DWD221 - Drill DEWALT - Free user manual and instructions

USER MANUAL DWD221 DEWALT

ROTARY DRILL DWD221 Congratulations! You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users. Technical Data DWD221Voltage V 230Type 1Power input W 800No load speed min 0–650Maximum drilling range steel/softwood mm 13/38Chuck spindle thread size UNF 13Collar diameter mm 43Maximum chuck capacity mm 13Weight kg 2.3

(sound pressure) dB(A)

(sound pressure uncertainty) dB(A)

(sound power) dB(A) 86

(sound power uncertainty) dB(A)

m/s² < 2.5 Uncertainty K = m/s² The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. WARNING: The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns. Fuses Europe 230 V tools 10 Amperes, mains U.K. & Ireland 230 V tools 13 Amperes, in plugs Defi nitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently

hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially

hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage. Denotes risk of electric shock. Denotes risk of fire.ENGLISH

EC-Declaration of Conformity MACHINERY DIRECTIVE DWD221

EWALT declares that these products described under “technical data” are in compliance with: 2006/42/EC, EN 60745-1, EN 60745-2-1. These products also comply with Directive 2004/108/EC. For more information, please contact DEWALT at the following address or refer to the back of the manual. The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT. Horst Grossmann Vice President Engineering and Product Development DEWALT, Richard-Klinger-Straße 11, D-65510, Idstein, Germany

WARNING: To reduce the risk of injury,

read the instruction manual. General Power Tool Safety Warnings WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.ENGLISH

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional Specifi c Safety Rules for Drills

• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Wear ear protectors. Exposure to noise can cause hearing loss.

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

• Wear safety goggles or other eye protection. Drilling operations cause chips to fly. Flying particles can cause permanent eye damage.

• Bits and tools get hot during operation. Wear gloves when touching them.

• Keep handles dry, clean, free from oil and grease. It is recommended to use rubber gloves. This will enable better control of the tool. Residual Risks T he following risks are inherent to the use of drills: – Injuries caused by touching the rotating parts or hot parts of the tool. In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are: – Impairment of hearing . – Risk of squeezing fingers when changing accessories. – Health hazards caused by breathing dust developed when working in wood.ENGLISH

– Risk of personal injury due to flying particles. – Risk of personal injury due to prolonged use. Markings on Tool The following pictograms are shown on the tool: Read instruction manual before use. Wear ear protection. Wear eye protection. DATE CODE POSITION (FIG. 1) The Date Code (k), which also includes the year of manufacture, is printed into the housing. Example: 2010 XX XX Year of Manufacture Package Contents The package contains: 1 Rotary drill 1 Side handle 1 Instruction manual 1 Exploded drawing

• Check for damage to the tool, parts or accessories which may have occurred during transport.

• Take the time to thoroughly read and understand this manual prior to operation. Description (fi g. 1)

WARNING: Never modify the power

tool or any part of it. Damage or personal injury could result. a. Trigger switch b. Reversing lever c. Side handle d. Chuck e. Indicator light f. Main handle g. Lock-on button INTENDED USE This heavy-duty drill is designed for professional drilling applications. DO NOT use under wet conditions or in presence of flammable liquids or gases. This heavy-duty drill is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool. Electrical Safety The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. Your DEWALT tool is double insulated in accordance with EN 60745; therefore no earth wire is required. This product is intended to be used with a safety transformer manufactured to BSEN61558 and BS4343. Never work without this transformer in place. If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organisation. Mains Plug Replacement (U.K. & Ireland Only) If a new mains plug needs to be fitted:

• Safely dispose of the old plug.

• Connect the brown lead to the live terminal in the plug.

• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be

made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 13 A. Using an Extension Cable If an extension cable is required, use an approved 3–core extension cable suitable for the power input of this tool (see technical data).The minimum conductor size is 1.5 mm

; the maximum length is 30 m. When using a cable reel, always unwind the cable completely.ENGLISH

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of

injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set- ups or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury. Side Handle (fi g. 1)

WARNING: To reduce the risk of

personal injury, ALWAYS operate the tool with the side handle properly installed and tightened. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximise control. A side handle (c) is supplied with your drill. The side handle clamps to the front of the gear case and can be rotated 360 degrees to permit right- or left-hand use. After the side handle is rotated into position, it should be pushed rearward until the slots (h) on the lip of the side handle are aligned and fully engaged with the projecting tabs (i) on the underside of the gear case. The side handle is then securely clamped by turning clockwise until tight. Variable Speed Trigger Switch (fi g. 2) The variable speed trigger switch (a) permits speed control. The farther the trigger switch is depressed, the higher the speed of the drill. NOTE: Use lower speeds for starting holes, drilling in plastics or ceramics or driving screws. Reversing Lever (fi g. 2) The reversing lever (b), located above the trigger switch, changes the direction of rotation of the drill and is used when backing out screws and jammed drill bits. To operate the tool in reverse, release the trigger switch and push the lever to the left (when viewed from the chuck end). To operate the drill in forward, release the trigger switch and push the lever to the right (when viewed from the chuck end). Return the reversing lever to the forward position after all operations in reverse are completed. Torque Limiting Clutch This tool is equipped with a torque limiting clutch that reduces the maximum torque reaction transmitted to the operator in case of jamming of a drill bit. This feature also prevents the gearing and electric motor from stalling. The torque limiting clutch has been factory-set and cannot be adjusted. Motor Lock Control (fi g. 1) Your DEWALT drill comes with an electronic feature called motor lock control. It is designed to help prevent the motor from being overloaded in demanding applications during a stall situation. This may be encountered when drilling in steel or using large bits in wood. As a stall situation presents itself, the motor cycles on and off for a set period of time. This reduces the reaction of the stall. Releasing the trigger resets the motor lock control and the unit will operate in normal mode when the trigger is depressed again. Figure 1 shows the instruction label (j) mounted on the housing. There are two alert modes:

1. Engaged Mode: When a stall situation

presents itself, the light will come on and stay on as the motor cycles on and off for a set period of time before the motor lock control completely shuts the tool down. When the unit is running in normal mode, there will be no light

2. Problem Mode: A series of continual flashes as

the trigger is pulled indicates that the electronics are no longer functioning. The tool may still be able to function without the benefit of motor lock control but should be serviced as soon as possible. OPERATION Instructions for Use

WARNING: Always observe the safety

instructions and applicable regulations.

WARNING: To reduce the risk

of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.

WARNING: To reduce the risk of

personal injury, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood “back-up” block to prevent damage to the material.ENGLISH

WARNING: To reduce the risk of

personal injury, ALWAYS operate the tool with the side handle properly installed. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximise control.

WARNING: Do not attempt to tighten

or loosen drill bits (or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur. Proper Hand Position (fi g. 1, 3)

WARNING: To reduce the risk of

serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of

serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction. Proper hand position requires one hand on the side handle (c), with the other hand on the main handle (f). Trigger Switch (fi g. 2) To run the tool, press the variable speed switch (a). The pressure exerted on the variable speed switch determines the tool speed. If necessary, press the lock-on button (g) for continuous operation and release the switch. The lock-on button works only in full speed, forward rotation. To stop the tool, release the variable speed switch. To stop the tool in continuous operation, press the switch briefly and release it. Always turn the tool off when work is finished and before unplugging. Keyless Chuck (fi g. 4–6) The DWD221 features a keyless chuck (d) for greater convenience. To insert a drill bit or other accessory, follow the steps listed below.

1. Grasp the rear half of the chuck with one hand

and use your other hand to rotate the front half counterclockwise, as shown in Figure 4. Rotate far enough so that the chuck opens sufficiently to accept the desired accessory.

2. Insert the bit or other accessory about 3/4"

(19 mm) into the chuck and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction. When the chuck is nearly tightened, you will hear a clicking sound. After 4–6 clicks, the chuck is securely tightened around the accessory.

3. To release the accessory, repeat step 1 listed

WARNING: Do not attempt to tighten

or loosen drill bits (or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur. KEYLESS CHUCK REMOVAL (FIG. 5) Tighten the chuck around the shorter end of a hex key (not supplied) of 1/4" (6 mm) or greater size. Using a soft hammer or piece of wood, strike the longer end in the counterclockwise direction. This will loosen the chuck so that it can be unscrewed by hand. KEYLESS CHUCK INSTALLATION (FIG. 6) Screw the chuck on by hand as far as it will go. Tighten the chuck around the shorter end of a 1/4" (6 mm) or larger hex key (not supplied). Strike the longer end in the clockwise direction with a soft hammer. MAINTENANCE Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

WARNING: To reduce the risk of

injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury. Lubrication Your power tool requires no additional lubrication.ENGLISH

WARNING: Blow dirt and dust out of

the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.

WARNING: Never use solvents or

other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. Optional Accessories

WARNING: Since accessories, other

than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only D EWALT recommended accessories should be used with this product. Consult your dealer for further information on the appropriate accessories. Protecting the Environment Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection. Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

EWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. You can check the location of your nearest authorised repair agent by contacting your local

EWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.ENGLISH

GUARANTEE DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

• 30 DAY NO RISK SATISFACTION GUARANTEE • If you are not completely satisfied with the performance of your D EWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT • If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorised DEWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.

• ONE YEAR FULL WARRANTY • If your D EWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:

• The product has not been misused;

• The product has been subject to fair wear and tear;

• Repairs have not been attempted by unauthorised persons;

• Proof of purchase is produced;

• The product is returned complete with all original components. If you wish to make a claim, contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised DEWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com.ESPAÑOL