Leopard 8-600 - Pump WAGNER - Free user manual and instructions

Product Type	Pneumatic piston pump (IceBreaker)
Model	Leopard 8-600
Pump Ratio	8:1
Flow Rate per Double Stroke	600 cm³
Maximum Operating Overpressure	6.2 MPa (62 bar, 899 psi)
Maximum Air Inlet Pressure	0.71 MPa (7.1 bar, 103 psi)
Height (A)	1055 mm (41.5 in)
Width (C)	434 mm (17.1 in)
Depth (D)	380 mm (15 in)
Weight	43 kg (95 lb)
Air Connection	G 1" (inside thread)
Product Inlet	G 1 1/2" (outside thread)
Product Outlet	M24x1.5 (outside thread)
Max Strokes per Minute	50 DH/min
Recommended Strokes (Continuous)	30 DH/min
Sound Pressure Level (at max pressure)	81 dB(A)
Materials (Paint-wetted)	Stainless steel, hard chrome, carbide, PTFE, UHMWPE
Safety Classification	II 2 G c IIB T3/T4 X (ATEX)
Ambient Temperature Range	+5 °C to +50 °C (+41 °F to +122 °F)
Product Temperature Range	+5 °C to +80 °C (+41 °F to +176 °F)

Frequently Asked Questions - Leopard 8-600 WAGNER

What is the pump ratio of the Wagner Leopard 8-600?

The pump ratio is 8:1, meaning the output fluid pressure is 8 times the inlet air pressure.

What type of materials can be processed with the Leopard 8-600?

It is suitable for water-dilutable products, solvent-based lacquers, primers, epoxy, polyurethane, oils, emulsions, and more. Avoid abrasive materials with sharp-edged pigments, as they cause excessive wear.

How do I safely relieve pressure from the pump?

Close the ball valve, open the spray gun to release residual pressure, then slowly open and close the return valve. Always follow the pressure relief procedure before any maintenance.

What is the correct grounding procedure for the pump?

Connect the grounding cable (order no. 236219) to the pump and to a common grounding point. Ensure all system parts, including the product tank and workpiece, are grounded. Use cables with cross-section 4 mm² for the pump and 16 mm² for the booth.

How often should the separating agent be checked?

Check the level in the separating agent cup daily and refill if necessary. The filling level should be 1 cm below the cup edge. Use only WAGNER separating agent (order no. 9992504).

Can the pump be used in explosive atmospheres?

Yes, it is ATEX certified as II 2 G c IIB T3/T4 X. It can be used in Zone 1. Temperature class T3 without dry-run protection, T4 with dry-run protection. Ensure ambient temperature between +5°C and +50°C.

What are the maximum and recommended strokes per minute?

Maximum strokes: 50 double strokes per minute. Recommended for continuous operation: 30 double strokes per minute to ensure longevity.

How do I clean the high-pressure filter?

Relieve pressure, empty the pump, then remove filter housing. Clean filter cartridge and support with solvent using a brush. Replace O-ring if damaged. Reassemble and fill pump again. Refer to chapter 8.2.7 for detailed steps.

What spare parts are considered wearing parts?

Wearing parts include packings, seals, O-rings, valves, filter cartridges, and the spool and sleeve assembly. These are marked with a ◆ in the spare parts list and are not covered by warranty.

What is the procedure for long-term storage?

Thoroughly clean the pump, fill with a suitable preservative, and seal openings. Ensure the separating agent cup is filled. Store in a dry, vibration-free place at temperatures between -20°C and +60°C (storage temperature for assembly).

USER MANUAL Leopard 8-600 WAGNER

Translation of the Original Operating Manual

Puma	Leopard	Jaguar
8-300	18-300	38-300
3-600	8-600

Version 07/2015

Icebreaker Piston Pumps

Flow Rate 300 cm ^3 - 600 cm ^3

Technical line drawing of a mechanical device with no visible text or symbols

Technical line drawing of a mechanical tool or drill bit assembly (no text or symbols visible)

Technical line drawing of a mechanical device with no visible text or symbols

CE

II 2 G c IIB T3/T4 X

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6
1.2 Warnings, Notices and Symbols in these Instructions 6
1.3 Languages 7
1.4 Abbreviations in the Text 7
1.5 Terminology for the Purpose of this Manual 8

2 CORRECT USE 9

2.1 Device Types 9
2.2 Type of Use 9
2.3 Field of Application 9
2.4 Safety Parameters 9
2.5 Processible Working Materials 10
2.6 Recommended Application Areas 11
2.7 Reasonably Foreseeable Misuse 11
2.8 Residual Risks 12

3 IDENTIFICATION 13

3.1 Explosion Protection Identification 13
3.2 Identification X 13
3.3 Type Plate 14

4 GENERAL SAFETY INSTRUCTIONS 15

4.1 Safety Instructions for the Operator 15
4.1.1 Electrical Equipment 15
4.1.2 Personnel Qualifications 15
4.1.3 Safe Work Environment 15
4.2 Safety Instructions for Staff 16
4.2.1 Safe Handling of WAGNER Spray Devices 16
4.2.2 Grounding the Device 17
4.2.3 Product Hoses 17
4.2.4 Cleaning and Flushing 18
4.2.5 Handling Hazardous Liquids, Varnishes and Paints 19
4.2.6 Touching Hot Surfaces 19

5 DESCRIPTION 20

5.1 Components 20
5.2 Mode of Operation 20
5.3 Protective and Monitoring Equipment 21
5.4 Scope of Delivery 21
5.5 Data 22
5.5.1 Materials of Paint-wetted Parts 22
5.5.2 Recommended Packings 22
5.5.3 Technical Data 22
5.5.3.1 Technical Data 23
5.5.3.2 Measurements and Connections 24
5.5.4 Performance Diagrams 26
5.6 Pressure Regulator Unit 28
5.7 Product Filter and Return Flow 28
5.7.1 High-Pressure Filter (Option) 29

Table of Contents

5.8 Stroke Count (Option) 30

5.9 Feed Pump (Option) 31

6 ASSEMBLY AND COMMISSIONING 32

6.1 Training Assembly/Commissioning Staff 32

6.2 Storage and Installation Conditions 32

6.3 Transportation 32

6.4 Assembling the Pump 33

6.4.1 Ventilation of the Spray Booth 33

6.5 Grounding 34

6.6 Commissioning 35

7 OPERATION 36

7.1 Training the Operating Staff 36

7.2 Safety Instructions 36

7.2.1 General Rules for Making Adjustments to the Spray Gun 37

7.3 Emergency Stop 37

7.4 Spraying 38

7.5 Pressure Relief/Work Interruption 38

7.6 Basic Flushing 39

7.6.1 Filling with Working Material 39

8 CLEANING AND MAINTENANCE 40

8.1 Cleaning 40

8.1.1 Cleaning Staff 40

8.1.2 Safety Instructions 40

8.1.3 Decommissioning and Cleaning 41

8.1.4 Long-term Storage 41

8.2 Maintenance 42

8.2.1 Maintenance Staff 42

8.2.2 Safety Instructions 42

8.2.3 Regular Maintenance Work 43

8.2.4 Filling Separating Agent 43

8.2.5 Emptying the Pump 44

8.2.6 Filling the Empty Pump 45

8.2.7 High-pressure Filter 270 bar and 530 bar 46

8.2.8 Product Hoses, Tubes and Couplings 47

9 TROUBLESHOOTING AND RECTIFICATION 48

10 REPAIR 49

10.1 Repair Personnel 49

10.2 Mounting Materials 49

11 DISPOSAL 49

12 ACCESSORIES 50

12.1 Accessories for Product Outlet 50

12.2 Accessories for Product Inlet 52

12.3 Trolley, Rack and Wall Bracket Accessories 54

13 SPARE PARTS 57

13.1 How Can Spare Parts Be Ordered? 57

Table of Contents

13.2 Overview of the Components 58

13.3 Air Motors 60

13.3.1 Puma and Leopard Air Motors 60

13.3.2 Puma Air Motor Regulator 63

13.3.3 Leopard Air Motor Regulator 64

13.3.4 Jaguar Air Motor 65

13.3.5 Jaguar Air Motor Regulator 69

13.4. Connection sets 70

13.5 Fluid Sections 71

13.5.1 Fluid Section 300 cm ^3 71

13.5.2 Fluid Section 600 cm ^3 74

13.6 High-pressure Filter 270 bar; 3916 psi 78

13.7 High-pressure Filter (up to 530 bar; 7687 psi) 80

13.8 Trolley 82

13.9 „Heavy Duty" Trolley 83

14 WARRANTY AND CONFORMITY DECLARATIONS 84

14.1 Important Notes Regarding Product Liability 84

14.2 Warranty Claim 84

14.3 CE Declaration of Conformity 85

14.4 Notes on National Regulations and Guidelines 85

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning and repairing the device.

The operating manual is part of the device and must be available to operating and service staff.

The device may only be operated by trained staff and in compliance with this operating manual. Operating and service personnel should be instructed according to the safety instructions.

This equipment can be dangerous if it is not operated according to the instructions in this operating manual.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard. These warning instructions fall into the following categories:

Danger - immediate risk of danger.

Non-observance will result in death or serious injury.

DANGER

This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.

→ The measures for preventing the danger and its consequences.

Warning - possible imminent danger.

Non-observance may result in death or serious injury.

WARNING

This notice warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level.

→ The measures for preventing the danger and its consequences.

Caution - a possibly hazardous situation.

Non-observance may result in minor injury.

CAUTION

This notice warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level.

→ The measures for preventing the danger and its consequences.

Notice - a possibly hazardous situation.

Non-observance may result in damage to property.

NOTICE

This notice warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level.

→ The measures for preventing the danger and its consequences.

Note - provides information about particular characteristics and how to proceed.

1.3 LANGUAGES

The operating manual is available in the following languages:

Language Order No. Language Order No.

German 2333547 English 2333548

French 2333549 Italian 2333550

Spanish 2333551

The corresponding service manuals are available under the following order number:

Language Order No. Language Order No.

German 2336589 English 2336590

Additional languages on request or at: www.wagner-group.com

1.4 ABBREVIATIONS IN THE TEXT

Stk	Number of pieces
Pos	Position
K	Marking in the spare parts lists
Order No. Order number
DH	Double stroke
DN	Nominal diameter
PN	Nominal pressure
2K	Two components

Materials

SSt	Stainless steel
PE	Polyethylene
UHMWPE	Ultra-high molecular weight polyethylene
PTFE	Polytetrafluorethylene
TG	PTFE with graphite
T	PTFE
L	Leather

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing	Internal flushing of paint-wetted parts with flushing agent
Staff qualifications
Trained person is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures.
Electrically trained person	Is instructed by an electrician about the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible hazards based on his/her technical training, knowledge and experience in relevant provisions.
Skilled person A person who, based on his/her technical training, experience and recent vocational experience, has sufficient technical knowledge and is familiar with the relevant and generally accepted rules of technology so that he/she can inspect and assess the status of devices and coating systems based on workplace safety.→ Additional requirements for skilled persons are given in the TRBS 1203 (2010/Revision 2012): Expert knowledge in the areas of protection against excessive pressure, electrical hazards, and explosion protection (where applicable).

2 CORRECT USE

2.1 DEVICE TYPES

Pneumatic pump with spraypack:

Puma Leopard Jaguar
8-30 18-300 38-300
3-600 8-600

2.2 TYPE OF USE

The device is suitable for processing liquid materials like paints and lacquers in accordance with the classification into explosion classes IIA or IIB.

2.3 FIELD OF APPLICATION

The pneumatic pump can be used in potentially explosive areas (Zone 1). See Chapter 3.

2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

→ Use the device only to work with the products recommended by WAGNER.
→ Only operate the device as a whole.
→ Do not deactivate safety fixtures.
→ Use only WAGNER original spare parts and accessories.

The pneumatic pump may only be operated under the following conditions:

→ The operating staff must be trained on the basis of this operating manual.
→ The safety regulations listed in this operating manual must be observed.
→ The operating, maintenance and repair information in this operating manual must be observed.
→ The statutory requirements and accident prevention regulation standards in the country of use must be observed.

2.5 PROCESSIBLE WORKING MATERIALS

Application	PUMA 8-300	PUMA 3-600	LEOPARD 18-300	LEOPARD 8-600	JAGUAR 38-300
Water-dilutable products	↗	↗	↗	↗	↗
Solvent-based lacquers and paints	↗	↗	↗	↗	↗
Primers	↗	↗	↗	↗	↗
Epoxy and polyurethane paints and varnish	↗	↗	↗	↗	↗
Liquid plastics	↗	→	↗	→	↗
Wax-based underside protection	↗	→	↗	→	↗
Oils	↗	↗	↗	↗	↗
Emulsions	↗	↗	↗	↗	↗
Filled paints	→	→	→	→	↗
Chemically aggressive products that attack carbide seats	↘	↘	↘	↘	↘

Legend

recommended limited suitability less suitable

NOTICE

Abrasive working materials and pigments!

Greater wear of parts carrying the product.

→ Do not use any grainy and abrasive working materials with large, sharp-edged pigments.
→ Use the application-related model (flow rate/cycle, material packaging, valve seat, etc.), as specified in Chapter 5.5.
→ Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5.5.1.

Wear caused by abrasive working materials is not covered by the warranty.

2.6 RECOMMENDED APPLICATION AREAS

Application	PUMA 8-300	PUMA 3-600	LEOPARD 18-300	LEOPARD 8-600	JAGUAR 38-300
Furniture industry	↗	↗	↗	↗	↗
Kitchen manufacturers	↗	↗	↗	↗	↗
Wood industry	↗	↗	↗	↗	↗
Window factories	↗	→	↗	→	↗
Steel-processing industry	↗	→	↗	→	↗
Construction of vehicles	↗	↗	↗	↗	↘
Automotive industry	↗	↗	↗	↗	↘
Corrosion protection operations	↗	↘	↗	↘	→
Original equipment manufacturer	↗	↗	↗	↗	↗
Contract coating companies	↗	↘	↗	↘	↘
Mechanical engineering	↗	→	↗	→	→
Plastics industry	↗	↗	↗	↗	↘
Municipal enterprises	↗	↘	↗	↘	↘

Legend

recommended limited suitability less suitable

2.7 REASONABLY FORESEEABLE MISUSE

The forms of misuse listed below may result in physical injury or property damage:

→ coating work pieces which are not grounded;
→ unauthorized conversions or modifications to the pneumatic pump;
→ processing dry or similar coating products, e.g., powder;
→ using defective components, spare parts or accessories other than those described in the "Accessories" chapter of this operating manual;
→ continuing work with a defective or kinked product hose;
→ working with incorrectly set values;
→ processing food.

2.8 RESIDUAL RISKS

Residual risks are risks which cannot be ruled out even in the event of correct use.

If necessary, warning and prohibition signs at the relevant points of risk indicate residual risks.

Residual risk Source	Consequences Specific measures Lifecycle phase
Skin contact with lacquers and cleaning agents	Handling of lacquers and cleaning agents	Skin irritation, allergies	Use personal safety equipment. Observe safety data sheets	Operation, maintenance, disassembly
Lacquer in air outside the defi ned working area	Lacquering outside the defi ned working area	Inhalation of substances hazardous to health	Observe work and operation instructions. Use personal safety equipment	Operation, maintenance

3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

As defined in Directive 94/9/EC (ATEX 95), the device is suitable for use in potentially explosive areas.

II 2 G c IIB T3/T4 X

CE CE mark (European Communities)

Explosion-proof equipment

II Device class II (not mining)

2 Category 2 device (suitable for zone 1)

G Ex-atmosphere gas

c Constructional security

IIB Device class (Gas) IIB

T3 Temperature class T3: maximum surface temperature 200 °C; 392 °F

T4 Temperature class T4: maximum surface temperature 135 °C; 275 °F

X Special instructions exist for safe operation.→ See the following Chapter "Identifi cation X".

3.2 IDENTIFICATION X

Maximum surface temperature

The maximum surface temperature T3 of the piston pump can be reached if it runs dry.

→ Ensure that the piston pump is filled with sufficient working or flushing agent.
→ Ensure that the separating agent tank is filled with sufficient separating agent.

Temperature class T3: No dry running protection.

Temperature class T4: With dry running protection.

Ignition temperature

→ Ensure that the ignition temperature of the surrounding gases (pumping product, cleaning agents) is higher than the maximum permitted surface temperature of the device.

Ambient temperature

→ The permissible ambient temperature is: +5 °C to +50 °C; +41 °F to +122 °F.

Medium supporting atomizing

→ To atomize the product, use only weakly oxidizing gases, e.g., air.

Safe handling of WAGNER spray devices

Mechanical sparks can form if the device comes into contact with metal.

In an explosive atmosphere:

→ Do not knock or push the device against steel or rusty iron.
→ Do not drop the device.
→ Use only tools that are made of a permitted material.

Surface spraying, electrostatics

→ Do not spray device parts using electrostatic equipment.

Cleaning

If there are deposits on the surfaces, the device may form electrostatic charges. Flames or sparks can form during discharge.

→ Remove deposits from the surfaces to maintain conductivity.
→ Use only a damp cloth to clean the device.

National regulations

→ Ensure that the national explosion prevention rules and regulations are observed when setting up the device.

Air in the pump fluid

Flammable gas mixtures can form if air reaches the pump fluid.

→ Prevent the pump from taking in air and running dry.
→ If air has been taken in, fix the leak. Then, fill slowly and in a controlled manner until the air has escaped.

Air in the pumped fluid can be caused by damaged packings.

→ Avoid operating the pump with damaged packing.
→ Ensure that the separating fluid tank is filled with sufficient separating fluid.
→ Periodically check that the pump is working smoothly, paying special attention to the presence of air in the pumped fluid.

Filling and emptying

Flammable gas mixtures can form in the fluid section or product hoses if the pump must be emptied for maintenance.

→ Empty and fill the device slowly and in a controlled manner.
→ Avoid potentially explosive atmosphere in the surroundings.

3.3 TYPE PLATE

1

1 Manufacturer and CE Identifi cation
2 Pump type
3 Maximum product pressure
4 Pump ratio
5 Flow rate per double stroke
6 Maximum air inlet pressure
7 Maximum product temperature
8 Model year - serial number
9 Read operating manual before use!

4 GENERAL SAFETY INSTRUCTIONS

4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR

→ Keep this operating manual at hand near the device at all times.
→ Always follow local regulations concerning occupational safety and accident prevention.

4.1.1 ELECTRICAL EQUIPMENT

Electrical devices and equipment

→ To be provided in accordance with the local safety requirements with regard to the operating mode and ambient influences.
→ May only be maintained by skilled electricians or under their supervision. With open housings, there is a danger from line voltage.
→ Must be operated in accordance with the safety regulations and electrotechnical regulations.
→ Must be repaired immediately in the event of problems.
→ Must be decommissioned if they pose a hazard or are damaged.
→ Must be de-energized before work is commenced on active parts. Inform staff about planned work. Observe electrical safety regulations.
→ Ground all devices to a common grounding point.
→ Only operate the device with a properly installed socket with a protective ground wire connection.
→ Keep liquids away from electrical devices.

4.1.2 PERSONNEL QUALIFICATIONS

→ Ensure that the device is only operated, maintained and repaired by trained persons.

4.1.3 SAFE WORK ENVIRONMENT

→ Ensure that the fl oor in the working area is static dissipative in accordance with EN 61340-4-1 (resistance must not exceed 100 megohms).
→ Paint mist extraction systems/ventilation systems must be fitted on site according to local regulations.
→ Ensure that product / air hoses adapted to the working pressure are used.
→ Ensure that personal protective equipment is available and is used.
→ Ensure that all persons within the working area wear static dissipative shoes. Footwear must comply with EN 20344. The measured insulation resistance must not exceed 100 megohms.

→ Ensure that during spraying, persons wear static dissipative gloves. The grounding takes place via the spray gun handle.
→ Protective clothing, including gloves, must comply with EN 1149-5. The measured insulation resistance must not exceed 100 megohms.
→ Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the vicinity. Do not smoke.
→ Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof:
- Periodic preventative maintenance and service (replacing hoses, checking tightness strength and connections, etc.)
- Regular monitoring of leaks and defects via visual inspection and odor testing, e.g., daily before commissioning, at the end of work or weekly.
→ In the event of defects, immediately bring the device or system to a stop and arrange to have repairs carried out immediately.

Grounding

→ Make sure that the ground and potential equalization of all system parts are performed reliably and continuously and can withstand the expected stress (e.g., mechanical stress, corrosion).

4.2 SAFETY INSTRUCTIONS FOR STAFF

→ Always follow the information in this manual, particularly the general safety instructions and the warning instructions.
→ Always follow local regulations concerning occupational safety and accident prevention.
→ In electrostatics application: Anyone fitted with a pacemaker must not enter the high-voltage area!

4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES

The spray jet is under pressure and can cause dangerous injuries.

Avoid injection of paint or flushing agents:

→ Never point the spray gun at people.
→ Never reach into the spray jet.
→ Before all work on the device, in the event of work interruptions and functional faults:
- Relieve pressure from spray guns and devices.
- Secure spray guns against actuation.
- Switch off the energy/compressed air supply.
- Disconnect the control unit from the mains.
- In the event of functional faults, remedy the fault as described in the "Troubleshooting" chapter.

→ If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500.

- For shut down devices, the examination can be suspended until the next start-up.

→ Carry out the work steps as described in the "Pressure Relief" chapter:

• If pressure relief is required.
• If the spraying work is interrupted or stopped.
• Before the device is cleaned on the outside, checked or serviced.
• Before the spray nozzle is installed or cleaned.

In the event of skin injuries caused by paint or flushing agents:

→ Note the paint or flushing agent that you have been using.
→ Consult a doctor immediately.

Avoid risk of injury from recoil forces:

→ Ensure that you have firm footing when operating the spray gun.
→ Only hold the spray gun briefly in a position.

4.2.2 GROUNDING THE DEVICE

Friction, flowing liquids and air or electrostatic coating processes create charges. Flames or sparks can form during discharge. Grounding prevents electrostatic charging.

→ Ensure that the device is grounded. See chapter "Grounding".
→ Ground the work pieces to be coated.
→ Ensure that all persons inside the working area are grounded, e.g., that they are wearing static dissipative shoes.
→ Wear static dissipative gloves when spraying. The grounding takes place via the spray gun handle.
→ The spray substance supply (spray substance tank, pump, etc.) must be grounded.

4.2.3 PRODUCT HOSES

→ Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.
→ Ensure that the product hose is suitable for the pressure generated.
→ Ensure that the following information can be seen on the high-pressure hose:

- Manufacturer

• Permissible operating pressure
• Date of manufacture

→ Make sure that the hoses are laid only in suitable places. Do not lay hoses:

• in high-traffic areas,
• on sharp edges,
• on moving parts or
• on hot surfaces.

→ Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the hoses are never put under pressure from the outside in any other way.
→ Ensure that the hoses are never kinked. Observe maximum bending radii.
→ Make sure that the hoses are never used to pull or move the equipment.
→ The electrical resistance of the product hose, measured at both valves, must be less than 1 megohm.
→ Suction hoses may not be subjected to pressure.

Several liquids have a high expansion coefficient. In some cases their volume can rise with consequent damage to pipes, fittings, etc. and cause fluid leakage.

When the pump sucks liquid from a closed tank, ensure that air or a suitable gas can enter the tank. Thus a negative pressure is avoided. The vacuum could implode the tank (squeeze) and can cause it to break. The tank would leak and the liquid would flow out.

The pressure created by the pump is a multiplication of the inlet air pressure.

4.2.4 CLEANING AND FLUSHING

→ Relieve the pressure from the device.
→ De-energize the device electrically.
→ Preference should be given to non-fl ammable cleaning and fl ushing agents.
→ When carrying out cleaning work with fl ammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are conductive or static dissipative and grounded.
→ Observe the specifications of the paint manufacturer.
→ Ensure that the flash point of the cleaning agent is at least 15 K above the ambient temperature or that cleaning is undertaken at a cleaning station with technical ventilation.
→ Take measures for workplace safety (see Chapter 4.1.3).
→ When commissioning or emptying the device, please note that an explosive mixture may temporarily exist inside the lines and components of equipment:

- depending on the coating product used,

- depending on the flushing agent (solvent) used,

explosive mixture inside the lines and items of equipment.

→ Only electrically conductive tanks may be used for cleaning and fl ushing agents.
→ The tanks must be grounded.

An explosive gas/air mixture forms in closed tanks.

→ Never spray into a closed tank when using solvents for fl ushing.

External cleaning

When cleaning the exterior of the device or its parts, also observe the following:

→ Disconnect the pneumatic supply line.
→ Use only moistened cloths and brushes. Never use abrasive agents or hard objects and never spray cleaning agents with a gun. Cleaning the device must not damage it in any way.
→ Ensure that no electric component is cleaned with or immersed into solvent.

4.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS

→ When preparing or working with lacquer and when cleaning the device, follow the working instructions of the manufacturer of the lacquers, solvents and cleaning agents being used.
→ Take the specified protective measures. In particular, use personal protective equipment: safety goggles, protective clothing and gloves, as well as respiratory protection and skin protection cream if necessary.
→ Use a mask or breathing apparatus if necessary.
→ For sufficient health and environmental safety: Operate the device in a spray booth or on a spraying wall with the ventilation (extraction) switched on.
→ Wear suitable protective clothing when working with hot products.

→ Only touch hot surfaces if you are wearing protective gloves.
→ When operating the device with a coating product with a temperature of > 43 °C; 109 °F: identify the unit with a warning label that says "Warning - Hot Surface".

• Instruction label Order no. 9998910
• Protection label Order no. 9998911

Note: Order the two stickers together.

5 DESCRIPTION

5.1 COMPONENTS

1 Control housing with integrated silencer
2 Air pressure regulator
3 Ball valve
4 Air motor
5 Compressed air Inlet
6 Mounting fl ange
7 Separating agent cup
8. Product outlet
9 Fluid section
10 Product inlet
11 Grounding connection

The piston pump is driven with compressed air (2). This compressed air moves the air piston up and down in the air motor (4) and it also moves the associated pump piston up and down in the fluid section (9).

In the control housing (1), the air pressure is redirected at the end of each stroke with the help of the reversing valve. The working material is sucked up during the upwards stroke and is continuously conveyed towards the product outlet (8) in both stroke directions.

Air motor (4)

The air motor with its pneumatic reverse (1) does not require pneumatic oil.

The compressed air is fed to the motor via the air regulator (2) and the ball valve (3).

Fluid section (9)

The fluid section has been designed as a piston pump with exchangeable ball valves. The hard chrome-plated pump piston runs in two fixed packings which are self-adjusting by means of a pressure spring, thus resulting in a long service life.

Between the air motor and the fluid section there is a separating agent cup (7) for separating the separating agent.

5.3 PROTECTIVE AND MONITORING EQUIPMENT

Safety valve

The air motor is fitted with a safety valve. The safety valve has been set and sealed at the factory. In case of pressures over and above the permissible operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure.

WARNING

Overpressure!

Risk of injury from bursting components.

→ Never change the safety valve setting.

5.4 SCOPE OF DELIVERY

Pneumatic piston pump

Consists of:

• Fluid section
• Air motor
• Connection set for air motor - fluid section
• Air pressure regulator for air motor

The scope of delivery also includes:

Separating agent 250 ml; 250 cc Order no.: 9992504

Declaration of conformity See Chapter 14.3

Operating manual, German Order no.: 2333547

Operating manual in the local language See Chapter 1.3

The delivery note shows the exact scope of delivery. Accessories: see Chapter 12.

5.5 DATA

5.5.1 MATERIALS OF PAINT-WETTED PARTS

Housing Stainless steel
Piston Stainless steel and hard chrome
Valve balls Stainless steel
Valve seats Carbide
O-rings PTFE
Packings Standard	PE/TG

PE = Ultra high molecular weight polyethylene

TG = PTFE with graphite

5.5.2 RECOMMENDED PACKINGS

WAGNER packings are manufactured in four different materials:

Code	Product	Color
L	Leather	dark brown
TG	PTFE with graphite	black
PE	Ultra high molecular weight polyethylene	transparent
T	PTFE	white

Each product has the following properties, which influence the packings:

	L	TG	PE	T
Mechanical stability	poor	good	good	poor
Friction coefficient	poor	very good	good	very good
Sealing force	good*	good	good	good
Chemical resistance	poor	good	very good	very good
Temperature resistance	good	poor - good	very good	poor

* for abrasive products

Standard combinations

Standard pumps: PE/TG

Heavy-duty (high-pressure) pumps: PE/L

Hardener pumps in 2K systems: PE/T

5.5.3 TECHNICAL DATA

	WARNING
	Exhaust air containing oil!Risk of poisoning if inhaled.Air motor switching problems.→ Provide water-free and oil-free compressed air

Description		Devices	PUMA8-300	PUMA3-600	LEOPARD18-300	LEOPARD8-600	JAGUAR38-300
Pump ratio 8:1 3:1 18:1 8:1 38:1
Volume flow per double stroke DHm3; cc 300 6		00 300 600	300
Maximum operating overpressure MPa 6.4 2.4		13.8 6.2barpsi	64928 34	27242002	138899	623916	270
Maximum possible strokes in operation		DH/min.	50
Maximum recommended strokes per minute in continuous operation		DH/min.	30
Minimum/maximum air inlet pressure		MPabarpsi	0.25-0.82.5-836-116		0.25-0.772.5-7.736-112		0.25-0.712.5-7.136-103
Compressed air quality: free from oil and water		Quality standard 7.5.4 according to ISO 8573.1: 20107: Particle concentration 5 - 10 mg/m35: Humidity: Pressure dew point: ≤ +7 °C4: Oil content ≤ 5 mg/m3
∅ air inlet connection (inside thread)		inch	G 1/2"				G 1"
Minimum ∅ of the compressed air supply line		mm; inch	9; 0.35		13; 0.51		25; 0.98
Air consumption at 0.6 MPa; 6 bar; 87 psi per double stroke		nlscf	16.50.58		37.31.32		79.92.82
Air motor piston diameter		mm; inch	100; 3.94		150; 5.9		220; 8.66
Air motor piston stroke		mm; inch	150; 6
Sound pressure level at maximum permissible air pressure*		dB(A)	78		81		83
Sound pressure level at 0.6 MPa; 6 bar; 87 psi air pressure*		dB(A)	74		78		81
Sound pressure level at 0.4 MPa; 4 bar; 58 psi air pressure*		dB(A)	69		74		76
Product inlet (outside thread)			M36x2	G 11⁄2"	M36x2	G 11⁄2"	M36x2
Product outlet (outside thread)		mm	M24x1.5
Product pH value		pH	3.5 - 9
Maximum product pressure at pump inlet		MPabarpsi	220290
Product temperature		°C; °F	+5 ... +80; +41 ... +176
Ambient temperature	Construction and assembly		+5 ... +50; +41 ... +122
	Suspension	°C; °F	-20...+60; -4...+140
Relative humidity		%	10-95 (without condensation)
Weight		kg; lb	32; 70	35; 77	40; 88	43; 95	56; 123
Allowable inclination for operation		<)°	± 10

* A-rated sound pressure level measured at 1 m distance, LpA1m according to DIN EN 14462: 2005. Reference measurements have been made by SUVA (Swiss Accident Insurance Institute).

5.5.3.2 MEASUREMENTS AND CONNECTIONS

	Unit	PUMA8-300	PUMA3-600	LEOPARD18-300	LEOPARD8-600	JAGUAR38-300
A mm	972 992 1034 inch 38.3	1055 1093 39.1 40.7	41.5	43.0
B	mm	169		240		304
	inch	6.7		9.4		12
C	mm	~321		~434		~581
	inch	12.6		17.1		22.9
D	mm	335		380		516
	inch	13.2		15		20.3
E	mm	637	657	654	675	577
	inch 25.1	25.9 25.7	26.6	22.7
F	mm	134		192		244
	inch	5.3		7.6		9.6
G	mm	182		230
	inch	7.17		9.06
H	mm	80		110
	inch	3.15		4.33
I	mm	ø25		20x35		20x48
	inch	ø1		0.8x1.4		0.8x1.9
J	mm	M6				M8
K		M36x2	G 1 12 "	M36x2	G 1 12 "	M36x2
L1	mm	M24x1.5
L2	inch	G 3/4"
M	inch	G 1/2"				G 1"
N	inch	G 1/4"
O	mm	106		129		135.5
	inch	4.17		5.1		5.3
P	mm	96.5		111.5		238
	inch	3.80		4.39		9.37
Q	mm	ø9
	inch	ø0.35
R	mm	ø7				ø9
	inch	ø0.28				ø0.35
S	mm	149		167		206
	inch	5.87		6.57		8.11
T	mm	55		30		17
	inch	2.2		1.2		0.67

5.5.4 PERFORMANCE DIAGRAMS

Reading example:

PUMA 8-300

A = 8 bar (0.8 MPa; 116 psi) air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure

PUMA 3-600

A = 8 bar (0.8 MPa; 116 psi) air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure

LEOPARD 18-300
Stroke frequency Dhhin

Water flow rate

A = 7.7 bar (0.77 MPa; 112 psi) air pressure

B = 6 bar; 0.6 MPa; 87 psi air pressure

C = 4 bar; 0.4 MPa; 58 psi air pressure

LEOPARD 8-600
Stroke frequency Dhhin

Water flow rate

A = 7.7 bar (0.77 MPa; 112 psi) air pressure

B = 6 bar; 0.6 MPa; 87 psi air pressure

C = 4 bar; 0.4 MPa; 58 psi air pressure

JAGUAR 38-300
Stroke frequency DH/min

Water flow rate

A = 7.1 bar (0.71 MPa; 103 psi) air pressure

B = 6 bar; 0.6 MPa; 87 psi air pressure

C = 4 bar; 0.4 MPa; 58 psi air pressure

5.6 PRESSURE REGULATOR UNIT

1 Pressure regulator
2 Ball valve
3 Pressure gauge
4 Compressed air Inlet

Illustration: Leopard 18-300

Positions of the ball valve

1 Closed: The operating pressure in the air motor is relieved.
(Control air pressure is still present)
2 Closed: the air motor may still be under pressure.
3 Open: working position

5.7 PRODUCT FILTER AND RETURN FLOW

So that the complete pressure relief of the pump can be performed (see Chapter 7.5), a high-pressure filter with a return flow or a relief combination, is mandatory.

5.7.1 HIGH-PRESSURE FILTER (OPTION)

To ensure problem-free operation it is recommended that a WAGNER high-pressure fi Iter be used. These have been developed especially for WAGNER pneumatic pumps. The fi Iter inserts can be exchanged depending on the product to be used. The high-pressure fi Iter corresponding to the device can be found in the "Accessories" chapter; the compatible fi Iter inserts can be found in the "Spare parts" chapter.

1 Fluid section connection
2 Product outlet
3 Return line

Preferred installation position of the high-pressure fi Iter

Technical line drawing of a mechanical device with no visible text or symbols

5.8 STROKE COUNT (OPTION)

Each air motor has a 1/8" air connection with which the air pressure in the lower air motor chamber can be measured. This signal can be used for counting the strokes in an external control, for example.

The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump. If both of the signal flanks are evaluated, the upper and lower reversal point can be determined. A 4/2-mm; 0.16/0.08-inch air hose is used as an air signal line.

Pneumatic pumps: Puma and Leopard

Pos	Order No.	Designation
1	99	98675 Threaded plug
2	99	99066 Male stud elbow
3	99	82072 Air hose (per meter)
4	99	43049 Pneumatic pre-selection counter

Exterior view of an electronic device with labeled part 4 and identifier B_03703 (no readable text or symbols beyond labels)

5.9 FEED PUMP (OPTION)

A feed pump can be used with high-viscosity products or longer feed lines.

Dimensioning of the feed pump

→ The IceBreaker piston pumps pump the working material to the product output with up and down strokes but only draw in new product on the up stroke. The feed pump therefore has to pump twice the volumetric flow.

Main pump protection

→ The maximum product pressure at the pump inlet of the IceBreaker pump may not be exceeded.

graph LR
    A["Feed pump"] --> B["Main pump (IceBreaker)"]
    style A fill:#fff,stroke:#000
    style B fill:#fff,stroke:#000
    note right of B
        B_05173

Protection of feed pump

→ If the maximum pressure of the feed pump is lower than the maximum pressure of the main pump, this could be exceeded if the main pump malfunctions. The feed pump and connection line must therefore be protected from excessive overpressure. An overpressure valve must then be installed between the feed pump and main pump.
→ Observe the flow direction during installation.

graph LR
    A["Feed pump"] --> B["Pressure relief valve"]
    B --> C["Main pump (IceBreaker)"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333

→ The pressure-relief valve must be cleaned regularly and after each activation: Flush with solvent.

Installation sets and compatible feed pumps

→ See assembly manual "Feed pump installation sets", Order No. 2357584.

6 ASSEMBLY AND COMMISSIONING

6.1 TRAINING ASSEMBLY/COMMISSIONING STAFF

→ The assembly and commissioning staff must have the technical skills to safely commission the device.
→ When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

A skilled person must check to ensure that the device is in a reliable state after it is installed and before commissioning.

6.2 STORAGE AND INSTALLATION CONDITIONS

Until the point of assembly, the device must be stored in a dry location, free from vibrations and with a minimum of dust. The device must be stored in closed rooms. For specifications on temperatures and relative humidity, see Technical Data.

Long-term storage: Thoroughly clean the pump, if a long-term decommissioning is planned. See Chapter "Cleaning". For recommissioning, proceed according to following chapters.

6.3 TRANSPORTATION

Only the pump without trolleys may be lifted by the ring nut or lifting eye bolt (see accessories) and transported short distances.

Puma and Leopard: The pump can be moved on a trolley (4"/6" trolley) or manually without lifting equipment or a crane.

Jaguar: The pump must be moved on a trolley (heavy-duty PC trolley) or with lifting equipment or a crane.

Line drawing of a forklift lifting a truck (no text or symbols)

B_04065

WARNING

Inclined ground!

Risk of accidents if the device rolls away/falls.

→ Position the trolley with the piston pump horizontally.
→ If the surface is inclined, position the feet of the trolley towards the gradient.
→ Secure the trolley.

6.4 ASSEMBLING THE PUMP

Note:

This pump can be used as part of a spraying or feed system. The individual components are shown in the accessories, or can be arranged with a spraypack configurator. The nozzles must be selected according to the gun operating manual.

Procedure:

1. Mount the pump on a frame, a trolley or a wall mount (6).
2. Mount high-pressure fi Iter (3).
3. Mount suction system (5).
4. Mount return tube (4) or return hose.
5. Connect to product supply system or high-pressure hose and gun in accordance with gun operating manuals (2).

6.4.1 VENTILATION OF THE SPRAY BOOTH

Observe the safety instructions in Chapter 4.1.3.

→ Operate the device in a spray booth approved for the working materials.
-or-
→ Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on.
→ Observe national and local regulations for the exhaust air speed.

6.5 GROUNDING

WARNING

Discharge of electrostatically charged components in atmospheres containing solvents!

Explosion hazard from electrostatic sparks.

→ Clean the piston pump only with a damp cloth.
→ Ground all device components.
→ Ground the work pieces to be coated.

WARNING

Heavy paint mist if grounding is insufficient!

Danger of poisoning.

Insufficient paint application quality.

→ Ground all device components.
→ Ground the work pieces to be coated.

Grounding scheme (example)

Cable cross sections

Pump 4 mm ^2 ; Conveyor 16 mm ^2 ; AWG 12Product tank 6 mm ^2 ; Booth 16 mm ^2 AWG10

AWG 6Spraying stand 16 mm ^2 ;

AWG 6AWG 6AWG 6

Safe operation of the IceBreaker pump is only guaranteed with a ground connection.

Connect all ground cables using a short and direct route.

Procedure:

1. Ground the pump, connect the grounding cable to potential equalization on-site.
2. Ground the product tank.
3. Ground the other parts of the system to an on-site grounding connection. 16 mm ^2 ; AWG 6

Ex zone

All devices and equipment must be suitable for use in potentially explosive areas.

Technical line drawing of a mechanical device with no visible text or symbols

6.6 COMMISSIONING

→ Observe all safety regulations in accordance with Chapter 4 and Chapter 7.2.
→ Emergency stop, see Chapter 7.3.

Preparation

Before every start-up, the following points should be observed as laid down in the operating manual:

• Secure gun with safety clip.
• Check the permissible pressures.
• Check all connections for leaks.
• Check hoses for damage in accordance with Chapter 8.2.8.

Fill the pump with fl ushing agent

The devices are tested during manufacturing with emulsifying oil, pure oil or solvent. Possible residues must be flushed out of the circuits with a solvent (flushing agent) before commissioning.

• Fill the separating agent in accordance with Chapter 8.2.4.
• Fill the empty device with flushing agent in accordance with Chapter 8.2.6.

Pressure tightness test

• Gradually increase the pressure in pump with the pressure regulator until maximum pressure is reached. Maintain the pressure for 3 minutes and check all connection points for leaks.
• Depressurization in accordance with Chapter 7.5.

Filling with working material

- In accordance with Chapter 7.6.1.

7 OPERATION

→ The operating staff must be qualified and fit to operate the entire system.
→ The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.
→ Before work commences, the operating staff must receive appropriate system training.

7.2 SAFETY INSTRUCTIONS

Before carrying out any work, the following points must be observed in accordance with the operating manual:

→ Observe all safety regulations in accordance with Chapter 4.
→ Carry out commissioning in accordance with Chapter 6.6.

WARNING

Incorrect operation!

Risk of injury and damage to the device.

→ If contact with lacquers or cleaning agents causes skin irritation, appropriate precautionary measures must be taken, e.g., wearing protective clothing.
→ The footwear worn by operating staff must comply with EN ISO 20344. The measured insulation resistance must not exceed 100 megohms.
→ The protective clothing, including gloves, must comply with EN ISO 1149-5. The measured insulation resistance must not exceed 100 megohms.

WARNING

Unintentional putting into operation!

Risk of injury

Before any work on the device, in the event of work interruptions and malfunctions:

→ Relieve the pressure from the spray gun and unit.
→ Secure the spray gun against actuation.
→ Switch off the energy/compressed air supply.
→ Disconnect the control unit form the network.
→ In the event of functional faults: remedy the fault as described in the "Troubleshooting" chapter.

WARNING

Gas mixtures can explode if there is an incompletely filled pump!

Danger to life from fl ying parts.

→ Ensure that the pump and suction system are always completely filled with flushing agent or working material.
→ Do not spray the device empty after cleaning.

7.2.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN

→ Observe the operating manual of the spray gun.

WARNING

High pressure spray jet!

Danger to life from injecting paint or solvent.

→ Never reach into the spray jet.
→ Never point the spray gun at people.
→ Consult a doctor immediately in the event of skin injuries caused by paint or solvent. Inform the doctor about the paint or solvent used.
→ Never seal defective high-pressure parts; instead relieve the pressure from them and replace them immediately.
→ Use personal protective equipment (protective clothing, gloves, eyewear and respiratory protection).

7.3 EMERGENCY STOP

In the case of unforeseen occurrences:

- close ball valve (2);

- open return valve (3).

High-pressure fi Iter 270 bar

7.4 SPRAYING

1. Visual check: personal safety equipment, grounding and all devices ready to use.
2. Secure the spray gun and place the nozzle in the gun.
3. Set required working pressure on the pressure regulator (1).
4. Slowly open the ball valve (2).
5. Optimize the spraying results as laid down in the gun instructions.
6. Start work process.

7.5 PRESSURE RELIEF/WORK INTERRUPTION

1. Close the spray gun.
2. Close ball valve (2).
3. Release the system by opening the gun.
   → Attention: If a blocked nozzle is preventing relief, first carry out the additional steps 4 and 5, then clean the nozzle.
4. Close and secure gun.
5. Open and close the return valve (3) slowly to completely depressurize the system.

If the system has been used with 2K products:

NOTICE

Hardened working material in the spraying system when 2K product is processed!

Destruction of pump and injection system.

→ Follow the manufacturer's processing rules, particularly regarding the pot life.
→ Flush thoroughly before the end of the pot life.
→ The pot life is decreased by warmth.

7.6 BASIC FLUSHING

Procedure

1. Visual check: personal safety equipment, grounding and all devices ready to use.
2. Place an empty, grounded collection tank (5) under the return tube (4).
3. Place the suction hose (7) in the grounded tank with flushing agent (6).
4. Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25 psi.

Flush via the return flow valve

1. Open return valve (3).
2. Slowly open the ball valve (2).
3. Adjust the air pressure on the pressure regulator (1) so that the pump runs smoothly.
4. Flush the system until clean fl ushing agent flows into the tank (5).
5. Close ball valve (2).
6. As soon as there is no pressure remaining in the system, close the return valve (3).

Flush using gun

1. Point the spray gun, without nozzle, into the tank (5) and open it.
2. Slowly open the ball valve (2).
3. Rinse until clean fl ushing agent flows from the gun.
4. Close ball valve (2).
5. As soon as there is no pressure in the system, close the gun.
6. Secure the gun.
7. Dispose of the contents of the tank (5) according to the local regulations.

Flush regularly

Regular flushing, cleaning and maintenance ensures the pumps' high pumping and suction capacity.

Hardener pumps in 2K systems

Do not flush hardener pumps with water, rather only using suitable flushing agents (solvents).

7.6.1 FILLING WITH WORKING MATERIAL

After basic flushing, the system can be filled with working material.

Proceed according to Chapter 7.6, but use working material instead of flushing agent.

8 CLEANING AND MAINTENANCE

8.1 CLEANING

8.1.1 CLEANING STAFF

Cleaning work should be undertaken regularly and carefully by qualified and trained staff. They should be informed of specific hazards during their training.

The following hazards may arise during cleaning work:

• Health hazard from inhaling solvent vapors
• Use of unsuitable cleaning tools and aids

8.1.2 SAFETY INSTRUCTIONS

→ Clean the piston pump only with a damp cloth.
→ Observe safety instructions in Chapter 4.

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts.
→ Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
→ Before all work on the device and in the event of work interruptions:

• Relieve pressure from spray guns and devices.
• Secure spray guns against actuation.
• Switch off the energy/compressed air supply.
• Disconnect the control unit from the mains.
  → Observe the operating and service manual for all work.

8.1.3 DECOMMISSIONING AND CLEANING

The device should be cleaned for maintenance purposes. Ensure that no remaining product dries on and sticks to the device.

1. Carry out work interruption → Chapter 7.5.
2. Carry out basic flushing in accordance with Chapter 7.6.
3. Empty the pump in a controlled manner in accordance with Chapter 8.2.5.
4. Maintain the gun according to the operating manual.
5. Clean and check the suction system and the suction filter.
6. When using a material filter, check filter insert and filter housing and clean or replace them. →Chapter 8.2.7.
7. Clean the outside of the system.

WARNING

Brittle fi Iter pressure regulator!

The tank on the filter pressure regulator becomes brittle through contact with solvents and can burst.

Flying parts can cause injury.

→ Do not clean the tank on the filter pressure regulator with solvents.

1. Fully assemble the system.
2. Check fi II level of the separating agent Chapter 8.2.4.
3. Fill the system with flushing agent in accordance with Chapter 8.2.6.

WARNING

Gas mixtures can explode if there is an incompletely filled pump!

Danger to life from flying parts.

Ignition of potentially explosive surrounding atmosphere.

→ Ensure that the pump and suction system are always completely filled with flushing agent or working material.
→ Do not spray the device empty after cleaning.

8.1.4 LONG-TERM STORAGE

When storing the device for longer periods of time, it is necessary to thoroughly clean it and protect it from corrosion. Replace the water or solvent in the product pump with a suitable preservative, fi ll separating agent cup with separating agent.

Procedure:

1. Carry out points 1 to 9 of Chapter 8.1.3 "Decommission and clean".
2. Fill the system with preservative in accordance with Chapter 8.2.6.
3. Empty the pump in a controlled manner in accordance with Chapter 8.2.5 and seal the openings.

8.2 MAINTENANCE

8.2.1 MAINTENANCE STAFF

Maintenance work should be undertaken regularly and carefully by qualified and trained staff. They should be informed of specific hazards during their training.

The following hazards may arise during maintenance work:

• Health hazard from inhaling solvent vapors
• Use of unsuitable tools and aids

An authorized person must ensure that the device is checked for being in a reliable state after maintenance work is completed.

8.2.2 SAFETY INSTRUCTIONS

→ Observe the safety instructions in Chapter 4 and Chapter 8.1.2.

Prior to maintenance

It should be ensured that the device is in the following state before carrying out any work on it:

• Release pressure from the pump, high-pressure hose and gun.
• The gun should be secured with the safety clip.
• The air supply should be interrupted.

After maintenance

- Commissioning in accordance with Chapter 6.6.

→ According DGUV regulation 100-500:

• The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.
• For shut down devices, the examination can be suspended until the next start-up.

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualified personnel.

8.2.3 REGULAR MAINTENANCE WORK

1. Check the level of separating agent in the separating agent cup every day, and top up if necessary.
2. Check and clean the high-pressure filter every day or as required. (See Chapter 8.2.7).
3. Every shut down should be carried out as laid down in Chapter 8.1.3!
4. Check hoses, pipes, and couplings every day and replace if necessary.

If the pump has to be emptied for maintenance work, proceed according to Chapter 8.2.5.

The service manual is available in German and English.

For order number see Chapter 1.3.

8.2.4 FILLING SEPARATING AGENT

NOTICE

Piston pump dry run!

High wear/damage to the packings.

Paint or solvent can escape if the seals are dry.

→ Ensure that the separating fluid tank is filled with sufficient separating fluid. Filling level 1 cm; 0.4 inch under the cup edge.

Place the supplied separating agent into the separating agent cup.

Filling level: 1 cm; 0.4 inch under the cup edge.

Separating agent: Order no. 9992504

Inclination angle of the pump

Maximum permissible inclination of pump for moving, transportation, etc. after filling it with separating agent ±30^ .

The pump must be vertical during operation.

Technical line drawing of a mechanical assembly with no visible text or symbols

Gas mixtures can explode if there is an incompletely filled pump!

Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere.

→ Empty the device slowly and in a controlled manner.
→ Avoid potentially explosive atmosphere in the surroundings.

→ If the pumping product becomes heated, switch off all heaters and let the product cool off.

1. Visual check: personal safety equipment, grounding and all devices ready to use.
2. Carry out basic flushing in accordance with Chapter 7.6.
3. Place grounded collection tank (5) under the return tube (4).
4. Place the suction hose (7) in an empty, grounded tank (6).
5. Close pressure regulator (1) (0 MPa; 0 bar; 0 psi).

Empty using return line

1. Open return valve (3).
2. Slowly open the ball valve (2).
3. Slowly turn air pressure up on the pressure regulator (1) and only until the pump is running normally (approx. 0.05 MPa; 0.5 bar; 7.25 psi).
4. Be ready for the switch from working material to air. Turn down pressure regulator (1) far enough that the pump is still running normally (approx. 0–0.05 MPa; 0–0.5 bar; 0–7.25 psi).
5. As soon as working material is no longer flowing from the return tube (4), close ball valve (2).
6. Close return valve (3).

Empty up to the gun

1. Point the gun, without nozzle, into tank (5) and open it.
2. Slowly open the ball valve (2). Be ready for the switch from working material to air.
3. As soon as working material is no longer flowing from the return tube, close the ball valve (2).
4. Close and secure gun.
5. Depressurization in accordance with Chapter 7.5.
6. Dispose of the contents of the tank (5) according to the local regulations.

8.2.6 FILLING THE EMPTY PUMP

WARNING

Gas mixtures can explode if there is an incompletely filled pump!

Danger to life from fl ying parts. Ignition of potentially explosive surrounding atmosphere.

→ Empty and fill the device slowly and in a controlled manner.
→ Avoid potentially explosive atmosphere in the surroundings.

1. Visual check: personal safety equipment, grounding and all devices ready to use.
2. Place grounded collection tank (5) under the return tube (4).
3. Place the suction hose (7) in a grounded tank with working material (6).

Note:

If the pump is equipped with a rigid suction system, it should only be dipped in into the working material up to the middle of the inlet housing at the maximum!

1. Close pressure regulator (1) (0 MPa; 0 bar; 0 psi).
2. Open return valve (3).
3. Slowly open the ball valve (2).
4. Slowly turn the air pressure up on the pressure regulator (1) and only until the pump is running normally (approx. 0–0.05 MPa; 0–0.5 bar; 0–7.25 psi). Be ready to switch from working material to air and prevent back spray.
5. Close ball valve (2) as soon as pure working material starts coming from the return tube (4).
6. Close return valve (3).
7. Point the spray gun, without nozzle, into the tank (5) and open it.
8. Slowly open the ball valve (2). Be ready to switch from working material to air and prevent back spray.
9. As soon as pure working material without air bubbles is flowing, close ball valve (2).
10. Close and secure the spray gun.
11. Depressurization in accordance with Chapter 7.5.
12. Dispose of the contents of the tank (5) according to the local regulations.

8.2.7 HIGH-PRESSURE FILTER 270 BAR AND 530 BAR

1. Flush the pump and HP filter in accordance with Chapter 7.6, and while doing so:

2. At the preferred fi Iter installation position: Flush via the return flow valve (1). This produces a large flow. As a result, the fl using agent also flows through the upper part of the fi Iter cartridge (11). Pressure regulator approx. 0.15 MPa; 1.5 bar; 22 psi.

3. At the reversed filter installation position: Flush using the gun. This is required in the case of a reversed installation position so that the flushing agent flows through the filter cartridge (11). Maximize the flow (remove the nozzle, open the dosing valve if necessary).

4. Empty the pump in a controlled manner in accordance with Chapter 8.2.5.

5. Place the grounded collection tank under the HP fi Iter.
6. Loosen the union nut (3) (wrench size 70).
7. Unscrew the union nut (3) and lift slightly so that it does not get dirty in the next step.
8. Remove the fi Iter housing (2) with the union nut (3). The cone spring (12) remains in the fi Iter housing (2). If the O-ring (5) is not damaged, it remains on the fi Iter housing (2).
9. Remove the filter cartridge (11) and filter support (10) from the filter housing (2).

10. Clean all parts:

11. Place the filter cartridge (11) and filter support (10) in solvent. Clean using brush.

12. Fill the filter housing (2) approx. 1/3 full with solvent, secure wearing a glove and shake well.

13. Clean the distribution housing (7) using a brush.

14. If necessary, replace the O-ring (5) and/or filter cartridge (11).

Order No., see Chapter 13.6 or 13.7.

1. Assemble all parts in reverse order. While doing so:

2. Coat the thread of the distribution housing (7) with anti-seize paste**.

3. Coat the O-ring (5) and pressure ring (21) with Mobilux® EP2**.
4. Observe the installation position of the fi Iter cartridge (11): Push the closed end with the fi Iter identification ahead into the fi Iter housing (2).
5. Make sure that the cone spring (12) is in the filter housing (note the installation position). Press on the cone spring after inserting the filter cartridge (11) and filter support (10); the spring action must be noticeable.

6. Tighten the union nut (3) by hand.

7. Fill the pump in accordance with Chapter 8.2.6.

** Order No., see Chapter 10.2.

Filter installation position
Preferred Turned over

8.2.8 PRODUCT HOSES, TUBES AND COUPLINGS

DANGER

Bursting hose, bursting threaded joints!

Danger to life from injection of product and from fl ying parts.

→ Ensure that the hose material is chemically resistant to the sprayed products and the used flushing agents.
→ Ensure that the spray gun, threaded joints, and product hose between the device and the spray gun are suitable for the generated pressure.
→ Ensure that the following information can be seen on the hose: - Manufacturer
- Permissible operating pressure
- Date of manufacture.

The service life of the complete hoses between product pressure generator and application device is reduced due to environmental influences even when handled correctly.

→ Check hoses, pipes, and couplings every day and replace if necessary.
→ Before every commissioning, check all connections for leaks.
→ Additionally, the operator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he/she has set. Records of these checks must be kept.
→ Undamaged complete hoses are to be replaced when one of the two following intervals has been exceeded:
- 6 years from the date of the hose crimping (see fi tting embossing).
- 10 years from the date of the hose imprinting.

Fitting embossing (if present)	Meaning
xxx bar Pressure
yymm	Crimping date (year/month)
XX Internal code

Hose imprinting	Meaning
WAGNER	Name / Manufacturer
yymm	Date of manufacture (year/month)
xxx bar (xx MPa)e.g., 270 bar (27 MPa)	Pressure
XX	Internal code
DNxx (e.g., DN10)	Nominal diameter

9 TROUBLESHOOTING AND RECTIFICATION

Problem Cause Remedy
The pump does not work	Air motor does not work or stops.	Open and close ball valve on the pressure regulator unit or briefl y disconnect compressed air supply.
	No pressure indication on the pressure gauge (air pressure regulator defective).	Disconnect compressed air supply briefl y or repair or change pressure regulator.
	Spray nozzle is clogged. Clean the nozzle according to the instructions.
	Insuffi cient compressed air supply. Check compressed air supply.
	Filter insert in spray gun or high-pressure fi lter is clogged.	Clean the parts and use a suitable working material.
	Fluid section or high-pressure hose are blocked (e.g., 2K product hardened).	Dismount and clean fl uid section, replace high-pressure hose.
	Grease in spool and sleeve assembly.	Degrease spool and sleeve assembly.
	Pump stops at the stroke end occasionally.	Check detent element (see service manual).
Poor spray pattern See the gun instructions.
Irregular operation of product pump: spray jet collapses (pulsation)	Viscosity is too high. Dilute the working material.
	Spraying pressure is too low.	Increase incoming air pressure. Use a smaller nozzle.
	Valves are clogged.	Clean product pump, if necessary leave to soak in fl ushing agent.
	Foreign body in suction valve.	Dismantle suction valve housing, clean and check valve seat.
	Diameter of compressed air line too small.	Assemble a larger supply line.→ Technical data, Chapter 5.5.3.
	Valves, packings, or pistons are worn out.	Replace the parts.
	Control air fi lter or work air fi lter is clogged.	Check fi lter and clean it if necessary.
Pump is running uniformly, but does not take in any working material	The suction system's union nut is loose; the pump is taking in air.	Tighten union nut.
	Suction fi lter is clogged.	Clean fi lter.
	Ball in suction or piston valve is sticking.	Clean with fl ushing agent (if necessary vent device).
Pump runs when the gun is closed	Packings, valves, or pistons are worn out.	Replace the parts.
The air motor is iced up	There is a lot of condensation water in the air supply.	Install a water separator.

If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center.

10 REPAIR

10.1 REPAIR PERSONNEL

Repair work should be undertaken carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The repairs must be carried out in accordance with the corresponding service manual.

The following hazards may arise during repair work:

• Health hazard from inhaling solvent vapors
• Use of unsuitable tools and aids

A skilled person must check to ensure that the device is in a reliable state after it is repaired.

10.2 MOUNTING MATERIALS

In Chapter 13 the order numbers for device spare parts can be found, as well as for wearing parts such as seals.

→ Use torques, greases and glues in accordance with Chapter 13.

Mounting materials

Order No.	Quantity Designation Smaller tanks
9992590 1 pc ≧ 50 ml Loctite 222	®
9992511 1 pc ≧ 50 ml Loctite 243	®
9992831 1 pc ≧ 50 ml Loctite 542	®
9998808	1 pc ≧ 18 kg !	Mobilux® EP 2 grease
9992616	1 pc ≧ 1 kg can	Molykote® DX grease
9992609 1 pc ≧ 100 g Anti-seize paste
9992816	1 pc ≧ 70 g	Miranit contact adhesive

Brand notice

The brands specified in this document are property of the respective owners. Loctite ^® , for example, is a registered brand of Henkel.

11 DISPOSAL

When the equipment must be scrapped, please differentiate the disposal of the waste materials.

The following materials have been used:

Steel

Aluminum

Plastics

Carbide

Consumable products

Consumable products (lacquers, adhesives, flushing and cleaning agents) must be disposed of in accordance with all applicable legal requirements.

12 ACCESSORIES

12.1 ACCESSORIES FOR PRODUCT OUTLET

Accessories list		PUMA8-300	PUMA3-600	LEOPARD18-300	LEOPARD8-600	JAGUAR38-300
Pos K	Designation Order No. Order No. Order	No. Order	No. Order	No.
A Piston pump PE/TG 2329527 2329531 2329497		2329533 23	29509
A	Piston pump PE/T	2329529	-	2329499	-	2329507
1	Separating agent 250 ml; cc	9992504
2	Separating agent 10 L; 2.6 gal	356940
3	Grounding cable 3 m; 9.8 ft	236219
4	HP filter DN12-PN530-SSt	2329025
5	HP filter DN12 PN530-SSt with carbon steel ball valve	2335334
6	Adapter G3/8"-NPS 3/8"	2332620
7 ◆	Return tube DN6-G1/4"-100mm-PE	2331752
8 ◆	Return hose DN6-PN310-G1/4"-PA	2329046
9 ◆	Circulation hose DN6-PN310-G1/4"-1.8m-PA	2331017
10 ◆	Circulation hose DN6-PN310-G1/4"-2.8m-PA	2331014
13	Hose sleeve DN13	9985619				--
14	Plug-in fitting	9998813				--
15	Quick release coupling with hose connector DN 13	9998812				--
16	Outside thread grommet 1"-NW25	--				9985671
17	Sealing ring 1"	--				9974135
18	Regulator lock	2334956		2334957		2334958
19	Lifting eye bolt	9907133
20	Air coat regulator	--		2328611	--	2328611
21	AirCoat filter regulator, complete	--		2333478	--	2333478
22	Ball valve DN7-PN10-G1/4-R1/4-CB	--		2335815	--	2335815
23	Loctite 542, 50ml; 50cc	--		9992831	--	9992831
24	HP filter DN10-PN270-SSt	--		2329024	--	2329024
25	Adapter G1/4"-NPS1/4"	--		2332619	--	2332619
26	Y-distributor, complete	2339850

◆ = Wearing parts

12.2 ACCESSORIES FOR PRODUCT INLET

Accessories list		PUMA8-300	PUMA3-600	LEOPARD18-300	LEOPARD8-600	JAGUAR38-300
Pos K	Designation Order No. Order No. Order No. Order No. Order No. Order No.
A Piston pump PE/TG 2329527 2329531 2329497 2329533 2329509
A	Piston pump PE/T	2329529	-	2329499	-	2329507
1 ◆	Suction hose DN25-SSt, complete	2324116
2 ◆	Suction hose DN38-G1/2"-CS, complete	2329592
3	LP hose fitting DN25-M36-SSt	2325408
4 ◆	LP hose DN25-PN10-EPDM (per meter)	2323474
5 ◆	LP hose DN25-PN10-PA (per meter)	2323595
6	Suction tube DN25-SSt, complete	2323239
7	Suction elbow DN25-SSt	2324247
8	Suction pipe DN25-200L-SSt, complete	2324238
9	Bung adapter DN25-G2"	2315163
10	Suction pipe DN25-30L-SSt, complete	2324241
11 ◆	Suction filter DN25-18mesh-SSt	2323325
12 ◆	Suction filter DN38-12.8mesh-SSt	2329596
13	Fitting DF-MM-R1 12 "-M36-PN15-SSt	2329563
14	Fitting DF-MM-R1 12 "-G1 12 "-PN15-SSt	2329073
15	Anti-seize paste	9992609

◆ = Wearing parts

12.3 TROLLEY, RACK AND WALL BRACKET ACCESSORIES

Accessories list		PUMA 8-300	PUMA 3-600	LEOPARD 18-300	LEOPARD 8-600	JAGUAR 38-300
Pos K	Designation Order No. Order No. Order No. Order No.
A Piston pump PE/TG 2329527 2329531		2329497 2329533 2329509
A Piston pump PE/T 2329529 - 2329499		2329507
1 Trolley 4", complete 2325901 --
2 Trolley 6", complete -- 2325916		--
3 Trolley PC, complete		-- 2339705
4 Wall mount 4", complete		2332143 --
5 Wall mount 6", complete		-- 2332145		--
6 Wall mount 9", complete		--			369020

◆ = Wearing parts

Simple line drawing of a pencil resting on a blank lined notebook (no text or symbols)

13 SPARE PARTS

→ Observe "Repair" chapter: Repair personnel and mounting materials.
→ The service manuals are available separately. See Chapter 1.3.

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts.
→ Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
→ Before all work on the device and in the event of work interruptions:
- Relieve pressure from spray guns and devices.
- Secure spray guns against actuation.
- Switch off the energy/compressed air supply.
- Disconnect the control unit from the mains.
→ Observe the operating and service manual for all work.

13.1 HOW CAN SPARE PARTS BE ORDERED?

Always supply the following information to ensure delivery of the right spare part:

Order number, designation and quantity

The quantity need not be the same as the number given in the quantity column "Stk on the list. This number merely indicates how many of the respective parts are used in each component.

The following information is also required to ensure smooth processing of your order:

• Address for the invoice
• Address for delivery
• Name of the person to be contacted in the event of any queries
• Type of delivery (normal mail, express delivery, air freight, courier, etc.)

Identifi cation in spare parts lists.

Explanation of column "K" (labeling) in the following spare parts lists:

◆ Wearing parts
Note: These parts are not covered by warranty terms.

● Not part of standard equipment, available, however, as additional extra.

13.2 OVERVIEW OF THE COMPONENTS

		PUMA
		8-300PE/TG	8-300PE/T	3-600PE/TG
Pos	Designation Order No. Order No. Order No.
1 Piston pump 2329527 2329529 2329531
2 Fluid section 2329660 2329662 2329679
3 Air motor 2329619
4 Connection set for air motor - fluid section 2350031
9 Grounding cable 236219
10 Molykote®DX grease 9992616
	Tightening torque for air motor/fluid section	50 Nm; 37 Ibft

		LEOPARD
		18-300PE/TG	18-300PE/T	8-600PE/TG
Pos	Designation Order No. Order No. Order No.
1 Piston pump 2329497 2329499 2329533
2 Fluid section 2329660 2329662 2329679
3 Air motor 2329623
4 Connection set for air motor - fluid section 2350033
9 Grounding cable, complete 236219
10 Molykote DX grease 9992616
	Tightening torque, air motor/fluid section	50 Nm; 37 lbft

		JAGUAR
		38-300PE/TG	38-300PE/T
Pos	Designation Order No. Order No.
1 Piston pump		2329509	2329507
2 Fluid section		2329660	2329662
3 Air motor 2329625
4 Connection set for air motor - fluid section 2350033
9 Grounding cable, complete 236219
10 Molykote DX grease 9992616
	Tightening torque, air motor/fluid section	50 Nm; 37 Ibft

13.3 AIR MOTORS

13.3.1 PUMA AND LEOPARD AIR MOTORS

see Chapter 13.3.2 / 11.3.3.
Do not dismount the piston (pos. 81). Pressure regulator (pos. 1

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts.
→ Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
→ Before all work on the device and in the event of work interruptions:
- Relieve pressure from spray guns and devices.
- Secure spray guns against actuation.
- Switch off the energy/compressed air supply.
- Disconnect the control unit from the mains.
→ Observe the operating and service manual for all work.

Spare parts list air motor		PUMA∅ 100 mm / stroke 150 mm∅ 4 / stroke 6 inches 6 / stroke 6 inches		LEOPARD150 mm / stroke 150 mmstroke 6 inches
Pos K	Designation Order No. Order No.	Stk		Stk
1 Air motor 1 2329619 1 2329623
2 Flange	1 367316 1 368316
3 Piston rod 1 367402 1 368402
4 Cylinder pipe	1 367403 1	368403
5 Compressed air pipe	1 367404 1	368404
6 Control air pipe	1 367405 1	367405
8 Sealing plug	2 367307 2	367307
9 ◆ ★	Outlet seal	2	L414.06C	2	L423.06
10	Connecting part	1 367309 1 368309
11	Silencer	1 367310 1 368310
12	Hood	1 367311 1 368311
13 ◆ ★	Compressed air filter	1	367313	1	367313
14 ◆ ★	Control air filter	1	367314	1	367314
15	Fluid warning label	1 2332082 1 2332082
16	Shoulder screw	2 367318 2 368324
17 ◆	Sound deadening pad	1 367319 1 368319
18	Cotter pin	2 367320 2 368320
23	Filter holder	1 367324 1 367324
25	Throttle		-	1	367325
28 ◆	O-ring	6 9971123 6 9974142
29 ◆	Rod seal 2 9974217 2 9974217
30 ◆	Pilot valve 2 369290 2 369290
31 ◆	Spool and sleeve assembly	1 9943080 1 9943081
32 ◆	Permaglide bushing	1	9962018	1	9962019
33 ◆	Piston	1 9998661 1 9998662

◆ = Wearing parts
★ = Included in service set

Spare parts list air motor		PUMA 100 mm / stroke 150 mm 4 / stroke 6 inches 6 / stroke 6 inches		LEOPARD 150 mm / stroke 150 mm
Pos K	Designation Order No. Order No.	Stk		Stk
34 Seal viper ring 1 9974090 1 9974091
35 Safety valve 1 368288 1 368287
36 Owing 2 9974084 2 9974087
37 Owing 2 9974085 2 9974085
39 Owing 2 9974089 2 9974089
40 Owing 2 9974095 2 9974096
41 Owing 2 9971448 2 9971137
42 Owing 1 9974097 1 9974100
43 Owing 1 9974098 1 9974101
44 Threaded plug	1 9998674	2 9998674
45 Threaded plug	1 9998274	2 9998274
46 WAGNER label	1 2330370	1 2330371
47 Threaded plug	2 9998675	2 9998675
48 Control housing	1 367315	1 368315
49 Washer	2 9925033	2 9925026
50 Hexagon screw	3 9907121	3 9907137
51 Hexagon nut	1 9910101	1 9910605
52 Washer	3 9920106	3 9920106
53a Washer		1 9920107
53b Washer				2 9920110
54 SFS screw	2 9907126	3 9907125
55 Socket cap screw	3 9900325	3 9900313
56 Washer	3 9920103	3 9920102
57 ★ Sealing ring 1 9970149 1 9970149
58 Base	1 9952668	1 9952668
59 Clamping bracket	1 9952667	1 9952667
60 Socket cap screw	1 9900701	1 9900701
61 Spring washer	1 9921505	1 9921505
69 Drive fastener	1 9998718	1 9998718
71 IceBreaker label	1 2330382	1 2330382
72 Warning label		1	2332077	1	2332077
74 ◆ Detent element, complete ISO 1/2		1 368038 1 368038
75 Damper ISO 1/2	2 368313	2 368313
81 Spool & sleeve assembly ISO1 or ISO2 1 9943097 1 9943098
100 Pressure regulator unit, complete (incl. pos. 62)		1 2328606 1 2328606
106 Loctite® 222 50ml; 50cc		1	9992590	1	9992590
107 Loctite® 243, 50ml; 50cc		1	9992511	1	9992511
108 Loctite® 542, 50ml; 50cc		1	9992831	1	9992831
109 Molykote® DX grease		1	9992616	1	9992616
110 Mobilux® EP 2 grease		1	9998808	1	9998808
	Service set	1 367995 1 368995

◆ = Wearing parts
★ = Included in service set

13.3.2 PUMA AIR MOTOR REGULATOR

Pos 3: Screw in the pressure gauge until the white sealing ring is completely in the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale.

Air motor regulator spare parts list PUMA mm / stroke 100mm		PUMA 180 mm∅ 4 inches / stroke 6 inches
Pos K	Designation Order No.	Stk
1 Pressure regulator unit, 4", complete 1 2328606
2 Pressure regulator valve 4" 1 2309972
3 Pressure gauge 0-10 bar (d40) 1 9998677
4 Distribution piece 4" 1 2309744
5 Hexagon socket cylinder head screw 2 9907039
6 Hexagon socket cylinder head screw 4 9900316
7 O-ring	2 9974166
8 O-ring	1 9971313
9 O-ring	1 9971137
10 ◆	Edge ball valve 4"	1 2310635
11	Screw plug	1	104376
12	Molykote® DX grease	1 9992616
13	Loctite® 542, 50ml; 50cc	1 9992831
14	Mobilux® EP 2 grease	1 9998808

◆ = Wearing parts
★ = Included in service set

13.3.3 LEOPARD AIR MOTOR REGULATOR

Pos 3: Screw in the pressure gauge until the white sealing ring is completely in the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale.

Air motor regulator spare parts list Leopard / stroke 100 mm∅6 inches / stroke 6 inches		LEOPARD
Pos K	Designation Order No.	Stk
1 Pressure regulator unit, 6", complete 1 2328607
2 ◆	Pressure regulator valve 6" 1 2309973
3 Pressure gauge 0-10 bar (d50) 1 9998725
4 Distribution piece 6" 1 2309783
5 Hexagon socket cylinder head screw	2 3050699
6 Hexagon socket cylinder head screw	2 9907024
7 Hexagon socket cylinder head screw	2 9906020
8 ◆	O-ring	1 9974166
9 O-ring	1 9971018
10	O-ring	1 3105540
11 ◆	O-ring	1 9971137
12 ◆	Edge ball valve 6"	1 2310636
13	Screw plug	1	104376
14	Loctite® 542	1 9992831
15	Molykote® DX grease	1 9992616
16	Mobilux® EP 2 grease	1 9998808

◆ = Wearing parts
★ = Included in service set

13.3.4 JAGUAR AIR MOTOR

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts.
→ Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
→ Before all work on the device and in the event of work interruptions:
- Relieve pressure from spray guns and devices.
- Secure spray guns against actuation.
- Switch off the energy/compressed air supply.
- Disconnect the control unit from the mains.
→ Observe the operating and service manual for all work.

Jaguar air motor spare parts list			JAGUARø 220 mm / stroke 150 mmø 8.7 inches / stroke 6 inches
Pos K	Stk	Designation Order No.
1 Air motor 232	9625
2 1 Flange 3693	16
3 ◆	1 Piston rod 368402
4 1 Cylinder pipe 369403
5 2 Compressed air pipe 368404
6 1 Control air pipe 367405
8 1 Sealing plug 369307
9 ◆ ★	2 Outlet seal 369312
10 1 Connecting part			369309
11 1 Silencer			369310
12 1 Hood			369905
13 ◆ ★	1 Compressed air filter 369313
14 1 Control air filter 367314
15 1 Fluid warning label			2332082
16 1 Shoulder screw			369318
17 ◆	1 Sound deadening pad		369906
18 2 Cotter pin			369320
23 1 Filter holder			367324
25 1 Throttle			367325
28 6 ●-ring			9974143
29 2 Rod seal			9974217
30 2 Pilot valve 369290

◆ = Wearing parts
★ = Included in service set

Pressure regulator (pos. 105) details see Chapter 13.3.5.

Jaguar air motor spare parts list			JAGUARø 220 mm / stroke 150 mmø 8.7 inches / stroke 6 inches
Pos K	Stk	Designation Order No.
31 1 Spool and sleeve assembly 369907
32 1 Dermaglide bushing 9962019
33 1 Piston 9 369385
34 ◆ ★	1 Seal wiper ring 9974125
35 1 Safety valve 7.5 bar 368286
36 2 ●-ring 9974133
37 2 ●-ring 9971056
39 2 ●-ring 9974089
40 2 ●-ring 9974132
41 4 ●-ring 9971137
43 1 ●-ring 9974165
46 1 WAGNER label 2330372
47 2 Threaded plug 9998675
48 1 Control housing 369315
49 1 Washer 9925034
50 4 Hexagon screw			9907137
51 1 Hexagon nut			9910605
52 4 Washer 9920106
53 2 Washer			369303
54 7 SFS screw			9907125
55 3 Socket cap screw			9900314
56 3 Washer 9925029
57 ◆ ★	1 Sealing ring		9970149
58 1 Base			9952668
59 1 Clamping bracket			9952667
60 1 Socket cap screw			9900701
61 1 Spring washer 9921505
71 1 IceBreaker label			2330382
72 1 Warning label			2332077
74 ◆	1 Detent body		369027
75 1 Rod seal profile E5			9974124
76 2 Elbow screw-in connection			9992757
77 1 Screw connector T			9992758
78 4 Washer 9920102
79 4 Socket cap screw			9900313
80 2 Washer 9925031
81 1 Lifting eye nut			369325

◆ = Wearing parts
★ = Included in service set

Jaguar air motor spare parts list			JAGUARø 220 mm / stroke 150 mmø 8.7 inches / stroke 6 inches
Pos K	Stk	Designation Order No.
82 1 Shoulder ring	369324
83 1 Hexagon screw	9900150
84 1 ●-ring	9974262
85 1 Air pipe	369306
87 3 ●-ring	9971004
88 2 Damping washer	369304
89 1 Control flange	369317
90 1 Air hose back	369026
91 1 Air hose front	369025
92 1 Lock space	9 369326
93 2 ▼Damper ISO3	369329
94 1 ●pool & sleeve assembly	ISO3	9943131
95 1 ♥elcro fastener adhesive part		9999151
96 1 ♥elcro fastener coating part		9999152
97 1 Adhesive		9992816
98 1 ♥Viton B O-ring		9971372
103 ◆	1 Sound absorbing mat 9/12"		369330
105	1 Pressure regulator unit 9, complete 2328609
106	1 Loctite 222 50 ml; 50 cc		9992590
107	1 Loctite 243 50 ml; 50 cc		9992511
108	1 Loctite 542 50 ml; 50 cc		9992831
109	1 Anti-seize paste		9992616
110	1 Mobilux ® EP 2 grease		9998808
114	1 Piston 9 with SOFT O-ring		369971
	1 Service set		369987

◆ = Wearing parts
★ = Included in service set

13.3.5 JAGUAR AIR MOTOR REGULATOR

Pos 3: Screw in the pressure gauge until the white sealing ring is completely in the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale.

Air motor regulator spare parts list Jaguar			JAGUARø 220 mm / stroke 150 mmø 8.7 inches / stroke 6 inches
Pos K	Stk	Designation Order No.
1 1 Pressure regulator unit, 9", complete 2328609
2 1 Pressure regulator valve 9" 2309974
3 1 Distribution piece 9" 2309963
4 ◆	1 Pressure gauge 0-10 bar (d50)		9998725
5 2 Hexagon socket cylinder head screw			9900360
6 2 Hexagon socket cylinder head screw			9907087
7 2 Hexagon socket cylinder head screw			9900356
8 1 O-ring			9974166
9 2 O-ring			3105540
10 ◆	1 O-ring		9971405
11 ◆	1 Edge ball valve 9"		2310637
12	1 Molykote ® DX grease		9992616
13	1 Loctite ® 542, 50ml; 50cc		9992831
14	1 Mobilux EP 2 grease		9998808

◆ = Wearing part
★ = Included in service set

13.4. CONNECTION SETS

Spare parts list for connection sets

Puma 8-300	Leopard18-300
	Leopard8-600
Puma 3-600	Jaguar38-300
Connection setLM-FS 3 LM-FS 5
00157
9974116
68531
68533
9998808

Pos K	Stk	Designation Order No. Order No.
1 1 Connection		set LM-FS ... 2350031 2350033
2 2 Coupling cover stroke 150 368532
3 1 Coupling 367579 368529
4 1 Spring 367530 368530
5 3 Washer, A12, DIN 125-1 9920107
6 3 Hexagon screws			9900157
7 ◆ ★	1 O-ring		9974116
8 1 Separating oil cup stroke 150			368531
9 3 Threaded bolt M12x169			368533
10	1 Mobilux * EP 2 grease		9998808

◆ = Wearing parts
★ = Included in the service set of the fluid section PE/TG or PE/L (see Chapter 13.5).

13.5 FLUID SECTIONS

13.5.1 FLUID SECTION 300 CM ^4

WARNING

Incorrect maintenance/repair!

Risk of injury and damage to the device.

→ Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center.
→ Before all work on the device and in the event of work interruptions:

- Switch off the energy/compressed air supply.

- Relieve the pressure from the spray gun and device.

- Secure the spray gun against actuation.

→ Observe the operating and service manual for all work.

Fluid sections spare parts list			300 cm ^3 PE/TG	300 cm ^3 PE/T
Pos K	Stk	Designation Order No. Order No.
1 Fluid section 2	329660	2329662
2 1 Pipe 369502
3 1 Cylinder 369503
4 1 Inlet housing	369504
5 ◆	1 Piston 369505
6 1 Valve screw	369506
7 1 Ballguide, inlet 369507
8 1 Connecting flange	369501
9 1 Valve seat inlet (carbide)	369509
10 ◆	1 Valve seat outlet (carbide)	369510
11	1 Snap ring flange	369511
12	2 Snap ring half	369512
13	1 Securing ring	369513
16	1 Support ring	369516
17	1 Pressure ring	368519
18	1 Support ring	369518
19	1 Pressure ring	369519
20 ◆ ★	2 Sealing collar TG	368522
20 ◆ ★	2 Sealing collar T 368900
21 ◆ ★	3 Sealing collar PE	368523	368523
22 ◆ ★	2 Sealing collar TG	369522
22 ◆ ★	2 Sealing collar T 369900

◆ = Wearing part
★ = Included in service set
● = Not part of the standard equipment but available as a special accessory.

Fluid sections spare parts list			300 cm ^3 PE/TG	300 cm ^3 PE/T
Pos K	Stk	Designation Order No. Order No.
23 3 Sealing collar PE 369523 369523
25 2 ●-ring 369525
27 1 ●-ring 369527
28 1 ●-ring 369528
40 1 Spinkewave, crest-to-crest 9998671
41 1 Spinkewave, crest-to-crest 9998671
42 1 Walk(large) 9943086
43 1 Walk(small) 9941505
44 1 ●-ring 9974117
46 1 ●-ring 9974118
50 4 Hexagon screw 9907149
54 1 Shoulder ring 369514
55 4 Washer 9925011
56 1 Rotary connection G3/4" 2329923
57 1 Fitting DF-MM-R1 12 "-M36-PN15-SSt 2329563
58 1 Sealing sleeve 2329898
60		Mobilux® EP 2 grease 9998808
61 1 Anti-sieze paste, 100 g 9992609
62		Molykote® DX grease 9992616

Packing, upper:

100 ◆	1 Packing PE/TG, complete	368991
101 ◆	1 Packing PE/T, complete		368992

Packing, lower:

103 ◆	1 Packing PE/TG, complete	369991
104 ◆	1 Packing PE/T, complete		369992

Valve seat, stainless steel:

105 ◆ ●

Valve seat set 300, in stainless steel version, consisting of: pos. Pos 9, 10, 27, 28

2331586

Service sets:

		Service set PE/TG	369990
		Service set PE/T		369964

◆ = Wearing part
★ = Included in service set
● = Not part of the standard equipment but available as a special accessory.

13.5.2 FLUID SECTION 600 CM ^4

WARNING

Incorrect maintenance/repair!

Risk of injury and damage to the device.

→ Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center.
→ Before all work on the device and in the event of work interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
→ Observe the operating and service manual for all work.

Fluid sections spare parts list			600 cm ^3 PE/TG
Pos K	Stk	Designation Order No.
1 Fluid section 2	329679
2 1 Pipe 369552
3 1 Cylinder 369553
4 1 Inlet housing	369554
5 ◆	1 Piston 369555
6 1 Valve screw	369556
7 1 Ball guide, inlet 369507
8 1 Valve screw inlet 369558
9 1 Valve seat inlet (carbide) 369509
10 ◆	1 Valve seat outlet (carbide)		368509
11	1	Connecting flange	369551
16	1 Support ring		369566
17	1 Pressure ring		369567
18	1 Support ring		369568
19	1 Pressure ring		369569
20 ◆ ★	2 Sealing collar TG		369570
21 ◆ ★	3 Sealing collar PE		369571
22 ◆ ★	2 Sealing collar TG		369572
23 ◆ ★	3 Sealing collar PE		369573
25 ◆ ★	2 O-ring		369575
27 ◆ ★	1 O-ring		369527
28 ◆ ★	1 O-ring		9971464
40 ◆ ★	1	Spirawave, crest-to-crest	9998834
41 ◆ ★	1	Spirawave, crest-to-crest	9998834
42 ◆ ★	1 Ball (large)		9943086

◆ = Wearing parts
★ = Included in service set

Fluid sections spare parts list			600 cm ^3 PE/TG
Pos K	Stk	Designation Order No.
43 1 Balk (small)	9943082
44 1 ●-ring	9974123
46 1 ●-ring	369525
47 1 Rotary connection G3/4" 2329923
48 1 Fitting DF-MM-R1 12 "-G1 12 "-PN15-SSt 2329073
49 1 Sealing sleeve	2329072
50 4 Hexagon screw	9907147
54 1 Shoulder ring	369564
55 4 Washer	9920107
56 ◆ ★	1 O-ring	9974146
57 1 ●-ring	9974145
58 1 Coupling peg	600	369562
60 1 Mobilux EP	2 grease®	9998808
61 1 Anti-sieze paste, 100 g		9992609
62 1 Molykote DX grease ®		9992616
63 1 Loctite	270, 50ml; 50cc	9992528

Packing, upper:

100 ◆

1 Packing PE/TG, complete

369994

Packing, lower:

103 ◆

1 Packing PE/TG, complete

369997

Valve seat, stainless steel:

105 ◆ ●

Valve seat set 600, in stainless steel version, consisting of: pos. Pos 9, 10, 27, 28

2331587

Service set:

Service set PE/TG

369989

◆ = Wearing parts
★ = Included in service set

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13.6 HIGH-PRESSURE FILTER 270 BAR; 3916 PSI

Spare parts list for high-pressure fi Iter 270

Ball valve version in: Stainless steel

Pos	K	Stk	Designation Order No.
1	HP fi	ter DN	10-PN270 SSt, complete 2329024
2	Filter	housing	2324542
3	Union	nut 2324543
4	Reducing double fi tting with 2x60° 2325826
5	◆	1 O-ring	9955863
7	Distribution	housing	2324544
8	◆	1 Relief valve		169248
10		1 Filter support		9894245
11		1 Filter cartridge *
	◆ ●		* Filter sieve, 200 mesh per inch (fi ne)	295721
	◆		* Filter sieve, 100 meshes per inch (medium), mesh width 0.16 mm	3514068
	◆ ●		* Filter sieve, 50 mesh per inch (rough)	3514069
	◆ ●		* Filter sieve, 20 mesh per inch (rough)	291564
12	◆	1 Cone spring		3514058
13		1 Outlet pipe		2324552
21		1 Pressure ring d45		2325562
23		1 Hexagon plug		2323718
34		1	Loctite 542 50 ml; 50 cc	9992831
35		1 Mobilux EP2 grease		9998808
36		1 Anti-seize paste tube		9992609
37		1 Molykote® DX grease		9992616

◆ = Wearing parts
● = Not part of the standard equipment but available as a special accessory.

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts.
→ Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
→ Before all work on the device and in the event of work interruptions:

• Relieve pressure from spray guns and devices.
• Secure spray guns against actuation.
• Switch off the energy/compressed air supply.
• Disconnect the control unit from the mains.
  → Observe the operating and service manual for all work.

13.7 HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI)

Spare parts list for high-pressure fi Iter 530

Ball valve version in:			Stainless steel	Carbon steel
Pos K	Stk	Designation Order No. Order No.
1 1 HP fi	ter DN	12-PN530, complete 2329025 2335334
2 1 Filter	housing	2324542
3 1 Union nut	nut 2324543
4 1 Fitting	-DF-MM-G1/2-G3/8-PN530-SSt	2330780
5 ◆	1 O-ring		9955863
7 1 Distribution		housing for ball valve	2324670
10	1 Filter support		9894245
11	1 Filter cartridge *
◆ ●		* Filter sieve, 200 mesh per inch (fi ne)	295721
◆		* Filter sieve, 100 meshes per inch (medium), mesh width 0.16 mm	3514068
◆ ●		* Filter sieve, 50 mesh per inch (rough)	3514069
◆ ●		* Filter sieve, 20 mesh per inch (rough)	291564
12 ◆	1 Cone spring		3514058
13	1 Fitting-DF-MM-R3/8-R1/4-PN530-SSt		2328291
20 ◆	1 Ball valve		2330156 9998	679
21	1 Pressure ring d45		2325562
23	1 Hexagon plug		2323718
33	1 Double connector		3204611 2325	826
34	1	Loctite 542 50 ml; 50 cc	9992831
35	1 Mobilux EP2 grease		9998808
36	1 Anti-seize paste tube		9992609

◆ = Wearing parts
● = Not part of the standard equipment but available as a special accessory.

DANGER

Incorrect maintenance/repair!

Danger to life and equipment damage.

→ Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts.
→ Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
→ Before all work on the device and in the event of work interruptions:

• Relieve pressure from spray guns and devices.
• Secure spray guns against actuation.
• Switch off the energy/compressed air supply.
• Disconnect the control unit from the mains.
  → Observe the operating and service manual for all work.

13.8 TROLLEY

Pos K	Stk	Designation	Order No. forPuma	Order No. for Leopard
1 1 Trolley, complete 2325901 2325916
2 1 Frame, left, 4"-6" (welded) --
3 1 Frame, right, 4"-6" (welded) --
4 4 Hexagon screw DIN931 M6x75 9907140
5 6 Self-locking hexagon nut, M6 9910204
6 ◆	2 Wheel, D250 2304440
7 4 Washer 340372
8 4 Cotter pin 9995302
9 1 Wheel axle 4"-6" --
10 2 Connecting part 4"-6"			367943
11 2 Tube plug, ribbed			--
12 2 Saddle feet for round tubes			--
13 2 Plug		--	--
14 4 Hexagon screw		9900218	9900126
15 1 Wall mount		2332143	2332145
16 2 Hexagon screw without shaft M6x55		3061695
17 2◆Handle		9998747

◆ = Wearing parts

13.9 „HEAVY DUTY“ TROLLEY

Assembly

Mount bracket holder (3) above the crossbar (4).

Spare parts list for PC heavy duty trolley 6" 9"

Spare parts list for PC heavy duty trolley 6" 9"
Pos K	Stk	Designation	Order No. for Leopard 48-110	Order No. for Jaguar 75-150
1 1 PC heavy duty trolley 2339705
3 1 Bracket holder --
5 4 Hexagon screw 9900246
6 4 Washer, A8.4 9920102
7 4 Contact washer, M8 3155404
8 4 Self-locking hexagon nut, M8 9910208
9 4 Washer, A6.4 or A8.4 9925031 9920102
10	4 Hexagon screw		9900126	9900130

◆ = Wearing parts

14 WARRANTY AND CONFORMITY DECLARATIONS

14.1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY

As a result of an EC regulation effective from January 1, 1990, the manufacturer shall only be liable for his product if all parts originate from him or are approved by him, and if the devices are properly mounted, operated and maintained.

The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used.

With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

14.2 WARRANTY CLAIM

Full warranty is provided for this device:

We will at our discretion repair or replace free of charge all parts which within 36 months in single-shift, 18 months in double-shift or 9 months in triple-shift operation from date of receipt by the purchaser are found to be wholly or substantially unusable due to causes prior to the sale, in particular faulty design, defective materials or poor workmanship.

The type of warranty provided is such that the device or individual components of the device are either replaced or repaired as we see fi t. The resulting costs, in particular shipping charges, road tolls, labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the device to a location other than the address of the purchaser.

We do not provide warranty for damage that has been caused or contributed to for the following reasons:

Unsuitable or improper use, faulty assembly or commissioning by the purchaser or a third party, normal wear, negligent handling, defective maintenance, unsuitable coating products, substitute products and the influence of chemical, electrochemical or electrical agents, except when the damage is attributable to us.

Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc dust paints and so forth reduce the service life of valves, packings, spray guns, nozzles, cylinders, pistons etc. Wear and tear due to such causes are not covered by this warranty.

Components that have not been manufactured by WAGNER are subject to the original warranty of the manufacturer.

Replacement of a component does not extend the period of warranty of the device.

The device should be inspected immediately upon receipt. To avoid losing the warranty, we or the supplier company are to be informed in writing about obvious faults within 14 days upon receipt of the device.

We reserve the right to have the warranty compliance met by a contracting company.

The services provided by this warranty are dependent on evidence being provided in the form of an invoice or delivery note. If the examination discovers that no warranty claim exists, the costs of repairs are charged to the purchaser.

It is clearly stipulated that this warranty claim does not represent any constraint on statutory regulations or regulations agreed to contractually in our general terms and conditions.

14.3 CE DECLARATION OF CONFORMITY

Herewith we declare that the supplied version of pneumatic pumps and their spraypacks:

Puma	Leopard	Jaguar
8-300	18-300	38-300
3-600	8-600

complies with the following guidelines:

2006/42/EC 94/9/EC

Applied standards, in particular:

Applied national technical standards and specifications, in particular:

DGUV regulation 100-500

TRBS 2153

Identifi cation:

II 2 G c IIB T3/T4 X

T3: Without dry running protection.

T4: With dry running protection.

EC Certifi cate of Conformity

The CE certificate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number.

Order number: 2302304

14.4 NOTES ON NATIONAL REGULATIONS AND GUIDELINES

a) Betr.Sich.V.

Plant Safety Ordinance

b) BGI 740

Painting rooms and equipment

c) BGR 180

Equipment for cleaning work pieces with solvents

d) DGUV regulation 100-500

Operating working materials

e) TRBS 2153

Avoidance of ignition dangers due to electrostatic charges

f) TRBS 1201

Checking working materials and systems which require monitoring

Part 1: Checking systems in areas subject to explosion hazards and checking of work stations in areas subject to explosion hazards

Part 3: Repairs to devices, protective systems, safety, control and regulation fi xtures, in the sense of the 94/9/EC Directive - Determination of checking necessity according to § 14 sec. 6 BetrSichV (Industrial Safety Regulations)

Note: All titles can be ordered from Heymanns Publishing House in Cologne, or they can be found on the Internet.

Simple line drawing of a pencil resting on a blank lined notebook (no text or symbols)

WAGNER

Order No. 2333548

Edition 07/2015

Germany

J. WAGNER GmbH

Phone [phone]

Telefax +41/(0)71/7572222

More contact addresses on the internet at:

www.wagner-group.com

Company/Locations/WAGNER worldwide

Subject to changes without notice