Dormakaba

MUTO Premium - Door Dormakaba - Free user manual and instructions

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Product TypeTelescopic Sliding Door System with Sidelites
ModelMUTO Premium XL80
BrandDormakaba
Panel Configuration2 or 4 panels (Slow Moving Panel and Quick Moving Panel)
Maximum Door Leaf Weight per Panel≤176 lbs (80 kg)
Glass RequirementsFully tempered monolithic or laminated glass (ASTM C 1036/1048)
Glass Thickness Options3/8" (10 mm), 1/2" (12 mm), 17/32" (13.5 mm)
Mounting TypeCeiling mount with sidelites
OperationManual sliding (slow opening and closing only)
Optional Damping SystemDormotion start/stop unit
Safety FeaturesAnti-jump mechanism, adjustable end stops, moving floor guide
Track SystemXL80 telescopic
Required ToolsHex keys (2.5, 3, 4, 5 mm), wrenches, torque wrench
Maintenance and CareClean with damp cloth; use silicone-free cleaners; inspect regularly
Spare PartsUse only original dormakaba parts
Intended UseDry indoor areas only
Installation RequirementsTwo qualified persons, protective clothing, suitable substructure
DisposalIn accordance with local, state, and national regulations
Adhesive for Laminated Glass3M Scotch-Weld Urethane Adhesive DP 605 NS (working life 5 min, full cure 48 hrs)
Clearance Bottom of Glass to Floor3/8" (10 mm)

Frequently Asked Questions - MUTO Premium Dormakaba

What type of glass is required for MUTO Premium?
Fully tempered glass complying with ASTM C 1036 and C 1048. Tempered laminated glass is also allowed. Clamping areas must be flat and uncoated. Never use self-cleaning coated glass.
What is the maximum weight per door leaf?
Each leaf can weigh up to 176 lbs (80 kg) including hardware.
Can the system be installed in wet areas like indoor pools?
No, the system is intended for dry indoor areas only. Harsh environments with chemicals (e.g., chlorine) can damage the hardware.
How do I adjust the door height?
Use the height adjustment screw on the roller carrier. Loosen locking screws, turn adjustment screw clockwise to raise or counterclockwise to lower, then retighten locking screws to 4 ft lbs (6 Nm).
What is the optional Dormotion feature?
Dormotion is a start/stop damping system that provides smooth opening and closing. It consists of units installed in the track that engage with a start/stop pin on the glass.
How often should I perform maintenance?
Check glass hardware regularly for proper positioning, smooth operation, and correct adjustment. High traffic systems require inspection by qualified staff. Clean with a damp cloth using silicone-free cleaners.
Are spare parts available?
Yes, always use original dormakaba parts for replacements.
How do I engage the anti-jump mechanism?
Use a hex key to push the anti-jump adjustment screw in and turn clockwise 90° to engage. Disengage by turning counterclockwise.
Can I install the door myself?
Installation requires two properly qualified and trained personnel. Always wear protective clothing and ensure the substructure can bear the load.
What adhesive is recommended for laminated glass?
3M Scotch-Weld Urethane Adhesive DP 605 NS with a 1:1 ratio plunger. Working life is 5 minutes, handling strength at 20 minutes, full cure at 48 hours at 73°F or more.

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USER MANUAL MUTO Premium Dormakaba

natural_image Technical line drawing of a cabinet or enclosure with two vertical panels and mounting feet (no text or symbols)

MUTO Premium

XL80 Telescopic - Ceiling Mount with Sidelites

with Moving Floor Guide

Dormotion (DM) optional

Installation instructions

936043 - 05-2021

| EN |

Table of contents

1 Technical specifications 3

1.1 Overview 3

1.1.1 General information 3
1.1.2 Intended use 3
1.1.3 Glass requirements/fittings/mounting 3
1.1.4 Requirements for glass panel 3
1.1.5 Safety instructions 3
1.1.6 Symbols used - Safety/Installation 3
1.1.7 Maintenance, care, repair 3
1.1.8 Disposal 3

1.2 Specification - technical data 4

1.3 Tempered laminate glass (TLG) and adhesive specifications 4

2 Installation preparation 5

2.1 Overall 5
2.2 Door/wall dimensions 6

3 Installation instructions - Slow moving panel (SMP)

3.1 Installing end stops in SMP 7
3.2 Securing gasket to SMP track 7
3.3 Securing sidelite section profile to SMP track 8
3.4 Specifications for securing track to mounting surface 8

3.5 Installing U-Channel for sidelite 9

3.6 Installing sidelite glass 9

3.7 Installing sidelite glass filler panel 10

3.8 Installing sidelite glass gasket 10

3.9A Installing roller carriers: on SMP monolithic glass ONLY 11

3.9B Installing roller carriers: on SMP tempered laminate glass ONLY 12

3.10 Adjust roller carrier wheels 13

3.11 Disengage the anti-jump 13

3.12 Assemble simultaneous drive 14

3.13 Secure moving floor guide 15

3.14 Install glass/rollers in SMP track 16

3.15 Install floor guide 16

3.16 Install floor guide: continued 17

3.17 Engaging anti-jump 17

3.18 Adjustment door height 17

3.19 Adjustment end stop location: LEADING end stop Adjustment end stop location: TRAILING end stop 18

4 Installation instructions -

Quick moving panel (QMP) 19

4.1 Installing end stops in QMP 19
4.2 Connecting the doors via the cable bracket 19
4.3 Securing track for QMP 20
4.4 Secure clamp profile for QMP 21
4.5 Install hook set (less Dormotion) 21
4.6 Installing roller carriers 22
4.7 Installing DORMOTION start/stop (optional) 23
4.8 Disengaging the anti-jump 23
4.9 Install glass/rollers in QMP track 24
4.10 Engaging anti-jump 24
4.11 Align the cable 25
4.12 Adjustment end stop location:
LEADING end stop Adjustment end stop location: TRAILING end stop 26
4.13 Securing the cable to the QMP cable clamp 27
4.14 Install DORMOTION unit into QMP track (optional) 28
4.15 Adjust start/stop pin height (if necessary) 29
4.16 QMP track cover and end caps 30
4.17 SMP cover profile 31
4.18 Cover profile for passage 32
4.19 Cover clips 32
4.20 Cover spacers 33
4.21 Install brush profile 33
4.22 Secure system cover 34

1 Technical specifications

1.1 Overview

These instructions are for installation of MUTO Premium XL80 Telescopic panels for the following mounting and style versions:

1. Ceiling mount with Sidelite

1.1.1 General information

  • dormakaba requires use of tempered laminated or tempered monolithic glass.
  • dormakaba glass hardware is not suitable for harsh environment; for example, applications where chemicals (e.g. chlorine) are used such as indoor swimming pools, saunas, or salt-water pools.
  • Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position.
  • Do not slide doors with excessive force. Ensure proper installation of limiting stop to prevent door from opening too far.

1.1.2 Intended use

  • For sliding doors in dry indoor areas only.
  • For manual slow opening and closing only.

1.1.3 Glass requirements/fittings/mounting

  • The substructure/wall must be able to bear permanent loads, be level (max. tolerance: 1/16" [2] per 39" [1m]).
  • Fasteners must be sufficiently dimensioned for the substructure/wall and weight of the door.
  • When adjusting glass components, always stick to the required clearance for the respective hardware. Adjust clearance so glass does not come in contact with any hard surfaces such as glass, metal or concrete.
  • Do not use excessive force when installing the glass (avoid over tightening screws.)

1.1.4 Requirements for glass panel

  • dormakaba requires use of fully tempered glass, which complies with ASTM C 1036 and ASTM C 1048. Secondary heat soaking processes are recommended but not required. This applies to both tempered monolithic and tempered laminated glass.
  • Clamping area must be flat and uncoated (no self-cleaning coating!)
  • Never use glass with conchoidal fractures and/or damaged edges.

1.1.5 Safety instructions

• Installation requires two people.
• Always wear protective clothing.

  • Only properly qualified and specially trained staff are authorized to mount dormakaba glass hardware.
  • Due to crushing hazards and possible injury caused by breakage of glass during mounting, corresponding protective clothing (especially gloves and protective goggles) is required.
  • Never clamp metal fitting hardware directly to glass surface.

1.1.6 Symbols used - Safety/Installation

Dormakaba MUTO Premium - Symbols used - Safety/Installation - 1

CAUTION

Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings.

Dormakaba MUTO Premium - CAUTION - 1

WARNING

Risk of breaking glass. When installing the door, support the door panel with a block of wood or similar object.

Dormakaba MUTO Premium - WARNING - 1

TIPS AND RECOMMENDATIONS

Information note

Dormakaba MUTO Premium - TIPS AND RECOMMENDATIONS - 1

CLOSING EDGE OF DOOR

1.1.7 Maintenance, care, repair

  • Immediately replace damaged parts.
    • Always use original dormakaba parts.
  • Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.
  • Use a damp cloth for occasional cleaning.
    • Always use silicone - and oil-free cleaners (e.g. acetone).
  • Check glass hardware at regular intervals for proper positioning, smooth operation and correct adjustment.
  • High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms.)

1.1.8 Disposal

Disposal in accordance with local, state and national regulations.

1.2 Specification - technical data

2 panels 4 panels
XL80 Telescopic XL80 Telescopic
Ceiling mountDoor leaf weight lbs [kg] * 2 x ≤176lbs[2 x ≤80]4 x ≤176lbs[4 x ≤80]
* Including weight of auxiliary hardware.
LEGEND
SMP Slow moving panel
QMP Quick moving panel

1.3 Tempered laminate glass (TLG) and adhesive specifications

Required parts for laminate glass with MUTO System (not included)Part Number Quantity Usage recommendation
3M^TM Scotch-WeldTM Urethane Adhesive, DP 605 NS934.800 1 tube1 tube per 4 roller carriers
3M^TM Scotch-WeldTM EPXTM Plus II Applicator with 1:1 Plunger2934.801 1 applicator1:1 plunger with 934.800 adhesive
3M^TM Scotch-WeldTM EPXTM Plus II Mixing Square Nozzle, 5.3mm3934.805 Pk of 44 nozzles per 1 tube of adhesive
MUTO TLG gasket set807.640 1 set
Handling time frameFunctionTime
Working life (time between application and clamping of carrier)5 minutes @ 75°F
Handling strength20 minutes @ 73°F or more
Full cure time (normal door usage not recommended until full cure time has been met)48 hours @ 73°F or more

NOTE: Door glass should not be installed until the full cure time as been reached (see chart above).

1.1 Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.

1.2 Never clamp metal fitting hardware directly to glass surface.
1.3 Never use clamping products on surfaces with self-cleaning coatings.

2 Scotch-Weld™ EPX™ Plus II Applicator with 1:1 Plunger is a trademark of 3M.
3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.

2 Installation preparation

2.1 Overall

Fig 1
1.1 1.3 1.4 1.2 1.4 1.5 1.6 1.8 1.22 1.7 1.18 1.21 1.20 1.10 1.131-12 1.14 1.23 1.23 1.4 1.9 1.19 Slow Moving Panel (SMP) Quick Moving Panel (QMP) 1.11 1.16 1.15 1.16 1.4 1.7

1.18 Sidelite section profile

1.19 Filler panel

1.20 U-channel

1.21 U-channel gaskets

1.22 Sidelite glass gasket

1.23 Cover spacers (x2)

1.11 Start/stop (optional)

1.12 Simultaneous drive

1.13 Floor guide

1.14 Moving floor guide

1.15 Quick Moving Panel clamp

1.16 QMP Roller carriers (x2)

1.17 QMP glass clamp end

caps (x2)

1.6 Cover clips

1.7 Dormotion unit (x2)

(optional)

1.8 Cover profile for Slow Moving Panel

1.9 Cover profile for passage
1.10 SMP Roller carriers (x2)

1.1 Cover

1.2 Brush strip

1.3 Quick Moving Panel

track

1.4 End stops (x4)

1.5 Slow Moving Panel

LACK

2.2 Door/wall dimensions

2 panel - Right (shown) or Left hand opening
clear opening height (CH) clear opening width (CW) (SMP) Slow moving panel (QMP) Fixed panel (FP) Quick moving panel 1-3/16" [30] 1-3/16" [30] 1/8" [3]

Back of track to center of mounting hole in track 1-1/2" [38] 3-11/16" [85] Bottom of glass to floor 3/8" [10] 9/16" [14]

4 panel - Bi-parting opening
Dormakaba MUTO Premium - Door/wall dimensions - 3

flowchart
graph TD
    A["Fixed panel"] --> B["(FP)"]
    B --> C["SMP"]
    C --> D["Slow moving panel"]
    D --> E["1-3/16" [30"]]
    E --> F["1-3/16" [30"]]
    F --> G["(QMP)"]
    G --> H["Quick moving panel"]
    H --> I["1-1/4" [6"]]
    I --> J["1-3/16" [30"]]
    J --> K["(QMP)"]
    K --> L["Quick moving panel"]
    L --> M["1-1/4" [6"]]
    M --> N["1-3/16" [30"]]
    N --> O["(SMP)"]
    O --> P["Slow moving panel"]
    P --> Q["1-3/16" [30"]]
    Q --> R["(SMP)"]
    R --> S["Slow moving panel"]
    S --> T["1-3/16" [30"]]
    T --> U["(SMP)"]
    U --> V["Slow moving panel"]
    V --> W["1-3/16" [30"]]
    W --> X["(SMP)"]
    X --> Y["Slow moving panel"]
    Y --> Z["1-3/16" [30"]]
    Z --> AA["(SMP)"]
    AA --> AB["Slow moving panel"]
    AB --> AC["1-3/16" [30"]]
    AC --> AD["(SMP)"]
    AD --> AE["Slow moving panel"]
    AE --> AF["1-3/16" [30"]]
    AF --> AG["(SMP)"]
    AG --> AH["Slow moving panel"]
    AH --> AI["1-3/16" [30"]]
    AI --> AJ["(SMP)"]
    AJ --> AK["Slow moving panel"]
    AK --> AL["1-3/16" [30"]]
    AL --> AM["(SMP)"]
    AM --> AN["Slow moving panel"]
    AN --> AO["1-3/16" [30"]]
    AO --> AP["(SMP)"]
    AP --> AQ["Slow moving panel"]
    AQ --> AR["1-3/16" [30"]]
    AR --> AS["(SMP)"]
    AS --> AT["Slow moving panel"]
    AT --> AU["1-3/16" [30"]]
    AU --> AV["(SMP)"]
    AV --> AW["Slow moving panel"]
    AW --> AX["1-3/16" [30"]]
    AX --> AY["(SMP)"]
    AY --> AZ["Slow moving panel"]
    AZ --> BA["1-3/16" [30"]]
    BA --> BB["(SMP)"]
    BB --> BC["Slow moving panel"]
    BC --> BD["1-3/16" [30"]]
    BD --> BE["(SMP)"]
    BE --> BF["Slow moving panel"]
    BF --> BG["1-3/16" [30"]]
    BG --> BH["(SMP)"]
    BH --> BI["Slow moving panel"]
    BI --> BJ["1-3/16" [30"]]
    BJ --> BK["(SMP)"]
    BK --> BL["Slow moving panel"]
    BL --> BM["1-3/16" [30"]]
    BM --> BN["(SMP)"]
    BN --> BO["Slow moving panel"]
    BO --> BP["1-3/16" [30"]]
    BP --> BQ["(SMP)"]
    BQ --> BR["Slow moving panel"]
    BR --> BS["1-3/16" [30"]]
    BS --> BT["(SMP)"]
    BT --> BU["Slow moving panel"]
    BU --> BV["1-3/16" [30"]]
    BV --> BW["(SMP)"]
    BW --> BX["Slow moving panel"]
    BX --> BY["1-3/16" [30"]]
    BY --> BZ["(SMP)"]
    BZ --> CA["Slow moving panel"]
    CA --> CB["1-3/16" [30"]]
    CB --> CC["(SMP)"]
    CC --> CD["Slow moving panel"]
    CD --> CE["1-3/16" [30"]]
    CE --> CF["(SMP)"]
    CF --> CG["Slow moving panel"]
    CG --> CH["1-3/16" [30"]]
    CH --> CI["(SMP)"]
    CI --> CJ["Slow moving panel"]
    CJ --> CK["1-3/16" [30"]]
    CK --> CL["(SMP)"]
    CL --> CD
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#cff,stroke:#333
    style F fill:#ffc,stroke:#333
    style G fill:#fcf,stroke:#333
    style H fill:#cff,stroke:#333
    style I fill:#ffc,stroke:#333
    style J fill:#cfc,stroke:#333
    style K fill:#cfc,stroke:#333
    style L fill:#cfc,stroke:#333
    style M fill:#cfc,stroke:#333
    style N fill:#cfc,stroke:#333
    style O fill:#cfc,stroke:#333
    style P fill:#cfc,stroke:#333
    style Q fill:#cfc,stroke:#333
    style R fill:#cfc,stroke:#333
    style S fill:#cfc,stroke:#333
    style T fill:#cfc,stroke:#333
    style U fill:#cfc,stroke:#333
    style V fill:#cfc,stroke:#333
    style W fill:#cfc,stroke:#333
    style X fill:#cfc,stroke:#333
    style Y fill:#cfc,stroke:#333
    style Z fill:#cfc,stroke:#333

3 Installation instructions - Slow moving panel (SMP)

3.1 Installing end stops in SMP

Fig 2
SMP track Hex key size XL80 2.5mm End stops Set screw Bottom section of end stop

3.1.1 Slide end stops into each end of the SMP track.

NOTE: Loosen bottom section of end stop for easier install.

NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.

3.2 Securing gasket to SMP track

Fig 3
SMP track Adhesive gasket

3.2.1 Ensure the SMP track is cut to proper length.

NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 9.

3.2.2 Cut adhesive gasket equal to sidelite glass width.

3.2.3 Adhere gasket along bottom edge of back of track.

3.3 Securing sidelite section profile to SMP track

Fig 4
Sidelite profile SMP track

3.3.1 Align sidelite profile holes with SMP track profile holes.
NOTE: Holes will be predrilled every 7-7/8" [200].
3.3.2 Secure with 9/16" (14) fasteners provided.
NOTE: Be sure fastener heads are flush with track to avoid rollers catching protruding fasteners.

3.4 Specifications for securing track to mounting surface

3.4.1 Ensure track is properly level and secure it to the header mounting surface per the appropriate measurements on the following page.

NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 6 FOR REFERENCE.

3.4.2 Use appropriate fasteners according to the following recommendations.

NOTE:

OVERHEAD REINFORCEMENT:

The overhead reinforcement must be a minimum of 14 " [6] x 3" [76] steel angle, 16 gauge metal stud with wood blocking, or two pieces of 1-1/2" [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16" [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.

Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2" [51] into wood blocking, utilizing the predrilled holes in the MUTO track.

Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.

3.5 Installing U-Channel for sidelite

Fig 5
U-channel gasket Orient gasket(s) as shown. U-channel

3.5.1 Install gaskets as shown. Trim to correct length.

3.5.2 Secure u-channel to floor using appropriate fasteners.

NOTE: Ensure u-channel is plumb and the back of the U-channel profile aligns with back of sidelite profile. NOTE: Gaskets are pre-installed.

3.6 Installing sidelite glass

Fig 6
Sidelite profile Lift up into sidelite profile U-channel Lower down into u-channel Sidelite glass Wall 1/8" gap Sidelite glass

3.6.1 Place setting blocks into u-channel.

3.6.2 Spray inside of u-channel with glass cleaner.

3.6.3 Lift glass up and into sidelite profile.

3.6.4 Lower glass into u-channel.

3.6.5 Ensure there is 1/8" [3] gap between wall and edge of sidelite glass.

3.6.6 If using tempered laminated glass, gently press glass against u-channel gasket, and dispense silicone along full length of non-gasket side of u-channel.

3.7 Installing sidelite glass filler panel

Fig 7
Sidelite glass Filler panel SMP track Sidelite profile Filler panel

3.7.1 Fit filler panel between empty section of track and sidelite profile, on door side.

3.8 Installing sidelite glass gasket

Fig 8
Sidelite gasket Sidelite profile Sidelite gasket location Sidelite glass

3.8.1 Cut gasket to length.
3.8.2 Press gasket in between sidelite glass and sidelite profile.

3.9A Installing roller carriers: on SMP monolithic glass ONLY

Fig 9
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." *ENSURE CARRIERS ARE SECURED TO CORRECT SIDE OF GLASS.* Torque values XL80 5 ft lbs [6Nm] Hex key size XL80 3mm Roller location on glass XL80 SMP X 2-3/8" [60] SMP Z 2-3/8" [60] Secure Glass gasket (Front of) Glass Roller carrier Legend Closing edge of door (Front of) Glass

Dormakaba MUTO Premium - 3.9A Installing roller carriers: on SMP monolithic glass ONLY - 2

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.

Dormakaba MUTO Premium - 3.9A Installing roller carriers: on SMP monolithic glass ONLY - 3

ENSURE GASKET IS FREE OF DEBRIS.

Dormakaba MUTO Premium - 3.9A Installing roller carriers: on SMP monolithic glass ONLY - 4

ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

3.9A.1 Slide SMP roller carriers onto glass.
3.9A.2 Slide glass gasket and metal shim between glass and roller carrier.

NOTE: Orient with gasket facing the glass.

3.9A.3 Secure roller carriers to glass at 5 ft lbs (6 Nm).

3.9B Installing roller carriers: on SMP tempered laminate glass ONLY

Fig 10
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." *Ensure carriers are secured to correct side of glass.* Torque values XL80 4ft lbs [5Nm] Hex key size XL80 3mm Roller location on glass SMP X 2-3/8" [60] SMP Z 2-3/8" [60] Legend Closing edge of door Secure Glass gasket (Front of) Glass 3M™ Scotch- Weld™ EPXTM Plus II Applicator Stop when adhesive can be seen past end of roller carrier. (Front of) Glass (Back of) Glass

NOTE: THE RECOMMENDED ADHESIVE'S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M^TM Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

3.9B.1 Slide SMP carriers onto glass.

3.9B.2 Replace existing gasket with TLG gasket.

3.9B.3 Slide laminated glass gasket and metal shim between glass and roller carrier.

NOTE: Orient with gasket facing the glass.

3.9B.4 Relace existing set screws with vented set screws.
3.9B.5 Tighten vented set screws at 4 ft lbs (5Nm).

NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.

3.9B.6 Dispense into vented set screws on both sides of carrier.
Stop application when adhesive can be seen past edge of roller carrier.
DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife.

NOTE: Keep glass flat during curing process.

NOTE: See chart in Specifications section for appropriate curing time.

3.10 Adjust roller carrier wheels

Fig 11
Wheel Front of carrier +3/16" [+5] -1/8" [-3] Wheel adjustment Screw Carrier bracket Back of carrier Carrier bracket Front of carrier Wheel Carrier bracket Wheel +3/16" [+5] adjustment Screw -1/8" [-3] Back of carrier Carrier bracket Hex key size XL80 5mm

3.10.1 If more clearance is required between wheel and track, adjust accordingly.
3.10.2 Loosen wheel adjustment screw.

3.10.3 Slide wheel up or down to adjust.

3.10.4 Retighten wheel adjustment screw.

3.11 Disengage the anti-jump

Fig 12
1/4 turn Anti-jump Anti-jump NOTE: Anti-jump shipped engaged. Hex key size XL80 3mm Anti-jump adjustment screw

3.11.1 Disengage the anti-jump on SMP roller carrier.
3.11.2 Using a hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE 90° to disengage anti-jump.

3.12 Assemble simultaneous drive

Fig 13
Fig. 1 Fig. 2 Fig. 3 Fig. 4 3.12.1 Assemble cable as shown above in Figures 1-4. 3.12.2 Measure and cut cable. Cable length = (SMP door width x 2) + 39" [991] Drive-cable bracket NOTE: MANUALLY DOUBLE CHECK CABLE LENGTH BEFORE CUTTING. 3.12.3 Loop cable assembly around SMP carriers as shown. ENSURE BRACKET IS CENTERED ON TRAILING CARRIER. Wrench size XL80 5.5mm C-wrench Hex key size XL80 2mm, 5mm Feed free end of cable in here Secure free-end of cable Drive-cable bracket *ENSURE PROPER ORIENTATION* Fig. 5 3.12.4 After cable is looped around, feed free-end through open side of bracket. 3.12.5 Secure free-end of cable inside bracket. • Fully tighten to 2.2ft lbs [3Nm]. 3.12.6 Fully tension cable via nut on inside of bracket. • To tighten: rotate wrench CLOCKWISE. Fig. 6 3.12.7 Tighten outside nut to lock into place. • To tighten: hold inside nut with one wrench, rotate second wrench on outside nut COUNTER-CLOCKWISE.

3.13 Secure moving floor guide

Fig 14
Plate #1 Plate #2 3/32" [2] 1/32" [1] 1/32" [1] 1/32" [1] Plate #4 Fasteners * Right hand floor guide shown.* Hex key size XL80 2mm, 5mm Plate #1/#2 Plate #3 (Adhesive gasket) *Ensure adhesive side faces up.* Plate #4 Glass thickness [mm] 3/8" [10] 1/2" [12] 17/32" [13.5] Plate #1 X Plate #2 X Plate #3 XXXX Plate #4 XXXX Fastener lengths 1/2" [12] 5/8" [16] 5/8" [16] ±1/16" [2]

3.13.1 Secure moving floor guide to SMP.
3.13.2 Use chart to determine appropriate plate(s) needed for glass thickness.

3.13.3 Orient as shown.

3.14 Install glass/rollers in SMP track

Fig 15
Dormakaba MUTO Premium - Install glass/rollers in SMP track - 1

ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.

3.14.1 Place SMP glass on setting blocks on floor for stability.
3.14.2 Lift glass and SMP rollers up and rest rollers on SMP track.

*If installing/hanging tempered laminated glass panels, ensure carrier adhesive has cured for 48 hours minimum. See Specifications section for more information regarding cure time.*

Hex key size XL80 3mm Floor guide anchor Ø5/16" [8] 1-1 3/32" [36]

Dormakaba MUTO Premium - ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS. - 2

AUTION ANTI-JUMP IS DISENGAGED!

3.15.1 Align centerline of glass with centerline of floor guide.
3.15.2 Be sure the glass is plumb.
3.15.3 Mark appropriate floor guide measurements.

3.15.4 TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK.

3.15.5 Pre-drill into mounting surface using a 5/16" drill bit.
3.15.6 Secure floor guide anchor with included fasteners.

3.16 Install floor guide: continued

Fig 17
SMP Glass QMP Glass Floor guide Moving floor guide Floor guide anchor

Technical diagram showing a cylindrical component with dimension lines and cross-sectional view, likely illustrating a mechanical or fluid system.

Hex key size
XL80 2.5mm
Set screws

3.16.1 SET GLASS AND ROLLERS BACK ONTO TRACK.

3.17 Engaging anti-jump

Fig 18

3.16.2 Slide floor guide over floor guide anchor and tighten with set screws.
3.16.3 Remove setting blocks.

NOTE: Be sure glass is centered in floor guide. Adjust using set screws.

Anti-jump 1/4 turn Anti-jump adjustment screw

Anti-jump Hex key size XL80 3mm

3.17.1 Engage anti-jump on roller carrier.

3.17.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

3.18 Adjustment door height

Fig 19
SMP Glass Floor guide +3/16" [+5] -1/8" [-3] 3/8" [10]

Door height adjustment tolerance
XL80
+3/16" [+5] -1/8" [-3]
XL80 torque
Height 2 ft lbs adjustment [3 Nm] screws

Height Adjustment screw Height adjustment locking screws

XL80 torque
Height 4 ft lbs adjustment [6 Nm] locking screws
Hex key size
XL80 3mm

3.18.1 Set height of glass door.
3.18.2 Loosen height adjustment locking screws on carrier.

3.18.3 Using appropriate size hex key, turn height adjustment screw CLOCKWISE or COUNTER-CLOCKWISE to raise or lower glass.

NOTE: Be sure glass is level during this adjustment.

3.19 Adjustment end stop

location: LEADING end stop

Fig 20
Dormakaba MUTO Premium - Adjustment end stop - 1

Set end stop location:

3.19.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier.

Hex key size

XL80 2.5mm

Legend

NOTE: Bi-foldering: Be sure there is a 1/4" [6] gap between the right and left hand sets.

Adjustment end stop

location: TRAILING end stop

Fig 21
Dormakaba MUTO Premium - Adjustment end stop - 1

Set end stop location:

3.19.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier.

Hex key size

XL80 2.5mm

Legend

NOTE: Bi-foldering: Be sure there is a 1/4" [6] gap between the right and left hand sets.

4 Installation instructions - Quick moving panel (QMP)

4.1 Installing end stops in QMP

Fig 22
QMP track Hex key size XL80 2.5mm End stops Set screw Bottom section of end stop

4.1.1 Slide end stops into each end of the QMP tracks. NOTE: Loosen bottom section of end stop for easier install.
NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.

4.2 Connecting the doors via the cable bracket

Fig 23
Hex key size XL80 4mm Cable bracket DOOR CLOSED Cable bracket Legend Closing edge of door M5 x 10 Socket head cap screw 10mm 5mm

4.2.1 Push both door panels towards the closing edge.
4.2.2 Secure cable bracket with two fasteners through the QMP track at 2 ft lbs [2.5Nm].

4.3 Securing track for QMP

Fig 24
SMP track QMP track SMP track 3-15/16" [100] Hex key size XL80 3mm QMP track QMP track M5 x 10 Flat head socket cap screw 10mm 5mm

4.3.1 Secure QMP track to SMP track.
4.3.2 Secure included fasteners at 2 ft lbs [2.5Nm].

4.4 Secure clamp profile for QMP

Fig 25
QMP clamp profile Glass gaskets

QMP glass

Hex key size XL80 3mm M6 x 12 Cupped set screw 12mm 6mm

Tighten fasteners QMP glass

Pressure plate

Dormakaba MUTO Premium - Secure clamp profile for QMP - 6

Dormakaba MUTO Premium - Secure clamp profile for QMP - 7

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.

4.4.1 Add glass gaskets. Trim to proper length.
4.4.2 Secure QMP glass to glass clamp profile.

4.4.3 Tighten all fasteners at 4ft lbs [5Nm].
- Do not overtighten pressure plate against glass.
- Start at center of profile and work outwards.

4.5 Install hook set (less Dormotion)

Fig 26
Open side Hook set Hex key size XL80 4mm Hook set DETERMINE THE LEADING VERSUS TRAILING EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." !

4.5.1 With rollers facing away from the installer, determine which roller will be leading and which will be trailing.

4.5.2 Secure hook onto roller with open side facing away from the installer.
4.5.3 Secure hook using appropriate-size hex key.

4.6 Installing roller carriers

Fig 27
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH CLOSED." *CARRIER WITH CABLE CLAMP TO BE SECURED TO TRAILING SIDE OF GLASS.* Torque values XL80 5 ft lbs [6Nm] Hex key size XL80 3mm Roller location on glass XL80 QMP X 3-1/8" [80] QMP Z 1-9/16" [40] Legend Closing edge of door Glass clamp Glass gasket Glass clamp profile (Front of) Glass Roller carrier Secure (Front of) Glass

NOTE: FULLY CLEAN SURFACE OF CLAMP PROFILE WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.
ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

4.6.1 Slide QMP roller carriers onto clamp profile.

4.6.2 Slide gasket and metal shim between clamp profile and roller carrier.

NOTE: Orient with gasket facing the clamp profile.

4.6.3 Secure roller carriers to clamp profile at 5 ft lbs (6 Nm).

4.7 Installing DORMOTION start/stop (optional)

Fig 28

Dormakaba MUTO Premium - Installing DORMOTION start/stop (optional) - 1
PRODUCT SHIPPED WITH 7/8" [22] PIN INSTALLED. PIN CAN BE CHANGED TO 1" [25] IF NECESSARY.

Start/stop pin 7/8" [22] Images not to scale 1" [25]

Hex screws

Torque

Set screws 3 ft lbs [3 Nm]

Hex key size

Set screws 3 mm

Hex screws 3 mm

Start/stop Glass gasket

Set screws

NOTE: Determine a pin length based upon how square and plumb the opening is.

4.7.1 If required, change pin in start/stop assembly.

  • Remove hex screws.
  • Remove existing pin and plate.
  • Swap in appropriate pin and plate.
  • Replace hex screws.

4.7.2 Slide start/stop onto glass.
4.7.3 Center equally between the carriers.
4.7.4 Slide glass gasket between start/stop and glass.

NOTE: Orient with gasket facing glass.

4.7.5 Secure start/stop via set screws.

4.8 Disengaging the anti-jump

Fig 29
1/4 turn Anti-jump Anti-jump adjustment screw NOTE: Anti-jump shipped engaged. Hex key size XL80 3mm

4.8.1 Disengage the anti-jump on roller carrier. 4.8.2 Using the appropriate size hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE 90° to disengage anti-jump.

4.9 Install glass/rollers in QMP track

Fig 30

Dormakaba MUTO Premium - Install glass/rollers in QMP track - 1

ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.

4.9.1 Place QMP glass on setting blocks on floor for stability.
4.9.2 Lift glass and QMP rollers up and rest rollers on track.

QMP track QMP rollers End stop removed for easier viewing.

4.10 Engaging anti-jump

Fig 31

Anti-jump 1/4 turn Anti-jump adjustment screw Anti-jump Montage setting should be HDMI Comfort 50 MUTO Comfort 50 Differential / Inset size with V50 / 100 mm Antiburning Bracket 1/4 Hex key size XL80 3mm

4.10.1 Engage anti-jump on roller carrier.

4.10.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

4.11 Align the cable

Fig 32
VIEW FROM BACK OF SYSTEM -
SMP AND QMP TRACKS REMOVED FOR EASIER VIEWING.
SMP arm bracket QMP clamp bracket SMP QMP

4.11.1 Slide SMP arm bracket over top of the QMP carrier clamp bracket.

4.11.2 Jump the arm bracket over the clamp bracket to align cable with clamp bracket.
QMP SMP

QMP SMP

SMP arm bracket QMP clamp bracket

4.12 Adjustment end stop

location: LEADING end stop

Fig 33
Dormakaba MUTO Premium - Adjustment end stop - 1

XL80 torque

2 ft lbs

[3 Nm]

Hand tighten

Hex key size

XL80 2.5mm

NOTE: Bi-folding: Be sure there is a 1/4" [6] gap between the right and left hand sets.

Set end stop location:

4.12.1 Slide end stop to desired location on track. Bumper should touch edge of roller carrier.

Adjustment end stop

location: TRAILING end stop

Fig 34
Dormakaba MUTO Premium - Set end stop location: - 1

Set end stop location:

4.12.1 Slide end

stop to desired location on track.

Bumper should touch edge of roller carrier.

XL80 torque

2 ft lbs [3 Nm] Hand tighten

Hex key size

XL80 2.5mm

NOTE: Bi-folding: Be sure there is a 1/4" [6] gap between the right and left hand sets.

Legend

Closing edge of door

4.13 Securing the cable to the QMP cable clamp

Fig 35
SMP leading carrier QMP trailing carrier DOOR CLOSED LOOK AT BACK OF TRACK Sidelite glass SMP glass QMP glass

Hex key size
XL80 Cross-head screw driver (magnetic recommended)

*VIEWED FROM BACK OF TRACK/CARRIERS*
Back of QMP trailing carrier Roller arm bracket Back of SMP leading carrier QMP glass Cable QMP cable clamp SMP glass Cable clamp set screws #1 #2 #3 #4

4.13.3 Align cable inside clamp.
4.13.4 Reinsert and retighten all screws.

4.13.1 Remove cable clamp set screws #1 and #2.

4.13.2 Loosen cable clamp set screws #3 and #4.

4.14 Install DORMOTION unit into QMP track (optional)

Fig 36
DISREGARD IF SYSTEM IS LESS DORMOTION
Dormakaba MUTO Premium - Install DORMOTION unit into QMP track (optional) - 1
- Plates should start out parallel to track.
Closing edge of door

4.14.2 Place appropriate DORMOTION unit into each end of the track channel, in general locations.
LOCATING THE DORMOTION UNIT
DOOR OPENED DOOR CLOSED End stop Roller Start/stop LEFT DORMOTION UNIT Roller RIGHT DORMOTION UNIT End stop

End stop 0mm Bumper E c

4.14.3 Slide door all the way OPEN.
4.14.4 Carrier should touch end stop.

4.14.5 Slide Dormotion unit over until trigger aligns with start/stop pin.
4.14.6 Rotate plates inside track to engage.
4.14.7 Tighten hex screws with 3 ft lbs [3Nm] of torque.

Plates rotated

End stop LEFT DORMOTION UNIT RIGHT DORMOTION UNIT Start/stop End Roller/Stop

0mm End stop Edge of roller carrier Bumper

4.14.3 Slide door all the way CLOSED.
4.14.4 Carrier should touch end stop.

Dormotion trigger Start/stop pin

4.14.5 Slide Dormotion unit over until trigger aligns with start/stop pin.
4.14.6 Rotate plates inside track to engage.
4.14.7 Tighten hex screws with 3 ft lbs [3Nm] of torque.

Dormakaba MUTO Premium - Install DORMOTION unit into QMP track (optional) - 8

4.15 Adjust start/stop pin height (if necessary)

Fig 37
DORMOTION trigger Start/stop pin CORRECT

INCORRECT

Hex screw Hex screw Start/stop pin

CORRECT PIN HEIGHT/ ORIENTATION

4.15.1 Adjust HEIGHT of start/stop pin, if necessary:

  • Loosen hex screws.
  • Slide pin and plate up or down.
Hex key size
Hex screws3 mm

4.16 QMP track cover and end caps

Fig 38
Dormakaba MUTO Premium - QMP track cover and end caps - 1

4.16.1 Add adhesive foam pieces to QMP glass clamp profile, spaced accordingly.
4.16.2 Peel off adhesive.

4.16.1 Slide cover over outside of profile.
4.16.2 Peel adhesive off end caps and press onto ends of profile.

4.17 SMP cover profile

Fig 39
Sidelite glass SMP glass QMP glass SMP glass SMP cover profile Hex key size XL80 3mm NOTE: SMP track, QMP track, and sidelite profile removed for easier viewing. Fig. 1 SMP cover profile SMP roller carrier SMP glass M4 x 8 Low head socket cap screw 8mm 4mm

4.17.1 Slide doors fully CLOSED.
4.17.2 Slide SMP cover profile up and between the SMP roller carriers as shown in Fig. 1 above.

4.17.3 Secure with included fasteners.

4.18 Cover profile for passage

Fig 40
SMP/QMP glass Hex key size XL80 2.5mm M4 x 6 Fat head socket cap screw 6mm 4mm

4.18.1 Slide both doors all the way OPEN.
4.18.2 Slide cover profile for passage up behind QMP track.

4.18.3 Secure cover profile for passage with all included fasteners at 2 ft lbs [2.5Nm].

4.19 Cover clips

Fig 41
Dormakaba MUTO Premium - Cover clips - 1

natural_image Three-step diagram showing a structural assembly with grid elements, one being lifted by an arrow (no text or symbols present)

4.19.1 Insert cover clips into track (one clip per foot).
4.19.2 Insert perpendicular to track, and turn CLOCKWISE to snap into place.

4.20 Cover spacers

Fig 42
Cover spacer Hex key size XL80 2.5mm

4.20.1 Tip cover spacers into outer most edge of track.

4.20.2 Place one at each end of track as shown.

4.20.3 Tighten at at hand tighten.

4.21 Install brush profile

Cover Brush

4.21.1 Match brush to cover length. 4.21.2 Slide brush into cover.

4.22 Secure system cover

Cover clips Cover Cover clips Cover

4.22.1 Secure cover to clips and snap into place. NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.
4.22.2 Snap end caps onto track.

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Product information

Brand : Dormakaba

Model : MUTO Premium

Category : Door