AS54 - Fan Air King - Free user manual and instructions

Product Type	Exhaust Fan
Brand	Air King
Model	AS54
Power Supply	120 V AC, 60 Hz (standard)
Intended Use	General ventilation, exhaust air to outside
Allowed Locations	Ceiling or wall, above bathtub/shower with GFCI protection
Duct Diameter	10.2 cm (4 in)
Recommended Duct Type	Insulated rigid duct
Housing Material	Steel (estimate)
Housing Dimensions (approx.)	28 x 28 x 15 cm (estimate)
Weight (approx.)	2.5 kg (estimate)
Sound Level	Not specified
Airflow	Not specified
Grounding	Required
Electric Shock Protection	Use a ground fault circuit interrupter (GFCI) if installed above bathtub/shower
Maintenance	Clean grille with mild detergent; vacuum assembly; do not immerse electrical parts
Cleaning Frequency	According to soiling, at least once a year
Available Spare Parts	Cabinet, collar/damper, receptacle, motor/blade, blower wheel, springs, grille, plug
Repairability	Some parts replaceable by a professional; electronic components not available to consumers
Warranty	1 year limited (parts and labor)
Customer Service	Toll-free: 800-465-7300 (Mon-Fri, 8am-4pm EST)

Frequently Asked Questions - AS54 Air King

How do I install the AS54 fan?

First cut power at the service panel. Choose a location near a joist or stud. Use the marks on the housing to align with the finished ceiling or wall. Secure with four nails (not supplied). Connect the duct to the collar and exhaust to the outside. Plug the motor into the receptacle and install the grille. See the manual for details.

Can I use this fan in a bathroom?

Yes, it is acceptable for installation above a bathtub or shower, provided the circuit is protected by a ground fault circuit interrupter (GFCI).

What if the fan does not work?

First check the fuse or circuit breaker. Make sure the motor plug is inserted into the receptacle. Check the wiring (white, black, green). If the problem persists, the motor may be defective and must be replaced.

How do I clean the fan grille?

Remove the grille by pressing the two ends of the springs. Clean it with a mild detergent (e.g., dish soap) and a soft cloth. Dry it completely before reinstalling. Never use abrasive or scouring powder.

What is the warranty on the AS54 fan?

Air King offers a limited one-year warranty from the original purchase date, covering manufacturing defects or materials. The warranty applies only to the original purchaser and does not cover damage due to misuse.

Can I use a speed control with this fan?

No, it is prohibited to use an electronic speed control with this fan. This could cause fire or electric shock.

What are the main safety precautions?

Always cut power before any intervention. The unit must be grounded. Do not use the fan in kitchens. Ensure the duct is not obstructed. Do not use it to exhaust hazardous or explosive vapors.

How do I get replacement parts?

Contact Air King customer service at 800-465-7300 (Mon-Fri, 8am-4pm EST). Have the model number (AS54) and part number (see list in manual) ready. Some parts may no longer be available for discontinued products.

The fan is noisier than usual, what should I do?

Cut power, remove the grille, and check that all screws are tight. If the blade rubs against the housing, contact your dealer for service. Abnormal noise may also indicate a motor problem.

Do I need to vent the duct to the outside?

Yes, ducted fans must always be exhausted to the outside via a wall or roof cap. Never vent into an attic or confined space.

USER MANUAL AS54 Air King

IMPORTANT INSTRUCTIONS - OPERATING MANUAL

Models:

AS50, AS60, AS70, AS54

AirKing Ventilation Products®

Exhaust Fan

READ AND SAVE THESE INSTRUCTIONS

READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!

RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.

GENERAL SAFETY INFORMATION

When using electrical appliances, basic precautions should always be followed to reduce the risk of fire, electric shock and injury to person, including the following:

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND INJURY TO PERSON, OBSERVE THE FOLLOWING:

a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning the unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND INJURY TO PERSON, OBSERVE THE FOLLOWING:

a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-related construction.

b) Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE), and the local code authorities.

c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

CAUTION: FOR GENERAL VENTILATING USE ONLY. DO NOT USE TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS AND VAPORS.

d) Ducted fans must always be vented to the outdoors.
e) This unit must be grounded.
f) To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
g) Read all instructions before installing or using exhaust fan.

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE SPEED CONTROL DEVICE.

a) Acceptable for use over a bathtub or shower when installed in a GFCI protected branch circuit.

WARNING: DO NOT USE IN KITCHENS.

INSTALLATION INSTRUCTIONS

CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION.

SECTION 1

Preparing the Exhaust Fan

1. Unpack fan from the carton and confirm that all pieces are present. In addition to the exhaust fan you should have:

1 - Grill
1 - Damper Assembly (attached)
1 - Knockout Plug
1 - Instruction/Safety Sheet

1. Remove the fan's venturi assembly, which is secured in place with one screw through the venturi (Figure 1). This is a captive screw and will stay installed in the venturi. Keep the venturi assembly and the grill in the carton until needed so they do not get damaged or lost.

Technical line drawing showing a mechanical assembly with a bracket and a box, labeled Figure 1 (no text or symbols on the diagram itself)

1. Choose the location for your fan. To ensure the best air and sound performance, it is recommended that the length of ducting and the number of elbows be kept to a minimum, and that insulated hard ducting be used. Larger duct sizes will reduce noise and airflow restrictions.
2. Select the most convenient electrical knockout hole and insert the knockout plug into the 2nd knockout hole (Figure 2).

Diagram showing a mechanical or structural assembly with two circular components and a pointed tool, labeled 'Figure 2' (no text or symbols on the diagram itself)

SECTION 2

New Construction

1. Using the gauge on the fan's housing (Figure 3), line up housing so that it will be flush with the finished ceiling or wall. Position the fan so that the tabs rest flat against the joist or stud and secure with four nails (not provided) to ensure proper installation.

5/8" 1/2" 3/8" 1/4" Figure 3

SECTION 3

Existing Construction

1. Position housing against the joist or stud and trace an outline of the housing onto the ceiling/wall material (Figure 4). Set housing aside and cut opening, being careful not to cut or damage any electrical or other hidden utilities. Place housing next to the joist or stud and insure that it is flush with the finished ceiling. Secure with four nails (not provided) to ensure proper installation (Figure 3).

Technical line drawing of a mechanical component with a tool inserted, labeled Figure 4 (no text or symbols on the diagram itself)

SECTION 4

Ducting

CAUTION: ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL BUILDING CODES.

1. Connect the ducting to the fan's duct collar (Figure 4). Secure in place using tape or screw clamp. Always duct the fan to the outside through a wall or roof cap.

Technical line drawing of a mechanical component with arrows indicating assembly or movement (no text or symbols)

NOTE: If damper detaches from unit, reattach by snapping the collar back onto the unit. It is designed to only fit one way.

SECTION 5

Wiring

CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION.

CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR

NATIONAL ELECTRICAL CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.

1. Run wiring from an approved wall switch carrying the appropriate rating. One neutral (white), one ground (green or bare copper), and one hot (black lead connected to the switch). Secure the electrical wires to the housing with an approved electrical connector. Make sure you leave enough wiring in the box to make the connection to the fan's receptacle.
2. From where you have access to inside the fan's junction box, connect the White wire from the house to the White wire from the fan's receptacle. Connect the Black wire from the wall switch to the Black wire from the fan's receptacle. Connect the ground wire from the house to the Green wire from the fan's receptacle (Figure 6). Use approved methods for all connections.

graph TD
    A["Supply from house"] --> B["White"]
    B --> C["Hot (Black)"]
    C --> D["Ground"]
    style A fill:#f9f,stroke:#333
    style D fill:#bbf,stroke:#333

SECTION 6

Completing the Installation

1. Reinstall the fan's venturi by holding it at approximately a 45 degree angle, hook the two tabs on the venturi into the slots on the housing and secure in place by tightening the venturi screw. Rotate the blower wheel by hand to ensure it spins freely. Now plug the fan motor into the receptacle (Figure 7).

Figure 7

1. Install the grill by squeezing the two ends of the springs together and installing them up into the slots of the fan's venturi. Push the grill up into position (Figure 8).

Diagram of a mechanical or architectural component with layered structure and directional arrows, labeled Figure 8 (no text or symbols on the diagram itself)

1. Restore power and test your installation.

SECTION 7

Use and Care

CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION.

1. Cleaning the Grill: Remove grill and use a mild detergent, such as dishwashing liquid, and dry with a soft cloth. NEVER USE ANY ABRASIVE PADS OR SCOURING POWDERS. Completely dry grill before reinstalling. Refer to instructions in Section 6 Finishing the Installation, to reinstall grill.
2. Cleaning the Fan Assembly: Unplug the motor cord from receptacle and loosen the venturi screw to remove the venturi from the unit. Wipe all parts with a dry cloth or gently vacuum the fan. NEVER IMMERSE ELECTRICAL PARTS IN WATER. Refer to instructions in Section 6 Finishing the Installation, to reinstall venturi.

CALIFORNIA RESIDENTS ONLY:

WARNING: THIS PRODUCT CAN EXPOSE YOU TO A CHEMICAL [OR CHEMICALS] KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER.

WARNING: THIS PRODUCT CAN EXPOSE YOU TO A CHEMICAL [OR CHEMICALS] KNOWN TO THE STATE OF CALIFORNIA TO CAUSE REPRODUCTIVE TOXICITY.

Troubleshooting Guide

Trouble Probable Cause Suggested Remedy
1. Fan does not operate when the switch is on.	1a. A fuse may be blown or a circuit tripped.1b. Connector plug from motor is not plugged in.1c. Wiring is not connected properly.1d. Motor has stopped operating.	1a. Replace fuse or reset circuit breaker.1b. Turn off power to unit. Remove Grill and plug motor into receptacle in housing. Restore power to unit.1c. Turn off power to unit. Check that all wires are connected.1d. Replace motor.
2. Fan is operating, but air moves slower than normal.	2. Obstruction in the exhaust ducting.	2. Check for any obstructions in the ducting. The most common are bird nests in the roof cap or wall cap where the fan exhausts to the outside.
3. Fan is operating louder than normal.	3a. Motor is loose.3b. Fan blade is hitting housing of unit.	3a. Turn off power to unit. Remove grill and check that all screws are fully tightened. Restore power to unit.3b. Call your dealer for service.

LIMITED WARRANTY

WHAT THIS WARRANTY COVERS: This product is warranted against defects in workmanship and/or materials.

HOW LONG THIS WARRANTY LASTS: This warranty extends only to the original purchaser of the product and lasts for one (1) year from the date of original purchase or until the original purchaser of the product sells or transfers the product, whichever first occurs.

WHAT AIR KING WILL DO: During the warranty period, Air King will, at its sole option, repair or replace any part or parts that prove to be defective or replace the whole product with the same or comparable model.

WHAT THIS WARRANTY DOES NOT COVER: This warranty does not apply if the product was damaged or failed because of accident, improper handling or operation, shipping damage, abuse, misuse, unauthorized repairs made or attempted. This warranty does not cover shipping costs for the return of products to Air King for repair or replacement. Air King will pay return shipping charges from Air King following warranty repairs or replacement

ANY AND ALL WARRANTIES, EXPRESSED OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY), LAST ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE OR UNTIL THE ORIGINAL PURCHASER OF THE PRODUCT SELLS OR TRANSFERS THE PRODUCT, WHICHEVER FIRST OCCURS AND IN NO EVENT SHALL AIR KING'S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY INCLUDE (I) INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER, OR (II) REPLACEMENT OR REPAIR OF ANY HOUSE FUSES, CIRCUIT BREAKERS OR RECEPTACLES. NOTWITHSTANDING ANYTHING TO THE CONTRARY, IN NO EVENT SHALL AIR KING'S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY EXCEED THE PURCHASE PRICE OF THE PRODUCT AND ANY SUCH LIABILITY SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD.

Some states and provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these exclusions or limitations may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state and province to province. Proof of purchase is required before a warranty claim will be accepted.

CUSTOMER SERVICE:

Toll-Free [phone]

Our Customer Service team is available to assist you with product questions, service center locations, and replacement parts. They can be reached Monday through Friday, 8am-4pm Eastern.

Please have your model number available, as well as the type and style (located on the label inside of your product).

Please do not return product to place of purchase.

www.airkinglimited.com

PARTS FOR DISCONTINUED, OBSOLETE AND CERTAIN OTHER PRODUCTS MAY NOT BE AVAILABLE. DUE TO SAFETY REASONS, MANY ELECTRONIC COMPONENTS AND MOST HEATER COMPONENTS ARE NOT AVAILABLE TO CONSUMERS FOR INSTALLATION OR REPLACEMENT.

#	Qty. Description Replacement Part #
1	1 Fan Housing 5S1201001
2	1	3" Plastic Collar and Damper	5S1201051
	1	4" Plastic Collar and Damper 5S2299054
3	1 Polarized Receptacle		5S1999001
4	1 Goose Neck Wire Cover		5S1201004
5	1 AS Motor Plate 5S1201005
6	1 Motor with Impeller - AS50/AS54		5S1201026
	1 Motor with Impeller - AS60		5S1201050
	1	Motor with Impeller - AS70	5S1201031
7	1	Scroll	5S1201006
8	2 Grill Springs		5S1201007
9	1	Grill	5S1201008
10	1 Knockout Plug		5S1299030

Exploded view diagram of a solar panel assembly with numbered parts for identification

Installer:

Place of Purchase:

Installation Date:

Model Number:

INSTRUCTIONS IMPORTANTES - MANUEL D'OPÉRATION

Modèles:

AS50, AS60, AS70, AS54

AirKing Ventilation Products®

Technical diagram showing a mechanical assembly with a curved component and a box, labeled Figure 1 (no text or symbols on the diagram itself)

5/8" 1/2" 3/8" 1/4" Figure 3

SECTION 3

Construction Existante

Technical line drawing of a mechanical component with a tool inserted, labeled Figure 4 (no text or symbols on the diagram itself)

SECTION 4

Conduits

ATTENTION : TOUS LES CONDUITS DOIVENT ÊTRE CONFORMES AUX CODES DU BÂTIMENT LOCAUX ET NATIONAUX.

Technical line drawing of a mechanical component with two cylindrical parts, labeled as Figure 5 (no text or symbols on the diagram itself)

Diagram of a layered structure with internal components and directional arrows, labeled Figure 8 (no text or symbols on the diagram itself)

Exploded view diagram of a solar panel assembly with numbered parts for identification