FS-AC-5005-B - Uncategorized APC - Free user manual and instructions

USER MANUAL FS-AC-5005-B APC

Publication Date: October 2018

Technical line drawing of an electrical cabinet or enclosure structure with multiple doors and structural beams (no text or symbols)

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The information presented in this manual is not warranted by the Schneider Electric to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, Schneider Electric assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.

The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by Schneider Electric. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.

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Table of Contents

General Information ....1

Features....1

Loading Capacities....2

HyperPod SKU List....3

Documentation Information 4

Unpacking and Inspecting 4

Safety....5

Important Safety Information ....5

Safety Recommendations for the HyperPod System ....6

Planning the Installation....7

General Guidelines for Installation 7

Enclosures and Power Equipment 7

Layout and Positioning....8

List of Recommended Tools....9

Systems Overview ......10

Basic configuration 10

Component Identification ....11

HyperPod System Components 11

Raised-floor Stand 12

FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)

FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)

FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)

FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.) .....12

Post Alignment Tool 13

FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool .....13

Vertical Posts 14

FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short

FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall .....14

Width Beams 15

FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly

FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly .....15

Length Beam 16

FS-FM-3001-B - Length Beam Assembly ..... 16

End Cap Panels 17

FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short

FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall .....17

FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short

FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall .....17

Door Frame Assembly 18

FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame

FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame .....18

Door and Rail Assembly 19

FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly .... 19

Windows, Rails, and Side Brushes 20

FS-WI-1001-U - Window Panel 305 mm (2 ft) FS-WI-1002-B - Window Rail Assembly FS-WI-1003-B - Window Frame Brush Strips FS-WI-1004-U - Window Brush Strip Pass-through .... 20

Row Length Brush Strip 21

FS-AC-2001-U 21

Roof Panel Assembly 22

FS-RF-2004-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 300 mm (12 in.) FS-RF-2005-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.) FS-RF-2006-U - 1.9 m (6 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.) 22 FS-RF-2007-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 300 mm (12 in.) FS-RF-2008-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.) FS-RF-2009-U - 1.2 m (4 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.) 22

Solid Roof Filler Panel Set 23

FS-RF-1002-B - 1.9 m (6 ft) Aisle FS-RF-1003-B - 1.2 m (4 ft) Aisle .... 23

Stop Rail 24

FS-FM-5001-B - Stop Rail Assembly 24

Air Seals 25

FS-AC-1001-U - Air Sealing Kit FS-AC-1002-U - H Seal for Blanking Panels FS-AC-1003-U - C Seal for Blanking Panels and Vertical Posts 25

Blanking Panels 26

FS-AC-5005-B - 300 mm (12 in.) FS-AC-5006-B - 600 mm (23.6 in.) FS-AC-5007-B - 750 mm (29.5 in.) FS-AC-5008-B - 800 mm (31.5 in) 26

Installation Procedure Overview.... 27

Safety 27

Customizing the Installation 28

Installation locations for width beams and length beams 28

Basic Frame Assembly 29

Floor stands 29

Frame end configuration 34

Length beam assembly 35

Temporary frame support 37

Secure the frame to the floor 38

End caps 39

Door frames 40

Doors 42

Frame seals 49

Window assemblies 50

Row length brush 52

Roof panels 54

Stop rails 55

Blanking panels 57

C seals and H seals 59

Accessory Kits.... 61

End Row Transition Cabinets....61

FS-AC-7001-B - Distribution Cabinet, MH50 61

FS-AC-7002-B - Distribution Cabinet, Split 61

FS-AC-7003-B - Distribution Cabinet, Solid 61

Drop Roof....62

FS-RF-3002-U - Drop Roof Mounting Rail, 300 mm (12 in.)

FS-RF-3004-U - Drop Roof Mounting Rail, 600 mm (23.6 in.)

FS-RF-3006-U - Drop Roof Mounting Rail, 750 mm (29.5 in.) ..... 62

FS-RF-3007-U - Drop Roof panel, 300 mm (12 in.)

FS-RF-3008-U - Drop Roof panel, 600 mm (23.6 in.)

FS-RF-3009-U - Drop Roof panel, 750 mm (29.5 in.) 62

Shrink Roof....63

FS-RF-6001-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6002-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) ..... 63

FS-RF-6003-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6004-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63

Ceiling Panel Lock Systems....64

ACDC2016 - Ceiling Panel Lock System, 100-120 V (with power supply) ..... 64

ACDC2017 - Ceiling Panel Lock System, 200-240 V (with power supply) ..... 64

ACDC2015 - Ceiling Panel Lock System, (without power supply) 65

Rack Height Adapters 66

FS-AC-8001-U - Rack Height Adapter, 300 mm (12 in.)

FS-AC-8002-U - Rack Height Adapter, 600 mm (23.6 in.)

FS-AC-8003-U - Rack Height Adapter, 750 mm (29.5 in.)

FS-AC-8004-U - Rack Height Adapter, 800 mm (31.5 in.) 66

Cantilever Support Arms 67

FS-AC-3001-B - Large Cantilever Support Arms 67

FS-AC-3003-B - Mini Cantilever Arms 67

FS-AC-3002-B - Overhead Support Frame, 2.4–3.6 m (8–12 ft) ..... 68

Power Raceway....69

FS-AC-4001-B - Power Raceway End Module

FS-AC-4002-B - Power Raceway Main Module

FS-AC-4003-B - 300 mm (12 in.) Side Cover Pack

FS-AC-4004-B - 50/150 mm (2/6 in.) Side Cover Pack

FS-AC-4005-B - Power Raceway Extension Module 69

Lighting kits 70

ACDC2018 - Lighting Kit with Power Supply

ACDC2019 - Lighting Kit without Power Supply 70

FS-AC-6001-B - Lighting Bracket Kit 71

Crossover Tray....72

FS-AC-4007-B - 1.9 m (6 ft) Aisle Crossover Tray

FS-AC-4008-B - 1.2 m (4 ft) Aisle Crossover Tray ..... 72

Single Swing Door Assembly....73

FS-DR-1002-U - Swing Door 73

Installation of Optional Accessories 74

Transition Cabinets 75

Crossover Tray....79

Mini Cantilever Arms 80

Power Raceway 83

Post Cantilevers and Suspension System 88

Possible configurations for Post Cantilevers: 88

Standard configuration installation 89

Shrink Roof 92

Drop Roof 93

Install the mounting rails 93

Install the ceiling panels 94

Solid Roof Filler Panel for Drop Roof 95

Ceiling Panel Lock System 96

System diagram 97

Power supply component identification 98

Install the power supply 98

Install electromagnetic locks 99

Install the temperature switches 100

Install electrical boxes and route cables 101

Install the alarm beacon 102

Install the smoke detector 103

Maintenance steps for dropout ceiling system: 105

Troubleshooting diagram 106

Lighting Kit 107

Lighting control unit installation options 108

Lighting brackets 109

Lighting System Setup and Operation 111

Rack Height Adapter.... 114

Single Swing Door 116

One-Year Factory Warranty 119

Terms of Warranty 119

Non-transferable Warranty 119

Exclusions.... 119

Warranty Claims 120

General Information

Features

The HyperPod™ is a freestanding air containment system. Fully configured racks can be deployed or removed from the HyperPod as necessary. Schneider Electric racks or other EIA-310-D racks can be used in a HyperPod system.

The HyperPod system includes the following features:

• Telescoping length beams can extend the HyperPod length (A) from 2.4 m (2421 mm or about 8 ft) to 3.6 m (3621 mm or about 12 ft).
  Additional length beams can be added to the vertical posts to extend the Pod up to another 3.6 m (12 ft).
• Two aisle widths (B) are available: 1.2 m (1268 mm or about 4 ft) and 1.9 m (1877 mm or about 6 ft).
• Two heights (C) are available for vertical posts: Tall = 3.2 m (3200 mm or about 10.5 ft) and Short = 2.8 m (2750 mm or about 9 ft).

C B A abc/053c

Possible configurations:

Dimension 1.2 m aisle, tall 1.2 m aisle, short 1.9 m aisle, tall 1.9 m aisle, short

A	2421–3621 mm(8–12 ft)	2421–3621 mm(8–12 ft)	2421–3621 mm(8–12 ft)	2421–3621 mm(8–12 ft)
B	1268 mm (4 ft)	1268 mm (4 ft)	1877 mm (6 ft)	1877 mm (6 ft)
C	3200 mm (10.5 ft)	2750 mm (9 ft)	3200 mm (10.5 ft)	2750 mm (9 ft)

The basic HyperPod can be customized with the following accessories:

• Power Raceways
• Rack space blanking panels
• Cantilever support arms
  • Overhead support frame
  • Bi-parting and single swing doors
  • Height adapters accommodate multiple rack heights
  • LED aisle lighting with motion sensor
  • End-of-row power transition cabinets
• Drop roof
• Shrink panels activated by heat
  • End-of-aisle crossover tray

The HyperPod system provides a barrier between the hot exhaust and cold intake air streams in the IT environment. The separation of the hot and cold air streams in the environment increases the efficiency and effectiveness of the cooling system that supports the critical IT equipment. The separation will also allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot and cold air is eliminated. The HyperPod system can be built using new or existing Schneider Electric equipment. This containment system is compatible with row, room, or external cooling solutions and available for cold or hot aisle containment.

This manual is a guide for the basic installation procedures for creating a HyperPod system

Loading Capacities

• End Frames (each): 249 kg (550 lbs.)
• Upper aisle length beams (each): 113 kg (250 lbs.)
• Large Cantilever (one side, system quantity is 2): 680 kg (1500 lbs.)
For balance, the load should be applied to both sides of the HyperPod. If Large Cantilevers are installed on only one side, the max loading rating is 441 kg (974 lbs.)
- Mini Cantilever (one side, system quantity is 6): 90 kg (200 lbs.)
• Total System: 1814 kg (4000 lbs.)

HyperPod SKU List

This manual includes inventory and installation information for the following assemblies:

FS-AC-1001-U Air sealing kit FS-FM-4005-B 1.2 m aisle end panel, short

FS-AC-1002-U H-seal FS-FM-4006-B 1.2 m aisle end panel, tall

FS-AC-1003-U C-seal FS-FM-5001-B Stop rail

FS-AC-2001-U Row length brush strip FS-FM-6001-B Raised-floor stand, 406 mm

FS-AC-3001-B Large cantilever arms FS-FM-6002-B Raised-floor stand, 610 mm

FS-AC-3002-B Overhead support frame FS-FM-6003-B Raised-floor stand, 762 mm

FS-AC-3003-B Mini cantilever arms FS-FM-6004-B Raised-floor stand support, 914 mm

FS-AC-4001-B Power raceway end module FS-FM-1011-U 1.2 m aisle post alignment tool

FS-AC-4002-B Power raceway main module FS-FM-1012-U 1.9 m aisle post alignment tool

FS-AC-4003-B Power raceway 300 mm side cover pack

FS-AC-4004-B Power raceway 50/150 mm side cover pack

FS-RF-1002-B 1.9 m aisle solid roof filler panel set

FS-AC-4005-B Power raceway extension module FS-RF-1003-B 1.2 m aisle solid roof filler panel set

FS-AC-4007-B 1.9 m aisle crossover tray FS-RF-2004-U 1.9 m aisle simple roof panel, 300 mm

FS-AC-4008-B 1.2 m aisle crossover tray FS-RF-2005-U 1.9 m aisle simple roof panel, 600 mm

FS-AC-5005-B Blanking panel, 300 mm

FS-AC-5006-B Blanking panel, 600 mm

FS-AC-5007-B Blanking panel, 750 mm

FS-AC-5008-B Blanking panel, 800 mm

FS-AC-6001-B Lighting bracket kit

FS-AC-7001-B Distribution cabinet, MH50

FS-AC-7002-B Distribution cabinet, Split

FS-AC-7003-B Distribution cabinet, Solid

FS-AC-8001-U Rack height adapter, 300 mm

FS-AC-8002-U Rack height adapter, 600 mm

FS-AC-8003-U Rack height adapter, 750 mm

FS-AC-8004-U Rack height adapter, 800 mm

FS-RF-2006-U 1.9 m aisle simple roof panel for sprinkler

FS-RF-2007-U 1.2 m aisle simple roof panel, 300 mm

FS-RF-2008-U 1.2 m aisle simple roof panel, 600 mm

FS-RF-2009-U 1.2 m aisle simple roof panel for sprinkler

FS-RF-3002-U Drop roof mounting rail, 300 mm

FS-RF-3004-U Drop roof mounting rail, 600 mm

FS-RF-3006-U Drop roof mounting rail, 750 mm

FS-RF-3007-U Drop roof panel, 300 mm

FS-RF-3008-U Drop roof panel, 600 mm

FS-RF-3009-U Drop roof panel, 750 mm

FS-RF-6001-U 1.2 m aisle shrink roof panel, 610 mm

FS-RF-6002-U 1.2 m aisle shrink roof panel, 310 mm

FS-RF-6003-U 1.9 m aisle shrink roof panel, 610 mm

FS-RF-6004-U 1.9 m aisle shrink roof panel, 310 mm

FS-DR-1002-U Swing door

FS-DR-1003-B 1.9 m aisle dual sliding doors

FS-DR-2002-B 1.9 m aisle door frame FS-WI-1002-B

FS-DR-2003-B 1.2 m aisle door frame FS-WI-1003-B

FS-WI-1001-U Window panel, 305 mm

Window rail assembly

Window frame brush strips

FS-WI-1004-U Window Brush strip pass-through

FS-FM-1001-B Vertical post, Short

FS-FM-1002-B Vertical post, Tall

ACDC2015 Ceiling panel lock system (without power supply)

ACDC2016 Ceiling panel lock system 100-120 V

ACDC2017 Ceiling panel lock system 200-240 V

FS-FM-2002-B 1.9 m aisle width beam

FS-FM-2003-B 1.2 m aisle width beam

FS-FM-3001-B Length beam ACDC2018

Lighting kit with power supply

FS-FM-4003-B 1.9 m aisle end cap panel, short

ACDC2019 Lighting kit without power supply

FS-FM-4004-B 1.9 m aisle end panel, tall

Documentation Information

All documentation is also available online at http://www.apc.com.

Check for updates to this manual on www.apc.com. Select Support > Resources & Tools > User Guides. Then select Airflow Management in the Product Name drop-down list, or select the part number for any HyperPod assembly in the Part Number drop-down list.

Unpacking and Inspecting

IMPORTANT: To avoid misplacing parts, do not leave boxes open following inspections. Reseal the boxes until those parts are ready to be installed. Follow the order of procedures in this manual to ensure proper installation.

If damage is noted to the shipping containers, inspect the contents for damage and notify the shipping carrier and Schneider Electric.

After opening a box, check the components in the box against the list of items in "Component Identification" beginning on page 11. If any components are missing, contact http://www.apc.com/support.

The shipping materials are recyclable. Save them for later use or dispose of them appropriately.

Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate, service, or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.

NOTICE

NOTICE addresses practices not related to physical injury including certain environmental hazards, potential damage or loss of data.

Safety Recommendations for the HyperPod System

To reduce the possibility of injury or equipment damage, read and follow the safety recommendations.

Follow all local and agency safety requirements.

WARNING

TOOL USAGE HAZARD

Follow safety standards for all hand tools and power tools used. Read and follow the tool manufacturer's instructions. Follow the tool manufacturer's recommendations and recognized safety requirements for use of Personal Protection Equipment (PPE).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

LIFTING HAZARD

At least two people are required to install this equipment. Some parts may be heavy and/or excessive in size. For items weighing more than 12kg (25 lbs), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

CAUTION

NO STEP HAZARD

Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels. DO NOT use ceiling panels to support power or data cables.

Failure to follow these instructions can result serious injury or equipment damage.

NOTE: The data center floor must be within 0.075^ from level for an 8-rack configuration, or within 0.035^ from level for a 16-rack configuration.

General Guidelines for Installation

Maintain a minimum clear space of 0.9 m (36 in.) required from the top of the frame to overhead obstructions.

Maintain a minimum working space around the frame perimeter. Be sure to factor in the depth of the racks you will install. Use your deepest rack when calculating the outside aisle space around the HyperPod (finished size perimeter + 1.2 m [4 ft] around all sides).

Install this equipment directly on a concrete floor, or use floor stands to support a raised-floor system.

WARNING

HEAVY EQUIPMENT HAZARD

Raised-floor stands are required if the combined weight of the HyperPod system and all installed equipment will exceed the structural capacity of your raised-floor system.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

See the documentation provided with each Schneider Electric product for additional instructions on installation. All documentation is also available on www.apc.com.

Enclosures and Power Equipment

Refer to the instructions that come with your enclosures and power distribution equipment for information on how to install them.

Layout and Positioning

Referencing the ISX Designer report, determine the position of the main components, the total length of the planned Aisle Containment System and the aisle width. Use a chalk line or similar tool to lay out the perimeter making sure all corners are square.

A B C 90°

Dimension A will vary depending on the type and number of racks installed (2421–3621 mm or 8–12 ft). Dimension B is equal to 1268 mm for a 1.2 m (4 ft) aisle or 1877 mm for a 1.9 m (6 ft) aisle. Item C notes the locations of the post feet provided in SKUs FS-FM-1001-B and FS-FM-1002-B.

Observe a 1.2 m (4 ft) perimeter around the outside so that racks can be moved in and out of the pod

NOTE: A template is provided to assist proper drilling of holes into the floor to secure the vertical post feet.

List of Recommended Tools

Screwdriver P1 and P2 Phillips

Screwdriver T-30, T-20, T-15 TORX®

Standard screwdriver Hex wrench 3 mm, 4 mm, 6 mm

Wrench 6, 7, 8, 10, 11, 12 13, 14, 18, 19, and 20 mm

Tape measure Chalk line Hex socket

Level Drill with standard, Phillips, TORX bits

6.3 mm, 7 mm, 10 mm, 15 mm

Rotary tool (e.g. Dremel®)

T-square 120 cm (48 in.) minimum

Self-retracting knife Miter saw Metal files

bits

T-square Scissors Lift Ladder Drill and concrete

Plumb bob

Systems Overview

Basic configuration

Technical line drawing of a Schneider Electric industrial control unit with multiple storage compartments and mounting brackets (no text or symbols on the diagram itself)

The HyperPod ^TM is a freestanding air containment system.

This manual is a guide for the basic installation procedures for assembling a HyperPod system.

Multiple configurations are possible depending on your requirements. Please contact Schneider Electric at www.apc.com or your Schneider-Electric representative to explore your options.

Component Identification

HyperPod System Components

Technical diagram of a structural assembly with numbered components, likely an industrial or mechanical assembly.

Short version shown

Item Description Quantity Required

1 Vertical post 4

② Door frame assembly 4

3 Dual sliding doors 2

4 Width beam, 1.2 m (4 ft) 4

5 Aisle end cap assembly 1.2 m (4 ft) 2

6 Telescoping length beam assembly, 2.4–3.6 m (8–12 ft) 4

7 Simple roof panel, 600 mm (23.6 in.), 1.2 m (4 ft) aisle 5

8 Simple roof panel, 300 mm (12 in.), 1.2 m (4 ft) aisle 2

9 Window frame brush strips 4

10 Window panels, 2 ft (contents, 2 panels) 6

⑪ Window rail assembly 2

12 Row length brush strip assembly 2

⑬ Blanking panel

14 Stop rail assembly, 2.4–3.6 m (8–12 ft) 2

15 Air sealing kit 1

16 Raised-floor stands 4

*Quantity determined by number of spaces not inhabited by racks.

Raised-floor Stand

FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)

FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)

FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)

FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.)

Technical diagram of a mechanical assembly with numbered parts, including a base plate, housing, and bolted components.

Item Description Quantity

1 Raised-floor stand 406 mm (16 in.), 610 mm (24 in.), 762 mm (30 in.), 914 mm (36 in.)
② Shim, 6 mm 4
③ Shim, 3 mm 2
4 Shim, 1.5 mm 2
5 Nut, M12 8
6 Spring ring 8
7 Button head cap screw, 30 mm, M10 x 1.58
8 Set cap screw, 20 mm, M10 x 1.5 12
9 Self drilling, flanged hex head screw, 22 mm 8
10 Flanged hex head screw, 25 mm, M12 x 1.75 8
11 Flanged hex head screw, 20 mm, M12 x 1.75 8
12 Rod, 100 mm, M12 8

Post Alignment Tool

FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool

FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool

Technical line drawing of two metal beams with mounting feet, labeled 1 and 2 (no text or symbols on the beams themselves)

Item Description Quantity

1	1.2 m (4 ft) Aisle Post Alignment ToolFS-FM-1011-U	1
2	1.9 m (6 ft) Aisle Post Alignment ToolFS-FM-1012-U	1

Vertical Posts

FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall

Technical diagram of a vertical metal frame assembly with numbered components for identification

Item Description Quantity

1	Vertical Post FS-FM-1002-B (Tall) 2
2	Vertical Post FS-FM-1001-B (Short) 2
3	Template* 1
4	Shim, 0.5 mm 2
5	Hole plug
	FS-FM-1001-B (Short)	48
	FS-FM-1002-B (Tall)	88
6	Temporary support 1
7	Screw, M8 x 12, T30 8

*Template for drilling holes into floor to secure vertical posts.
NOTE: Fasteners for securing the vertical posts to your floor are not included.

Width Beams

FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly

FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly

Technical diagram of a mechanical assembly with numbered components and a circular component labeled '3'

Item Description Quantity

Width Beam, 1.9 m (6 ft) aisle, FS-FM-2002-B 1
2 Width Beam, 1.2 m (4 ft) aisle, 1 FS-FM-2003-B
③ Screw, M8 x 12 T30 8

Length Beam

FS-FM-3001-B - Length Beam Assembly

Aisle length beams are attached to Front/Rear frame assemblies to form the basic frame.

Exploded view diagram of a mechanical assembly with numbered parts for identification

Item Description Quantity

Length beam end section 2
Length beam center section 2
3 Length beam end section 2
4 Self-adhesive foam seal strip 4
5 M8 Hex nut 4
6 Pan head T30 screw, M6 x 12 8
7 Hex head bolt, M8 x 25 4

NOTICE

Aisle length beams are marked to note the 2.4 m (8 ft) and 3.6 m (12 ft) lengths.

End Cap Panels

FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short

FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall

FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short

FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall

Technical diagram showing exploded view of a device with numbered components and labeled parts, including a close-up of a key.

Item Description Quantity

Short: FS-FM-4003-B, FS-FM-4005-B

① Interior panel, 1.9 m (6 ft), FS-FM-4003-B 1
2 Exterior panel, 1.9 m, (6 ft), FS-FM-4003-B 1
4 Interior panel, 1.2 m (4 ft), FS-FM-4005-B 1
5 Exterior panel, 1.2 m (4 ft), FS-FM-4005-B 1
7 Low head Nylok® T30 screw, M8 x 12 16
⑧ Hole plug, 5 mm 1
9 Pan head T30 screw, M6 x 12 8

Tall: FS-FM-4004-B, FS-FM-4006-B

3 End cap panel, 1.9 m (6 ft), FS-FM-4004-B 2
6 End cap panel, 1.2 m (4 ft), FS-FM-4006-B 2
7 Low head Nylok T30 screw, M8 x 12 16
9 Pan head T30 screw, M6 x 12 8

NOTE: For short vertical posts, two short end cap assemblies are required per HyperPod. For tall vertical posts, two tall assemblies and two short assemblies are required per HyperPod. For example, for a tall HyperPod with a 1.9 m (6 ft) aisle, you need two FS-FM-4003 assemblies, and two FS-FM-4004 assemblies.

Door Frame Assembly

FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame

FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame

a=0030b ① ② ③ ④ ⑤ ⑥ ⑦ ⑧

Item Description Quantity

① Door frame front panel 4
② Door frame rear panel cover 4
3 Hole plug, 5 mm diameter

FS-DR-2002-B 25

FS-DR-2003-B 2

4 M5 x 12 Flat under cut (U cut) flat head Phillips screw

FS-DR-2002-B 55

FS-DR-2003-B 8

5 Low head T30 screw, M8 x 12 33
6 Pan head T30 screw, M6 x 12 16
7 Low head screw, M5 x 10, FS-DR-2002-B 36
8 L Bracket, FS-DR-2002-B 4

Door and Rail Assembly

FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly

FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly

Exploded view diagram of a door assembly with numbered parts for identification

Item Description Quantity

Door side brush, 36 x 4 x 1920 mm 2

2 Door hanging rail assembly 1

3 Bracket, Left door to reel 1

4 Bracket, Right door to dumper 1

5 Left door panel 1

8 Pan head T30 screw, M6 x 12 5

9 Low head T30 screw, M8 x 12 5

10 Button head TORX screw, M4 x 8 10

11 Flanged TORX screw, M3 x 8 10

12 Pan head #2 Phillips screw, M5 x 25 5

13 Outside door handle 2

Windows, Rails, and Side Brushes

FS-WI-1001-U - Window Panel 305 mm (2 ft)

FS-WI-1002-B - Window Rail Assembly

FS-WI-1003-B - Window Frame Brush Strips

FS-WI-1004-U - Window Brush Strip Pass-through

Technical diagram of a modular assembly with numbered components, likely for assembly or manufacturing purposes.

Item Description Quantity

① Ribbed 5 mm Lexan window, FS-WI-1001-U 2
2 Flat head T30 screw, M6 x 12, FS-WI-1002-B 18
3 Short rail bracket, FS-WI-1002-B 17
4 Side brush strip, FS-WI-1003-B 4
5 Pan head T30 screw, M6 x 10, FS-WI-1002-B 26
6 Long rail bracket, FS-WI-1002-B 9
7 Pan head T30 screw, M6 x 12, FS-WI-1003-B 8
8 Window rail block, FS-WI-1002-B 12
9 Connector with four M6 set screws, FS-WI-1002-B 8
10 Steel hammer head nut, M6, FS-WI-1002-B 26
⑪ Window rail, FS-WI-1002-B 12
12 Window Brush Strip Pass-through, FS-WI-1004-U 2

Row Length Brush Strip

FS-AC-2001-U

Technical diagram showing exploded view of a mechanical assembly with numbered components

Item Description Quantity

① Clip for brush 8
② Pan head Phillips screw, M3 x 4 8
③ Insert nut, M6 5
4 Pan head T30 screw, M6 x 16 17
5 Self-adhesive foam seal strip 4
6 Brush strip 4

Roof Panel Assembly

FS-RF-2004-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2005-U - 1.9 m (6 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2006-U - 1.9 m (6 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.)

FS-RF-2007-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 300 mm (12 in.)

FS-RF-2008-U - 1.2 m (4 ft) Aisle Simple Roof Panel, 600 mm (23.6 in.)

FS-RF-2009-U - 1.2 m (4 ft) Aisle Simple Roof Panel for Sprinkler Option, 600 mm (23.6 in.)

Diagram showing three labeled rectangular panels with numbered annotations and a central circle, likely illustrating a diagram or layout concept.

Diagram showing exploded view of a multi-panel display with numbered parts and a scale indicator

Item Description Quantity

1 Roof panel 300 mm (12 in.), FS-RF-2004-U 1
2 Roof panel 600 mm (23.6 in.), FS-RF-2005-U 1
3 Roof panel for sprinkler option, FS-RF-2006-U 1
4 Roof panel 300 mm (12 in.), FS-RF-2007-U 1
5 Roof panel 600 mm (23.6 in.), FS-RF-2008-U 1
6 Roof panel for sprinkler option, FS-RF-2009-U 1

7 Long roof panel bracket FS-RF-2005-U, FS-RF-2006-U, FS-RF-2008-U, FS-RF-2009-U

8 Short roof panel bracket, FS-RF-2004-U, FS-RF-2007-U 2

9 Insert nut, M6, all assemblies 4

10 Hex head screw, M6-1 x 16, all assemblies 4

2

Solid Roof Filler Panel Set

FS-RF-1002-B - 1.9 m (6 ft) Aisle

FS-RF-1003-B - 1.2 m (4 ft) Aisle

Technical diagram of a multi-layered mechanical or electrical component with numbered parts and labeled parts 6 and 7.

Item Description Quantity

Solid roof panel, 100 mm 1
2 Solid roof panel, 60 mm 1
3 Solid roof panel, 50 mm 2
4 Solid roof panel, 40 mm 1
5 Solid roof panel (drop) 50 mm, FS-RF-1003-B* 1
6 Hex head screw, M6-1 x 16 mm FS-RF-1002-B 10 FS-RF-1003-B 12
7 Pan head TORX screw, M4 x 8, FS-RF-1003-B*

*Used for the drop roof option.

Stop Rail

FS-FM-5001-B - Stop Rail Assembly

1 2 3 4 5 6 7 acs0041a

Item Description Quantity

1 Left end rail 2
2 Pan head T30 screw, M6 x 10 8
③ Hex head screw, M8 x 20 9
4 Low head T30 screw, M8 x 12 9
⑤ Mylar electrical isolation plate 4
6 Right end rail 2
7 Stop rail middle plate 2

Air Seals

FS-AC-1001-U - Air Sealing Kit

FS-AC-1002-U - H Seal for Blanking Panels

FS-AC-1003-U - C Seal for Blanking Panels and Vertical Posts

Technical diagram showing three labeled components of a mechanical or structural assembly, with a circular component inset.

Item Description Quantity

1 Self adhesive foam seal, 10 mm x 10 mm 12 M
② H seal, FS-AC-1002-U 1
③ C seal, FS-AC-1003-U 1

Blanking Panels

FS-AC-5005-B - 300 mm (12 in.)

FS-AC-5006-B - 600 mm (23.6 in.)

FS-AC-5007-B - 750 mm (29.5 in.)

FS-AC-5008-B - 800 mm (31.5 in.)

Diagram of a door panel with numbered parts and a close-up view of the lid, likely illustrating a door assembly or cleaning process.

Item Description Quantity

1 Blanking panel, 42–52 U (300 mm, 600 mm, 750 mm, 800 mm)
② Angle corner bracket 2
3 Ground wire 4 in. 2
4 Serrated lock washer, M6 2
5 Pan head T30 screw, M6 x 16 3
6 Insert nut, M6 3
7 Low head Nylok T30 screw, M8 x12 3

Installation Procedure Overview

Safety

Read and follow these safety instructions.

⚠ WARNING

TOOL USAGE HAZARDFollow safety standards for all hand tools and power tools used. Read and follow the tool manufacturer's instructions. Follow the tool manufacturer's recommendations and recognized safety requirements for use of Personal Protection Equipment (PPE).Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

HEAVY EQUIPMENT HAZARDRaised-floor stands are required if the combined weight of the HyperPod system and all installed equipment will exceed the structural capacity of your raised-floor system.Failure to follow these instructions can result in death, serious injury, or equipment damage.

⚠️ CAUTION

WORKING HEIGHT HAZARDThe working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or scaffolding will be required during assembly.Failure to follow these instructions can result in serious injury or equipment damage.

⚠ CAUTION

LIFTING HAZARDAt least two (2) people are required to install this enclosure. Some parts may be heavy and/or excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.Failure to follow these instructions can result in serious injury or equipment damage.

⚠️ CAUTION

NO STEP HAZARDCeiling panels are not designed to support weight. Never lean or walk on the ceiling panels.DO NOT use ceiling panels to support power or data cables.Failure to follow these instructions can result serious injury or equipment damage.

Customizing the Installation

Installation locations for width beams and length beams

Technical diagram of a multi-level metal shelving unit with labeled components and detail views

NOTICE

• Vertical posts are marked with height notation (1). (The tall vertical post is shown in the illustration above.)
• If 48 U or shorter racks are deployed in the tall HyperPod, 6 length beams are required. If racks are taller than 48 U, use 4 length beams.
  • Tall HyperPod frames support racks up to 52 U.
• Telescoping rails are marked to note 2.4 ~m (8 ft) and 3.6 ~m (12 ft) lengths (2).

Select the height of the length beams based on the height of the racks to be installed or your roof and ducting needs. Determine these requirements prior to assembly of the frame. Once the location of the lower length beam has been established, the (next) upper beam must be placed at the correct height to allow for installation of the windows.

Basic Frame Assembly

Floor stands

Use the floor stands for raised-floor configurations. For the regular floor option, see "Secure the frame to the floor" on page 38.

Configure the first two (2) floor stands.

1. Remove tiles (and pedestals, if necessary) from the raised floor in the proposed locations for two (2) floor stands. Leave any stringers intact. If you remove any pedestals, save the fasteners.
2. Attach two (2) floor stands to the alignment tool with the provided button head cap screws, and place the floor stands in the desired locations.

Technical line drawing of a structural support frame assembly with two vertical supports and a horizontal beam, showing internal detail (no text or symbols)

1. If the floor is not even or horizontally level, use the provided M10 x 1.5 set cap screws and a 4 mm Hex wrench to ensure that the floor stand is horizontally level.

Technical diagram showing a structural assembly with mounting base and circular inset view of a metal plate (no text or symbols)

1. Secure the floor stands to the floor according to local and national standards. (The holes in the base of the floor stand will accommodate 20 mm fasteners). Remove the alignment tool.

2. Adjust the height of the control plates: use a 4 mm Hex wrench to loosen and tighten the set screws (A).

NOTE: If the height of the floor stand is too tall for your raised-floor system, remove the bottom shims (B). If the combined depth of the shims and vertical post foot is 25 mm (1 in.) or less, use the 20 or 25 mm M12 x 1.75 25 flanged hex head screws to secure the shims. If the combined depth of the shims and vertical post foot is 40 mm (1.6 in.) or more, use the 100 mm M12 rods, nuts, and spring rings to secure the shims.

• If no stringers are present, adjust the height of the control plates so that they rest against the bottom of the raised-floor tiles (C).
• If stringers are present, adjust the height of the control plates so that they rest against the bottom of the stringers (D).
• If stringers are present, but the floor tiles are thicker than the stringers, adjust the height of the control plates so that they rest against the bottom of the tiles. Place shims (not provided) between the stringers and the control plate so that the control plate supports the stringers (E).

1. Insert one 22 mm, self-drilling, flanged hex head screw on each side of the control plate collar (A).

2. Attach the control plate to each stringer with one or two (2) screws. The tapped holes in the control plate will accommodate M8 screws (B).

NOTE: Tighten the screws so that the heads are countersunk into the stringer, but the stringer is not deformed.

B A 06301644

1. Measure and cut the appropriate floor tiles so that the riser block can pass through them. Replace the tile(s). If the riser block is lower than the tiles, place the provided shims on top of the riser block until the top shim is flush with the surface of the tiles.

Technical line drawing of a mechanical assembly with a central component and two vertical supports (no text or symbols)

Configure subsequent floor stands.

1. Follow the instructions to configure the basic HyperPod frame (see "Frame end configuration" on page 34 and "Length beam assembly" on page 35). Construct the frame as close to the first set of floor stands as possible.
2. Secure two (2) vertical posts to the installed floor stands with 30 mm, M10 x 1.5 button head-cap screws.

Technical line drawing of a mechanical assembly frame with a magnified inset showing internal components (no text or symbols)

1. Use a lift, or a rolling scaffold and a jack stand, to support the frame end that is not secured to the floor stands.

Technical line drawing of a mechanical lifting frame with vertical supports and a central cart (no text or symbols)

1. Configure a second set of floor stands. Follow the procedure to "Configure the first two (2) floor stands" on page 29 with one exception: use the HyperPod frame (instead of the alignment tool) to determine placement for the second set of floor stands.

2. Check the frame and floor stands for proper alignment. Then secure the floor stands to the floor according to local and national standards.

3. Secure the vertical posts to the floor stands with the 30 mm, M10 x 1.5 button head cap screws.

Alternate method for floor stand configuration.

1. Follow the instructions to configure the basic HyperPod frame (see "Frame end configuration" on page 34 and "Length beam assembly" on page 35). Ensure the frame is level, plumb, and in the correct location. Use tape or a pencil to mark the floor tiles around the vertical post feet (these markings can be used to cut the tiles).

2. Use a lift, or a rolling scaffold and a jack stand, to support one frame end (see "Configure subsequent floor stands", step 3 for an illustration).

3. Follow the procedure to "Configure the first two (2) floor stands" on page 29 with one exception: use the HyperPod frame (instead of the alignment tool) to determine placement for the floor stands.

4. Repeat steps 2 and 3 at the other end of the HyperPod frame.

Frame end configuration

Assemble vertical posts to width beams (2 width beams for the Short HyperPod, 3 width beams for the Tall Hyperpod) using the M8 x 12 T30 screws provided.

NOTICE

Hole plugs are included with this assembly. It is recommended to wait until the accessories are installed before installing the hole plugs.

Assemble a second set of vertical posts and width beams.

NOTE: If needed, the temporary frame support can be installed to the assembly at this time. See "Temporary frame support" on page 37 for more information.

Technical line drawing of a structural frame with beams and supports, no text or symbols present

Tall Short ac0.150a

Length beam assembly

Install the telescoping horizontal beams to the vertical post assemblies.

1. Assemble the beam by sliding the end sections into the main beam. Make sure the bracket on the end is in the correct position for attaching to the vertical post.

Technical line drawing of two mechanical components with arrows indicating motion direction (no text or symbols)

1. Slide the length beam to the desired length. The beam is marked at the 2.4 m (8 ft) and 3.6 m (12 ft) lengths. If the length of your HyperPod will be more than 2.4 m (8 ft) but less than 3.6 m (12 ft), measure and mark the length beams so they can be secured at the appropriate length.

NOTE: The left and right end inserts of the length beam can each be extended to add 600 mm (2 ft). When both end inserts are fully extended, the total length of the length beam is 3.6 m (12 ft). When setting up the length beams to the calculated length of the aisle you need in your HyperPod, make sure that the inserts on both ends of each length beam are extended the same length. For example, if the left end insert is extended by 50 mm (2 in.), then the right end insert should also be extended by 50 mm (2 in.).

Technical line drawing of a metal shelving unit with structural beams and mounting holes (no text or symbols)

1. Secure the small beam ends in place with M6 x 12 pan head T30 screws.

2. Secure the length beams to the vertical posts with four provided M8 x 25 hex head bolts and M8 nuts.

The lower length beam should be placed in a position that will allow you to install your tallest rack. The upper beam should be placed 3 U above the lower beam to provide space for the window assembly.

acs0012a

1. The end inserts of the length beam are smaller than the main portion of the beam. Apply the self-adhesive foam seal to the gap on the extensions of the length beam to fill the space.

Technical diagram showing structural components with labeled parts and an arrow indicating direction of a beam or connection.

Temporary frame support

If you are not going to secure the frame to the floor at this time, attach the temporary support to the feet of the vertical posts with four M8 x 12 T30 screws per post to stabilize the frame while making sure the frame is level and plumb. The temporary frame support helps maintain the placement of the HyperPod system during assembly.

Technical line drawing of a metal shelving unit with vertical supports and mounting bracket (no text or symbols)

Secure the frame to the floor

This procedure is for the regular floor option. If you have a raised floor, see "Configure the first two (2) floor stands" on page 29.

1. To prepare to secure the frame to the floor, adjust the frame until level and plumb. Use the supplied shims as necessary. Use threaded screws (not provided) to raise the vertical post foot plate from the floor.

Technical diagram of a mechanical lifting device with labeled components and assembly steps

1. Attach the vertical posts at one end to the floor. Do not attach both ends of the frame to the floor until length is checked to accommodate the intended equipment and the frame is level and plumb.

Technical line drawing of a structural support frame with two vertical posts and a close-up inset showing bolt details (no text or symbols)

End caps

Install the end caps (exterior and interior panels) above the door area on the vertical posts.

Loosely mount (4) M6 x 12 pan head T30 screws on both sides of the topmost width beam, then hang the interior and exterior end cap panels from the screws. Install four (4) more M6 x 12 pan head T30 screws at the bottom of the panels.

Technical diagram showing structural components with annotations and directional arrows, likely from an engineering or CAD context.

Use eight (8) M8 x 12 low head Nylok T30 screws to secure the inner and exterior panels. Then tighten the M6 x 12 pan head T30 screws.

acs0013b

NOTICE

Hole plugs are included with this assembly. It is recommended to wait until the accessories are installed before installing the hole plugs.

Door frames

NOTICE

Vertical posts must be secured to the floor before installing the door frames. The door frames enclose the vertical posts, prohibiting access.

1. If you have a 1.9 m (6 ft) aisle, secure the L bracket to the frame with M6 x 12 pan head T30 screws.

Technical line drawing of a structural frame assembly with two views of a vertical support (no text or symbols)

1. Place the front and back panels together around the vertical support post.

2. Secure the back panel to the vertical support post with the M8 x 12 T30 screws. For a 1.9 m (6 ft) aisle, also secure the back panel to the L bracket with four M5 x 10 low head screws.

3. Secure the front panel to the back panel and vertical posts with the M8 x 12 T30 screws and M5 x 12 flat U cut flat head Phillips screws. For a 1.9 m (6 ft) aisle, also secure the front panel to the L bracket with four M5 x 10 low head screws.

NOTICE

Hole plugs are included with this assembly. It is recommended to wait until the accessories are installed before installing the hole plugs.

Technical line drawing of a structural frame assembly with multiple components and directional arrows (no text or symbols)

Doors

1. Remove the cover of the door hanging rail assembly. Save the cover and ten (10) M4 x 8 mm button head TORX screws.

Technical line drawing of a rectangular structural component with mounting holes and dimension lines (no text or symbols)

1. Remove the eight (8) M4 x 8 mm button head TORX screws and two (2) M6 Hex nuts securing the shipping bracket. Discard the shipping bracket,

Technical line drawing of a mechanical assembly with mounting holes and a directional arrow (no text or symbols)

1. Remove the metal cover plate on the magnets.

Technical diagram of a mechanical assembly with labeled components and an inset view showing a bracket assembly.

1. Attach the door hanging case to the frame above the top of the door opening with four M8 x 12 low head T30 screws.

Technical line drawing of a mechanical assembly with directional arrows indicating motion (no text or symbols)

1. Use the shims included with the door hanging case to ensure the hanging case is level, plumb, and square to the door frame. The door hanging case must clear the door frame an equal distance on both ends to ensure the doors will move without obstruction.

Technical diagram of a server rack with labeled components and directional arrows indicating assembly or movement.

1. Hang the doors.

CAUTION

HEAVY EQUIPMENT HAZARD

At least two (2) people are required to perform this task.

Failure to follow these instructions can result in serious injury or equipment damage.

The two (2) locations on the doors for the brackets must be lined up with the sliding blocks.

The innermost brackets are already attached to the reel. The two (2) posts on the door fit through the slotted holes on the bracket.

a. At least one person must hold a door up to the sliding blocks while another person installs four M4 x 8 button head TORX screws to each of the two (2) blocks.

Technical line drawing of a mechanical assembly with mounting brackets and structural supports (no text or symbols)

b. Install an M6 hex nut to each threaded post on the two (2) innermost brackets, securing them to the doors.

Technical diagram showing structural components with labels and directional arrow, likely from an engineering or architectural drawing.

c. Attach the bottom rails to the doors and secure them to the door frames with the provided M6 x 12 pan head T30 screws.

Technical diagram showing a mechanical assembly with labeled components and dimension annotations

d. Install the outermost left and right door hanging brackets to the threaded posts on the doors with the M6 flanged hex nuts.

Technical line drawing of a structural assembly with an inset magnified detail showing internal components (no text or symbols)

e. Pull the end of the cable and attach one end to each of the outermost brackets with one M4 x 8 button head TORX screw.

Technical line drawing of a mechanical assembly with an inset showing a close-up of a component (no text or symbols present)

f. Test how quickly the doors close. If the doors close quickly enough to slam into each other, turn the adjustment screw to the right to slow the doors as they close.

Technical line drawing of a mechanical assembly with mounting brackets and structural supports (no text or symbols)

g. Attach the door handles to the door with two (2) M5 x 25 pan head screws.

Technical line drawing of a mechanical component with mounting holes and a bracket, no text or symbols present

h. Install a brush to the outside edges of each door with four M3 x 8 mm flanged TORX screws and adjust, using the slotted holes of the brush strip, to cover the gap between the frame and the door.

Test how quickly the doors close again, and adjust if necessary.

Architectural cross-section diagram of a building facade with structural beams and supports (no text or symbols)

i. Install the cover to the door rail assembly with ten (10) M4 x 8 button head TORX screws.

Schneider Electric acsc00068a

Frame seals

Attach the self-adhesive foam seal strips from the seal kit to the backs of the door frame where they will meet the rack or blanking panel and to the inside end caps where they will meet the roof panel.

Technical line drawing of a mechanical assembly with labeled components and directional arrows (no text or symbols beyond labels)

NOTICE

You may want to wait until a rack, blanking panel, or roof panel is installed in order to place the frame seals in the optimal locations.

Window assemblies

Window rails are installed to the underside of the top length beam and the top of the lower length beam.

1. Starting at one end of the frame, install the window side brush to the length beams with two (2) M6 x 12 screws to fill the area between the back of the door frame and the starting edge of the window assembly (①).

2. Install two (2) rail brackets to the length beam with M6 x 10 screws for each four foot section of rail (②). Use short rail brackets on the non-telescoping part of the length beams, and use long rail brackets on the telescoping part of the length beams.

3. Join two (2) 1.2 m (4 ft) window rails using the connector with its four M6 set screws (3).

4. To secure the window rail to the window rail brackets, slide a hammer head nut into the rail and behind the bracket. Once an M6 x 10 screw is inserted through the bracket to the nut, rotate the nut 90 degrees to secure the nut in the rail (4).

5. Insert the rail blocks into the bottom rails (5).

6. Install the window panels or pass-throughs to the window rails by sliding the parts up into the top rail and then allowing the bottom edge of the part to drop down into the bottom rail (6)

Technical diagram showing assembly of a mechanical component with labeled parts and cross-sectional views

Technical diagram showing mechanical components mounted on a road with numbered labels and directional arrows

Technical diagram showing mechanical assembly with labeled components and directional arrows

Diagram showing a mechanical or electrical component with labeled parts and directional arrows indicating motion or movement.

Diagram showing a mechanical or architectural component with labeled parts and an arrow indicating direction or force.

6 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01 01/01/01

NOTE: HyperPod frames that are 2.4 m (8 ft) long require two (2) 1.2 m (4 ft) rails along the length of the length beam. Window rails may require cutting to size if the aisle length is longer than 2.4 m (8 ft) and shorter than 3.6 m (12 ft).

NOTE: There are two (2) tracks in the window rail. Alternate tracks when installing the windows.

Pure technical diagram of a mechanical assembly with two rectangular components and connecting rods, no text or symbols present.

Row length brush

Each row length brush has a slide out extension brush on one end. Install the row length brush with the extension brush end toward the vertical post. The left and right brushes with extension brushes fully deployed measure 3.6m (12 ft). With the end of each row length brush meeting at the center of the length beam, slide out each end of the brush strip until it meets the end of the frame.

1. Install the brush extension clips at each end of the length beam with an M6 x 16 pan head T30 screw.

Technical line drawing of a long structural beam with support beams and load arrows (no text or symbols)

1. Apply the self-adhesive foam strip to the bottom of the slide out extension of the length beam.

Technical line drawing of a structural frame with supports and load arrows (no text or symbols)

1. Hold the row length brush up to the length beam and note the hole locations. Install the insert nuts to the bottom of the length beams at the appropriate locations. Install the brush strip to the bottom of the length beam with the provided M6 x 16 pan head T30 screws.

Technical diagram of a structural beam with support beams and load arrows, no text or symbols present

1. Insert the top edge of the brush extension into the clip. Secure the brush extension in the clip with an M3 x 4 pan head Phillips screw.

Technical line drawing of a structural frame with an inset magnified detail showing a component detail (no text or symbols present)

Roof panels

1. Install the roof panels to the top of the horizontal length beams using the insert nuts, brackets, and M6-1 x 16 hex head screws.

Schneider aes0022a

1. Use the roof filler panels and hex head screws to fill in the extra space at the end of the aisle, if any. The roof filler panels have slotted holes to allow for adjustment.

NOTE: Do not use the drop panel for this configuration.

Technical line drawing of a structural frame assembly (no text or symbols)

Stop rails

1. Measure from front to back of the aisle to make sure the stop rails are straight. Use a chalk line to help install the HyperPod along a straight line.

Schneider Mitar acsc0143a

1. Install the stop rails to the bottom of the door frames with the Mylar electrical isolation plate between. Secure the stop rail to the door frame with two (2) M8 x 20 hex head screws at each end. Use the slots to adjust the rail in or out. When the stop rails are in the correct position, secure the extensions to the center rail with the M6 x 10 pan head T30 screws along the sides of the rails and use anchor bolts (not provided) to secure the rail assembly along the edge that sits flush to the floor.

Schneider SCHIN acs00X1a

Blanking panels

1. If the rack space is taller than 42 U, adjust the panel to fill the available space. Loosen the screws as shown below and slide the 10 U panel to the necessary length.

acs0134c

1. Install insert nuts to the length beam. Attach the top blanking panel bracket to the horizontal length beam with two (2) M6 x 16 pan head screws.

2. Attach the bottom blanking panel bracket to the stop rail. Attach the ground wire and serrated washer.

NOTE: The blanking panels may also be attached to the floor with the provided angle corner brackets.

Technical line drawing of a structural frame assembly with two views of a panel (no text or symbols present)

C seals and H seals

You can install C seals and H seals before or after you install the blanking panels. If you install the seals after the blanking panels, you may need to uninstall some blanking panels so that you have enough space to install the seals.

Install C Seals. If there is extra space between the blanking panels and the end of the aisle, install C seals on the blanking panels near the end of the aisle.

Architectural detail drawing of a building facade with structural beams and a close-up inset showing a vertical panel detail (no text or symbols)

Install H seals. If there is extra space between the blanking panels, install H seals on the blanking panels. You can install the seals directly on the side of the blanking panel (1). You can also pull the two (2) pieces of the H seal apart, and slide them back together between two (2) blanking panels (2).

NOTE: The second procedure (2) may require one person to stand on either side of the blanking panels to push the H seal together.

Technical diagram showing two views of a structural frame with labeled components and directional arrows indicating movement or assembly.

End Row Transition Cabinets

FS-AC-7001-B - Distribution Cabinet, MH50

FS-AC-7002-B - Distribution Cabinet, Split

FS-AC-7003-B - Distribution Cabinet, Solid

Technical diagram of an electrical enclosure with labeled components and mounting holes

FS-AC-7001-B

Technical diagram of an electrical enclosure with labeled components and mounting points

FS-AC-7002-B

5 6 acs0070a

FS-AC-7003-B

Item Description

Quantity

1 Transition cabinet FS-AC-7001-B 1
② Pan head T30 screw, M6 x 12 3
3 Transition cabinet FS-AC-7002-B 1
4 Pan head T30 screw, M6 x 12 3
5 Transition cabinet FS-AC-7003-B 1
6 Pan head T30 screw, M6 x 12 3

Drop Roof

FS-RF-3002-U - Drop Roof Mounting Rail, 300 mm (12 in.)

FS-RF-3004-U - Drop Roof Mounting Rail, 600 mm (23.6 in.)

FS-RF-3006-U - Drop Roof Mounting Rail, 750 mm (29.5 in.)

FS-RF-3007-U - Drop Roof panel, 300 mm (12 in.)

FS-RF-3008-U - Drop Roof panel, 600 mm (23.6 in.)

FS-RF-3009-U - Drop Roof panel, 750 mm (29.5 in.)

Exploded view diagram of a device showing exploded and assembled components with numbered labels

Item Description Quantity Item Description Quantity

1	Ceiling support assembly300 mm (12 in.)	1	9	Pan head T30 screw, M6 x10 8
2	Ceiling support assembly600 mm (23.6 in.)	1	10	Pan head T30 screw, M6 x16 4
3	Ceiling support assembly750 mm (29.5 in.)	1	11	Bracket for 300 mm (12 in.) panel 1
4	Bracket for 600 mm (23.6 in.) and750 mm (29.5 in.) panel	1	12	Roof panel, 750 mm (29.5 in.) 1
5	Hammer head nut, M6 8		13	Roof panel, 300 mm (12 in.) 1
6	Baying hinge bracket 2		14	Connector 4
7	TORX pan head screw, M4 x 8 4		15	Roof panel, 600 mm (23.6 in.) 1
8	Insert nut, M6 4

NOTE: The drop roof is only available for 1.2 m (4 ft) aisle configurations.

Shrink Roof

FS-RF-6001-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6002-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.)

FS-RF-6003-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 610 mm (24 in.)

FS-RF-6004-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.)

1 2 3 4 5 6 7 8 acs0157a

Item Description		Quantity
1	1.2 m (4 ft) Aisle shrink roof panel, 310 mm (12.2 in.) (FS-RF-6002-U)	1
2	1.2 m (4 ft) Aisle shrink roof panel, 610 mm (12.2 in.) (FS-RF-6001-U)	1
3	1.9 m (6 ft) Aisle shrink roof panel, 310 mm (12.2 in.) (FS-RF-6004-U)	1
4	1.9 m (6 ft) Aisle shrink roof panel, 610 mm (12.2 in.) (FS-RF-6003-U)	1
5	Insert nut, M6 2
6	Pan head T30 screw, M6 x 12 6
7	Washer 2
8	EPDM foam 1

Ceiling Panel Lock Systems

ACDC2016 - Ceiling Panel Lock System, 100-120 V (with power supply)

ACDC2017 - Ceiling Panel Lock System, 200-240 V (with power supply)

Schneider 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B-504-Net

Item Description

Quantity

① Dropout power supply control box, 110 V (ACDC2016) 1

Dropout power supply control box, 220 V (ACDC2017) 1

2 Bracket for power supply box, left 1

3 Bracket for power supply box, right 1

4 Pan head Phillips screw, M6 x 16 4

5 Pan head T30 screw, M6 x 12 4

6 Button head T15 screw, M4 x 8 mm 6

7 Plastic cup washer, M6 4

8 Channel nut, M6 4

9 Caged nut, M6 4

10 Wire harness—power supply to wiring box, 3.6 m (12 ft) 1

11 Across aisle wiring assembly, 4 m (13.1 ft) 2

12 Alarm beacon 2

13 Wiring box cover 1

14 Terminal jumper 1

15 4-pin jumper 1

16 Wire tie 55

⑰ Cable holder 55

18 Power cord—CEE22 jump 2M 10A ROHS (ACDC2017) 2

19 Power cord—C13/15 DELL ROHS compliant (ACDC2016), 1.8 m (6 ft) 2

20 Smoke detector cable 1

ACDC2015 - Ceiling Panel Lock System, (without power supply)

Exploded view diagram of a mechanical assembly with numbered parts and labeled components

Item Description

Quantity

1 Flat head TORX screw, M5 x 8 8
2 Pan head TORX screw, M4 x 8 24
3 Flat head TORX screw, M5 x 10 4
4 Serrated hex flange nut, M4 8
5 Temperature switch, 135 °F (57 °C), 24 VDC 3 A 4
6 Electromechanical lock spacer 4
⑦ Electromechanical lock assembly, 24 V 50 MA 4
8 Wiring box 4
9 Box-to-box wire assembly 4

Rack Height Adapters

FS-AC-8001-U - Rack Height Adapter, 300 mm (12 in.)

FS-AC-8002-U - Rack Height Adapter, 600 mm (23.6 in.)

FS-AC-8003-U - Rack Height Adapter, 750 mm (29.5 in.)

FS-AC-8004-U - Rack Height Adapter, 800 mm (31.5 in.)

1 2 3 4 5 6 BCS0036a

Item Description

Quantity

1 Bracket for brush/filler panel 1
2 Panel, 1 U, plastic, height filling, (length: 300, 600, 750, 800 mm) 6
③ Brush, short, height filling, (length: 300, 600, 750, 800 mm) 1
4 Pan head T30 screw, M6 x 16 4
5 Insert nut, M6 4
6 Pan head Phillips screw, 10-32 x 5/16 2

Cantilever Support Arms

FS-AC-3001-B - Large Cantilever Support Arms

Technical diagram showing assembly of two mechanical components with numbered parts and a close-up detail view.

Item Description

Quantity

1 Cantilever Arm 2
Hex head bolt, M12 x 100 4
3 Hex head nut, M12 4

FS-AC-3003-B - Mini Cantilever Arms

Technical diagram of a mechanical assembly with numbered components for identification

Item Description

Quantity

① Leveling pad 2
2 Mini Cantilever arm 2
3 Hex socket bolt, M4 x 10 4
Hex head bolt, M6 x 20 4
⑤ Insert nut, M6 4

FS-AC-3002-B - Overhead Support Frame, 2.4–3.6 m (8–12 ft)

Technical diagram of a metal frame structure with labeled components and a close-up view of a connector detail.

Item Description Quantity

1 Aluminum frame 1
② Pan head T30 screw, M6 x 12 17
3 Hammer head nut, M6 17

Power Raceway

FS-AC-4001-B - Power Raceway End Module

FS-AC-4002-B - Power Raceway Main Module

FS-AC-4003-B - 300 mm (12 in.) Side Cover Pack

FS-AC-4004-B - 50/150 mm (2/6 in.) Side Cover Pack

FS-AC-4005-B - Power Raceway Extension Module

Exploded view diagram of a device with numbered parts for identification and assembly reference.

Item Description Quantity

1	Side cover 300 mm (12 in.) (FS-AC-4003-B)	4
	Side cover 150 mm (6 in.) (FS-AC-4004-B)	2
	Side cover pack 50 mm (2 in.) (FS-AC-4004-B)	2
2	Base tray (FS-AC-4002-B) 2
3	Extension module* (FS-AC-4005-B) 1
4	Rung of cable ladder (FS-AC-4002-B) 4
5	Main module (FS-AC-4002-B) 3
6	End module (FS-AC-4001-B) 1
7	Cover bracket 2
8	Chimney, 6 U (FS-AC-4001-B) 1
9	Chimney, 3 U (FS-AC-4001-B) 1
10	End cap (FS-AC-4001-B) 1
11	Pan head T30 screw, M6 x 12(FS-AC-4005-B)	13
	(FS-AC-4002-B)	29
12	Flat head screw, M5 x 12 8
13	Phillips head self-tapping screws, 10-32(FS-AC-4003-B, FS-AC-4004-B)	16

* Extension module is used with double HyperPod.

Lighting kits

ACDC2018 - Lighting Kit with Power Supply

ACDC2019 - Lighting Kit without Power Supply

Schneider 24-pin electronic device 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ns40523

Item Description
Quantity Item Description Quantity

1	Lighting control unit 1		14	Hook and loop fastener, manual switch 8
2	Motion sensor mounting bracket 2		15	Wood screw - #6 x 3/4 - Phillips 4
3	Motion sensor mounting bracket, sliding door	2	16	Wall anchor 4
4	TORX screw, thread forming, M4 x 8 mm 6		17	Wire assembly, 24 V power 1
5	TORX screw, M4 x 8 mm 8		18	Wire tie cable holder 45
6	Motion sensor	2	19	Wire tie 45
7	Lighting control unit mounting bracket, left	1	20	LED light assembly module, 6W (ACDC2019) 6
8	Lighting control unit mounting bracket, right	1	21	Power cord, 15A 250V, C13 to C14 1
9	Caged nut, M6	4	22	console port to DB9F cable, 2.5 mm 1
10	Phillips screw, M6 x 16	4	23	Light-to-light wire assembly (ACDC2019) 5
11	Cup washers	4	24	Light-to-light wire assembly, across aisle 1
12	Magnets, manual switch	8	25	Power Cord, 15A 125V, C13 to 5-15P 1
13	Manual switch	2	26	connector, end-to-end (ACDC2019) 5

NOTE: Items marked (ACDC2019) are included in both assemblies. All other items are only included in ACDC2018.

FS-AC-6001-B - Lighting Bracket Kit

Technical diagram showing exploded view of a mechanical component with numbered parts and label 'ac0073a'

Item Description

Quantity

① Long bracket, left 2
② Short bracket 8
3 Pan head T30 screw, M6 x 16 29
4 Long bracket, right 2
5 TORX pan head screw, M4 x 12 33
6 Wiring cover 16

Crossover Tray

FS-AC-4007-B - 1.9 m (6 ft) Aisle Crossover Tray

FS-AC-4008-B - 1.2 m (4 ft) Aisle Crossover Tray

Technical diagram of a mechanical component with labeled parts 1 and 2, showing internal structure and mounting features.

acs0037a

Item Description

Quantity

① Crossover tray 1
Flat head T30 screw, M6 x 12 8

Single Swing Door Assembly

FS-DR-1002-U - Swing Door

1 2 3 4 5 6 acs0078b

Item Description

Quantity

1 Door 1
② EPDM foam 1
3 Door closer 3
4 Hex wrench 1
5 Key 1
6 Tension pin 4

Installation of Optional Accessories

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

Technical line drawing of an industrial electrical cabinet with open doors and internal compartments (no text or symbols)

Technical line drawing of a modular industrial or warehouse structure with no visible text or symbols

Transition Cabinets

CAUTION

LIFTING HAZARD

At least two people are required to install this enclosure. Use appropriate equipment to move cabinets into position.

Failure to follow these instructions can result in serious injury or equipment damage.

Two transition cabinets can be installed at each end of the aisle. One transition cabinet is shown installed on either side of the door frame in the illustration below.

Technical line drawing of a modular industrial or electrical enclosure unit with multiple doors and structural beams (no text or symbols)

NOTICE

Empty transition cabinets can weigh 97.5–104.3 kg (215–230 lbs) and much more if equipment has been installed. Consider the weight of your cabinet to choose the appropriate method of moving the transition cabinets.

Access panels on the sides of the door frames should be removed prior to installing the transition cabinet.

Schneider Electric ac00113a

Move the transition cabinet into position.

Technical line drawing of a Schneider Electric lift with forklift and door assembly (no text or symbols)

CAUTION

LIFTING HAZARD

Transition cabinets weigh 97.5–104.3 kg (215–230 lbs). It is recommended that you use mechanical lifting machinery such as a forklift to move the cabinet.

Failure to follow these instructions can result in serious injury or equipment damage.

The transition cabinet is attached to the door frame with three (3) M6 x 12 pan head T30 screws.

Technical line drawing of a cabinet or enclosure assembly with mounting brackets and internal components (no text or symbols)

Adjust the leveling feet until the transition cabinet is level and plumb.

Technical line drawing of a cabinet or enclosure with an inset close-up showing internal components (no text or symbols)

Crossover Tray

NOTICE

The location of the length beams will be a determining factor when installing the crossover tray. The location of the holes at the center of the interior end cap panel start at 42 U and continue vertically up to 48 U. In the illustrations for this example, the screw is located at the 42 U position

Technical diagram of a structural frame assembly with labeled components and numbered parts

Technical line drawing of a structural frame assembly with labeled components (no text or symbols)

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical diagram showing structural components with numbered annotations and magnified views of detail

acs0054a

1. Install an M6 T30 screw (①) to the hole on the inside panel of the end cap. Do not fasten the screw tightly.
2. Hang the crossover tray on the screw. Loosen the four (4) screws (②) inside the crossover tray but do not remove them.
3. Slide out the brackets on the bottom of the crossover tray and secure each side to the length beams with four (4) screws (③) in each bracket.
4. Fasten the screws (4) loosened in step 2.
5. Connect the grounding wire to the grounding nut (5) before using the crossover tray.

Mini Cantilever Arms

The number of cantilever arms needed to support the power raceway will depend on the aisle length.

Three technical line drawings of industrial storage or warehouse units with internal compartments and doors (no text or symbols)

205 ~ 355mm Mini Door

The mini cantilevers are installed equally spaced along the length beams leaving 205–355 mm (8–14 in.) between the end of the first and last mini cantilever and the door frame.

1. The leveling pads position the mini cantilever arms on the small ends of the length beam level with the mini cantilever arms installed on the larger middle portion of the length beam.

Secure the mini cantilever arm and leveling pad with two M6 x 20 Hex socket bolts.

Leveling Pad a030100a

1. Install the insert nuts to the holes in the middle portion of the length beam where you have determined to locate the mini cantilever arms.

Technical diagram of a structural assembly with beams and supports, showing no text or symbols

1. Install the mini cantilever arms over the insert nuts on the middle portion of the length beam and secure with two M6 x 20 hex head bolts.

Technical line drawing of a structural frame assembly (no text or symbols)

1. Use two M4 x 10 screws to adjust the leveling of the cantilever arm.

Two M4 x 10 screws P60/10pc

1. Install the mini cantilevers equally along the length beam.

Technical line drawing of a structural frame assembly (no text or symbols)

Power Raceway

The mini cantilevers and at least one transition cabinet must be installed before the power raceway is installed.

Technical line drawing of a long rectangular structural component with internal channels and supports (no text or symbols)

1. Remove the top cover of the transition cabinet and insert the end module into the hole.

acs0119a

If there is a gap between the end module and the transition cabinet, use the 3 U or 6 U chimney to close the gap. Use the M5 x 12 flat head screws to fasten the chimney to the transition cabinet, then slide the end module into the chimney.

Technical diagram showing structural assembly with a magnified inset of a structural component (no text or symbols present)

NOTE: There is a nut on the inside of the end module for grounding purposes. You may need to angle the end module to get the nut into the transition cabinet or the chimney.

1. Secure the support bracket on the end module to the top of the transition cabinet, or let it rest on top of the chimney. The support bracket has slotted holes on the side attached to the end module. The end module can be leveled by loosening the M5 nuts and adjusting the support bracket up or down.

If you do not use a chimney, secure the cover brackets on either side of the end module with M5 x 12 flat head screws. If you use a chimney, the cover brackets are not needed.

Technical line drawings of industrial equipment components, showing front and side views with no visible text or symbols

1. The end module can be secured to the cantilever arm by loosening the fasteners holding the clips in place and sliding the clips toward the end module. The lip of the clip is slightly raised and will slide over the edge of the end module. Tighten the clip fasteners once they are in position.

Top view acs0117a

1. Insert the sliding base into the body module. Slide the base out far enough to reach the end module.

Technical line drawing of a structural frame assembly with an inset magnified view showing internal components (no text or symbols)

1. Place the body module on the mini cantilevers at the center of the pod aisle.

Technical line drawing of an industrial conveyor system with internal components (no text or symbols)

1. Attach the base to the end module with two M6 T30 screws.

Technical line drawing of a structural frame assembly with two magnified insets showing internal components (no text or symbols present)

1. Remove the four (4) M6 T30 screws from the end of the body module and slide out the extension to reach the end module.

Technical line drawing of a structural frame with internal components and directional arrows indicating movement (no text or symbols)

1. Replace and tighten the screws to secure the extension in its position.

Architectural line drawing of a multi-level steel truss structure with support beams and structural supports (no text or symbols)

1. Loosen and then slide the clips on the mini cantilevers toward the power raceway and secure by tightening the clip fasteners.

ac01115b

acs0117b

Top View

1. Attach each side cover with four (4) Phillips head 10-32 self-tapping screws. Torque 2-2.5 N-m.

Technical line drawing of a structural frame assembly (no text or symbols)

If there is no transition cabinet or end module at either end of the body module, you can attach the cap end to the end of the body module with the same 10-32 self-tapping screws used to attach the side covers.

Technical line drawing of a mechanical assembly with no visible text or symbols

1. If more stability is required, install the additional cable rung on the sliding frame with two T30 M6 screws.

Technical line drawing of a structural assembly with beams and supports, showing a downward force arrow (no text or symbols present)

Post Cantilevers and Suspension System

Possible configurations for Post Cantilevers:

The square holes on the vertical posts are used for cantilever installation. The cantilevers can be installed at the top of the vertical post (1), just above the top length beam (2), or between the length beams (3).

Technical line drawing of a structural frame with metal beams and supports (no text or symbols)

Technical line drawing of a structural frame assembly with no visible text or symbols

3 acs01008

Standard configuration installation

1. Install one cantilever to each of the corner vertical posts as shown using two M12 x 100 hex head bolts and M12 nuts.

Technical line drawing of a structural steel frame assembly with an inset magnified detail (no text or symbols)

1. Using appropriate lifting equipment and ladders, install the overhead support frame.

CAUTION

LIFTING HAZARD

At least two people are required to install this enclosure. Some parts may be heavy and/or excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.

Failure to follow these instructions can result in serious injury or equipment damage.

Technical line drawing of a warehouse or industrial facility with two carts, one lifting a pallet, and directional arrows indicating movement (no text or symbols present)

CAUTION

WORKING HEIGHT HAZARD

The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or scaffolding will be required during assembly.

Failure to follow these instructions can result in serious injury or equipment damage.

1. Loosen the two screws (1) on the support frame and slide the ends (2) out to reach the desired length.

2. Secure the support frame to the cantilevers with M6 x 12 pan head T30 screws and M6 nuts (3).

3. Tighten the screws (4) to secure the support frame ends.

Loosen ① ② Tighten acs0108b acs0108a

Shrink Roof

Install the roof panels to the top of the horizontal length beams using the M6 x 12 pan head T30 screws, insert nuts, and brackets. Use the washers for shrink roof panels secured to the small, end sections of the length beams. The washers raise the panels on the small sections so that all of the shrink roof panels are level with each other.

Schneider B091/06AB

NOTE: If there are gaps between the shrink roof panels, you can paste the EPDM foam to the sides of the panels to fill in the gaps.

Use the roof filler panels and hex head screws to fill in the extra space at the end of the aisle, if any. The roof filler panels have slotted holes to allow for adjustment.

Technical line drawing of a structural frame assembly with no visible text or symbols

HyperPod System Installation92

Drop Roof

Install the mounting rails

NOTICE

If a rack door is open when the dropout ceiling system activates, ceiling panels may be blocked by the rack door and not drop completely.

• Make sure the hinge flaps are in the locked position

- Attach the rail sections together on the ground first, then lift into place.

NOTE: To prevent damage or warping, do not exceed a length of 3600 mm (12 ft) for any pre-assembled section.

The bracket for the support assembly is attached to the top of the length beam with insert nuts and M6 x 16 pan head screws. Attach the ceiling support assembly to the bracket with four (4) M6 x 10 pan head screws.

Technical line drawing of a mechanical assembly with mounting brackets and a vertical panel (no text or symbols)

a. Install connectors to two sections of ceiling support assembly to connect them together.
b. Secure with the baying bracket and two M4 x 8 pan head screws.

a b a b acs0081a

Install the ceiling panels

IMPORTANT: Before proceeding, ensure that the hinge flaps are locked in place before installing the ceiling panels.

Unlock Lock

Install the ceiling panels:

1. Remove the protective plastic.

2. Slide one edge into one of the mounting rails.

3. Push the panel in and compress the springs allowing room to insert the opposite end of the panel in the mounting rail on the opposite row.

4. Release the panel. The spring retainers will automatically center the panels within the aisle.

Technical diagram of a mechanical assembly with labeled components and directional arrows indicating motion or assembly steps.

Solid Roof Filler Panel for Drop Roof

Solid roof panels are used to fill in any space between the drop roof panels and the end of the frame. Use the 50 mm (2 in.) solid roof panel for the drop roof first. Attach this panel to the drop roof panel with the pan head screws. Attach the panel to the length beam with the hex head screws.

Continue to add solid roof panels until all the space between the last drop roof panel and the end of the aisle is covered.

9c501389

Ceiling Panel Lock System

IMPORTANT: This system is designed to work with standard response sprinklers only.

Technical line drawing of a multi-level battery storage unit with mounting brackets and internal compartments (no text or symbols)

System diagram

graph TD
    A["1"] --> B["2"]
    B --> C["3"]
    C --> D["4"]
    D --> E["5"]
    E --> F["6"]
    F --> G["7"]
    G --> H["8"]
    H --> I["9"]
    I --> J["10"]
    J --> K["11"]
    K --> L["12"]
    L --> M["13"]
    M --> N["14"]
    N --> O["15"]
    O --> P["16"]
    P --> Q["17"]
    Q --> R["18"]
    R --> S["19"]
    S --> T["20"]
    T --> U["Schneider Electric"]

Item Description

① Dropout power supply control box
2 Power cord
3 Alarm beacon
4 Field supplied CAT-5 cable
5 4-pin jumper (if no smoke detector is in use) Smoke detector cable (if smoke detector is in use)
6 Wire assembly - power supply to wiring box
⑦ Electromagnetic lock (up to 30 per control box)
8 Temperature switch
9 Wiring box
10 Box-to-box wire harness Box-to-box wire harness, across aisle
⑪ Terminal jumper
12 Wiring box cover

Power supply component identification

Schneider Electric 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Item Description

① AC line, primary/secondary
② Power status indicator light
③ Smoke detector connection
4 Electromagnetic lock temp. switch connection
5 Dropout alarm 2
6 Dropout alarm 1

Install the power supply

1. Attach the mounting brackets to the sides of the power supply.

Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter Slogreter

1. Install the power supply onto the mounting rails of the enclosure using four (4) caged nuts, cup washers, and M6 x 16 screws.

Schindler I/O status

Install electromagnetic locks

Attach the electromechanical lock to the ceiling panel support rails.

1. Remove the two large hole plugs from the top of the ceiling panel supports.
2. Disconnect the electromechanical lock from the printed circuit board assembly.
3. Guide the wire connector from electromechanical lock through the hole in the top of the ceiling panel support.
4. Install the top half of the electromechanical lock to the top of the ceiling panel support rail with two M5 x 8 screws each. Place the printed circuit board assembly on top of the ceiling panel support rail and reconnect to the electromechanical lock.
5. Install the lower half of the electromechanical lock and spacer to the ceiling panel support rail hinged flap using one M5 x 10 screw each.

M5 x 10 TORX M5 x 8 TORX Spacer a2371728

Install the temperature switches

Using two M4 nuts each, install the temperature switches to the ceiling panel support rail hinged flap.

M4 nut Temperature switch

Install electrical boxes and route cables

1. Make the connection to the electromagnetic locks and temperature switches. IMPORTANT: Position wires so they do not interfere with the closing of the hinge flap.

2. Install the wire boxes to the top of the ceiling panel mounting rails using four (4) M4 x 8 screws each.

Technical line drawing of an electrical enclosure assembly with mounting brackets and wiring (no text or symbols)

1. Connect the wiring boxes together with box-to-box wire assemblies and the cross-aisle wiring assembly.

Technical line drawing of a mechanical assembly with zoomed-in detail view (no text or symbols)

Install the alarm beacon

1. Using two M6 x 12 and channel nuts each, install two alarm beacons per power supply control box positioning them at opposite corners of the aisle.

NOTE: For clarity, electrical boxes and wires are not shown.

M6 x 12 screw and channel nut ac=0.085b

1. Connect the alarm beacons to the power supply control box using field supplied CAT-5 cable.

Field supplied CAT-5 cable

Install the smoke detector

Connect the 4-pin jumper to the Smoke Sensor connector if an external smoke detector is not being used.

Schneider Electric Power State Driped 1 4-pin 1 Driped 2 Asam 2 EN Lock 8 Temperature Switch Smoke Detector na58222.1351 4-pin jumper

If an external smoke detector is being used:

1. Strip the field-supplied wire to be used to connect to the building smoke detector. Leave a minimum of 15 mm (0.6 in.) of exposed wire.
2. Insert the wire into the open end of the smoke detector cable. Make sure the button on the connection end is in the open position.

NOTE: The field-supplied wire needs to be a shielded 20 AWG or network cable that is grounded at the customer end connection point. The maximum routing distance for the wire is 76 m (250 ft). For best performance, avoid interference from high-voltage cables and devices such as a UPS or PDU.

Smoke detector cable Button Field-supplied wire to external smoke detector/ auxiliary sensor ns5222-139

1. Use pliers to close the button and terminate the wires.

na5222-140 x

1. Connect the smoke detector cable to the Smoke Sensor connector.

Schneider Electric Power Suffix Display Nam 1 Display Nam 2 30 Lock & Temperature Suffix Smoke Detector To normally closed contact of smoke detector (24 VDC, 200 mA) Smoke detector/auxillary sensor cable na5222-141

1. Neatly bundle all cabling using tie wraps and cable holders.

Technical line drawing of a server rack with cable routing and a magnified inset showing cable attachment (no text or symbols)

Maintenance steps for dropout ceiling system:

1. Lock the hinge flaps using mechanical locks.
2. Turn OFF or remove power to the electromechanical locks.
3. Perform necessary maintenance.
4. Turn ON or provide power to the electromechanical locks.

5. Unlock the mechanical lock on hinge flaps.

6. Push each hinge flap upwards so that the lower half of the electromagnetic lock engages with the upper half. A clicking sound will be heard when the electromagnetic lock is fully engaged.

Troubleshooting diagram

graph TD
    A["Turn On Power Supply"] --> B{Control Box LED On?}
    B -->|Yes| C{EM Lock Work?}
    B -->|No| D{Power Supply Type?}
    D -->|No| E["Check Power Supply"]
    D -->|Yes| F{Wire harness}
    F -->|Yes| G{Check EM Lock Spacer}
    F -->|No| H["Add or adjust Spacer"]
    G -->|No| I["Control Box is Fail Replace Control Box"]
    G -->|Yes| J["Pull Out Short Circuit from Smoke Detection On Control Box"]
    H --> K["Add or adjust Spacer"]
    C -->|Yes| L{Alarm Work?}
    C -->|No| M{Wire harness Connection?}
    L -->|Yes| N["Wait 10S"]
    L -->|No| O{EM Lock Drop Out?}
    N --> P["Wait 10S"]
    O -->|Yes| Q["Finish"]
    O -->|No| R["Control Box is Fail Replace Control Box"]
    P --> S["End"]
    Q --> S

Lighting Kit

DANGER

ELECTRIC SHOCK HAZARD

Do not use an extension cord with this product.

Failure to follow these instructions will result in death or serious injury.

Lighting control unit component identification

1 2 3 AC Input Unit Control Motor Sensor Motor Switch Motor Sensor Control Switch 8 Schneider Electric Power Status Current/Part Time Setting LED Lighting Power Grid na4062a

Item Description Item Description

1	AC line inlet	5	Time setting
2	Control group	6	Console port
3	Motion sensor input (4)	7	Power status
4	LED light power outlet	8	Manual switch input (2)

Install the mounting brackets onto the lighting control unit.

M4 x 8 mm Schneider 4056a ne4056a

Lighting control unit installation options

The lighting control unit can be installed in a rack or in the crossover tray accessory if you have that option.

To install the lighting control to the mounting rails of the enclosure, use four (4) caged nuts, cup washers, and M6 x 16 screws.

Schneider AC00152a

To install the lighting control inside the crossover tray, remove the cover plate on the crossover tray and attach the lighting control mounting brackets with four (4) M6 x 16 screws.

Architectural line drawing of a building facade with structural beams and a central storage unit (no text or symbols)

Lighting brackets

1. The lighting brackets consist of long and short pieces and mounting hardware. One of the long brackets is for the left and the other long bracket is for the right. Use M6 x 16 screws to connect the brackets to the length beams.

If your aisle is 2.4 m (8 ft) long, use two long brackets (one left and one right) for each side of a aisle.

Technical line drawing of a long rectangular mechanical component with internal components and a small inset detail labeled 'acsc0073b' (no text or symbols on the main structure)

If your aisle is longer than 2.4 m (8 ft), connect two long brackets in the middle of the aisle, then add short brackets on either end of the long brackets.

Technical line drawing of a structural beam assembly with mounting brackets and a magnified inset showing detail (no text or symbols)

NOTE: For a 3 m (10 ft) aisle, add one extra bracket on each side of the long brackets. For a 3.6 m (12 ft) aisle, add two extra brackets on each side of the long brackets. There should be about 150 mm (6 in) at the ends of each length beam in both configurations. For extended aisles, you may need to drill holes for the mounting hardware.

3 m (10 ft) aisle 3.6 m (12 ft) aisle 150 mm (6 in) 150 mm (6 in) a250074b

1. Remove the wiring covers from the brackets. Arrange the LED lights evenly in the brackets on each side of the aisle. Place any wires used in the upper and lower channels in the extrusion of the mounting brackets. Use M4 x 12 screws to secure the lights to the brackets. Re-install wiring covers to fill in space between each light.

NOTE: a. The provided cable supports a maximum length of two wiring covers.

b. A maximum of twelve lights can be installed per lighting control unit.

c. It is not recommended to use 0 mm spacing (end-to-end connectors) between every LED light. It is simpler to adapt 300 mm (12 in.) or 600 mm (23.6 in.) spacing to the variable lengths of the HyperPod aisle.

d. If your aisle has a crossover tray, you can use the crossover tray to route any lighting cables to the other side of the aisle.

⚠ CAUTION

WIRE PINCH HAZARDDo not use the center channel to route wire. This is reserved for the lighting and wire cover fasteners.Failure to follow these instructions can result in injury or equipment damage.

X ✓ 001043

LED lights can be connected together as shown.

LED lights Light-to-light wire assembly Light-to-light connector, end-to-end

1. Install the motion sensor to the inside end cap panel, at the center of the doorway.

The bracket is attached to the motion sensor with two M4 x 8 TORX screws.

The bracket with motion sensor is installed to the end cap with two M4 x 8 TORX pan head, thread forming screws.

Technical diagram showing mechanical assembly and inspection of a vehicle with labeled components and motion indicators

Lighting System Setup and Operation

Motion detection. One lighting control unit can support four (4) motion sensors. If any of the sensors detect movement, the lighting control unit will turn on its LED lighting bank.

NOTE: The motion sensors range, or sensitivity, cannot be adjusted

Time setting. The time setting control is used to control the length of time the LED lighting bank will be ON. If the motion sensor is triggered during the ON cycle, the timer will be restarted. The LED lights can be turned OFF using the manual switch.

	Time Setting	0	1	2	3	4	5	6	7	8	9	A	B	C	D	E	F
	LED ON delay (minutes)	1	5	10	15	20	25	30	35	40	45	50	55	60	65	70	75

Manual switch. Pressing a manual switch will turn off the lights in its group, and the motion sensor function becomes inactive for 10 seconds. After 10 seconds, the motion sensor function will once again become active and take over the control.

Power status indicator. The power status indicator illuminates when power is supplied to the unit and it is functioning normally.

Lighting Kit Schematic overview.

Field-supplied wiring AC power supply Group control Motion sensor Lighting control unit Schneider Electric na4003a LED lights maximum of 12 per controller Manual switch

A maximum of five (5) controllers can be connected together via the Group Control connection ports.

graph TD
    A["Field-supplied wiring"] --> B["Switch 1"]
    A --> C["Switch 2"]
    A --> D["Switch 3"]
    B --> E["Switch 4"]
    C --> F["Switch 5"]
    D --> G["Switch 6"]
    E --> H["Switch 7"]
    F --> I["Switch 8"]
    G --> J["Switch 9"]
    H --> K["Switch 10"]
    I --> L["Switch 11"]
    J --> M["Switch 12"]
    K --> N["Switch 13"]
    L --> O["Switch 14"]
    M --> P["Switch 15"]

The manual switch can be located inside or outside of the containment area and should be attached to a surface using one of the three (3) methods shown below.

Fastener method:

55.56 mm (2.1875 in.)

2 #6 x 3/4 in. Screw Wall anchor

3 To control unit n4055a

Magnet method:

1

②

To control unit na4001a

Hook-and-loop method:

1

2

To control unit na4056a

Rack Height Adapter

Technical line drawing of a multi-level industrial machine with control panel and storage unit (no text or symbols)

Add rack height adapter brush panels to the bottom of the length beam. Attach the height adapter bracket to the small ends of the length beam with the 10-32 x 5/16 pan head Phillips screws. To attach the height adapter bracket to the middle portion of the length beam, put the M6 insert nuts into the square holes, then use the provided M6 x 16 pan head T30 screws to install the bracket.

Technical line drawing of a structural support frame with mounting brackets and mounting holes (no text or symbols)

Add additional height adapter brushes by sliding the top edge of the height adapter you are adding to the bottom of the previous height adapter until the area between the top of the rack and the length beam is completely enclosed.

Technical illustration of two structural components with hatching patterns, showing alignment and deformation (no text or symbols)

Architectural diagram of a building facade with structural ribs and ventilation slots (no text or symbols)

Single Swing Door

Technical line drawing of a door frame assembly with mounting flanges (no text or symbols)

1. Install the 3 door closers in the door frame cover.

Technical line drawing of a door frame assembly with an inset showing a component detail (no text or symbols)

1. Cut the EPDM foam into four (4) pieces that will fit around the door closers. Peel the covering away from the EPDM foam, and stick the EPDM foam to the door frame between the door closers.

ac50177b

1. Attach the door hinges to the corresponding holes in the door frame cover with M6 x 12 screws (not provided). Then close the door.

Technical diagram showing a mechanical assembly with a close-up inset of a component detail (no text or symbols present)

1. Adjust the tension in each hinge to control how quickly the door closes:

a. Use the provided Hex wrench to turn the adjustment capstan to the right. b. Insert a tension pin into the tension hole.

NOTE: The door must be closed while you adjust the tension.

Tension pin ac501728

One-Year Factory Warranty

The limited warranty provided by Schneider Electric in this Statement of Limited Factory Warranty applies only to products you purchase for your commercial or industrial use in the ordinary course of your business.

Terms of Warranty

Schneider Electric warrants its products to be free from defects in materials and workmanship for a period of one year from the date of purchase. The obligation of Schneider Electric under this warranty is limited to repairing or replacing, at its sole discretion, any such defective products. This warranty does not apply to equipment that has been damaged by accident, negligence or misapplication or has been altered or modified in any way. Repair or replacement of a defective product or part thereof does not extend the original warranty period. Any parts furnished under this warranty may be new or factory-remanufactured.

Non-transferable Warranty

This warranty extends only to the original purchaser who must have properly registered the product. The product may be registered at the Schneider Electric Web site, www.apc.com.

Exclusions

Schneider Electric shall not be liable under the warranty if its testing and examination disclose that the alleged defect in the product does not exist or was caused by end user's or any third person's misuse, negligence, improper installation or testing. Further, Schneider Electric shall not be liable under the warranty for unauthorized attempts to repair or modify wrong or inadequate electrical voltage or connection, inappropriate on-site operation conditions, corrosive atmosphere, repair, installation, start-up by non-Schneider Electric designated personnel, a change in location or operating use, exposure to the elements, Acts of God, fire, theft, or installation contrary to Schneider Electric recommendations or specifications or in any event if the Schneider Electric serial number has been altered, defaced, or removed, or any other cause beyond the range of the intended use.

THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, OF PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH. APC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY, SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE. APC EXPRESS WARRANTIES WILL NOT BE ENLARGED, DIMINISHED, OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT OF, SCHNEIDER ELECTRIC RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN CONNECTION WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES. THE WARRANTIES SET FORTH ABOVE CONSTITUTE SCHNEIDER ELECTRIC'S SOLE LIABILITY AND PURCHASER'S EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES. SCHNEIDER ELECTRIC WARRANTIES EXTEND ONLY TO PURCHASER AND ARE NOT EXTENDED TO ANY THIRD PARTIES.

IN NO EVENT SHALL SCHNEIDER ELECTRIC, ITS OFFICERS, DIRECTORS, AFFILIATES OR EMPLOYEES BE LIABLE FOR ANY FORM OF INDIRECT, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, ARISING OUT OF THE USE, SERVICE OR INSTALLATION, OF THE PRODUCTS, WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT, IRRESPECTIVE OF FAULT, NEGLIGENCE OR STRICT LIABILITY OR WHETHER SCHNEIDER ELECTRIC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES. SPECIFICALLY, SCHNEIDER ELECTRIC IS NOT LIABLE FOR ANY COSTS, SUCH AS LOST PROFITS OR REVENUE, LOSS OF EQUIPMENT, LOSS OF USE OF EQUIPMENT, LOSS OF SOFTWARE, LOSS OF DATA, COSTS OF SUBSTITUENTS, CLAIMS BY THIRD PARTIES, OR OTHERWISE.

NO SALESMAN, EMPLOYEE OR AGENT OF SCHNEIDER ELECTRIC IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY. WARRANTY TERMS MAY BE MODIFIED, IF AT ALL, ONLY IN WRITING SIGNED BY AN SCHNEIDER ELECTRIC OFFICER AND LEGAL DEPARTMENT.

Warranty Claims

Customers with warranty claims issues may access the Schneider Electric customer support network through the Support page of the Schneider Electric Web site, www.schneiderelectric.com/support. Select your country from the country selection pull-down menu at the top of the Web page. Select the Support tab to obtain contact information for customer support in your region.

Worldwide Customer Support

Customer support for this product is available at www.apc.com.

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