907020 - Screwdriver MILWAUKEE - Free user manual and instructions

USER MANUAL 907020 MILWAUKEE

SAFETY WARNINGS WARNING Read all safety warnings, instruc- tions, illustrations and specica- tions provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper- ated (cordless) power tool.

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock. PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many ac- cidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. SERVICE

• Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

• Hold the power tool by insulated gripping sur- faces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.3

• Wear ear protectors when impact drilling. Expo- sure to noise can cause hearing loss.

• Use only sockets and other accessories speci

cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break causing injury.

• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles. EXTENSION CORDS Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size. Guidelines for Using Extension Cords

• If you are using an extension cord outdoors, be sure it is marked with the sufx “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

• Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualied person before using it.

• Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Recommended Minimum Wire Gauge For Extension Cords* Nameplate Amps Extension Cord Length 25' 50' 75' 100' 150'

• Based on limiting the line voltage drop to ve volts at 150% of the rated amperes. GROUNDING WARNING Improperly connecting the ground- ing wire can result in the risk of electric shock. Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug pro- vided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a MILWAUKEE service facility before use. If the plug will not t the outlet, have a proper outlet installed by a qualied electrician. Grounded Tools (Three-Prong Plugs) Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically mal- function or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal. Your tool must be plugged into an appro- Fig. A priate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A. Double Insulated Tools (Two-Prong Plugs) Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satises OSHA requirements and complies with the applicable standards Fig. BFig. C of Underwriters Laboratories, Inc., the Canadian Standard Association and the National Electrical Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C. SYMBOLOGY Double Insulated Amps Volts

Alternating Current Alternating Current/Direct Current Impacts per Minute Under Load (IPM)

UL Listing for Canada and U.S. Approval Mark for Mexico4 FUNCTIONAL DESCRIPTION

ASSEMBLY WARNING To reduce the risk of injury, always unplug tool before changing or removing accessories. Only use accessories specically recommended for this tool. Others may be hazardous. Removing and Replacing Quik-Lok

Cords (Cat. No. 9072-20, 9072-22, 9092-20 and 9096-20) MILWAUKEE's exclusive Quik-Lok

Cords provide instant eld replacement or substitution.

Cord, turn the cord nut 1/4 turn to the left and pull it out.

2. Place the ring through

on the tool over the two gear case screw holes.

4. Replace the two gear

case screws. Hand tight- en the screws.

5. To remove, reverse the

procedure. Attaching and Removing Accessories (Cat. No. 9071-20, 9075-20) This impact wrench is intended only for use with sockets designed for impact wrenches and that have a 1/2" square drive (3/4" square drive for Cat. No. 9075-20). Other sockets could shatter or break, causing injury.

1. To attach a socket or other accessory, push the

accessory onto the drive shank until it snaps into place.

2. To remove the accessory, pull it off the drive shank.

Attaching and Removing Accessories (Cat. No. 9070-20, 9072-20, 9072-22) These impact wrenches are intended only for use with sockets designed for impact wrenches and that have a 1/2" square drive. Other sockets could shatter or break, causing injury.

1. To attach a socket or other acces-

Detent Pin sory, align the hole in the acces- sory with the detent pin on the drive shank. Hold the detent pin in while pushing the socket onto the drive shank. The detent pin will snap into place in the hole to secure the socket.

2. To remove the accessory, insert a nail or other thin

object into the hole in the accessory and press the detent pin in. Pull the accessory off the drive shank. Attaching and Removing Accessories (Cat. No. 9092-20, 9096-20, or other Impact Wrenches using the Quick Change 1/2" Square Drive to 7/16" Hex Adapter) Cat. No. 9092-20 and accessory Cat. No. 48-66-0061 are intended for use with accessories with a 7/16" Hex Quick Change shank. Cat. No. 9096-20 is in- tended for use with accessories with a 5/8" Hex Quick Change shank. Both Hex Quick Change shanks have a ball-retainer groove. They are not intended for use with Hex Shank Bit Extensions.

1. To attach an accessory, pull the chuck collar

forward and insert the accessory shank. Release the collar. It may be necessary to pull the bit out slightly to engage the holding mechanism.

2. To remove the accessory, pull the chuck collar

forward and remove the accessory. Release the collar. Open (Release) Closed (Locked) Ball-retainer groove OPERATION WARNING To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjustments. Use only specically recommended accessories. Others may be hazardous. To reduce the risk of injury, always wear safety goggles or glasses with side shields. Using the Forward/Reverse Switch (Cat. No. 9072-20, 9072-22, 9092-20, and 9096-20) This impact wrench is equipped with a forward/re- verse switch that may be set to forward or reverse rotation.

1. For forward (clockwise) rotation, push the forward/

reverse switch in the direction shown. Check the direction of rotation before use.

2. For reverse (counterclockwise) rotation, push

the forward/reverse switch in the direction shown. Check the direction of rotation before use. Forward Forward/Reverse Switch Reverse WARNING To reduce the risk of injury, keep hands and cord away from the bit and all moving parts. To reduce the risk of explosion, electric shock and property damage, always check the work area for hidden pipes and wires before drilling. To reduce the risk of injury, only grasp tool by handle and red insulated surfaces. Do not hold gray gear case when impacting or drilling.6 Starting, Stopping and Controlling Speed (9072-20, 9072-22, 9092-20, and 9096-20) This impact wrench may be operated at any speed from 0 to full speed. The speed will remain variable up to the chosen speed dial setting by use of the trig- ger. The speed dial turns clockwise to increase the speed or counterclockwise to decrease the speed.

1. Select a speed on the speed

Trigger Speed dial To increase the speed dial.

2. To start the tool, pull the trig-

3. To vary the driving speed, in-

crease or decrease pressure on the trigger. The further the trigger is pulled, the greater the speed.

4. To stop the tool, release the trigger.

Starting and Stopping the Tool (9070-20, 9071-20, 9075-20) These impact wrenches are equipped with a rocker switch that offers both forward and reverse rotation.

1. For forward (clockwise) rotation,

pull the lower portion of the switch.

2. For reverse (counterclockwise)

rotation, pull the upper portion of the switch. NOTE: To prevent damage to the motor and internal mechanism, allow the motor to stop completely before switching from forward to reverse or from reverse to forward. Impacting Techniques The longer a bolt, screw, or nut is impacted, the tighter it will become. To help prevent damaging the fasteners or workpieces, avoid excessive impact- ing. Be particularly careful when impacting smaller fasteners because they require less impacting to reach optimum torque. Practice with various fasteners, noting the length of time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time. Impacting for two seconds is generally sufcient for a 3/8" bolt and one second for a 5/16" bolt. How- ever, oil, dirt, rust or other matter on the threads or under the head of the fastener affects the degree of tightness. The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on the condition of the contacting surfaces. However, if rust or corrosion causes seizing, more torque may be required. On light gasket jobs, run each fastener down to a relatively light torque and use a hand torque wrench for nal tightening. MAINTENANCE WARNING To reduce the risk of injury, always unplug the tool before performing any maintenance. Never disassemble the tool. Contact a MILWAUKEE service facility for ALL repairs. Maintaining Tools Keep your tool in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condi- tion that may affect the tool operation. Return the tool to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool to a MILWAUKEE service facility for inspection. WARNING To reduce the risk of personal in- jury, electric shock and damage, never immerse your tool in liquid or allow a liquid to ow inside it. Cleaning Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain clean- ing agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter- gents containing ammonia. Never use ammable or combustible solvents around tools. Repairs For repairs, return the tool to the nearest service center. ACCESSORIES WARNING Use only recommended accesso- ries. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.

SERVICE - UNITED STATES

1-800-SAWDUST (1.800.729.3878) Monday-Friday, 7:00 AM - 6:30 PM CST or visit www.milwaukeetool.com Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions. Email: metproductsupport@milwaukeetool.com Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notications regarding your tool purchases.

Monday-Friday, 7:00 AM - 4:30 PM CST or visit www.milwaukeetool.ca7 LIMITED WARRANTY USA & CANADA Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workman- ship for a period of ve (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers. *This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measure- ment Products. There are separate and distinct warranties available for these products. **The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the Cables for the Drain Snake is two (2) years from the date of purchase. The warranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge. Warranty Registration is not necessary to obtain the applicable war- ranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON- TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSE- QUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX- CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS

ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WAR- RANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR- RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call

1.800.SAWDUST (1.800.729.3878) to locate your nearest service

facility for warranty and non-warranty service on a MILWAUKEE electric power tool. LIMITED WARRANTY - MEXICO,

CENTRAL AMERICA & CARIBBEAN

TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/ stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to nd the nearest ASC, for service, parts, accessories or components. Procedure to make this warranty valid Take the product to the ASC, along with the warranty card sealed/ stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process. Exceptions This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modied or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks. SERVICE AND ATTENTION CENTER: Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico Ph. 52 55 4160-3547 IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico Model: Date of Purchase: Distributor or Store Stamp:8 RÈGLES DE SÉCURITÉ GÉNÉRALES

Monday-Friday, 7:00 AM - 4:30 PM CST www.milwaukeetool.ca