CR1200 - Uncategorized IFM - Free user manual and instructions

Product Type	Process and dialogue module PDM360 NG-12
Display	12.1" TFT LCD, 1024 x 768 pixels, LED backlight, ≥500 cd/m², contrast ≥500:1
Dimensions (W x H x D)	324 x 245 x 62 mm
Panel Cutout (W x H)	315 +1 x 235 +1 mm, corner radius R10 mm
Weight	approx. 2.8 kg
Housing Material	Die-cast aluminium, powder coating (RAL 9005)
Protection Rating	IP67 (with mounted connectors or protective caps)
Operating Temperature	-30…65 °C
Storage Temperature	-30…80 °C
Operating Voltage	10…32 V DC, overvoltage protection up to 34 V
Current Consumption	approx. 750 mA (at 24 V DC, no external load)
Processor	MPC5121, 32-bit, 400 MHz
Memory (RAM / Flash / Mass Storage)	256 MB RAM / 128 MB flash / 1 GB internal
Interfaces	4 x CAN (CANopen, SAE J1939), 1 x Ethernet (10/100 Mbit/s), 2 x USB 2.0 (Host), 2 x analogue video inputs (PAL/NTSC)
Function Keys	13 freely programmable backlit function keys (silicone, tactile feedback)
Navigation Keys	Cursor keys (up/down/left/right) with central pushbutton
Programming System	CODESYS V2.3 or ≥V3.5 SP8 (IEC 61131-3)
Real-Time Clock	Battery-buffered with CR2032 (3 V, 230 mAh)
Status LED	RGB LED, programmable via application software
Buzzer	Integrated, tone duration and pitch programmable
Brightness Adaptation	Automatic via integrated light sensor
Cleaning Instructions	Use soft, dry cloth (no chemicals); microfibre recommended
Safety Standards	SELV, EMC class A, E1 (UN/ECE-R10)
Mounting Options	Panel mounting with installation kit (EC2117) or surface mounting with RAM® mount system (EC1410..EC1414)

Frequently Asked Questions - CR1200 IFM

What is the IFM CR1200?

The CR1200 is a process and dialogue module (PDM360 NG-12) with a 12.1" colour display, programmable function keys, and multiple interfaces for controlling mobile machines and plants.

What power supply does the CR1200 require?

The device operates on 10…32 V DC with electronic short-circuit and reverse polarity protection. Fuses (max. 5 A) are required for terminal 30 and terminal 15.

How do I mount the CR1200?

Mounting options: panel mounting using installation kit EC2117 (panel cutout 315 x 235 mm) or surface mounting with RAM® mount system (accessories EC1410..EC1414). Tightening torque for M5 screws: 5 ± 0.5 Nm.

How do I connect the CR1200 to a PC for programming?

Use the Ethernet interface (shielded CAT5, max. 25 m). Set your PC IP to 192.168.82.xxx (subnet 255.255.255.0) and connect to the device’s factory IP 192.168.82.247.

What programming software is required?

The device is programmable with CODESYS V2.3 or V3.5 SP8 (IEC 61131-3). Libraries are available for the operating elements and interfaces.

How do I replace the battery?

Remove the service cover on the back, open the battery compartment with a pointed object, and replace the CR2032 battery (positive side up). Dispose of old batteries according to national regulations.

How should I clean the display?

Use a soft, dry, chemically untreated cloth. For heavy dirt, use a damp microfibre cloth. Avoid alcohol, ammonia, acetone, paper towels, and abrasive cleaners.

What do the status LED colours mean?

Green: boot or running; red: error or stop; red/orange: temperature issue; orange: recovery/update. Refer to the manual for the complete table.

Can the CR1200 be used in harsh environments?

Yes, with IP67 protection (when connectors/caps are mounted), operating temperature -30…65 °C, and resistance to vibration, shock, and salt spray according to ISO 16750-3 and EN 60068-2.

Where can I find accessories and spare parts?

Visit www.ifm.com → Data sheet search → e.g. CR1200 → Accessories. Available: mounting kits, RAM® mounts, protective films (for CR1201), and connection cables.

USER MANUAL CR1200 IFM

Installation instructions

Process and dialogue module

PDM360 NG-12

UK

CR1200

CR1201

Front view of a rectangular electronic device with circular and square components on both sides (no text or symbols)

Contents

1 Preliminary note 4

1.1 Symbols used.... 4
1.2 Warning signs used 4

2 Safety instructions 5

2.1 General....5
2.2 Target group 5
2.3 Electrical connection 5
2.4 Tampering with the device 5
2.5 Electromagnetic compatibility.... 5

3 Functions and features 6

3.1 Application example 6
3.2 Overview of the common characteristics 7
3.3 Distinctive features 7

4 Installation....8

4.1 Mounting accessories....8
4.2 General installation instructions 8

4.2.1 Locator for mounting accessories 8
4.2.2 Orientation of the device with panel and surface mounting ..... 9
4.2.3 Photoelectric sensor 9
4.2.4 Protective film for the touch screen (CR1201) 9

4.3 Panel mounting with installation kit 10

4.3.1 Panel cut-out 10
4.3.2 Mounting steps....11

4.4 Surface mounting with RAM ^® mount system 12

4.4.1 Mounting steps.... 12

5 Electrical connection.... 13

5.1 Connection accessories 13
5.2 General wiring information 13

5.2.1 Cover all unused connectors 13

5.3 Operating voltage and fuses 14
5.4 Ground connection 14
5.5 Ethernet interface 14

5.5.1 Ethernet cameras.... 15

5.6 Analogue video inputs 15
5.7 USB interfaces 16

5.7.1 USB connection via M12 connector.... 16
5.7.2 Short-circuit protection 17
5.7.3 USB connection behind the service cover 17

6 Set-up.... 18

6.1 General.... 18
6.2 First steps.... 18
6.3 Set-up.... 18

6.4 Required documentation 19

7 Technical data.... 20

7.1 CR1200 20
7.2 CR1201 25

8 Maintenance, repair and disposal. 30

8.1 Battery change 30
8.2 Cleaning the display surface 30
8.3 Cleaning the housing surface.... 31
8.4 Repair.... 31
8.5 Disposal 31

9 Approvals/standards.... 31

This document is the original instructions.

Licences and trademarks

All trademarks and company names are subject to the copyright of the respective companies.

1 Preliminary note

This document applies to devices of the type "PDM360 NG-12". These instructions are an integral part of the device.

This document is intended for specialists. These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device. The document contains information about the correct handling of the device.

Read this document before use to familiarise yourself with operating conditions, installation and operation. Keep this document during the entire duration of use of the device.

Adhere to the safety instructions.

1.1 Symbols used

▶ Instruction

Reaction, result

[...] Designation of keys, buttons or indications

→ Cross-reference

Important note

Non-compliance may result in malfunction or interference.

Information

Supplementary note

1.2 Warning signs used

WARNING

Warning of serious personal injury.

Death or serious irreversible injuries may result.

CAUTION

Warning of personal injury.

Slight reversible injuries may result.

NOTE

Warning of damage to property.

2 Safety instructions

2.1 General

These instructions contain texts and figures concerning the correct handling of the device and must be read before installation or use.

Observe the operating instructions. Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery.

2.2 Target group

These instructions are intended for authorised persons according to the EMC and low-voltage directives. The device must only be installed, connected and put into operation by a qualified electrician.

2.3 Electrical connection

Disconnect the device externally before handling it. If necessary, also disconnect any independently supplied output load circuits.

If the device is not supplied by the mobile on-board system (12/24 V battery operation), it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this voltage is supplied without further measures to the connected controller, the sensors and the actuators.

The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria (safety extra-low voltage, safe electrical isolation from other electric circuits).

If the supplied SELV voltage is externally grounded (SELV becomes PELV), the responsibility lies with the user and the respective national installation regulations must be complied with. All statements in this document refer to the device the SELV voltage of which is not grounded.

The connections may only be supplied with the signals indicated in the technical data and/or on the device label and only the approved accessories of ifm electronic gmbh may be connected.

2.4 Tampering with the device

In case of malfunctions or uncertainties please contact the manufacturer. Any tampering with the device can seriously affect the safety of operators and machinery. This is not permitted and leads to the exclusion of any liability and warranty claims.

2.5 Electromagnetic compatibility

This is a class A product. It can cause radio interference in domestic areas. In this case the operator is requested to take appropriate measures.

3 Functions and features

The PDM360 NG-12 process and dialogue module is a programmable graphic display for controlling, parameter-setting and operation of mobile machines and plants.

Communication with other system components, e.g. decentralised I/O modules, is handled via a CAN interface using the CANopen protocol.

For service purposes, additional interfaces such as Ethernet, USB or 3 further CAN interfaces are available. Together with the Linux operating system they form a universal platform for networking and communication with other CAN devices, networks or PCs.

WARNING

The PDM360 NG-12 process and dialogue module is not approved for any personnel related safety tasks.

3.1 Application example

Network of 4 Ethernet cameras with one PDM360 NG-12

1. PDM360 NG-12 (e.g. CR1200)
2. Ethernet switch (e.g. EC2095)
3. Ethernet cameras (e.g. 4 x O2M11x)

3.2 Overview of the common characteristics

• 12.1" colour display
- Programmable backlit function keys

- Closed metal housing suitable for panel mounting and surface mounting outside or in the cabin

• Freely programmable to IEC 61131-3 with target visualisation
• 32-bit controller and Embedded Linux operating system
• CAN interfaces with CANopen and SAE J 1939 protocol.
• Ethernet and USB interfaces
• Multi-function input (digital/analogue)
• Switching output (digital)

3.3 Distinctive features

	CR1200 CR1201
Function keys (number) 13 13
Encoder --
Navigation keys ● ●
Analogue video input ● ●
Touch screen - ●*

• = available
  *) Protective film for the touch screen supplied with the unit

4 Installation

4.1 Mounting accessories

The device is supplied without mounting accessories.

Depending on the intended location and type of mounting the following mounting accessories are available:

• EC2117, installation kit for panel mounting
- EC1410..EC1414, RAM® mount system for surface mounting

You can find more information about the available accessories at: www.ifm.com → Data sheet search → e.g. CR1200 → Accessories

4.2 General installation instructions

4.2.1 Locator for mounting accessories

The back of the unit has been prepared for fixing the mounting accessories.

1: 4 x M5 for mounting frame

2: 4 x M5 for RAM ^® mount system

1: type labels

2: ventilation ducts

NOTE

A pressure compensation element is located under the type label. Use of elastic materials to seal or close the associated ventilation ducts may cause damage to the device.

▶ Do not use any sealing materials in the area around the ventilation ducts.

4.2.2 Orientation of the device with panel and surface mounting

Line drawing of a rectangular electronic device with mounting holes and a central screen (no text or symbols)

Horizontal orientation for panel and surface mounting

UK

4.2.3 Photoelectric sensor

The device is equipped with a light sensor. It is used for automatic brightness adaptation of the display and the operating elements to the ambient brightness.

Technical line drawing of a rectangular electronic component with mounting holes and a labeled pin (no text or symbols beyond the label)

1: Photoelectric sensor

▶ Do not cover up the light sensor by construction measures.

4.2.4 Protective film for the touch screen (CR1201)

The unit is designed for use in harsh conditions in mobile machines. Nevertheless, the integrated glass touch screen cannot be used under all operating conditions.

Therefore, a protective film (type CR120x) is supplied that can be applied to the front glass before the unit is put into operation. It supplies additional protection for the touch screen in case of increased strain of the surface.

We recommend a timely replacement of the protective film in cases of damage or heavy wear. Further protective films can be purchased at www.Schutzfolien24.com by indicating the type of unit CR120x.

4.3 Panel mounting with installation kit

The installation kit enables horizontal, vertical or overhead mounting of the device in a panel cut-out.

This type of installation is suited for materials with a thickness from 1 to 10 mm.

The M5 hexagon nuts, washers, M5 set screws and adhesive damping strips are supplied with the installation kit.

Two vertical cylindrical mechanical components with flanges, shown from different angles (no text or symbols)

Technical line drawing of a rectangular electronic device with internal components and mounting brackets (no text or symbols)

Fixing profiles of the installation kit Dialogue module with mounted installation kit

Only insert the fixing profiles from the installation kit in combination with the damping strips.

4.3.1 Panel cut-out

▶ Make a cut-out.

Panel cut-out

Radii: R5

Tolerances: ± 0.5 mm

4.3.2 Mounting steps

▶ Attach damping strips to the device.

Technical line drawing of a mechanical or electronic component with internal components and mounting holes (no text or symbols)

Technical line drawing of a rectangular electronic device with internal components and mounting holes (no text or symbols)

Damping strips Attached damping strips

▶ Screw the set screws into the M5 thread on the back of the device. (→ 4.2.1 Locator for mounting accessories)

Select the set screws in accordance with the panel thickness.

Panel thickness Set screws
1...5 mm M5 x 35
>5...10 mm M5 x 40

▶ Insert the device into the cut-out.
▶ Screw the fixing profiles to the back of the device.
Tightening torque of the M5 hexagon nuts: 5 ± 0.5 Nm

Technical line drawing of a mechanical component with dimension label A (no text or symbols present)

Mounting principle

1: M5 hexagon nuts, washers and fixing profiles
2: Panel cut-out
3: Dialogue module with attached damping strips and tightened set screws

Installation depth A = device depth (approx. 53 mm)

The fixing profiles and set screws from the installation kit do not protrude from the device.

4.4 Surface mounting with RAM ^® mount system

Using the RAM ^® mount components, available as accessories, the dialogue module can be used as a firmly mounted desktop unit. Two balls allow a variable orientation of the unit.

RAM ^® mount components

1: Mounting arm with fastening screw
2: Mounting plate with ball

Technical line drawing of a rectangular electronic device with internal components and mounting holes (no text or symbols)

dialogue module with mounted RAM mount system

4.4.1 Mounting steps

▶ Screw the mounting plate onto an even surface.

Mounting plate with ball Hole dimensions

Tightening torque: 5 ±0.5 Nm

▶ Screw the second mounting plate to the back of the device.

Usable M5 thread depth: ≤ 8 mm

Tightening torque M5: 5 ±0.5 Nm

▶ Slightly loosen the fastening screw of the mounting arm.

▶ Place the mounting arm onto the balls and tighten the fastening screw.

You can find more information about the available RAM® mount components at: www.ifm.com → Data sheet search → e.g. CR1200 → Accessories

5 Electrical connection

5.1 Connection accessories

You can find more information about the available accessories at: www.ifm.com → Data sheet search → e.g. CR1200 → Accessories or www.ifm.com → Products → Accessories → Connection technology

5.2 General wiring information

Wiring of the M12 connectors ( 7 Technical data)

M12 connectors (back of the unit)

1: Supply, input/output
2: CAN1
3: USB
4: Ethernet
5: CAN2
6: CAN3/4
7: Analogue video input
8: N/A

NOTE

Wrong connection may cause damage to the device.

▶ Observe the safety instructions.

NOTE

The short-circuit / reverse polarity protection of the device applies to the operating voltage connections. A short circuit between operating voltage (+24 V DC) and CAN_GND damage the device.

▶ Basically all supply and signal cables must be laid separately.
▶ Lay supply and signal cables away from the device using the shortest possible route.
▶ All connected cables must be provided with a strain relief.

5.2.1 Cover all unused connectors

NOTE

Moisture penetrating through unused or unprotected connectors may destroy the device.

▶ Cover unused connectors with protective caps.

5.3 Operating voltage and fuses

▶ To protect the device use fuses for the operating voltages.

Description Potential	Connector 1 Fuse
Operating voltage terminal 30	10...32 V DC positive directly from the battery	pin 1 max. 5 A
Operating voltage terminal 15	10...32 V DC connected positive from the ignition-starter switch	pin 5 max. 5 A

Terminal designation to DIN 72552

5.4 Ground connection

To ensure the protection of the device against electrical interference and to ensure the safe function of the device, the housing has to be connected to the body / GND of the supply using the shortest possible route.

▶ Establish the connection between the device and the ground of the vehicle using the intended screw for RAM® Mount installation.

Technical line drawing of a mounted device with internal components and a flashlight, no text or symbols present

GND connection

To avoid contact corrosion on the shield connection of the device, do not use any copper or nickel-plated materials for the bolting elements!

In very corrosive environments such as extremely salty air, use screws with surface finishing on a zinc/nickel basis with thick-film passivation and sealing.

5.5 Ethernet interface

▶ Use a shielded CAT5 cable.

STP, shielded twisted pair, to EIA/TIA-568.

Max. length 25 m

The max. cable length depends for example on the bus topology, the selected operating mode (10/100 Mbits/s) or the quality of the connectors.

▶ Use screened connector housings and connect the screen of the Ethernet cable to the connector housing.
▶ Do not lay the Ethernet cable in parallel to live cables.

Interference due to external influences

Faulty or insufficient radio interference suppressors in other electrical equipment, such as inverters or generators, as well as voltage fluctuations when switching on/off electric loads may lead to problems with the data transmission.

5.5.1 Ethernet cameras

The device supports ifm Ethernet cameras (e.g. O2M110) firmware 5.1001 or higher.

Network example ( 3.1 Application example)

5.6 Analogue video inputs

▶ When using the analogue video inputs, please provide all connection cables with ferrite sleeves.

Recommendation: Impedance 321 Ω (100 MHz)

The ferrite sleeves ensure CE/E1 conformity and suppress conducted interference.

5.7 USB interfaces

The USB interfaces are used for the temporary connection of an external keyboard, a mouse or a USB memory stick.

They are not intended for actual operation.

▶ Remove the USB devices after their use.

5.7.1 USB connection via M12 connector

Wiring ( 7 Technical data)

This USB interface is connected to a USB connector in the control panel or in the dashboard.

It is used for the temporary connection of operating devices (USB mouse / keyboard) and storage media (e.g. USB memory stick).

USB connection via M12 connector

1: Dialogue module
2: USB connector, for example in the control panel or in the dashboard
3: USB keyboard, mouse or memory stick

Permanent connection: dialogue module – USB connector

▶ Use a prewired cable.

(e.g. art. no. EC2099, M12 connector, B-coded on USB socket, type A, watertight, cable length 1.5 m, wires twisted and screened)

▶ Use only cables with twisted and screened wires for individual wiring. Keep length "A" as short as possible and position the USB connector in immediate vicinity to the dialogue module. The length "A" considerably influences the quality of the USB data transmission.

B Temporary connection: USB connector – USB device

▶ Use a connection cable with the designation "Full Speed/High Speed" (= USB connection cable with twisted and screened cores).
▶ Do not make a connection using several USB connection cables.
▶ Remove the connection cable after the programming or service works.

5.7.2 Short-circuit protection

NOTE

The USB interface (M12 connector) is not protected against short circuits with a live wire outside the following voltage ranges:

-Data 0.3...3.6 V DC (3: pin 2)

+Data 0.3...3.6 V DC (3: pin 3)

ID 0.3...3.6 V DC (3: pin 4)

A short circuit will destruct the USB interface.

5.7.3 USB connection behind the service cover

▶ Remove the service cover on the back of the unit.

(2 pcs. M3 socket head screws)

▶ Connect the USB keyboard, mouse or memory stick with the USB interface.
▶ Remove the USB devices after their use and close the service cover again.

1: service cover
2: USB socket, type A

6 Set-up

6.1 General

As delivered the device is prepared for programming with CODESYS version 2.3 or higher.

Factory setting:

IP address: 192.168.82.247

Subnet mask: 255.255.255.0

The user is responsible for the safe function of the application programs which he created himself. If necessary, he must additionally carry out an approval test by corresponding supervisory and test organisations according to the national regulations.

6.2 First steps

▶ Connect the device to the notebook/PC via the Ethernet interface.

▶ Switch on the notebook/PC; check the IP settings of the notebook/PC and change them if necessary.

Internet protocol: TCP/IP

IP address: 192.168.82.xxx (except for .247, s.a.)

Subnet mask: 255.255.255.0

Gateway IP address: 192.168.100.1

▶ Switch on the operating voltage to the dialogue module.

Shortly after switch-on of the unit the start image is shown for approx. 10 to 15 seconds.

During this time booting is running in the background.

After booting the set-up program opens automatically.

6.3 Set-up

The set-up allows the setting of the device parameters.

The menu items are selected using the function keys or via a connected USB keyboard.

Function keys USB keyboard Description
Left SELECT	TAB Select menu item
	SAVE	F3	Save entries
Right	UP	Arrow up	Increase value or variable
	DOWN	Arrow down	Decrease value or variable
	ENTER	ENTER	Open selected menu item
	EXIT	ESC	Leave set-upLeave menu itemEntries will not be saved

After leaving the setup a project can be loaded.

Libraries (.lib) are available for the use of the operating elements, interfaces and other internal functions of the device. They have to be integrated into the application program.

6.4 Required documentation

In addition to the CODESYS programming system, the following documents are required for programming and set-up of the device:

- Programming manual CODESYS V2.3

(alternatively as online help)

- System manual PDM360 NG-12

(alternatively as online help)

The manuals can be downloaded from the internet:

www.ifm.com → Data sheet search → e.g. CR1200 → More information

CODESYS and PDM360 NG-12 online help:

www.ifm.com → Service → Download → Control systems*

*) Download area with registration

7 Technical data

7.1 CR1200

CR1200

Process and dialogue module PDM360 NG-12

12.1" colour screen

13 freely programmable backlit function keys

Rocker switch with pushbutton

Analogue video input

1 output / 1 input

10...32 V DC

CE

Display

Display TFT LCD colour screen

Format 4:3, 245.8 x 184.3 mm, 12.1" diag

Resolution 1024 x 768 pixels

Alignment horizontal

Surface glass, anti-refl ective (coating) ba

Colours 262.144 (18 bits)

Background illumination LED (life cycle ≥

Brightness ≥ 500 cd/m2, typically 600 cd/

Contrast ratio

Character sets

Touch screen

Mechanical data

Mounting variants

Dimensions (W x H x D)

Cutout for panel mounting (W x H)

Housing material die-cast aluminium hou

Pushbuttons

Navigation keys

Background illumination operating elements

Protection rating

Operating temperature

Storage temperature

Weight

display for controlling, parameter-setting and operation of mobile machines and plants

50,000 h)

n2(adjustable 10...100 %, increments 1 %)

≥ 500:1, typically 700:1

can be uploaded individually and is freely scalable preinstalled: ifm ISO fonts with vehicle-specific symbols, Arial, Courier

-

panel mounting with mounting frame surface mounting with RAM® mount system (mounting accessories not included)

324 x 245 x 62 mm

315 ^+1 x 235 ^+1 mm, corner radius R10 mm

sing, powder coating (RAL 9005)

13 function keys (silicone keyboard) with tactile feedback freely programmable (softkey function) life cycle ≥ 1,000,000 activations

cursor function (up, down, left, right) with tactile feedback and with central mechanical pushbutton life cycle ≥ 1,000,000 activations

LED (brightness adjustable 0...100%, individual control)

IP 67 (with mounted connectors and/or protective caps)

-30...65°C

-30...80°C

approx. 2.8 kg

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 18.04.2017CR1200 / page 1

CR1200 Technical data
Electrical data
Operating voltage 10...32 V DC
Overvoltage detection	if U_B < 32 V
Overvoltage switch-off	if U_B > 34 V (hysteresis 1 V, i.e. switch-on again at U_B < 33 V)
Undervoltage detection	if U_B < 10 V
Undervoltage shutdown	if U_B < 8 V (hysteresis 1 V, i.e. switch-on again at U_B > 9 V)
Accuracy	3 % FS
Short-circuit protection / reverse polarity protection	electronic
Current consumption approx. 750 mA (without external load at 24 V DC)
Processor MPC5121, 32 bits, 400 MHz
Memory (total) 256 Mbyte RAM / 128 Mbyte flash / 1 Gbyte internal mass storage
Memory allocation see system manual PDM360 NG-12www.ifm.com → Data sheet search → CR1200 → More information
Interfaces
CAN 1...4 CAN interface 2.0 A/B, ISO 11898	50 Kbits/s...1 Mbit/sCANopen, CiA DS 301 version 4, CiA DS 401 version 1.4or SAE J 1939 or free protocol (Raw CAN)max. current load VBB_c ≤ 400 mA (protected by multi fuse)
Ethernet transmission rate 10/100 Mbits/s
USB 2 x USB 2.0 full speed, transmission rate up to 12 Mbit/s	USB master operation (service and maintenance connection for keyboard, mouse etc.)output current per interface ≤ 500 mA
Analogue video input 2 FBAS inputs, 1 Vss, 75 ohms (inputs selectable)supported video standards: PAL and NTSCcable length: ≤ 30 m
Input confi gurable	digital for positive / negative sensor signalsanalogue 0...10, 0...32 V, 0...20 mA, ratiometric
Output digital, positive-switching (high side), supply via terminal 30
Input characteristics Resolution	8 bits
	Accuracy ± 3 % FS
Current input 0...20 mA	Input resistance 390 Ω
	Input frequency 10 Hz
Voltage input 0...10 V	Input resistance 65.6 kΩ
	Input frequency 10 Hz
Voltage input 0...32 V Input resistance	50.7 kΩ
	Input frequency 10 Hz
Voltage input ratiometric	Input resistance 50.7 kΩ
	Input frequency 10 Hz
Digital input	Input resistance 3.2 kΩ
	Input frequency 10 Hz
	Switch-on level > 0.7 U_B
	Switch-off level < 0.3 U_B
Output characteristics	Switching voltage 10...32 V DC
	Switching current ≤ 1 A
	Free wheel diodes integrated

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 18.04.2017CR1200 / page 2

CR1200 Technical data

Software/Programming

operating system Embedded Linux 2.6

Programming system CODESYS version

Graphic functions via integrated target visualisation

Other features

Acoustic signal output integrated buzzer,

Temperature monitoring 2 integrated ser

Brightness adaptation light sensor in the

Clock / battery real-time clock (RTC), bat

Status LED RGB LED, colours and state

Operating states (preset)

2.3 or CODESYS from version 3.5 SP8 (IEC 61131-3)

sualisation

tone duration and pitch programmable

sors for measuring the temperature inside the housing

front of the device to adapt the brightness of the display and the operating elements

tery-buffered / CR2032 (3 V, 230 mAh)

is programmable by means of the application software

Colour Status	Description
-	permanently off	no operating voltage
green	5 Hz	boot process application
	2 Hz	application running (RUN) or set-up running
	permanently on	application has stopped (STOP) or no project available
red	2 Hz	application is running with an error (RUN with error)
	permanently on	system error (fatal error), device is in reset (e.g. internal voltage error)
red/orange	2 Hz colour change	overtemperature/undertemperature, device is in reset until temperature in normal range
orange	5 Hz	boot process system recovery/update
	2 Hz	system recovery/update running
	briefly on	system reset

CR1200 Technical data
Test standards and regulations
CE marking EN 61000-6-2 Electromagnetic compatibility (EMC)	Immunity
	EN 61000-6-4 Electromagnetic compatibility (EMC)Emission standard
E1 marking UN/ECE-R10 Emission standard	Immunity with 100 V/mAnalogue video input 30 V/m
Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C	Pulse 2a, severity level: IV; function state APulse 2b, severity level: IV; function state CPulse 3a, severity level: IV; function state APulse 3b, severity level: IV; function state APulse 4, severity level: IV; function state APulse 5, severity level: III; function state CData valid for the 24 V system
Climatic tests EN 60068-2-30 Damp heat, cyclic	Upper temperature 55°C, number of cycles: 6
	EN 60068-2-78 Damp heat, steady stateTest temperature 40°C / 93% RH,Test duration: 21 days
	EN 60068-2-52 Salt spray testSeverity level 3 (vehicle)
Mechanical tests ISO 16750-3 Test VII; Vibration, random	Mounting location: vehicle body
	EN 60068-2-6 Vibration, sinusoidal10...500 Hz; 0.72 mm/10 g; 10 cycles/axis
	ISO 16750-3 Bumps30 g/6 ms; 24,000 shocks

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 18.04.2017CR1200 / page 4

CR1200 Technical data

Back of the unit

M12 connector

Wiring

1: Service cover for USB connection, battery and watchdog reset
2: locator for the RAM ^® mount system
3: M12 connector (fig. shows max. number of connectors)

1 2, 5, 6, 7, 8 3 4
ConnectorA-coded, 5 poles	SocketA-coded, 5 poles	SocketB-coded, 5 poles	SocketD-coded, 4 poles

(1) Supply, input/output (2) CAN1
1	10...32 V DC (terminal 30) (IN)
2	IN
3	GND (terminal 31) (IN)
4	OUT
5	10...32 V DC (terminal 15) (IN)

(3) USB (4) Ethernet
1	+5 V DC
2	-Data
3	+Data
4	ID
5	GND

1	screen
2	VBBc(OUT)
3	CAN1_GND (OUT)
4	CAN1_H
5	CAN1_L

(5) CAN2
1	screen
2	VBBc (OUT)
3	CAN2_GND (OUT)
4	CAN2_H
5	CAN2_L

1	TxD+
2	RxD+
3	TxD-
4	RxD-housing = screen

(7) analogue video input
1	screen
2	GND (video 2)
3	GND (video 1)
4	FBAS1 (video 1)
5	FBAS2 (video 2)

(6) CAN3/4
1	CAN3_H
2	CAN3_L
3	CAN3/4_GND (OUT)
4	CAN4_H
5	CAN4_L

(8) N/A
1
2
3
4
5

7.2 CR1201

CR1201

Process and dialogue module PDM360 NG-12

12.1" colour display, touch screen

13 freely programmable backlit function keys

Rocker switch with pushbutton

Analogue video input 1 output / 1 input

10...32 V DC

CE

Display

Display TFT LCD colour screen

Format 4:3, 245.8 x 184.3 mm, 12.1" diag

Resolution 1024 x 768 pixels

Alignment horizontal

Surface glass

Colours 262.144 (18 bits)

Background illumination LED (life cycle ≥ Brightness ≥ 500 cd/m2, typically 600 cd/

Contrast ratio ≥ 500:1, typically 700:1

Character sets can be uploaded individua

Touch screen

Mechanical data

Mounting variants

Dimensions (W x H x D)

Cutout for panel mounting (W x H)

Housing material

Pushbuttons

Navigation keys

Background illumination operating elements

Protection rating

Operating temperature

Storage temperature

Weight

display for controlling, parameter-setting and operation of mobile machines and plants

50,000 h)

^2 (adjustable 10...100 %, increments 1 %)

Ily and is freely scalable preinstalled: ifm ISO fonts with vehicle-specifi c symbols, Arial, Courier

5-wire, resistive input tool: fi nger

panel mounting with mounting frame surface mounting with RAM® mount system (mounting accessories not included)

324 x 245 x 62 mm

315 ±1 x 235±1 mm, corner radius R10 mm

die-cast aluminium housing, powder coating (RAL 9005)

13 function keys (silicone keyboard) with tactile feedback freely programmable (softkey function) life cycle ≥ 1,000,000 activations

cursor function (up, down, left, right) with tactile feedback and with central mechanical pushbutton life cycle ≥ 1,000,000 activations

LED (brightness adjustable 0...100%, individual control)

IP 67 (with mounted connectors and/or protective caps)

-30...65°C

-30...80°C

approx. 2.8 kg

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
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CR1201 Technical data
Electrical data
Operating voltage 10...32 V DC
Overvoltage detection	if U_B < 32 V
Overvoltage switch-off	if U_B > 34 V (hysteresis 1 V, i.e. switch-on again at U_B < 33 V)
Undervoltage detection	if U_B < 10 V
Undervoltage shutdown	if U_B < 8 V (hysteresis 1 V, i.e. switch-on again at U_B > 9 V)
Accuracy	3 % FS
Short-circuit protection / reverse polarity protection	electronic
Current consumption approx. 750 mA (without external load at 24 V DC)
Processor MPC5121, 32 bits, 400 MHz
Memory (total) 256 Mbyte RAM / 128 Mbyte flash / 1 Gbyte internal mass storage
Memory allocation see system manual PDM360 NG-12www.ifm.com → Data sheet search → CR1201 → More information
Interfaces
CAN 1...4 CAN interface 2.0 A/B, ISO 11898	50 Kbits/s...1 Mbit/sCANopen, CiA DS 301 version 4, CiA DS 401 version 1.4or SAE J 1939 or free protocol (Raw CAN)max. current load VBB_c ≤ 400 mA (protected by multi fuse)
Ethernet transmission rate 10/100 Mbits/s
USB 2 x USB 2.0 full speed, transmission rate up to 12 Mbit/sUSB master operation (service and maintenance connection for keyboard, mouse etc.)output current per interface ≤ 500 mA
Analogue video input 2 FBAS inputs, 1 Vss, 75 ohms (inputs selectable)supported video standards: PAL and NTSCCable length: ≤ 30 m
Input confi gurable	digital for positive / negative sensor signalsanalogue 0...10, 0...32 V, 0...20 mA, ratiometric
Output digital, positive-switching (high side), supply via terminal 30
Input characteristics Resolution	8 bits
	Accuracy ± 3 % FS
Current input 0...20 mA	Input resistance 390 Ω
	Input frequency 10 Hz
Voltage input 0...10 V	Input resistance 65.6 kΩ
	Input frequency 10 Hz
Voltage input 0...32 V Input resistance	50.7 kΩ
	Input frequency 10 Hz
voltage input ratiometric	Input resistance 50.7 kΩ
	Input frequency 10 Hz
Digital input	Input resistance 3.2 kΩ
	Input frequency 10 Hz
	Switch-on level > 0.7 U_B
	Switch-off level < 0.3 U_B
Output characteristics	Switching voltage 10...32 V DC
	Switching current ≤ 1 A
	Free wheel diodes Integrated

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
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CR1201 Technical data

Software/Programming

operating system Embedded Linux 2.6

Programming system CODESYS version

Graphic functions via integrated target visualisation

Other features

Acoustic signal output integrated buzzer,

Temperature monitoring 2 integrated ser

Brightness adaptation light sensor in the

Clock / battery real-time clock (RTC), bat

Status LED RGB LED, colours and state

Operating states (preset)

2.3 or CODESYS from version 3.5 SP8 (IEC 61131-3)

sualisation

tone duration and pitch programmable

sors for measuring the temperature inside the housing

front of the device to adapt the brightness of the display and the operating elements

ery-buff ered / CR2032 (3 V, 230 mAh)

is programmable by means of the application software

Colour Status	Description
-	permanently off	no operating voltage
green	5 Hz	boot process application
	2 Hz	application running (RUN) or set-up running
	permanently on	application has stopped (STOP) or no project available
Red	2 Hz	application is running with an error (RUN with error)
	permanently on	system error (fatal error), device is in reset (e.g. internal voltage error)
red/orange	2 Hz colour change	overtemperature/undertemperature, device is in reset until temperature in normal range
orange	5 Hz	boot process system recovery/update
	2 Hz	system recovery/update running
	briefly on	system reset

CR1201 Technical data
Test standards and regulations
CE marking EN 61000-6-2 Electromagnetic compatibility (EMC)	Immunity
	EN 61000-6-4 Electromagnetic compatibility (EMC)Emission standard
E1 marking UN/ECE-R10 Emission standard	Immunity with 100 V/mAnalogue video input 30 V/m
Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C	Pulse 2a, severity level: IV; function state APulse 2b, severity level: IV; function state CPulse 3a, severity level: IV; function state APulse 3b, severity level: IV; function state APulse 4, severity level: IV; function state APulse 5, severity level: III; function state CData valid for the 24 V system
Climatic tests EN 60068-2-30 Damp heat, cyclic	Upper temperature 55°C, number of cycles: 6
	EN 60068-2-78 Damp heat, steady stateTest temperature 40°C / 93% RH,Test duration: 21 days
	EN 60068-2-52 Salt spray testSeverity level 3 (vehicle)
Mechanical tests ISO 16750-3 Test VII; Vibration, random	Mounting location: vehicle body
	EN 60068-2-6 Vibration, sinusoidal10...500 Hz; 0.72 mm/10 g; 10 cycles/axis
	ISO 16750-3 Bumps30 g/6 ms; 24,000 shocks

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 18.04.2017CR1201 / page 4

CR1201 Technical data

Back of the unit

M12 connector

Wiring

1: Service cover for USB connection, battery and watchdog reset
2: locator for the RAM ^® mount system
3: M12 connector (fig. shows max. number of connectors)

1 2, 5, 6, 7, 8 3 4
Connector A-coded, 5 poles	Socket A-coded, 5 poles	Socket B-coded, 5 poles	Socket D-coded, 4 poles

(1) Supply, input/output (2) CAN1
1	10...32 V DC (terminal 30) (IN)
2	IN
3	GND (terminal 31) (IN)
4	OUT
5	10...32 V DC (terminal 15) (IN)

(3) USB (4) Ethernet
1	+5 V DC
2	-Data
3	+Data
4	ID
5	GND

1	screen
2	VBBc(OUT)
3	CAN1_GND (OUT)
4	CAN1_H
5	CAN1_L

(5) CAN2
1	screen
2	VBBc (OUT)
3	CAN2_GND (OUT)
4	CAN2_H
5	CAN2_L

1	TxD+
2	RxD+
3	TxD-
4	RxD-housing = screen

(7) analogue video input
1	screen
2	GND (video 2)
3	GND (video 1)
4	FBAS1 (video 1)
5	FBAS2 (video 2)

(6) CAN3/4
1	CAN3_H
2	CAN3_L
3	CAN3/4_GND (OUT)
4	CAN4_H
5	CAN4_L

(8) N/A
1
2
3
4
5

8 Maintenance, repair and disposal

8.1 Battery change

1: service cover

2: socket head screws

1: battery cover

2: indentation for opening

3: battery case

▶ Remove the service cover on the back of the unit.

(2 pcs. M3 socket head screws)

▶ Open the battery compartment using a pointed object (e.g. a screwdriver).

▶ Remove the battery and replace it with a new one.

Observe the polarity: positive side up (see marking on the cover)

Battery type ( 7 Technical data)

Disposal of used batteries ( 8.5 Disposal)

8.2 Cleaning the display surface

Unsuitable cleaning agents and chemicals can damage the display surface.

The following agents are not suited for cleaning the display:

- chemicals dissolving plastics such as methylated spirit, benzine, thinner, alcohol, acetone or ammonia.

• paper towels, crepe paper etc.
- abrasive cleaners
- polish or wax

▶ Clean the device from dirt using a soft, chemically untreated and dry cloth.

▶ In case of heavy dirt, use a damp cloth.

Micro-fibre cloths without chemical additives are recommended.

8.3 Cleaning the housing surface

▶ Disconnect the device.

▶ Clean the device from dirt using a soft, chemically untreated and dry cloth.

▶ In case of heavy dirt, use a damp cloth.

8.4 Repair

▶ The device must only be repaired by the manufacturer.

Observe the safety instructions ( 2.4 Tampering with the device)

8.5 Disposal

▶ Dispose of used batteries in accordance with the national environmental regulations.

Do not dispose of used batteries with household waste.

▶ Dispose of the device in accordance with the national environmental regulations.

9 Approvals/standards

Test standards and regulations ( 7 Technical data)

The EC declaration of conformity and approvals can be found at:

www.ifm.com → Data sheet search → e.g. CR1200 → Approvals