ABB EVLunic_Pro_S_W22-S-0-0 - Charger

EVLunic_Pro_S_W22-S-0-0 - Charger ABB - Free user manual and instructions

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Product TypeEV Charging Station
BrandABB
ModelEVLunic Pro S W22-S-0-0
Dimensions (H x W x D)495 x 240 x 163 mm
WeightApprox. 6 – 10 kg (depending on version)
Power Supply Voltage3 x 230 V / 400 V AC (Europe)
Rated Current (Configurable)10 A / 13 A / 16 A / 20 A / 25 A / 32 A (1-phase or 3-phase)
Line Frequency50 Hz
Power Consumption (Idle / Plugged / Charging)3 W / 4.5 W / 6.5 W
Protection ClassI
Ingress ProtectionIP54
Mechanical Impact ProtectionIK08 (except cylinder lock)
Operating Temperature-25°C to +50°C (16 A) / -25°C to +40°C (32 A)
Storage Temperature-25°C to +80°C
Relative Humidity5% to 95% (non-condensing)
Communication InterfacesEthernet (LSA+® and RJ45), USB 2.0 Type A
Authorization OptionsRFID (MIFARE) or Key Switch (optional)
DisplayOptional dot matrix LED
LED Bar4 segments for status indication
Enable Input X1Spring-type terminal for external control
Switch Contact Output X2Potential-free relay contact
Internal DC Fault Current Detection≥6 mA
Fuse6.3 A / 250 V, 5x20 mm
Installation TypeWall or floor column, vertical, indoor/outdoor
CertificationsCE, MID (optional)

Frequently Asked Questions - EVLunic_Pro_S_W22-S-0-0 ABB

How do I install the EVLunic Pro S charging station?
Installation must be performed by a qualified electrician. Use the included drilling template to mark holes, drill and insert anchors, mount the charging station on the wall using hanger bolts, and connect the supply line to the spring-type terminals according to the wiring diagram. Ensure all covers are properly mounted and sealed.
What do the LED bar colors indicate?
The LED bar has 4 segments. Normal operation displays a slow blue or green flash. Commissioning mode shows orange on segment S3. An error state (e.g., contactor timeout) shows white/red/red/red. Refer to the manual for full status definitions.
How do I configure the charging current via DIP switches?
Set DIP switches DSW1.6 to DSW1.8 to select the maximum charging current: OFF/OFF/OFF = 10 A, ON/OFF/OFF = 13 A, OFF/ON/OFF = 16 A, ON/ON/OFF = 20 A, OFF/OFF/ON = 25 A, ON/OFF/ON = 32 A. Changes take effect after restarting the station (press service button briefly).
How do I enable RFID authorization?
If your model is equipped with the optional RFID reader, you can enable it via DIP switch DSW1.1. Set DSW1.1 to ON to require a valid RFID card AND closed enable input X1 for charging. Set to OFF to require either RFID OR X1. Use DIP switch DSW1.2 to configure X2 output function.
What is commissioning mode and how do I activate it?
Commissioning mode allows extended self-test and contactor activation without a vehicle. To activate, set DIP switch DSW2.8 to ON and restart the station. The LED bar shows orange. You have 10 minutes to perform safety checks. Deactivate by setting DSW2.8 to OFF and restarting.
How do I replace the fuse?
Only authorized electricians should replace the fuse (F1: 6.3 A/250 V, 5x20 mm, time-delay high breaking capacity). Switch off supply voltage, remove covers, press and turn the fuse holder counterclockwise, replace fuse, reinsert and tighten, then remount covers.
Can the EVLunic Pro S be used with a photovoltaic system?
Yes, the enable input X1 allows external control (e.g., from a PV system). Connect a potential-free contact to X1 and configure DSW1.1 accordingly. The station can be set to charge only when the contact is closed, enabling solar surplus charging.
What is the warranty policy for this charger?
Only maintenance expressly permitted by ABB is allowed. Opening the front part (4 Torx screws) breaks the warranty seal and voids the warranty. For warranty claims, the customer must prove the defect existed at delivery. A broken seal invalidates this proof.
How do I update the software?
Download the latest firmware from ABB's website (new.abb.com/ev-charging). Transfer the update file via USB stick or network connection. During update, the LED bar flashes orange slowly. Follow the instructions in the release notes included in the .zip file.
What are the environmental conditions for operating the charger?
The charger is suitable for indoor and outdoor use. Operating temperature: -25°C to +50°C (16 A) or -25°C to +40°C (32 A) without direct sunlight. Relative humidity: 5-95% non-condensing. Altitude: max. 2000 m. Do not install in explosive atmospheres or areas with ammonia gas.

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Download the instructions for your Charger in PDF format for free! Find your manual EVLunic_Pro_S_W22-S-0-0 - ABB and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. EVLunic_Pro_S_W22-S-0-0 by ABB.

USER MANUAL EVLunic_Pro_S_W22-S-0-0 ABB

natural_image Exterior view of a white industrial device labeled 'ABB' with a circular control knob (no additional text or symbols visible)

1 Introduction....4

1.1 Representation of safety instructions....5
1.2 Purpose of the document....6
1.3 Requirements....6
1.4 Intended use....6
1.5 Guarantee....7
1.6 Notes on this document 8

1.6.1 Contents of the document....8

1.6.2 Not contained in this document 8

1.7 Further documentation....9

2 Safety notes....10

3 Scope of delivery....11

4 Description of the charging station....14

4.1 Front view....14
4.2 Rear view....15
4.3 Top view....15
4.4 Type plate 16
4.5 Overview of variants 17
4.6 Options....18

4.6.1 RFID 18
4.6.2 Key switch....19
4.6.3 GSM (only EVLunic Pro M)....19

5 Displays and operating elements....20

5.1 LED bar....20
5.2 Display (optional)....20

6 Mounting and installation instructions....21

6.1 General criteria for the site selection....23
6.2 Space requirements....24
6.3 Required tools 24
6.4 Mounting the charging station....25

7 Connections and wiring....29

7.1 Connection overview....29
7.2 Required tools 30
7.3 Power supply....30

7.3.1 Cable installation....31
7.3.2 Connecting the voltage supply....32
7.3.3 Electrical connection to special systems of AC power supply 34

7.4 Enable input X1 (except EVLunic B) 35
7.4.1 Connection diagram 35
7.5 Switch contact output X2 (except EVLunic B)....35

7.5.1 Connection diagram 36
7.5.2 Connection example....37

7.6 Ethernet connection X3 and X4 (optional) 37

8 Configuration....40

8.1 DIP switch settings....40
8.2 Prepare GSM connection (optional) 45

8.2.1 Inserting the SIM card 45
8.2.2 Removing the SIM card....46

9 Commissioning....47

9.1 Activating/deactivating commissioning mode 48
9.2 Perform safety checks....49
9.3 Mount covers....49
9.4 Attach seal ....51

10 Maintenance....52

10.1 Replacing the fuse....52
10.2 Troubleshooting....52
10.3 Software update ....53
10.4 Replace the SIM Card....53

11 Disposal....54

11.1 Disposal of the charging station....54

12 Technical data....55

12.1 General 55
12.2 Power supply....55
12.3 Cable / Socket....56
12.4 Ambient conditions....56
12.5 Interfaces....57
12.6 MID specific data....58
12.7 Dimensions ....59

13 EU Directives and Standards....62

14 Declaration of conformity 63

1 Introduction

This manual is valid for EVLunic B, B+, Pro S and Pro M.

The pictured devices used in this manual are visual examples. The figures and explanations contained in this manual refer to a typical device design. The devices used by you may differ in their appearance.

We recommend always keeping the charging station updated to the most recent software version, as this contains functional enhancements and product improvements.

1.1 Representation of safety instructions

At various points in this manual, you will see notes and precautionary warnings regarding possible hazards. The symbols used have the following meaning:

ABB EVLunic_Pro_S_W22-S-0-0 - Representation of safety instructions - 1

Danger

Indicates an imminently hazardous situation, which will result in death or serious bodily injury if the corresponding precautions are not taken.

ABB EVLunic_Pro_S_W22-S-0-0 - Danger - 1

Warning

Indicates a potentially hazardous situation, which can result in death or serious bodily injury if the corresponding precautions are not taken.

ABB EVLunic_Pro_S_W22-S-0-0 - Warning - 1

Caution

Means that if the corresponding safety measures are not taken, a potentially hazardous situation can occur that may result in slight bodily injury.

ABB EVLunic_Pro_S_W22-S-0-0 - Caution - 1

Attention!

Means that damage to property can occur if the corresponding safety measures are not taken.

ABB EVLunic_Pro_S_W22-S-0-0 - Attention! - 1

ESD

This symbol reminds you of the possible consequences of touching electrostatically sensitive components.

ABB EVLunic_Pro_S_W22-S-0-0 - ESD - 1

Note

Identifies practical tips and useful information. No information that warns about potentially dangerous or harmful functions is contained.

1.2 Purpose of the document

This document describes the complete installation of EVLunic.

This document is an extension to the supplied manuals of EVLunic.

You must comply with all instructions and safety notes in the supplied manuals!

1.3 Requirements

This document contains information for persons with the following requirements:

Target group Requiredd knowledge and abilities
ElectricianPerson who, due to his or her special training, expertise and experience as well as knowledge of current standards, is able to assess the work performed and the possible hazards.
Knowledge of: ·current valid safety information, ·the mode of operation of the charging station, ·the displays and operating elements of the charging station, ·basics of network technology, diagnostic options, ·systematic fault analysis and rectification, ·the setting options on the charging station.

1.4 Intended use

The charging station is intended for charging electric vehicles (such as electric cars). The connection of other devices (such as power tools) is not allowed.

The charging station is suitable for indoor and outdoor use. The charging station has to be installed vertically on a wall or on a floor-mounted column. The surface for the installation must be flat and suitably stable (e.g. brick wall, concrete wall). The respective national regulations must be observed with regard to the installation and connection of the charging station.

The intended use of the device always includes the compliance with the environmental conditions for which this device was developed.

The charging station has been developed, manufactured, tested and documented in accordance with the appropriate safety standards. If the instructions and safety instructions described for the intended use are observed, the product will normally not pose a risk to the health of persons or damage to property.

Not observing the safety instructions can result in risk of death, injuries and damage to the device!

The device manufacturer assumes no liability for resulting claims!

1.5 Guarantee

Only the maintenance work expressly permitted by ABB may be performed. Any other manipulations to the device will also result in loss of warranty.

ABB EVLunic_Pro_S_W22-S-0-0 - Guarantee - 1

Warning – Danger due to electric shock and fire hazard!

After opening the front part, product safety can no longer be guaranteed.

Only the covers described in the instructions may be opened. If one of the covers is sealed by a lead seal, it is not permitted to be opened by unauthorized persons. If the lead seal is broken, the device loses its specific suitability and may no longer be put into operation due to the resulting incorrect marking.

1 × × × × ×

Fig. 1: Screws on front part

The front part [1] may not be opened. Opening the front part (4 Torx screws) will break the warranty seal and void the warranty. For a warranty claim, there is a duty of proof of the customer that the defect – which led to the defect of the device – already existed at the time of delivery. If the warranty seal is broken, this proof can no longer be provided, whereby the warranty claim expires.

A device with broken warranty seals or removed lead seals may no longer be put into operation. The necessary steps for replacement or repair of the charging station by the specialist dealer or service partner must be initiated.

1.6 Notes on this document

The manual is part of the product. It is to be retained over the entire life cycle of the product and should be forwarded to any subsequent owners or users of the product.

The instructions contained in this manual must be followed precisely. Failure to do so could result in the creation of potential sources of danger or the disabling of safety devices. Apart from the safety instructions given in this manual, the safety precautions and accident prevention measures appropriate to the situation in question must also be observed.

1.6.1 Contents of the document

■ Description of the charging station
- Assembly of the charging station
- Electrical installation of the charging station
- Commissioning of the charging station
- Maintenance of the charging station

1.6.2 Not contained in this document

  • Operation of the charging station
  • Troubleshooting

1.7 Further documentation

Manuals and additional information are available on the ABB website:

new.abb.com/ev-charging

Designation Target group
Operating InstructionsEnd customerElectricians
Configuration manual EVLunic Pro MEnd customerElectricians
USB Configuration GuideProgrammerElectriciansService technicians
UDP Programmer's GuideProgrammer
FAQEnd customerElectriciansProgrammer

2 Safety notes

ABB EVLunic_Pro_S_W22-S-0-0 - Safety notes - 1

Warning – Risk of electric shock and fire hazard!

  • Installation, commissioning, maintenance or retrofitting of the charging station must be performed by correctly trained, qualified and authorized electricians ^1) who are fully responsible for the compliance with existing standards and installation regulations.
  • Please observe that an additional overvoltage protection can be required by vehicles or national regulations.
  • Also observe that some countries or vehicle manufacturers may require a different triggering characteristic of the fault-current circuit breaker (Type B).
  • Do not install or use a damaged device.
  • A damaged charging station must be taken out of commission and repaired or replaced by a qualified and authorized electrician.
  • A repair of the charging station is not permitted and may only be carried out by the manufacturer.
  • No unauthorized modifications and modifications may be made to the charging station.
  • No markings (such as safety signs, warnings, wire markings ...) may be removed from the charging station.
  • Never use faulty, worn-out or dirty charging connectors.
  • The connection of cable extensions to the charging station's charging cable is not permitted.

1) Persons who, due to their special training, expertise and experience as well as knowledge of current standards, are able to assess the work performed and the possible hazards.

ABB EVLunic_Pro_S_W22-S-0-0 - Warning – Risk of electric shock and fire hazard! - 1

Attention! – Possible damage to property!

  • When connecting and wiring the charging station, ensure that the connection area is clean so that no foreign objects (wire residues, etc.) get inside the charging station.
  • If necessary, protective films may only be removed after connecting the cables.
  • Pull the charging cable out of the plug holder only by the plug and not by the cable.
  • The charging cable may not be not damaged mechanically (kinked, pinched or driven over) and the contact area is not allowed to come into contact with sources of heat, dirt or water.
  • Never clean the charging station with aggressive solvents and cleaning agents, abrasive materials, spray water (garden hose, high-pressure cleaner, etc.) or excessive pressure.

3 Scope of delivery

The following parts are included in the scope of delivery:

Basic elements

Description B B+ / Pro S / Pro M
Charging station 1x 1x
Cable holder (for versions with charging cable) 1x 1x
Installation and configuration instructions 1x 1x
Operating Instructions 1x 1x
Drilling template 1x 1x
Keys for cylinder lock (optional) - 3x
RFID card (optional) - 1x

Installation materials
1 2 3 4 5 6 7 8 9 10

Fig. 2: Installation materials

NoDescription BB+ / Pro S / Pro M
[1]Cable gland M32x1.5 (clamping area 10–21mm) - 1x
[2]Lock nut M32x1.5 1x 1x
[3]Cable gland M16x1.5 (clamping area 4–10mm) - 1x
[4]Cable gland M20 1x 1x
[5]Lock nut M16x1.5 - 1x
[6]Double-membrane seals M32 (clamping area 14–21mm) 1x 1x
[7]Double-membrane seals M20 (clamping area 7–12mm)- 1x
[8]Sealing cap for terminal cover- 1x
[9]Reduction insert M32/M201x 1x
[10]Sealing cap for connection panel cover-1x

Mounting set for wall installation
1 2 3 4

Fig. 3: Wall installation mounting set

NoDescription B B+ / Pro S / Pro M
[1] Hangar bolts M8x100 - 4x
[2] Nut ISO 10511 - M8 - 4x
[3] Washer ISO 7089 - 8.4 - 8x
[4] Anchors for M8; Fischer UXR-8 - 4x

4 Description of the charging station

4.1 Front view

1 2a 3 4a 5 13743G 6 2b 4b

Fig. 4: Overview of charging station

[1] Housing cover [2a] RFID reader (optional)
[2b] Key-operated switch (optional) [3] LED bar
[4a] Permanently installed charging cable (optional)[4b]Charging socket with cover (optional)
[5] Holder for charging cable (optional)[6]Display (optional)

ABB EVLunic_Pro_S_W22-S-0-0 - Front view - 2

Note

Depending on the design of the charging station, the charging socket or charging cable may deviate from the shape shown.

4.2 Rear view

1 2 3 3 1 1 1

Fig. 5: Rear view

[1] Mounting holes [2]Flush-mounting cable insertion openings M32 (for control line or Ethernet)
[3] Flush-mounting cable inertion openings M20 (for control line or Ethernet)

4.3 Top view

IP-64 Type 3R 1 2 3 3

Fig. 6: Top view

[1] Type plate [2]Surface-mounting cable insertion openings M32 (for supply line)
[3]Surface-mounting cable insertion openings M16 (for control line or Ethernet)

4.4 Type plate

The type plate is located at the top of the charging station. The illustration below shows all the information that can be found on the rating plate. The actual size of the type plate may differ depending on the device variant.

ABB W0002 mm/yy: 02/18 ABB B.V., George Hintzenweg 81, 3068AX Rotterdam, NL EVLunic Pro M W22-G6-R-CM PN: 123456 SN: 12345678 230/3x230(400)V 0,15-3(32)A 50Hz 32A L1! 10.000 Imp/kWh -25°C .. +40°C (in Testmode i) CE M18 0366 Cert. Nr.: VDE-12345678 Class B 12 11 10 5 9 8

Fig. 7: Type plate (example)

[1] Manufacturer [2] Manufacturer address
[3] Product designation [4] Material number
[5] Technical data [6] CE mark
[7] MID type examination number [8] MID accuracy class
[9] MID marking [10] Serial number
[11] Production date [12] Production site

4.5 Overview of variants

The type and features of the charging station can be determined by the product designation. The product designation is specified on the type plate.

Due to technical or legal restrictions, not all versions / options are available in all countries.

ExampleEVLunicPro MW22-G4-R-CM
ProductEVLunicPro MW22-G4-R-CM
Device series x
BB
B+ B+
Pro SPro S
Pro MPro M
Form factorx
WW
Outputx
4.6 kW4.6
11 kW11
22 kW22
Cable / Socketx
SocketT
ShutterS
Type 1P
Type 2G
Cable typex
No cable""
4 m cable4
6 m cable6
Authorizationx
None""
RFIDR
Key switchK
Communicationx
None""
Cellular (3G)C
Energy meter / MID ^1) x
None""
Energy meter (not calibrated)E
Calibratable energy meter (MID)M

1) MID: Measuring Instruments Directive

Variants with energy meter / MID

Variants with the option "E" (energy meter, not calibrated) may be used for energy measurement and evaluation of self-energy consumption. Due to the lack of proof of accuracy, these devices must not be used billing energy.

Variants with the option "M" (calibratable energy meter) are authorized for the measurement of active energy for billing purposes (according to MID 2014/32/EU). These devices are specially marked on the type plate (MID approval). The associated type examination refers to the complete unit. The measurement of the transmitted energy takes place by means of transducers on all phases to be contacted. Further documents concerning MID (e.g. test mode) can be requested from ABB.

Not all variants deriving from the product designation are available with calibratable energy meter (MID). A list of possible variants is included in the type examination certificate.

ABB EVLunic_Pro_S_W22-S-0-0 - Variants with energy meter / MID - 1

Note

None of the functions and settings accessible when the connector panel cover is open (e.g. DIP-switch setting) will affect the operation or accuracy of the electricity meter. A seal of the terminal cover is thus sufficient for tamper protection by third parties. It is not possible to switch the contactor (charge enable) without active energy measurement.

Variant for Z.E.-Ready / E.V.-Ready

The certifications Z.E. Ready and E.V. Ready describe the compatibility of the charging station and the installation of the complete system according to specific Renault or Renault-Nissan standards.

For more information about these devices and related training, please contact ABB via the online contact form or your assigned supervisor.

4.6 Options

This chapter lists the possible options of the charging station.

4.6.1 RFID

The RFID reader is used for the non-contact authorization of a loading process with MIFARE cards or tags according to ISO 14443 and ISO 15693.

1

Fig. 8: RFID

[1] RFID reader

4.6.2 Key switch

The key switch is used for authorizing a charging process with a key.

ABB EVLunic_Pro_S_W22-S-0-0 - Key switch - 1

natural_image Close-up of a mechanical component with a key inserted, labeled with number 1 (no text or symbols on the object itself)

Fig. 9: Key switch

[1] Key switch

4.6.3 GSM (only EVLunic Pro M)

In order to be able to communicate with a higher-level OCPP backend in a charging network, the charging station can optionally be equipped with a GSM module.

5 Displays and operating elements

5.1 LED bar

S1 S2 S3 S4

Fig. 10: Segments of the LED bar

The LED bar provides visual information about the current operating status of the charging station. It consists of 4 segments ([S1] to [S4]), which can light up or flash, together or individually, in various colors.

The LED bar is only visible with activated power supply.

5.2 Display (optional)

Devices with energy meters (EVLunic Pro S and Pro M) have a (dot matrix LED) display.

13743,8

Fig. 11: Display

The display may show different information depending on the operating status (e.g., software version, IP address, authorization request). The main task, however, is to display the status of the internal energy meter. During periods of inactivity, the display brightness is reduced and switched off after a few minutes.

The display lights up through the housing and is only visible when the power supply is active.

6 Mounting and installation instructions

The included installation material (except EVLunic B) is suitable for cement, brick and wood (without anchors). For other surfaces, a suitable method of installation must be selected.

Depending on the device model or for special materials, the installation materials must be provided by the customer. Proper installation is absolutely necessary and lies outside of the scope of responsibility of the manufacturer.

ABB EVLunic_Pro_S_W22-S-0-0 - Mounting and installation instructions - 1

Warning – Risk of electric shock and fire hazard!

For installation on hollow walls, at least 2 mounting screws must be secured to a support element of the wall. Special hollow-wall anchors must be used for the other mounting screws. It is particularly important to ensure sufficient load-bearing capacity of the sub-construction.

ABB EVLunic_Pro_S_W22-S-0-0 - Warning – Risk of electric shock and fire hazard! - 1

Attention! – Property damage due to dampness and moisture!

  • The installation and commissioning of the charging station must take place in a suitable environment. The charging station must be protected against rain, snow and dirt during the process. For installation outdoors, the connector panel cover is not permitted to be opened in rain, wind or snow weather conditions.
  • Only a vertical installation of the charging station is permitted. The charging station must be mounted with the supplied washers at a 90° angle to the mounting surface - no inclination is allowed, otherwise water drainage will not be possible and damage to the device will result (see illustration below).
  • Do not subject the charging station to high humidity for a longer period of time.
  • If a cold charging station is brought into a significantly warmer environment (e.g. after a longer transport in a cold environment), condensation moisture may form in the device.
  • Before connecting the charging station to the power supply, you must wait until the temperature of the charging station is the same as the room temperature and the moisture has evaporated again.
  • Always equip the charging station completely and properly with the supplied cable glands. Unused cable insertion openings must be screwed closed with blind plugs to ensure the necessary leak tightness.

90°

Fig. 12: Water drainage
ABB EVLunic_Pro_S_W22-S-0-0 - Attention! – Property damage due to dampness and moisture! - 2

Attention! – Risk of breaking the plastic housing!

  • Countersunk screws may not be used for the mounting.
  • 4 of the supplied washers must be used under the nuts.
  • Do not tighten the mounting screws with force.
  • The mounting surface must be completely flat. Warpage of the housing must be prevented.
  • If adjustment is necessary, the remaining 4 washers supplied must be used.

6.1 General criteria for the site selection

The charging station was constructed for the indoor and outdoor area. Accordingly, it is necessary to ensure the correct set-up requirements and the protection of the device at the installation site.

The following criteria must be taken into account when selecting a location:

  • Take into account the local electrical installation regulations, fire prevention measures and accident prevention regulations as well as emergency routes at this site.
  • The charging station may not be installed in potentially explosive atmospheres (EX environment).
  • The charging station may only be installed in stationary applications.
  • Mount the charging station so that it is not located in the direct flow of passersby and so that no one can trip over connected charging cables and so that the charging cables do not cover or cross passing pedestrian and motorized traffic.
  • Do not install the charging station at locations where it is exposed to ammonia or ammonia gas (e.g. in or at stables).
  • The mounting surface must be sufficiently stable in order to withstand the mechanical forces.
  • Do not install the charging station at locations where falling objects could damage the device (e.g. hung up ladders or automobile tires).
  • The device must not be exposed to direct spray water (e.g. neighboring manual car wash facility, high-pressure cleaner, garden hose).
  • The device should be protected against direct rain as far as possible to prevent icing, hail damage or similar.
  • If possible, the device should be mounted protected from direct sunlight. Otherwise, (e.g. set up outside at a parking space) the charging current specification will be reduced to 16 A if the maximum permitted temperature is exceeded. The charging procedure can also subsequently be switched off.
  • Observe the permissible environmental conditions (see 12 Technical data).

Observe the internationally valid installation standards (e.g. IEC 60364-1 and IEC 60364-5-52) and comply with the nationally applicable installation standards and regulations.

6.2 Space requirements

200 200 200 200

Fig. 13: Space requirement, specified in mm

In the case of device variants with optional cable holder, sufficient additional space must be planned for at the bottom for hanging up the charging cable.

If several charging stations are installed adjacent to each other, a distance of at least 200 mm between charging stations must be complied with.

ABB EVLunic_Pro_S_W22-S-0-0 - Space requirements - 2

Note

We recommend mounting the charging station (height of the charging socket) at a height of 1.2 m. Observe that national regulations can limit this height.

6.3 Required tools

The following tools are required for the installation:

  • Drill suitable for subsurface with diameter 10 mm
  • Screwdriver/bit T25
  • Socket wrench 13 mm

6.4 Mounting the charging station

The charging station must be prepared for this before mounting. To do this, proceed as follows:

ABB EVLunic_Pro_S_W22-S-0-0 - Mounting the charging station - 1

natural_image Pure mechanical component diagram without any text, numbers, or symbols
  1. Unscrew the two screws on the bottom side of the housing cover.

Diagram of a device casing with labeled parts and directional arrows indicating movement or flow.

  1. Lift the housing cover at bottom max. 1 cm [1] and then push upwards [2].

ABB EVLunic_Pro_S_W22-S-0-0 - Mounting the charging station - 3

natural_image Top-down view of a vehicle chassis with four directional arrows indicating movement or force (no text or symbols)
  1. Loosen the four screws of the connection panel cover and remove the connection pane cover upwards.

ABB EVLunic_Pro_S_W22-S-0-0 - Mounting the charging station - 4

natural_image Interior view of a device casing showing internal components and an external panel (no text or symbols visible)
  1. Loosen the two screws of the terminal cover and remove the terminal cover upwards.

  2. Place the charging station on a stable surface.

  3. Using a hammer and flat-head screwdriver, gently knock out the required cable insertion openings

  4. Surface-mounting cable insertion: Cable insertion openings on the top side

  5. Flush-mounting cable insertion: Cable insertion openings on the back side

  6. Insert the cable glands (surface-mounted cable insertion) or double-membrane seals (flush-mounted cable insertion) into the corresponding cable insertion openings.

The charging station is now ready for installation.

To mount the charging station, proceed as follows:

  1. Mark the 4 holes 1 in the designated location on the wall. The supplied drilling template can be used for this purpose.

ABB EVLunic_Pro_S_W22-S-0-0 - Mounting the charging station - 5

flowchart
graph TD
    A["1"] --> B["2"]
    B --> C["3"]
    C --> D["1"]
    D --> E["2"]
    E --> F["3"]
    F --> G["1"]
    G --> H["2"]
    H --> I["3"]
    I --> J["1"]
    J --> K["2"]
    K --> L["3"]
    L --> M["1"]
    M --> N["2"]
    N --> O["3"]
    O --> P["1"]
    P --> Q["2"]
    Q --> R["3"]
    R --> S["1"]

Fig. 14: Drilling template

[1] Mounting holes [2] Cable insertion openings
[3] Cable holder holes
  1. If there is a cable holder, mark the cable holder holes [3].
  2. Drill boreholes and, if necessary, insert anchors in the holes.

1 2 3 4 5 x

Fig. 15: Inserting anchor

[1]Washer for adjusting[2]Rear wall of the charging station
[3] Washer for nut [4] Nut
[5] Hanger bolt [6] 20 mm
  1. Turn the hanger bolts into the hole / anchors until the thread still protrudes approx. 20 mm [x].
  2. Pull the cable through the prepared openings on the charging station. Pay attention to leak tightness!
  3. 4 of the supplied washers can be used to compensate for any unevenness and to ensure proper water flow behind the device: If necessary, place the washers [1] on the hanger bolts.
  4. Position the charging station on the wall and secure it with the 4 washers [3] and nuts [4] to the hanger bolts [5].

The charging station is now mounted on the wall and ready for cabling.

7 Connections and wiring

7.1 Connection overview

The following illustration shows a connection overview with the covers open.

Fig. 16: Connection overview

[F1] Fuse holder [1] Mains connection phase conductor 1
[2]Mains connection phase conductor 2[3]Mains connection phase conductor 3
[N]Mains connection neutral conductor[PE]Mains connection earthing conductor
[DSW1]DIP switch[DSW2]DIP switch
[T1]Service button[LED]Status LED
[X1]Enable input[X2]Switch contact output
[Shd]Shield clamp (mass for ETH)[X3]Ethernet2 connection (RJ45)
[X4]Ethernet1 connection (LSA+® terminals)[SIM]SIM card slot (optional)
[USB]USB interface

Warning – Risk of electric shock and fire hazard!

- For terminals X1-X4 (Ethernet connections as well as terminals for enable input and switch contact output), only voltages and circuits are permitted to be connected which have a safe separation to dangerous voltages (for example sufficient insulation).

– Supply the terminal for the switch contact output (X2) exclusively from voltage sources which have a protective extra-low voltage.

- The connection panel is never permitted to be left open unattended. Before leaving the charging station, the connection panel cover must be mounted.

7.2 Required tools

The following tools are required for the electrical installation:

  • Flathead screwdriver for supply terminals (blade width 5.5 mm)
  • Flathead screwdriver for terminals X1/X2 (blade width 3.0 mm)
  • Phillips head screwdriver PH2
  • Mounting tools for cable screw connections M16 (width across flats 20 mm) and M32 (width across flats 36 mm)
  • LSA+® insertion tool (optional)

7.3 Power supply

The power supply (supply line) must be hardwired to an existing domestic installation and comply with the applicable national regulations.

Mains disconnector

The charging station does not have its own power switch. The line circuit breaker of the supply line serves as a mains disconnector.

Selection of RCD / fault-current circuit breaker

Each charging station must be connected via a separate RCD (Residual Current Device / fault-current circuit breaker). No other consumers may be connected to this circuit.

An RCD with at least Type A must be used since all EVLunic variants have an internal DC fault current monitoring ≥ 6 mA.

During installation, other important issues such as "cascading" of RCD and selection of a suitable line circuit breaker must be considered.

Dimensioning of the line circuit breaker

When dimensioning the line circuit breaker, the increased ambient temperatures in the control cabinet must also be taken into account! Under certain circumstances, this can make a reduction of the charging current specification necessary in order to increase the system availability.

The nominal current must be determined in accordance with the type plate data in coordination with the desired charging power (DIP switch settings for charging current specification) and the supply line.

$$ \mathrm{I} _ {\text {(DIP switch)}} \leq \mathrm{I} _ {\text {(circuit breaker)}} \leq \mathrm{I} _ {\text {(supply line)}} \leq \mathrm{I} _ {\text {(nominal current)}} $$

Dimensioning of the power supply line

When dimensioning the power supply line also observe the possible reduction factors and the increased environmental temperatures inside the connection area of the charging station (see temperature rating of the supply terminals)! Under certain circumstances, this can lead to an increase of the cable cross-section and to the adaptation of the temperature resistance of the power supply line.

7.3.1 Cable installation

Note the following points during cable installation:

1

Correct cable gland (surface-mounted cable installation)

Use copper wire only 1

Double-membrane seals (flush-mounted cable installation)

  • The supply line must be sufficiently inserted into the cable gland (surface-mounted cable installation) or the double-membrane seals (flush-mounted cable installation) so that the cable sheath [1] is visible in the connection area.
  • The double-membrane seals must fit cleanly against the cable sheathing.
  • Make sure that the connection cables are inserted centered, straight and without pressure through the double-membrane seals to ensure seal tightness.
  • The installation pipe or cable conduit with the feed line may not be screwed together in the cable gland (above) or run through the double-membrane seals (behind).
  • The supply line must be routed straight through the cable gland resp. the double-membrane seals in compliance with the bending radii (approx. cable diameter times 10).
  • For surface-mounted cable installation, the cable gland must be installed properly and screwed together sufficiently tight.

7.3.2 Connecting the voltage supply

The charging station can be connected in the following ways:

- 1-phase: via terminals L1, N and PE

- 3-phase: via terminals L1, L2, L3, N and PE

The supply terminals are designed as spring-type terminals. The handling instructions enclosed in the terminal area must be observed.

ABB EVLunic_Pro_S_W22-S-0-0 - Connecting the voltage supply - 1

Attention! – Risk of breaking the terminal!

Do not press the screwdriver up, down or to the side!

To connect the supply voltage, proceed as follows:

L1 L2 L3 N PE

  1. Shorten the connection wires to the appropriate length (as short as possible). The protective conductor ⏻ PE must be longer than the other conductors!

  2. Strip the connection wires to approx. 12 mm. For stranded wires with fine wires, use wire end sleeves.

Diagram showing a mechanical device with green and red checkmark indicators, indicating approval or rejection status.

  1. Insert the flat-head screwdriver (5.5 mm) into the supply terminal as shown. The screwdriver must rest on the housing.

  2. Press the screwdriver straight into the terminal until the contact opens completely. The angle of the screwdriver changes while pressing in.

ABB EVLunic_Pro_S_W22-S-0-0 - Attention! – Risk of breaking the terminal! - 3

natural_image Close-up of a mechanical component with a yellow cable inserted, showing internal wiring and a green PCB structure (no text or symbols visible)
  1. Insert connection wire into the designated terminal opening.
  2. Pull out the screwdriver straight.

7. Repeat these steps for the other connection wires.

The charging station is connected to the power supply.

The charging station is set to 10 A in the delivery state. In order to adapt the maximum current to the installed line circuit breaker, a configuration via the DIP switches is necessary. For details, see 8.1 DIP switch settings.

7.3.3 Electrical connection to special systems of AC power supply

ABB EVLunic_Pro_S_W22-S-0-0 - Electrical connection to special systems of AC power supply - 1

Note

The charging station can in principle be connected to TN, TT and IT systems of AC power supply networks. Pay attention to the restrictions of your vehicle manufacturer.

We recommend connecting the charging station in delta networks without upstream transformer only with single phase. A three-phase connection in delta networks should only take place with an upstream transformer ("triangle-to-star converter").

L1 L2 L3 L1 L2 L3 TD-1612-010 L1 L2 L3 N PE

Fig. 17: Connection to a three-wire IT system with 230 V

7.4 Enable input X1 (except EVLunic B)

The enable input X1 is equipped for use with a potential-free contact. Using the enable input, it is possible to control the charging station using external components (e.g. external key switches, house control, photovoltaic system, ripple control receivers, ...). The terminal is designed as a spring-type terminal.

Enable contact State of the charging station
Open Locked
Closed Ready for operation

The use of the enable input must be activated with a DIP switch setting (DSW1.1 to ON).

  • DSW1.1 ON means a charge enable with X1 closed AND correct RFID authorization.
  • DSW1.1 OFF means charge enable with X1 closed OR correct RFID authorization.

For further information see 8.1 DIP switch settings.

7.4.1 Connection diagram

ABB EVLunic_Pro_S_W22-S-0-0 - Connection diagram - 1

natural_image 3D diagram of a terminal connector with internal slots and mounting holes, shown with dashed alignment lines (no text or symbols)

Fig. 18: Connection diagram X1

7.5 Switch contact output X2 (except EVLunic B)

The switch contact output X2 (signal contact) is a potential-free relay contact and can be used as a charging status display (default use) or contactor monitoring. The terminal is designed as a spring-type terminal.

The use of the switch contact output must be activated with a DIP switch setting (DSW1.2 to ON).

  • DSW1.2 ON means X2 is used as contactor monitoring.
  • DSW1.2 OFF means X2 is used as the charge status indicator.

For further information see 8.1 DIP switch settings.

Charging status display

Enable contact State of the charging station
OpenVehicle is connected, charging station not in operation or error.
ClosedCharging station is ready for operation and no vehicle is connected.

Contactor monitoring

Enable contact State of the charging station
Open No error.
Closed A switch contact of the contactor is stuck.

7.5.1 Connection diagram

VCC < 50 VAC F 1 2

Fig. 19: Connection diagram X2

  • Safety extra-low voltage Vcc < 50 VAC
  • F ≤ 0.5A current-limiting protective equipment

7.5.2 Connection example

The switch contact output can be used to switch off the charging station (disconnect the current) by means of an overriding disconnect solution.

L1 N -3 4 1 2 -Q1 -1 3 -N L -U1 -U< -E1 -E2 -Vcc<50VAC -F1 -X2 2 1 N L -Q3

[-Q1]Main switch[-Q2]Line circuit breaker + FI switch
[-Q3]Contactor / Relay[-F1]Current-limiting equipment
[-U1] Undervoltage trigger [-X2] Switch contact output

7.6 Ethernet connection X3 and X4 (optional)

ABB EVLunic_Pro_S_W22-S-0-0 - Ethernet connection X3 and X4 (optional) - 1

Warning – Danger from compensation currents on shielding!

  • Compensation currents flowing through shielding in extended systems can lead to damage to the interfaces and hazards when working on the data lines.
  • Any measures (such as connecting to a shared distribution board, expanding a TN-S network, etc.) should be discussed with the person responsible for building services.

ABB EVLunic_Pro_S_W22-S-0-0 - Warning – Danger from compensation currents on shielding! - 1

Note

The Ethernet1 connector X4 (LSA+®) and the Ethernet2 connector X3 (RJ45) are connected in parallel on the PCB and can not be used at the same time. The unused connection must be disconnected if necessary (e.g. during servicing).

The Ethernet1 connection X4 is designed as terminal block in LSA+® technology. A hard-wired communication (e.g. for SmartHome or a charging network) may only be carried out on this LSA+® connection.

The Ethernet2 connector X3 (RJ45) is for device diagnosis purposes only (debugging).

Color coding

According to the cabling standards used in the building, the contacts are wired according to TIA-568A/B for 100BaseT as follows:

Pin -568A Pair-568BPair-568A Color-568B Color
1 (Tx+) 32ABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 1white / green stripeABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 2white / orange stripe
2 (Tx-) 32ABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 3green / white stripe or greenABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 4or orangeorange / white stripe
3 (Rx+) 23ABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 5white / orange stripeABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 6white / green stripe
4 (Rx-) 23ABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 7orange / white stripe or orangeABB EVLunic_Pro_S_W22-S-0-0 - Color coding - 8or greengreen / white stripe

Terminal data

Category Wire diameter Insulation diameter
Inflexible cableCat 5e / Cat6 STP0.36 mm (AWG 27) 0.7 – 0.75 mm
0.4 – 0.64 mm(AWG 26 – AWG 22)0.7 – 1.4 mm
Cat 6 STP0.51 – 0.81 mm(AWG 24 – AWG 20)1.0 – 1,4 mm
Flexible cableCat 5e / Cat 6 STP7x 0.2 mm(AWG 24)1.1 – 1.4 mm

Preparing the connection cable

To prepare the connection cable, proceed as follows:

1 cm

  1. Strip the connection cable about 6 cm.
  2. Knock back approx. 1 cm of shielding all over and wrap with conductive textile adhesive tape.

Connecting the cable

To connect the cable, proceed as follows:

K Shd 1 2 3 4 ETH

  1. Fix the connecting cable at the point of the wrapped-around shielding braid in the shield clamp [K].

  2. Tighten the shield clamp [Shd].

  3. Clamp the wires to the terminal block [ETH] using an insertion tool.

8 Configuration

The basic configuration of the charging station is done using the DIP switches.

8.1 DIP switch settings

ABB EVLunic_Pro_S_W22-S-0-0 - DIP switch settings - 1

Attention! – Possible damage to the DIP switches!

The DIP switches are rocker switches and not slider switches. The DIP switches must be pressed and must never be slid.

ON/OFF position of the rocker switches

The illustration shows the position of the rocker switches for the setting ON and OFF.

OFF ON 1 2 3 4 5 6 7 8 OFF ON 1 2 3 4 5 6 7 8

ABB EVLunic_Pro_S_W22-S-0-0 - ON/OFF position of the rocker switches - 2

Note

Changes to the DIP switch settings only become effective after a restart of the charging station!

To restart, press the "Service button" until the first beep (approx. 1 second) or switch off the charging station for a short time via the line circuit breaker.

In the following tables, only the affected DIP switches are shown in the illustrations, others are not shown.

Control functions - DSW1

DIP switch Function Illustration
DSW1.1External enable input X1 is used.DSW1.1 ON: Charging enable with X1 closedAND correct RFID authorization.DSW1.1 OFF: Charging enable with X1 closedOR correct RFID authorization.For details, see 7.4 Enable input X1 (except EVLunic B).ABB EVLunic_Pro_S_W22-S-0-0 - Note - 1
DSW1.2Switching of the function of the switch contact output X2.DSW1.2 ON: X2 as contactor monitoring DSW1.2 OFF: X2 as charging status indicatorFor details, see 7.5 Switch contact output X2 (except EVLunic B).ABB EVLunic_Pro_S_W22-S-0-0 - Note - 2
DSW1.3Enable UDP interface (SmartHome).Only available for EVLunic Pro S and Pro M.For details see "UDP Programmer's Guide".ABB EVLunic_Pro_S_W22-S-0-0 - Note - 3

Adjust current - DSW1.6 to DSW1.8

ABB EVLunic_Pro_S_W22-S-0-0 - Adjust current - DSW1.6 to DSW1.8 - 1

Note

Only a maximum value, which is smaller or equal to the operating current according to the type plate, can be set with the DIP switches.

DIP switch Current Illustration
DSW1.6DSW1.7DSW1.810 AABB EVLunic_Pro_S_W22-S-0-0 - Note - 1
DSW1.6DSW1.7DSW1.813 AABB EVLunic_Pro_S_W22-S-0-0 - Note - 2
DSW1.6DSW1.7DSW1.816 AABB EVLunic_Pro_S_W22-S-0-0 - Note - 3
DSW1.6DSW1.7DSW1.820 AABB EVLunic_Pro_S_W22-S-0-0 - Note - 4
DSW1.6DSW1.7DSW1.825 AABB EVLunic_Pro_S_W22-S-0-0 - Note - 5
DSW1.6DSW1.7DSW1.832 AABB EVLunic_Pro_S_W22-S-0-0 - Note - 6

Get IP address via DHCP server - DSW2.1 to DSW2.4

DIP switch Function Illustration
DSW2.1DSW2.2DSW2.3DSW2.4By default, the charging process is carried out independently by the charging station without a higher-level control system.The charging station attempts to obtain an IP address via DHCP server, if needed.This also corresponds to the basic settings for charging stations without network connection.Not valid for EVLunic Pro M.ABB EVLunic_Pro_S_W22-S-0-0 - Note - 7

Set fixed IP address - DSW2.1 to DSW2.4

DIP switch Function Illustration
DSW2.1DSW2.2DSW2.3DSW2.4If there are several charging stations in a network, an addressing of the charging stations is necessary.The last two digits of the IP address (192.168.25.xx) can be specified with the DIP switches DSW2.1 to DSW2.4. Each DIP switch has a specific value when it is set to "ON". A DIP switch set to "OFF" has the value 0.DSW2.1 = ON = value: 1DSW2.2 = ON = value: 2DSW2.3 = ON = value: 4DSW2.4 = ON = value: 8The address is obtained by adding the values of the DIP switches and increasing the result by 10:Sum of the DIP switch values + 10Thus, the addresses 11 to 25 are settable.Not valid for EVLunic Pro M.ABB EVLunic_Pro_S_W22-S-0-0 - Note - 8Example of IP address xxx.xxx.xx.21DSW2.1 = ON = 1DSW2.2 = ON = 2DSW2.3 = OFF = 0DSW2.4 = ON = 8Address = 1 + 2 + 0 + 8 + 10 = 21

Activation communication - DSW2.5

DIP switch Function Illustration
DSW2.5Activation of communication in the charging network.This DIP switch setting must be made for each master and slave charging station to enable charging station communication.ABB EVLunic_Pro_S_W22-S-0-0 - Note - 9

Commissioning mode - DSW2.8

DIP switch Function Illustration
DSW2.8Activate commissioning mode.For details, see 9.1 Activating/deactivating commissioning mode.ABB EVLunic_Pro_S_W22-S-0-0 - Note - 10

8.2 Prepare GSM connection (optional)

Certain device variants have a GSM module. To use the GSM function, a SIM card must be inserted in the GSM module.

ABB EVLunic_Pro_S_W22-S-0-0 - Prepare GSM connection (optional) - 1

natural_image Close-up of an electronic circuit board with connectors and a white arrow pointing to a component (no visible text or symbols)

Fig. 20: Insertion slot

8.2.1 Inserting the SIM card

ABB EVLunic_Pro_S_W22-S-0-0 - Inserting the SIM card - 1

Attention! – Property damage due to contamination!

Pay attention to cleanliness in the connection panel, so that no contamination (wire scraps, ...) passes through the SIM insertion slot into the inside of the charging station.

ABB EVLunic_Pro_S_W22-S-0-0 - Attention! – Property damage due to contamination! - 1

natural_image Close-up of a green electronic circuit board with internal components and a white arrow pointing to a component (no visible text or symbols)

ABB EVLunic_Pro_S_W22-S-0-0 - Attention! – Property damage due to contamination! - 2

natural_image Close-up of a green electronic circuit board with two connectors and a white arrow pointing to a component (no visible text or symbols)

Fig. 21: Inserting the SIM card

  1. If still present, remove the indicated sticker above the SIM insertion slot.
  2. Lightly press the SIM card into the slot until the spring mechanism locks.

8.2.2 Removing the SIM card

ABB EVLunic_Pro_S_W22-S-0-0 - Removing the SIM card - 1
Fig. 22: Removing the SIM card

  1. By lightly pressing the SIM card with your finger, the spring mechanism is activated and the SIM card is ejected.
  2. Remove the SIM card.

9 Commissioning

The inspections and tests to be performed on the electrical connections and the correct functioning up to the acceptance of the charging station (in accordance with the locally applicable directives and laws) may only be carried out by a qualified electrician.

The following work must be carried out at the start of commissioning:

  • Remove all residual installation and connection materials from the connection area.
  • Check all screw and clamp connections for tightness.
  • Check that all unused cable screw connections are properly sealed with blind plugs or dummy screw fittings.
  • Switch on the voltage of the supply line. After 15 - 20 seconds, the LED bar should flash slowly blue or green. This indicates that the self-test, which is performed automatically at each startup, was successful.

The following steps are necessary during the initial commissioning:

  • Activate commissioning mode
  • Perform safety checks
  • Deactivate commissioning mode
  • Mount covers
  • Attach seal

9.1 Activating/deactivating commissioning mode

The charging station can be put into a special commissioning mode to help facilitate the system inspection. The device carries out an extended self-test (interlocking, contactor control, current measurement, ...). Furthermore, the contactor is switched on with a time limit, to facilitate initial testing in this mode, even without a vehicle being plugged in. The charging socket is locked to prevent a cable from being plugged in.

A normal charging procedure is not possible in commissioning mode.

ABB EVLunic_Pro_S_W22-S-0-0 - Activating/deactivating commissioning mode - 1

Note

For safety reasons, the commissioning mode is indicated on the charging station by an orange display on segment S3 of the LED bar (-/-/orange/-).

Activate commissioning mode

To activate the charging station commissioning mode, proceed as follows:

  1. Set DIP switch DSW2.8 to ON (see 8.1 DIP switch settings).
  2. Restart the charging station by pressing the "Service button" until the first beep (approx. 1 second).

Commissioning mode is activated as soon as the LED bar lights up orange. You now have approx. 10 minutes to perform the required inspections and acceptance tests. The contactor is then deactivated and the charging station goes into an error state. This is indicated by the LED bar (white / red / red / red). By restarting via the "Service button", the commissioning mode can be reactivated.

ABB EVLunic_Pro_S_W22-S-0-0 - Activate commissioning mode - 1

Note

The energy in commissioning mode is taken into account when displaying the total energy. During the commissioning mode, the display is displayed in "watt-hours" (Wh).

Deactivate commissioning mode

In order to be able to operate the charging station properly, the commissioning mode must be deactivated again. To do this, proceed as follows:

  1. Set DIP switch DSW2.8 to OFF (see 8.1 DIP switch settings).
  2. Restart the charging station by pressing the "Service button" until the first beep (approx. 1 second).

The charging station starts up again in normal mode and is ready for operation.

9.2 Perform safety checks

Before the initial use, check the effectiveness of the safety measure(s) of the system according to the nationally applicable regulations.

Electrical systems or devices must be checked by the installer of the system or device before the initial operation. This also applies for the expansion or modification of existing systems or electrical devices. It is essential that all conditions for the safety measures are observed.

Moreover, the following points are to be taken into account:

  • The checks (continuity of the connections of the protective conductor, insulation resistance, RCD (FI) triggering current, triggering time,...) are to be performed.
  • The measurement devices must comply with the national regulations!
  • The measurement results are to be documented. A test report is to be created and saved before the check.

9.3 Mount covers

In order to operate the charging station correctly, all covers must be inserted and screwed tight. If necessary, a seal can be attached.

To mount all covers, proceed as follows:

ABB EVLunic_Pro_S_W22-S-0-0 - Mount covers - 1

natural_image Interior view of a device casing showing internal components and a highlighted area with arrows (no text or symbols)

ABB EVLunic_Pro_S_W22-S-0-0 - Mount covers - 2

natural_image Top-down view of a vehicle chassis with four directional arrows pointing to the front panel (no text or symbols)
  1. Insert terminal cover and tighten with 2 screws.

- If necessary, the right upper screw can be provided with the supplied sealing cap (see 9.4 Attach seal).

  1. Insert connection panel cover and tighten with 4 screws with 2 Nm. The tabs on the connection panel cover must be flush with the enclosing housing. Only then will the device be properly sealed.

- If necessary, the right upper screw can be provided with the supplied sealing cap (see 9.4 Attach seal).

ABB EVLunic_Pro_S_W22-S-0-0 - Mount covers - 3

  1. Hook in the housing cover at the top [1] and close it at the bottom [2]. The housing cover must glide into the guides without considerable resistance. The housing cover must be correctly seated in the housing guide on all sides.

ABB EVLunic_Pro_S_W22-S-0-0 - Mount covers - 4

natural_image Pure mechanical component diagram without any text, numbers, or symbols
  1. Secure the housing cover with 2 screws at the bottom.

All covers are mounted and the charging station is ready for use.

9.4 Attach seal

Included with the charging station (except EVLunic B) are devices for sealing the terminal cover and the connection panel cover. If required, these can be used to prevent or identify tampering attempts by unauthorized persons at charging stations with preconfiguration or special suitability (MID calibration validity).

To attach the seals, proceed as follows:

  1. If necessary, open the covers of the charging station until the cover to be sealed is accessible.
  2. Loosen the right upper screw of the cover to be sealed.

ABB EVLunic_Pro_S_W22-S-0-0 - Attach seal - 1

natural_image Green mechanical component with a shaft and housing, no visible text or symbols
  1. Insert the screw into the sealing cap.
  2. Screw the screw with the sealing cap back into the cover.

ABB EVLunic_Pro_S_W22-S-0-0 - Attach seal - 2

natural_image Green key icon with diagonal stripes and handle, no text or symbols present
  1. Close the cover of the sealing cap.
  2. Thread the sealing wire through the opening of the sealing cap over the screw and place the seal.

The seal is attached. If necessary, reinstall all other covers of the charging station.

10 Maintenance

10.1 Replacing the fuse

Fuse Current / Voltage Type Dimensions
F1 6.3 A / 250 VDelay with high breaking capacity (>1500A) (T) (H)5 x 20 mm fuse

To replace the fuse, proceed as follows:

  1. Switch off the supply voltage of the charging station.
  2. Remove the housing cover, the connection panel cover, and the terminal cover.

- If there is a seal on the connection panel cover or terminal cover, it may only be removed by an authorized person! After changing the fuse, the seal must be replaced.

  1. Using a screwdriver, press into the opening of the fuse holder.

Use copper wire only F1

  1. Screw the fuse holder counterclockwise until it springs forward automatically by the spring.

  2. Replace the fuse.

  3. Press the fuse holder in and tighten clockwise.
  4. Mount the housing covers on the charging station again.

The fuse has now been replaced.

10.2 Troubleshooting

Further information (e.g. operating and configuration instructions) and contact details are available on the ABB website:

new.abb.com/ev-charging

10.3 Software update

It is recommended to always keep the charging station up-to-date, as it contains functional enhancements and bug fixes. A software update is available on the ABB website:

new.abb.com/ev-charging

The information and instructions for the current software update from the associated release notes must also be observed.

To perform the software update via USB or the network connection to EVLunic B, B+ and Pro S, the instructions are included in the *.zip file. For EVLunic Pro M, the configuration manual must also be observed.

ABB EVLunic_Pro_S_W22-S-0-0 - Software update - 1

Note

A software update process on the charging station is indicated by a slow orange flashing of the LED bar.

10.4 Replace the SIM Card

To replace the SIM card, proceed as follows:

  1. Remove the existing SIM card from the GSM module (see 8.2.2 Removing the SIM card).
  2. Insert the new SIM card into the GSM module (see 8.2.1 Inserting the SIM card).

11 Disposal

11.1 Disposal of the charging station

ABB EVLunic_Pro_S_W22-S-0-0 - Disposal of the charging station - 1

Caution

Please observe the regulations regarding disposal of electric appliances and electronic devices!

ABB EVLunic_Pro_S_W22-S-0-0 - Caution - 1

natural_image Symbol of a trash bin crossed with diagonal lines, no text or numbers present
  • The symbol with the crossed-out waste container means that electrical and electronic devices including their accessories must not be disposed of in the household garbage.
  • The materials are recyclable in accordance with their labeling. You can make an important contribution to protecting our environment by reusing, renewing and recycling materials and old appliances.

12 Technical data

12.1 General

Overvoltage category: III according to EN 60664
Protection class: I
Protection type: IP54
Protection against mechanical impact: IK08 (except for cylinder lock)
Rated short-time withstand: < 10 kA effective valueaccording to EN 61439-1

Internal residual direct current detection

Residual Direct Current Detecting Device: ≥ 6 mA

12.2 Power supply

Power consumption

Rated supply voltage (Europe)
▪ B:▪ B+ / Pro S / Pro M:▪ 230 V▪ 3 x 230 V / 400 V
Power consumption
▪ B:▪ Idle: 2 W▪ Plugged: 3 W▪ Charging: 5.5 W
▪ B+ / Pro S:▪ Idle: 3 W▪ Plugged: 4.5 W▪ Charging: 6.5 W
▪ Pro M:▪ Idle: 4 W▪ Plugged: 5 W▪ Charging: 7 W
Rated current (configurable):10 A / 13 A / 16 A / 20 A / 25 A / 32 A1-phase or 3-phase
Line frequency: 50 Hz
Mains forms: TT / TN / IT

Supply terminals

Type: Spring-type terminal
Cable feed: Top (surface), rear (flush)
Connection cross-section of the supply Minimum cross-section (depending on the cable and the type of installation)
16 A rated current: 5 × 2.5 mm^2
32 A rated current: 5 × 6.0 mm^2
Cross-section:
Rigid / flexible: 0.2 - 16 mm^2
Flexible with wire end sleeve with / without plastic sleeve: 0.25 - 10 mm^2
AWG: 24 – 6
Stripping length: 12 mm
Flathead screwdriver: 5.5 mm
Temperature rating: 105 °C

12.3 Cable / Socket

Cable versions1): Type1 cable: up to 32A / 230V AC according to EN 62196-1 and SAE-J1772Type 2 cable: up to 32A / 400V AC according to EN 62196-1 and VDE-AR-E 2623-2-2
Socket variants: Type 2 standard socket: 32A / 400V AC according to EN 62196-1 and VDE-AR-E 2623-2-2

^^ For rating, see rating plate on the cable

12.4 Ambient conditions

Operating temperature
16 A:-25°C to + 50°C (without direct sunlight)
32 A:-25°C to + 40°C (without direct sunlight)
Storage temperature:-25°C to + 80°C
Relative air humidity:5 % to 95 % (non condensing)
Altitude:max. 2000 m above sea level
Rate of temperature change:Max- 0.5°C / min

12.5 Interfaces

Ethernet interface

Plug type
X3 (Ethernet2)RJ45 (debug only)
X4 (Ethernet1)LSA+® terminals
Data transfer rate: 10/100/1,000 Mbit/s

USB interface

Type: A, USB 2.0 (Hi-Speed)
Max. output power: 500 mA

Enable input X1

Type: Spring-type terminal
Cross section: 0.08 – 4 mm2
AWG: 28 – 12
Stripping length: 8 mm
Flathead screwdriver: 3 mm

Switch contact output X2

Type: Spring-type terminal
Safety extra low voltage: <50 V AC, 50 / 60Hz
External current limit: max. 0.5 A
Cross section: 0.08 – 4 mm2
AWG: 28 – 12
Stripping length: 8 mm
Flathead screwdriver: 3 mm

SIM card (optional)

Size: Mini-Sim (2FF)
Type: Industrial / M2M recommended

RFID card (optional)

Type: MIFARE card / tag according to ISO 14443 or ISO 15693

Key-operated switch (optional)

Type: Profile half cylinder according to EN 1303 or Length: 30 mmDIN 18252

WLAN / Wifi interface (only EVLunic Pro M)

Type: IEEE 802.11 b, g, n2.4 GHz
Supported modes: AP Ad-hoc-Mode, Client Mode

GSM interface (only EVLunic Pro M, optional)

Type: 3 G
Transmission rate: max. 230 kBaud/s on the data channel
Frequency bands: GSM900, DCS1800, UMTS B1,UMTS B8

12.6 MID specific data

Meter type: Electricity meter for active power
Measurement type: Converter measurement
Non-return device: Electronic
Accuracy class: Class B (according to EN 50470-1, -3)
Minimum current: 0.15 A
Reference current: 3 A
Maximum current: 16 A / 20 A / 32 A
Pulse output in test mode: 10,000 pulses/kWh
Mechanical environmental conditions: Class M1 (according to MID 2014/32/EU)
Electromagnetic environmental conditions:Class E2 (according to MID 2014/32/EU)

12.7 Dimensions

Height: 495 mm
Width: 240 mm
Depth: 163 mm
Weight: approx. 6 - 10 kg (depending on device version)

Version with standard socket (Type 2)
440 +/-2 35 46.5 8.2 Ø20 10 35 39 25 Ø32 10 200 +/-2 140 163 495 219 240

Fig. 23: Dimensions in millimeters

Version with charging cable and holder
440 +/-2 >60 8.2 10 10 35 39 25 8.2 10 10 62 200 +/-2 140 >643 495 219 240

Fig. 24: Dimensions in millimeters

13 EU Directives and Standards

2014/35/EU Low-voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/53/EU Radio Equipment Directive (RED)
2011/65/EU Directive on the restriction of the use of certain hazardous substances (RoHS)
2012/19/EU Directive for waste electrical and electronic equipment (WEEE)
2014/32/EU European Measuring Device Directive (MID)

14 Declaration of conformity

ABB

SIMPLIFIED EU DECLARATION OF CONFORMITY

ABB EVLunic_Pro_S_W22-S-0-0 - SIMPLIFIED EU DECLARATION OF CONFORMITY - 1

ABB B.V.

George Hintzenweg 81

3068 AX Rotterdam

NETHERLANDS

EN Hereby, ABB B.V. declares that the radio equipment type EVLunic model (*1) is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet Address: (*2)
C настоящото АВВ В.У. декларира, че този тип радиосъоръжение (*1) е в съответствие с Директива 2014/53/EC. Цялостният текст на ЕС декларацията за съответствие може да се намери на следния интернет адрес: (*2)
ES Por la presente, ABB B.V. declara que el tipo de equipo radioeléctrico (*1) es conforme con la Directiva 2014/53/UE. El texto completo de la declaración UE de conformidad está disponible en la dirección Internet siguiente: (*2)
CS Tímto ABB B.V. prohlašuje, že typ rádiového zařízení (*1) je v souladu se směrnici 2014/53/EU. Úplné znění EU prohlášení o shodě je k dispozici na této internetové adrese: (*2)
DA Hermed erklærer ABB B.V., at radioudstyrstypen (*1) er i overensstemmelse med direktiv 2014/53/EU. EU-overensstemmelseserklæringens fulde tekst kan findes på følgende internetadresse: (*2)
DE Hiermit erklärt ABB B.V., dass das Gerät mit Funkfunktion (*1) der Richtlinie 2014/53/EU entspricht. Der vollständige Text der EU-Konformitätserklärung ist unter der folgenden Internetadresse verfügbar: (*2)
ET Käesolevaga deklareerib ABB B.V., et käesolev raadioseadme tüüp (*1) vastab direktiivi 2014/53/EL nõuetele. ELi vastavusdeklaratsiooni täielik tekst on kättesaadav järgmisel intermetiaadressil: (*2)
EL Me tην παρούσα ο/η ABB B.V., δηλώνει ότι ο radioεξοπλισμός (*1) πληροί την οδηγία 2014/53/ΕΕ. Το πλήρες κείμενο της δήλωσης συμμόρφωσης ΕΕ διατίθεται στην ακόλουθη ιστοσελίδα στο διαδίκτυο: (*2)
FR Le soussigné, ABB B.V., déclare que l'équipement radioélectrique du type (*1) est conforme à la directive 2014/53/UE. Le texte complet de la déclaration UE de conformité est disponible à l'adresse internet suivante: (*2)
HR ABB B.V. ovime izjavljuje da je radijska oprema tipa (*1) u skladu s Direktivom 2014/53/EU. Cjeloviti tekst EU izjave o sukladnosti dostupan je na sljedećoj internetskoj adresi: (*2)
IT Il fabbricante, ABB B.V., dichiara che il tipo di apparecchiatura radio (*1) è conforme alla direttiva 2014/53/UE. Il testo completo della dichiarazione di conformità UE è disponibile al seguente indirizzo Internet: (*2)
LV Ar šo ABB B.V. deklarė, ka radioiekārta (*1) atbilst Direktīvai 2014/53/ES. Pilns ES atbilstības deklarācijas teksts ir pieejams šādā interneta vietnē: (*2)
LT Aš, ABB B.V., patvirtinu, kad radijo jrenginių tipas (*1) atitinka Direktyvą 2014/53/ES. Visas ES atitikties deklaracijos tekstas prieinamas šiuo interneto adresu: (*2)
ABB B.V. igazolja, hogy a (*1) típusú rádióberendezés megfelel a 2014/53/EU irányelnek. Az EU-megfelelőségi nyilatkozat teljes szövege elérhető a következő internetes címen: 2014.5.22. L 153/104 Az Európai Unió Hivatalos Lapja HU: (*2)
MT B'dan, ABB B.V., niddikjara li dan it-tip ta' taghmir tar-radju (*1) huwa konformi mad-Direttiva 2014/53/UE. It-test kollu tad-dikjarazzjoni ta' konformità tal-UE huwa disponibbli f'dan l-indirizz tal-Internet li gej: (*2)
NL Hierbij verklaar ik, ABB B.V., dat het type radioapparatuur (*1) conform is met Richtlijn 2014/53/EU. De volledige tekst van de EU-conformiteitsverklaring kan worden geraadpleegd op het volgende internetadres: (*2)
PL ABB B.V. niniejszym oświadcza, że typ urządzenia radiowego (*1) jest zgodny z dyrektywą 2014/53/UE. Pełny tekst deklaracji zgodności UE jest dostępny pod następującym adresem internetowym: (*2)
O(a) abaixo assinado(a) ABB B.V. declara que o presente tipo de equipamento de rádio (*1) está em conformidade com a Diretiva 2014/53/UE. O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet: (*2)
RO Prin prezenta, ABB B.V. declară că tipul de echipamente radio (*1) este în conformitate cu Directiva 2014/53/UE. Textul integral al declarației UE de conformitate este disponibil la următoarea adresă internet: (*2)
SK ABB B.V. týmto vyhlasuje, že rádiové zariadenie typu (*1) je v súlade so smernicou 2014/53/EÚ. Úplné EÚ vyhlásenie o zhode je k dispozícii na tejto internetovej adrese: (*2)
SL ABB B.V. potrjuje, da je tip radijske opreme (*1) skladen z Direktivo 2014/53/EU. Celotno besedilo izjave EU o skladnosti je na voljo na naslednjem spletnem naslovu: (*2)
FI ABB B.V. vakuuttaa, että radiolaitetyyppi (*1) on direktiivin 2014/53/EU mukainen. EU-vaatimustenmukaisuusvakuutuksen täysimittainen teksti on saatavilla seuraavassa internetosoitteessa: (*2)
SV Härmed försäkrar ABB B.V. att denna typ av radioutrustning (*1) överensstämmer med direktiv 2014/53/EU. Den fullständiga texten till EU-försäkran om överensstämmelse finns på följande webbadress: (*2)

ABBEVLunic_simplified_DoC_V_1.00

(*1)

EVLunic - type designation
EVLunic - Pro M W 22 - § - R - M
IIIIIIIVVVIVIIVIIIIX
IProductEVLunicEVLunic
IIDevice seriesBB
B+B+
Pro SPro S
Pro MPro M
IIIForm factorWW
IV Output4.64.6 kW
1111 kW
2222 kW
VCable / SocketTSocket
SShutter
pType 1
GType 2
VI Cable type1111No cable
44 m cable
65 m cable
VIIAuthorization1111None
RRFID
KKey switch
VIIICommunication1111None
CCellular (3G)
IX Metering1111None
EEnergy meter (not calibrated)
MCalibratable energy meter (MID)

(*2)

http://new.abb.com

ABBEVLunic_simplified_DoC_V-1.00

Page 2 of 2

A member of the ABB Group

ABB B.V.

George Hintzenweg 81

3068 AX Rotterdam

Netherlands

Phone: +31 10 407 8911

Fax: +31 10 407 8452

abb@abb.com

Notice

We reserve the right to at all times make technical changes as well as changes to the contents of this document without prior notice. The detailed specifications agreed upon apply for orders. ABB accepts no responsibility for possible errors or incompleteness in this document.

We reserve all rights to this document and the topics and illustrations contained therein. The document and its contents, or extracts thereof, must not be reproduced, transmitted or reused by third parties without prior written consent by ABB

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Brand : ABB

Model : EVLunic_Pro_S_W22-S-0-0

Category : Charger