washer 10
M8 x 25 mm bolt with washer 10
Cable ties		10

Installation Kit 0H-1717

Only for installation with UPS for internal batteries.

Part Used in Number of units
Conduit box Install the Conduit Box, page 34 1
Rear plate 1
UPS input/UPS bypass cables 0W12758 1
UPS output cables 0W12761 1
M4 x 10 mm screw with washer 4
M8 nut with washer 3
M8 x 25 mm bolt with washer 3
M6 x 16 mm screw with washer 9		[DKYH]
M6 nut with washer 9
Support for side panel Prepare the Maintenance Bypass Cabinet and the UPS for Cables, page 31		10

Installation Kit 0M-100247 for 100-150 kW Maintenance Bypass Cabinet

Part Used in Number of units
0W49195 UPS input cables (for dual mains) Connect the Power Cables in a 100-150 kW Top Cable Entry System, page 41.		1
M8 nut with washer 6
M8 x 25 mm bolt with washer 6
Cable ties 10

Installation Kit 0M-100250 for 100-150 kW Maintenance Bypass Cabinet

Part Used in Number of units
0W49194 UPS DC cables Connect the Power Cables	Entry System, page 41	1
M8 nut with washer 6
M8 x 25 mm bolt with washer 6
Cable ties 10

Installation Kit 0M-100264 for 100-150 kW Maintenance Bypass Cabinet

Part Used in Number of units
0W49284 signal cable Connect the Signal Cables, page 51. 1	page 51. 1
0W49283 signal cable 1
0W99057 UPS PE cable Connect the Power Cables in a 100-150 kW Top CableEntry System, page 41, or Connect the Power CableBottom Cable Entry System, page 45.		1..
0W12375 UPS output cables 1		..
0W99058 UPS input/UPS bypass cables 1		..
0W99052 UPS neutral cable 1		..
M8 nut with washer 11
M8 x 25 mm bolt with washer 11
Cable ties		10

Optional Seismic Kit GVSOPT003

Part Used in Number of units
Rear anchor Install the Seismic Anchoring (Option),	page 37 and Final Installation, page 54.	1
Front anchoring bracket 1
Rear anchoring bracket 1
M8 x 20 mm bolt 6

Optional Kirk Key Kit GVSOPT004

Part Used in Number of units
Support plate The optional kirk key kit must be installed by a Schneider Electric field service representative. Contact Schneider Electric.		2
Flathead screw 8		[HBV3]
Push-button 1
Top support plate 1
Electromechanical key interlock (SKRU) 1
Mechanical key interlock 2
Label 1
M6 nut with washer 2
0W12675 signal cable 1		[4XCC8]
0W49239 signal cable 1

Installation Procedure for Top Cable Entry

Installation without Conduit Box – Single Mains Installation with Conduit Box – Single Mains

graph TD
    A["UPS"] --> B["Input"]
    B --> C["Load"]
    C --> D["DC"]
    E["Maintenance bypass cabinet"] --> F["Output"]

graph TD
    A["DC"] --> B["UPS"]
    C["Input"] --> D["Maintenance bypass cabinet"]
    E["Load"] --> D
    B --> D

Installation without Conduit Box - Dual Mains Installation with Conduit Box - Dual Mains

graph TD
    A["UPS"] --> B["Maintenance bypass cabinet"]
    C["Input"] --> D["DC"]
    E["Bypass"] --> F["DC"]
    G["Load"] --> H["DC"]

graph TD
    A["DC"] --> B["UPS"]
    C["Input"] --> B
    D["Load"] --> E["Maintenance bypass cabinet"]
    F["Bypass"] --> E
    B --> G["Green arrow indicates transition or break point"]

Signal cable Power cable

▲CAUTION

TIP HAZARD

Do not remove the transportation brackets from the maintenance bypass cabinet until it is time to anchor it to the floor or interconnect it with the UPS.

Failure to follow these instructions can result in injury or equipment damage.

1. Follow the UPS manual to prepare the UPS for installation.
2. Prepare the Maintenance Bypass Cabinet and the UPS for Cables, page 31.
3. For system with conduit box: Install the Conduit Box, page 34
4. Connect the Internal Power Cables, page 35.

5. Install the Seismic Anchoring (Option), page 37.

6. Perform one of the following:

7. Connect the Power Cables in a 10-80 kW Top Cable Entry System, pag 39, or

8. Connect the Power Cables in a 100-150 kW Top Cable Entry System, page 41.

9. Interconnect the UPS and the Maintenance Bypass Cabinet, page 46.

10. Connect the Signal Cables, page 51.

11. Final Installation, page 54.

12. Follow the UPS installation manual to connect the power cables from the maintenance bypass cabinet in the UPS and to complete the rest of the U installation.

Installation Procedure for Bottom Cable Entry

Single Mains

graph TD
    A["UPS"] --> B["DC"]
    C["Maintenance bypass cabinet"] --> D["Input"]
    C --> E["Load"]

Signal cable Power cable

Dual Mains

graph TD
    A["UPS"] -->|DC Input| B["DC"]
    A -->|Bypass| C["Load"]
    A -->|Maintenance bypass cabinet| D["Maintenance bypass cabinet"]

▲CAUTION

TIP HAZARD

Do not remove the transportation brackets from the maintenance bypass cabinet until it is time to anchor it to the floor or interconnect it with the UPS.

Failure to follow these instructions can result in injury or equipment damage.

1. Follow the UPS manual to prepare the UPS for installation.
2. Prepare the Maintenance Bypass Cabinet and the UPS for Cables, page 31.
3. For system with conduit box: Install the Conduit Box, page 34
4. Connect the Internal Power Cables, page 35.
5. Install the Seismic Anchoring (Option), page 37.
6. Connect the Power Cables in a Bottom Cable Entry System, page 45.
7. Interconnect the UPS and the Maintenance Bypass Cabinet, page 46.
8. Connect the Signal Cables, page 51.
9. Final Installation, page 54.
10. Follow the UPS installation manual to connect the power cables from the maintenance bypass cabinet in the UPS and to complete the rest of the UPS installation.

Prepare the Maintenance Bypass Cabinet and the UPS for Cables

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Do not drill or cut holes for power cables or conduits with the gland plate installed and do not drill or cut holes in close proximity to the maintenance bypass cabinet.

Failure to follow these instructions will result in death or serious injury.

1. Remove the front panel from the maintenance bypass cabinet.

Front View of the Maintenance Bypass Cabinet

1. Remove the top cover from the maintenance bypass cabinet.
2. Remove the upper and lower left side plate from the maintenance bypass cabinet.

3. Remove the lower and upper front plate from the maintenance bypass cabinet.

4. Remove the transparent plate above the top breaker.

Front View of the Maintenance Bypass Cabinet

Technical line drawing of a mechanical assembly with green panel and mounting brackets (no text or symbols)

1. Only for bottom cable entry in 100-150 kW maintenance bypass cabinet: Remove the indicated busbars and insulators in the maintenance bypass cabinet for more cable routing space.

Left Side View of the 100-150 kW Maintenance Bypass Cabinet

1. Remove the right side panel from the UPS and reinstall the side panel on right side of the maintenance bypass cabinet. For installation with a UPS for internal batteries, install the 10 supports (A) from installation kit 0H-1717. Reuse the screws from the UPS.

1. Only for top cable entry system:

a. Remove the gland plate from the top cover of the maintenance bypass cabinet.
b. Drill or punch holes for power cables or conduits in the gland plate. Conduits are not provided.
c. Reinstall the gland plate in the top cover of the maintenance bypass cabinet.

1. Only for bottom cable entry system:

a. Remove the gland plate from the bottom of the maintenance bypass cabinet.
b. Drill or punch holes for power cables or conduits in the gland plate. Conduits are not provided.
c. Reinstall the gland plate in the bottom of the maintenance bypass cabinet

1. Reinstall the top cover on the maintenance bypass cabinet with four screws

1. Remove the middle rear plate on the maintenance bypass cabinet. Save the nuts for installing the conduit box.
2. Remove the knockouts from the conduit box.
3. Install the conduit box on the maintenance bypass cabinet with the nuts from step 1.
4. Install the provided UPS input/UPS bypass cables 0W12758 and UPS output cables 0W12761 in the conduit box.
5. Install the rear plate on the conduit box

Rear View of the Maintenance Bypass Cabinet

Connect the Internal Power Cables

Fasten the cables to the beam with a cable tie where marked with an (A) in illustrations.

1. Connect the provided UPS PE cable to the PE busbar and route the cable through the left side or through the rear of the maintenance bypass cabinet

2. Connect the provided UPS N cable to the N busbar and route the cable through the left side or through the rear of the maintenance bypass cabinet

Left Side View of the Maintenance Bypass Cabinet Side View of the Maintenance Bypass Cabinet without Conduit Box with Conduit Box

1. Perform one of the following:

2. Only for single mains system: Connect the provided UPS input cables to the unit input breaker UIB (L1, L2, L3) and route the cables out through left side or through the rear of the maintenance bypass cabinet.

3. Only for dual mains system: Connect the provided UPS bypass cables to the static switch input breaker SSIB (L1, L2, L3) and route the cables out through the left side or through the rear of the maintenance bypass cabinet.

Maintenance Bypass Cabinet without Conduit Maintenance Bypass Cabinet with Conduit Box

1. Connect the provided UPS output cables to the unit output breaker UOB (L1 L2, L3) and route the cables out through the left side or through the rear c maintenance bypass cabinet.

Install the Seismic Anchoring (Option)

Use the optional installation kits GVSOPT002 (shipped with the UPS) and GVSOPT003 for this procedure.

1. Interconnect the rear anchors for the UPS (on the left) and the maintenance bypass cabinet (on the right) with the interconnection plate and four M8 bol (provided).

2. Mount the rear anchor(s) to the floor. Use appropriate hardware for the floor type - the hole diameter in the rear anchor is 14 mm.

1. Remove the transportation brackets from the maintenance bypass cabinet.

2. Install the rear anchoring brackets on the UPS and the maintenance bypass cabinet with the M8 bolts (provided).

Rear View of the Maintenance Bypass Cabinet

1. Push the maintenance bypass cabinet into position so the rear anchoring bracket connects to the rear anchor. The front anchoring bracket is installed in the final installation steps.

NOTE: Do not push the UPS into position yet.

Rear View of the Maintenance Bypass Cabinet

Green mechanical component with mounting bracket and mounting base (no text or symbols visible)

Connect the Power Cables in a 10-80 kW Top Ca Entry System

1. The power cables must be restrained with 3/8 nylon rope:

a. Tie the power cables to the beams with rope as illustrated. Make sure that the rope holds the cables tightly in place. Note that L2 is routed under the beam and L1 and L3 is routed over the beam in front of t busbars.

b. Tie the power cables together with rope as illustrated halfway between the two beams. See Restrain the Cables, page 43 for restrain method.

Left Side View of the Maintenance Bypass Cabinet Side View of the Maintenance Bypass Cabinet - Single Mains - Dual Mains

1. Perform one of the following:

2. Only for single mains system: Route the input cables and load cables through the top of the maintenance bypass cabinet and connect to the PE busbar, the input busbars, and the load busbars.

3. Only for dual mains system: Route the bypass cables and load cables through the top of the maintenance bypass cabinet and connect to the PE busbar, bypass busbars, and the load busbars.

4. Only for dual mains system:

5. For top cable entry without conduit box: Route the input cables through the top of the maintenance bypass cabinet and to the bottom of the maintenance bypass cabinet. When the UPS has been installed, route the input cables through the left side into the UPS. Follow the UPS installation manual to connect the input cables.

6. For top cable entry with conduit box: When the UPS has been installed, route the input cables through the conduit box of the UPS. Follow the UF installation manual to connect the input cables.

7. Perform one of the following:

8. For top cable entry without conduit box: Route the DC cables through the top of the maintenance bypass cabinet and to the bottom of the maintenance bypass cabinet. When the UPS has been installed, route the DC cables through the left side into the UPS. Follow the UPS installation manual to connect the DC cables.

9. For top cable entry with conduit box: When the UPS has been installed, route the DC cables through the conduit box of the UPS. Follow the UPS installation manual to connect the DC cables.

Connect the Power Cables in a 100-150 kW Top Cable Entry System

1. The power cables must be restrained with 3/8 nylon rope:

a. Tie the power cables to the beams with rope as illustrated. Make sure that the rope holds the cables tightly in place. Note that L2 is routed under the beam and L1 and L3 is routed over the beam in front of t busbars.

b. Tie the power cables together with rope as illustrated halfway between the two beams. See Restrain the Cables, page 43 for restrain method.

Left Side View of the Maintenance Bypass Cabinet Side View of the Maintenance Bypass Cabinet - Single Mains - Dual Mains

1. Perform one of the following:

- Only for single mains system: Route the input cables and the load cables through the top of the maintenance bypass cabinet and connect to the PE busbar, the input busbars and the load busbars.

- Only for dual mains system: Route the input cables, the bypass cables and the load cables through the top of the maintenance bypass cabinet and connect to the PE busbar, the input busbars, the bypass busbars, and the load busbars.

1. Route the DC cables through the top of the maintenance bypass cabinet and connect to the PE busbar and the DC busbars (DC+, DC-).

2. Connect the provided UPS DC cables to the DC busbars (DC+, DC-) and route the cables out through the left side of the maintenance bypass cabinet. Fasten the cables to the beam with cable ties.

3. Only for dual mains system: Connect the provided UPS input cables to the input busbars and route the cables out through the left side of the maintenance bypass cabinet. Fasten the cables to the beam with cable ties.

Left Side View of the Maintenance Bypass Cabinet

Restrain the Cables

Use 3/8 in nylon rope to restrain the cables.

1. Wrap the rope around the cables (a). Wrap the cables four times leaving (3 ft) of excess rope at the first end (b). Pull rope (c) taut.

* Unsupported cable length.

1. Wrap rope (a) several times until the space between the first two sets of cables is completely filled. Weave final rope loop underneath the previous loop (b). Bring rope (c) through the other open area and pull the rope tau

1. Wrap rope (a) several times until the space between the second and the this set of cables is completely filled. Wave the final rope loop (b) underneath the previous loop as shown. Pull the rope taut.

1. Tie rope End 1 and End 2 together as shown. The rope must be taut. Cut excess rope and tape ends to prevent fraying.

1. Repeat the procedure where needed.

Connect the Power Cables in a Bottom Cable Ent System

NOTE: DC cables are routed through the bottom or through the conduit box the UPS. Follow the UPS installation manual to install the DC cables.

NOTE: Input cables in dual mains systems are routed through the bottom o through the conduit box of the UPS. Follow the UPS installation manual to install the input cables.

1. Perform one of the following:

- Only for single mains system: Route the input cables and the load cables through the bottom of the maintenance bypass cabinet and connect to the PE busbar, the input busbars, and the load busbars.

- Only for dual mains system: Route the bypass cables and the load cables through the bottom of the maintenance bypass cabinet and connect to the PE busbar, the bypass busbars, and the load busbars.

1. The power cables must be restrained with 3/8 nylon rope:

a. Tie the power cables to the beams with rope as illustrated. Make sure that the rope holds the cables tightly in place. Note that L2 is routed under the beam and L1 and L3 is routed over the beam in front of t busbars.

Left Side View of the Maintenance Bypass Cabinet Side View of the Maintenance Bypass Cabinet - Single Mains - Dual Mains

Interconnect the UPS and the Maintenance Bypass Cabinet

1. Reinstall the left upper side plate and the transparent plate on the maintenance bypass cabinet.

Left Side View of the Maintenance Bypass Cabinet

1. Only with conduit box: Reinstall the left lower side plate.

2. Remove the transportation brackets from the maintenance bypass cabinet, if not already removed for seismic anchoring.

3. Remove the three interconnection screws from the left side of the maintenance bypass cabinet. Save for interconnection.

Front View of the UPS and the Maintenance Bypass Cabinet

1. Position the UPS close to the maintenance bypass cabinet with a little free space between the cabinets.

2. Push the UPS into place up against the maintenance bypass cabinet. The rear bracket on the maintenance bypass cabinet must connect to the UPS.

Rear View of the Maintenance Bypass Cabinet and the UPS

Technical line drawing of a mechanical cabinet or enclosure with a green panel and an inset close-up showing internal components (no text or symbols)

1. Install the three interconnection screws between the UPS and the maintenance bypass cabinet as shown.

Front View of the UPS and the Maintenance Bypass Cabinet

1. Lower the front and rear leveling feet on the UPS and the maintenance bypass cabinet with a wrench until they connect with the floor. Use a bubble leveler to check that the UPS and maintenance bypass cabinet are level.

Front View of the UPS

Technical diagram of a mechanical assembly with green adjustment knobs and mounting points (no text or symbols)

CAUTION

RISK OF EQUIPMENT DAMAGE

Do not move the cabinet after the leveling feet have been lowered.

Failure to follow these instructions can result in injury or equipment damage.

Connect the Signal Cables

1. Connect the provided Class 2/SELV signal cable 0W49283 to board 640-4864 in the UPS as shown.

Single Mains System

graph TD
    A["Maintenance bypass cabinet"] --> B["0W49283"]
    B --> C["UPS"]
    C --> D["J6618 640-4864"]
    C --> E["0 HSSIB_SUPPLY"]
    C --> F["1 SGND"]
    C --> G["2 HUOB_SUPPLY"]
    C --> H["3"]
    C --> I["4"]
    C --> J["5 HSIB_SUPPLY"]
    C --> K["6"]
    C --> L["7 HMBB_SUPPLY"]
    C --> M["8"]
    C --> N["9 24V"]

Dual Mains System

1. Connect the non-Class 2/non-SELV signal cable 0W49284 to board 640-4843 in the UPS as shown.

Single Mains System

Dual Mains System

1. Route the signal cables down through the cable channel in the right side of the UPS and into the maintenance bypass cabinet through the cable entry opening.

2. Connect the signal cables at the cable connection point in the maintenance bypass cabinet.

Final Installation

1. Reinstall the upper and lower front plate.

Front View of the Maintenance Bypass Cabinet

Technical line drawing of a vertical electronic device casing with green internal compartments and mounting points (no text or symbols)

1. Only for dual mains: Add the labels SSIB, HSSIB, and the diagram label the upper front plate. The labels are provided with this manual.

Front View of the Maintenance Bypass Cabinet Front View of the Maintenance Bypass Cabinet - Single Mains Dual Mains

1. Only for seismic anchoring:

a. Install the seismic front anchoring bracket on the maintenance bypass cabinet with the provided M8 bolts.
b. Mount the seismic front anchoring bracket on the maintenance bypass cabinet to the floor. Use appropriate hardware for the floor type – the diameter in the front anchoring bracket is 18 mm.

Front View of the Maintenance Bypass Cabinet

1. Reinstall the front panel on the maintenance bypass cabinet:

a. Insert the two taps in the bottom of the front panel in the maintenance bypass cabinet at a tilted angle.
b. Reconnect the front panel strap to the maintenance bypass cabinet.
c. Close the front panel and lock with the two locking knobs.

Front Right View of the Maintenance Bypass Cabinet

Technical line drawing of a device casing with internal components and a magnified inset showing a tool interacting with a component (no text or symbols present)

1. Follow the UPS installation manual to connect the internal power cables in the UPS.

Schneider Electric

As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication.