2450 - Chain saw POULAN - Free user manual and instructions

USER MANUAL 2450 POULAN

KITCHEN, CLEAMING AND OUTDOOR APPLIANCES COMBINED

Copyright ©2004 Electrolux Home Products, Inc. 530164650 6/16/04 N HSIION3 TONVdS3 SRE

WARNING! This chain saw can be dangerous! Care- less or improper use can cause serious or even fatal injury.

Read and understand the instruction manual before using the chain saw. Always wear appropriate ear protection, eye protection and head protection. Always use two hands when operating the chain saw. WARNING! Contacting the guide bar tip with any object should be avoided; tip contact may cause the guide bar to move suddenly upward and backward, which may cause se- Measured maximum kickback value without chain brake for the bar and chain combination on the label. SAFETY RULES A WARNING: Aways disconnect Spark plug wire and place wire where it can- not contact spark plug to prevent accidental starting when setting up, transporting, ad- justing or making repairs except carburetor adjusiments. Because a chain saw is a high-speed wood- cutting tool, special safety precautions must be observed to reduce the risk of accidents. Careless or improper use of this tool can CauSS Sénous ju PLAN AHEAD + Read this manual carefully until you com- pletely understand and can follow all safety rules, precautions, and operating instruc- tions before attempting to use the unit. + Restrictthe use of your saw to adult users who understand and can follow safety rules, precautions, and operating instruc- tions found in this manual. + Wear protective gear. Always use steel- toed safety footwear with non-slip soles; snug-fitting clothing; heavy-duty, non-slip gloves: eye protection such aS non-fog- ging, vented goggles or face screen; an approved safety hard hat; and sound barri- es (ear plugs or mufflers) to protect your hearing. Regular users should have hear- ing checked regulariy as chain saw noise can damage hearing. Secure hair above shoulder length. Hearing Safety Hat Protection Eye iwwnr Protection Snug Fiting Heavy Duty Clothing Gloves Safety Safety Chaps Shoes N ass Keep al parts of your body away from the chain when the engine is running, Keep children, bystanders, and animals a minimum of 36 feet (10 melers) away from the work area. Do not allow other people or animals to be near the chain saw when starting or operating the chain saw. Do not handle or operate a chain saw wihen you are fatigued, il or upset, or ifyou have taken alcohol, drugs, or medication. You must be in good physical condition and mentally alert. Chain saw work is strenuous. ff you have any condition that might be aggravated by strenuous work, check with Your doctor before operating a chain saw.

+ Carefully plan your sawing operation in ad- vance. Do not start cutting until you have a clear work area, secure footing, and, if you are felling trees, a planned retreat path.

OPERATE YOUR SAW SAFELY

+ Donotoperate a chain saw with one hand. Serious injury to the operator, helpers, by- standers or any combination of these per- sons may result from one-handed opera- ton. À chain saw is intended for two-handed use Operate the chain saw only in awel-venti- lated outdoor area. Do not operate saw from a ladder or in a tree. Make sure the chain will not make contact with any object while starting the engine. Never try to start the saw when the guide bar is in a cut. Do not put pressure on the saw at the end of the cut. Applying pressure can cause you to lose control when the cut is com- pleted. Stop the engine before setting the saw down. Do not operate a chain saw that is dam- aged, impropeny adjusted, or not com- pletely and securely assembled. Always replace bar, chain, hand guard, or chain brake immediately ifit becomes damaged, broken or is otherwise removed. + With the engine stopped, hand carry the chain saw with the muffler away from your body, and the guide bar and chain to the rear, preferably covered with a scabbard

MAINTAIN YOUR SAW IN GOOD

WORKING ORDER + Have all chain saw service performed by a qualfied service dealer with the exception ofthe items listed in the maintenance sec- tion ofthis manual. For example, ifimprop- ertools are used to remove or hold the fiy- wheelwhen servicingthe clutch, structural damage to the fiywheel can occur and cause the fiywheel to burst. Make certain the saw chain stops moving uen the trot rigger is released. For correction, refer to CARBURETOR AD- JUSTMENTS. Never modif your saw in any way. Keep the handies dry, clean, andfree of oil or fuel mixture. Keep fuel and oil caps, screws, and fas- teners securely tightened Use only Poulan® accessories and re- placement parts as recommended.

HANDLE FUEL WITH CAUTION

+ Do not smoke while handling fuel or while operating the saw. + Eliminate al sources of sparks or flame in the areas where fuel is mixed or poured. There should be no smoking, open lames, orwork hat could cause sparks. Allow en- gine to cool before refueling + Mix and pour fuel in an outdoor area on bare ground; store fuel in a cool, dry, well ventilated place: and use an approved, marked container for all fuel purposes Wipe up all fuel spills before starting saw. Move at least 10 feet (3 meters) from fuel- ing site before starting engine. + Tum the engine off and let saw cool in a non-combustible area, not on dry leaves, straw, paper, etc. Slowly remove fuel cap and refuel unit. + Store the unitand fuel in an area where fuel vapors cannot reach sparks_or_ open fiames from water heaters, electric motors or switches, furnaces, etc. KICKBACK À WARNING: _Avoid kickback which can result in serious injury. Kickback is the backward, upward or sudden forward motion of he guide bar occurring when the saw chain near the upper tip ofthe guide bar con- tacts any object such as a log or branch, or when the wood closes in and pinches the saw chain inthe cut. Contacting foreign ob- ject in the wood can also result in loss of chain saw control + Rotational Kickback can occur when the moving chain contacts an object at the up- per tip of the guide bar. This contact can cause the chain to dig into the object, which stops the chain for an instant. The result is à lightning fast, reverse reaction which kicks the guide bar up and back to- ward the operator. Pinch-Kickback can occur when the the wood closes in and pinches the moving saw chain in the cut along the top of the guide bar and the saw chain is suddenly Stopped. This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the sawto move inthe opposite direction ofthe chain rotation. The saw is driven straight back toward the operator. Pullin can occur when the moving chain contacts a foreign object in the wood in the cut along the bottom ofthe guide bar andthe saw chain is suddenty stopped. This sudden stopping pulls the saw forward and away from the operator and could easily cause the operator to lose control of the saw. Avoid Pinch-Kickback: + Be extremely aware of situations or ob- structions that can cause material to pinch the top of or otherwise stop the chain. + Do not cut more than one log at a time. + Do not twist the saw as the bar is with- drawn from an undercut when bucking. Avoid Pull-In: + Always begin cuttng with the engine at ul speed and the saw housing against wood + Use wedges made of plastic or wood Never use metal to hold the cut open.

Clear The Working Area

REDUCE THE CHANCE OF

KICKBACK + Recognize that kickback can happen. With a basic understanding of kickback, you can reduce the element of surprise which contributes to accidents. Never letthe moving chain contact any ob- ject at the tip of the guide bar. Keep the working area free from obstruc- tions such as other trees, branches, rocks, fences, stumps, etc. Eliminate or avoid any obstruction that your saw chain could hit while you are cutting. When cutting a branch, do not let the guide bar contact branch or other objects around it. + Keep your saw chain sharp and properiy tensioned. À loose or dull chain can in- crease the chance of kickback occurring. Follow manufacturer's chain sharpening and maintenance instructions. Check ten- sion at regular intervals with the engine stopped, never with the engine running. Make sure the chain brake nuts are se- curely tightened after tensioning the chain. Begin and continue cutting at full speed. If the chain is moving at a slower speed, there is greater chance of kickback occur- ring. Er: one log at a time. Use extreme caution when re-entering a previous cut. Do not attempt cuts starting with the tip of the bar (plunge cuts) Watch for shiftng logs or other forces that could close a cut and pinch or fall into chain. Use the Reduced-Kickback Guide Bar and Low-Kickback Chain specified for your saw. MAINTAIN CONTROL Stand to the left ofthe saw Thumb on underside of handlebar Never reverse hand positions Elbow locked © Thumb on underside of handiebar + Keep a good, firm grip on the saw with both hands when the engine is running and don'tlet go. À firm grip will help you reduce kickback and maintain control of the saw. Keep the fingers of your left hand encir- cling and your left thumb under the front handiebar. Keep your right hand com- pletely around the rear handle whether your are right handed or lefthanded. Keep your left arm straight with the elbow locked. Position your left hand on the front handle- bar so it is in a straight line with your right hand on the rear handle when making bucking cuts. Never reverse right and left hand positions for any type of cutting. Stand with yourweight evenly balanced on both feet. Stand slightiy to the left side ofthe saw to keep your body from being in a direct line with the cutting chain. Do not overreach. You could be drawn or thrown off balance and lose control of the saw. Do not cut above shoulder height. Itis diff- cuit to maintain control of saw above shoulder height.

KICKBACK SAFETY FEATURES

A waRNIN The following features are included on your saw to help reduce the hazard of kickback; however, such features will not totally eliminate this danger. As a chain saw user, do notrely only on safety de- vices. You must follow all safety precau- tions, instructions, and maintenance in this manual to help avoid kickback and other forces which can result in serious injury. + Reduced-Kickback Guide Bar, designed with a small radius tip which reduces the size of the kickback danger zone on the bar tip. À Reduced-Kickback Guide Bar has been demonstrated to significantly re- duce the number and seriousness of Kick- backs when tested in accordance with safety requirements for gasoline powered chain saws as set by ANSI B175.1. Reducod Kickback Symmetical Guide Bar

Symmetrical Guide Bar Large Radius Tip + Low-Kickback Chain, designed with a contoured depth gauge and guard link which deflect kickback force and allow wood to gradually ride into the cutter. Low- Kickback Chain has met kickback per- formance requirements when tested on a representative sample of chain saws be- low 8.8 cubic inch displacement specified in ANSI B175.1 ‘Gonteured Depth Gauge Elongated Guard Link Detlects Kickback force and allows wood to gradualy de Into cutter ) Van Obstruct Material Chain + Front Hand Guard, designed to reduce the chance of your left hand contacting the chain if your hand slips of the front handlebar. + Position of front and rear handlebars, de- igned with distance between handies and “line” with each other. The spread and “inine” position of the hands provided by this design work together to give balance and resistance in controling the pivot of the saw back toward the operator if kick- back occurs.

CHAIN BRAKE AND CKA ANGLE

+ Chain Brake, designed to stop the chainin the event of kickback A WARNING: WE Do NOT REP-

SUME THAT THE CHAIN BRAKE WILL

PROTECT YOU IN THE EVENT OF À

KICKBACK. Kickback is a lighning fast ac- tion which throws the bar and rotating chain back and up toward the operator. Kickback can be caused by allowing contact ofthe bar tip in the danger zone with any hard object. Kickback can also be caused by pinchingthe saw chain alongthe top ofthe guide bar. This Computed kickback angle (CKA) Table Low Kickback ( Chain action may push the guide bar rapidly back toward the operator. Éither of these events may cause you to lose control of the saw which could result in serious injury or even death, DO NOT RELY UPON ANY OF THE

DEVICES BUILT INTO YOUR SAW. YOU

SHOULD USE THE SAW PROPERLY AND

CAREFULLY TO AVOID KICKBACK. Re- duced-kickback guide bars and low-kick- back saw chains reduce the chance and magnitude of kickback and are recom- mended. Your saw has a low kickback chain and bar as original equipment. Repairs on a chain brake should be made by an autho- rized servicing dealer. Take your unit to the place of purchase if purchased from a ser- Vicing dealer, or to the nearest authorized master service dealer. + Tipcontactinsome cases may cause a light- ning fast reverse REACTION, kicking the guide bar up and back toward he operator. Pinching the saw chain alongthe top ofthe guide bar may push the guide bar rapidiy back toward the operator. Either ofthese reactions may cause youto lose control of the saw which could result in serious injury.Do not rely exclusively uponthe safety devices buitinto your saw. À WARNING: Computed kickback angle (CKA) listed on your saw and listed in the CKA table below represents angle of kickback your bar and chain combinations will have when tested in accordance with CSA and ANS standards. When purchasing replacement bar and chain, considerations. should be given to the lower CKA values. Lower CKA values represent safer angles to the user, higher values indicate more angle and higher kick energies. Computed angles represented in the non-activated column in- dicate total energy and angle associated without activation of the chain brake during kickback. Activated angle represents chain stopping time relative to activation angle of chain brake and resulting kick angle of saw. In all cases lower CKA values represent a safer operating environment for the user. The following quide bar and chain combina- tions meet kickback requirements of CSA Z62.1, Z62.3, & ANSI B175.1 when used on saws listed in this manual. Use of bar and chain combinations other than those listed is not recommended and may not meet the CKA requirements per standard BAR MODEL P/N Length | CHAIN P/N | CKA without chain brake 2250 952044368 14" 95205 1209 24° 2250/2450 | 952044370 16" 95205121 19° 2450/2550/2555| 952044418 18” 952051338 14°

NOTE: (this saw is to be used for commer- cial logging, a chain brake is required and shall not be removed or otherwise disabled to com- piy with Federal OSHA Regulations for Com mercial Logging. SAFETY NOTICE: Exposure to vibrations through prolonged use of gasolne powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and joints of people prone to circulation disorders or abnomal swelings. Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people. If sympioms occur such as numbness, pain, loss of strength, change in skin color ortexture, or loss of feeling in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An_ant-vibration_ system does not guarantee he avoidance of these problems. Users who operate power tools on à continual and reguiar basis must monitor closely their physical condition and the condition of this tool. SPECIAL NOTICE: Your sawis equipped with a temperature limiting muffler and spark arresting screen which meets the requirements of California Codes 4442 and 4443. AI U.S. forest land and the states of California, Idaho, Maine, Minnesota, New Jersey, Oregon, and Washington require by law that many internal combustion engines tobe equippedwith a spark arresting screen. If you operate a chain saw in a state or locale where such regulations exist, you are legally responsible for maintaining the operating condition of these parts. Failure to do so is a violation ofthe law. Refer to the SERVICE section for maintenance of the spark arresting screen. Failure to follow all Safety Rules and Precau- tions can result in serious injury. lfsituations occur which are not covered in this manual, use care and good judgement. ff you need assistance, contact your authorized service dealer or call 1-800-554-6723. STANDARDS: This saw is listed by Under- writers Laboratories, Inc., and the Canadian Standards Association in accordance with ANSI B175.1-2000 American National Standard for Powered Tools - Gasoline Powered Chain Saw - Safety Requirements CSA Z62.1-03 Chain Saws - Occupational Health and Safety CSA Z62.3-96 Chain Saw Kickback Occu- pational Health and Safety ASSEMBLY Protective gloves (not provided) should be wo during assembly. ATTACHING THE BAR & CHAIN (Ifnot already attached) A WARNING: | receed assembied, repeat all steps to ensure your saw is properly assembled and all fasteners are secure. Al- Ways wear gloves when handing the chain. The chain is sharp and can cut you even when it is not moving!

1. Loosen andremove the chain brake nuts

and the chain brake from the saw.

2. Remove the plastic shipping spacer (if

present). Location of shipping spacer = 7 Chain Brake Nuts Bar Tool

8. An adjusting pin and screw is used to ad-

just the tension of the chain. K is very im- portant when assembling the bar, that the Pin located on the adjusting screw aligns into a hole in the bar. Tuming the screw will move the adjustment pin up and down the screw. Locale this adjustment before you begin mounting the bar onto the saw. ilustration below. Inside view of Chain Brake Adjustment located on Chain Brake

4. Tum the adjusting screw by hand coun-

terclockwise until the adjusting pin just touches the stop. This should allow the pin to be near the correct position.

5. Slide guide bar behind clutch drum until

guide bar stops against clutch drum sprocket. Mount the Bar

6. Carefuly remove the chain from the pack-

age. Hold chain with the drive Inks as shown.

7. Place chain over and behind clutch, fiting

the drive links in the clutch drum sprocket.

8. Fit bottom of drive links between the

teeth in the sprocket in the nose of the guide bar.

9. Fit chain drive links into bar groove.

40. Pull guide bar forward until chain is snug

in guide bar groove. Ensure all drive links are in the bar groove.

11. Now install chain brake making sure the

adjusting pin is positioned in the lower hole inthe guide bar. Remember this pin moves the bar forward and backward as the screw is turned.

12. Install chain brake nuts and fingertighten

only. Once the chain is tensioned, you will need to tighten chain brake nuts. CHAIN TENSION (Including units with chain already installed) NOTE: When adjusting chain tension, make sure the chain brake nuts are finger tight only. Attempting to tension the chain when the chain brake nuts are tight can cause damage. Checking the tension: Use the screwdriver end of the chain adjust- ment tool (bar tool) to move the chain around the bar. If the chain does not rotate, it is too tight. too loose, the chain will sag belowthe bar. Chain Adjustment Chain Brake Nuts Tool (Bar Tool) Adjusting the tension: Chain tension is very important. Chain stretches during use. This is especially true during the first few times you use your saw. Always check chain tension each time you use and refuel your saw. You can adjust the chain tension by loosen- ing the chain brake nuts and turing the ad- justing screw 1/4 of a turn while lifting up on the bar. + Hfchainistootight, turn adjusting screw 1/4 turn counterclockwise. + If chain is too loose, tu adjusting screwr 4/4 turn clockwise. PEL Chain Brake Nuts Guide Bar Adjusting Screw - 1/4 Turn

+ Lift up the tip ofthe bar and securely tight- en the chain brake nuts with the bar tool. + Recheck chain tension. Chain Brake Nuts À WARNING: | 1ftne saw is operated with a loose chain, the chain could jump off the guide bar and result in serious injury.

READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHAIN SAW. Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments. Save ihis manual for future reference. Chain Adjustment Tool (Bar Tool) Front Hand Guard

Bar Oil Fill Cap Cylnder Cover Lockout ear Trrotle Choke/ Chain Chain Trigger Fastidle pre … Gatcher Lever

The ON/STOP SWITCH is used to stop the engine. THROTTLE TRIGGER The THROTTLE TRIGGER controls engine speed. THROTTLE LOCKOUT The THROTTLE LOCKOUT must be pressed before you can squeeze the throftle trigger. This feature prevents you from accidentally Squeezing the trigger.

CHOKE/FAST IDLE LEVER

The choke and fast idie are set by puling the CHOKE/FAST IDLE LEVER out to the ful| ex- tent for cold starting or after refueling. The choke provides additional fuel to the engine during cold starting. PRIMER BULB The PRIMER BULE circulates fuel to the carburetor to provide quicker starting. Starter Housing À NS l Chain Brake Nuts Guide Bar Front Handle Starter Rope ON/STOP Switch Primer LORS ES Fuël Mix Fill Cap gr Dept cound Chain Direction of Travel CHAIN BRAKE The CHAIN BRAKE is a device designed to stop the chain if kickback occurs. The chain brake activates automatically in the event of kickback. The chain brake activates manu- ally ifthe front hand guardis pushed forward The chain brake is disengaged by pullingthe front hand guard back toward the front han- die as far as possible CHAIN TENSION Itis normal or a new chain to stretch during frst 15 minutes of operafion. You should check your chain tension frequenty. See CHAIN TENSION under the ASSEMBLY section. À WARNING: 1ufter is very hot dur- ing and after use. Do not touch the muffler or allow combustible material such as dry grass or fuel to do so.

FUELING & LUBRICATION À WARNING: Remove fuel cap slow- 1y when refueling. FUELING ENGINE This engine is certiied to operate on unieaded gasoline. Before operation, gasoline must be mixed with a good quality Synthetic 2-cycle air-cooled engine oil designed to be mixed at a ratio of 40:1. PoulanWeed Eater brand synthetic oil is recommended. À 40:1 ratio is obtained by mixing 3.2 ounces (95 mi) of oil with 1 gallon (4 lters) ofunleaded gasoline. included withthis saw'is a 3.2 ounce container of Poulan Weed Eater brand syntheïic oil. Pour the entire contents of this container into 1 gallon of gasolne to achieve the proper fuel mure. DO NOT USE automotive or boat oil. These oils will cause engine damage. When mixing fuel follow the instructions printed on the container. Always read and follow the safety rules listed under HANDLE FUEL WITH CAUTION.

BAR AND CHAIN LUBRICATION

The bar and chain require continuous lubri- cation. Lubrication is provided by the auto- matic oiler system when the oil tank is kept filed. Lack of oil will quickly ruin the bar and chain. Too little oil will cause overheating shown by smoke coming from the chain and/ or discoloration of the bar. In freezing weather oil will thicken, making it necessary to thin bar and chain oil with a small amount (5 to 10%) of #1 Diesel Fuel or kerosene. Bar and chain oil must be free flowing for the oil system to pump enough oil for adéquate lubrication Genuine Poulan® bar and chain oil is recommended to protect your unit against excessive wear from heat and friction. Poulai oil resists high temperature thinning. 1 Poulan® | bar and chain oil is not available, use a good grade SAE 30 oil. + Never use waste oil for bar and chain lubri- cation. + Always stop the engine before removing the oil cap. IMPORTANT Experience indicates that alcohol-blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See STORAGE section for addi- tional information. STARTING A WARNING: The chain must not move when the engine runs at idle speed. If the chain moves af idle speed refer to CAR- BURETOR ADJUSTMENT within this manual. Avoid contact with the muffler. A hot muffler can cause serious burns. To stop the engine move the ON/STOP switch to the STOP position. To start the engine hold the saw firmiy on the ground as illustrated. Make sure the Chain is free to tum without contacting any object. Use only 15 — 18 inches (38 — 45 cm) of rope per pull Hold saw firmiy while pulling starter rope. Starter rope handle

IMPORTANT POINTS TO REMEMBER

When puling the starter rope, do not use the full extent ofthe rope as this can cause the rope to break. Do not let starter rope snap back. Hold the handle and let the rope rewind slowiy. For cold weather starting, start the unit at FULL CHOKE; allow the engine to warm up before squeezing the throtile trigger. NOTE: Do not cut material with the choke/ fast ide lever at the FULL CHOKE position. STARTING A COLD ENGINE (or warm engine after running out of fuel): NOTE: In the following steps, when the choke/fast idle lever is pulled out to the full extent, the correct throttle setting for starting is set automatically.

tion. Pull out choke/fast ide to the full extent {to the FULL CHOKE position) Slowiy press primer bulb 6 times. Pull the starter rope sharply 5 times with your right hand. Then, proceed to the next step. NOTE: ifthe engine sounds as if it is trying to Start before the Sth pull, stop pulling and immediately proceed to the next Step.

5. Push the choke/fast ide lever in to the

6. Pull the starter rope sharply with your

right hand until the engine starts.

7. Allow the engine to run for approximately

5 seconds. Then, squeeze and release throftlerigger to allow engine to returnto idle speed. STARTING A WARM ENGINE: Move ON/STOP switch to the ON posi- tion. Pull the choke/fast idie lever out to the HALF CHOKE position. Slowiy press the primer bulb 6 times. Pull the starter rope sharply with your right hand until the engine starts.

5. Squeeze and release throtile trigger to

allow engine to return to idle speed. DIFFICULT STARTING (or starting a flooded engine): The engine may be flooded with too much fuel iithas not started after 10 pulls. Flooded engines can be cleared of excess fuel by pushing the choke/ast idie lever in completely (to the OFF CHOKE position) and then following the warm engine starting procedure listed above. Ensure the ON/ STOP switch is in the ON position. Starting could require pulling the starter rope handle many times depending on how badly the unitis flooded. Ifengine fails to start, refer to the TROUBLESHOOTING TABLE or call 1-800-554-6723. CHAIN BRAKE A WARNING: | 1 ne brake band is womn too thin it may break when the chain brake is triggered. With a broken brake band, the chain brake will not stop the chain. The chain brake should be replaced by an autho- rized service dealer if any partis worn to less than 0.020” (0.5 mm) thick._ Repairs on à chain brake should be made by an autho- rized service dealer. Take your unit to the place of purchase if purchased from a ser- Vicing dealer, or to the nearest authorized master service dealer. + This saw is equipped with a chain brake. The brake is designed to stop the chain if kickback occurs. The_inertia-activated chain brake is activated if the front hand guard is pushed forward, either manuallÿ (by hand) or automatically (by sudden movement). H the brake is already activated, it is disengaged by pulling the front hand guard back toward the front handle as far as possible. When cutting with the saw, the chain brake must be disengaged. 8e N Disengaged LU Engaged Braking function control CAUTION: The chain brake must be checked several times daily. The engine must be running when performing this proce- dure. This is the only instance when the saw should be placed on the ground with the en- gine running Place the saw on firm ground. Grip the rear handle with your righthand andthe front han- die with your left hand. Apply full throttle by fully depressing the throttle trigger. Activate the chain brake by tuming your left wrist against the hand guard without releasing your grip around the front handle. The chain Should stop immediately. Inertia activating function control À WARNING: Wen pertorming the following procedure, the engine must be turned off. Grip the rear handle with your right hand and the front handle with your left hand. Holdthe chain saw approximately 14 inches (35 cm) above a stump or other wooden surface. Re- lease your grip on the front handle and use the weight of the saw to let the top of the guide bar fall forward and contact the stump. When the tip of the bar hits the stump, the brake should activate CUTTING METHOI IMPORTANT POINTS + Check chain tension before first use and after 1 minute of operation. See CHAIN TENSION in the ASSEMBLY section. + Cut wood only. Do not cut metal, plastics, masonry, non-wood building materials, etc. Stop the saw if the chain strikes a foreign object. Inspect the saw and repair or re- place parts as necessary. Keep the chain out of dirt and sand. Even a small amount of dirt will quickly dull a chain andthus increase the possibiity ofkickback. Practice cutting a few small logs using the following techniques to get the “feel” ofus- ing your saw before you begin a major sawing operation. Squeeze the throttle trigger and allow the engine to reach full speed before cutting. + Begin cuttng with the saw frame against the log. + Keepthe engine at full speed the entire time you are cutting. + Allowthe chainto cutfor you. Exertonly light downward pressure. If you force the cut, damage to the bar, chain, or en- gine can result.

+ Release the throttle tiger as soon as the cut is completed, allowing the en- gine to ide. lf you run the saw at full throttie without a cutting load, unneces- sary wear can occur to the chain, bar, and engine. + Toavoidlosing controlwhen cutis com- plete, do not put pressure on saw atend of cut. + Stop the engine before setting the saw down after cutting

TREE FELLING TECHNIQUES

A WARNING: check for broken or dead branches which can fall while cutting causing serious injury. Do notcut near build ings or electrical wires if you do not know the direction oftree fall, nor cut atnight since you will not be ale to see well, nor during bad weather Such as rain, snow, or strong winds, etc. Ifthe tree makes contact with any utility line, the utility company should be notified immediately. Carefull plan your sawing operation in ad- vance Clear the work area. You need a clear area all around the tree so you can have secure footing. Study the natural conditions that can cause the tree to fall in a particular direction. Natural conditions that can cause a tree to fall in a particular direction include: The wind direction and speed The lean of the tree. The lean of a tree might not be apparent due to uneven or slopingterrain. Use a plumb or level to de- termine the direction of tree lean. Weight and branches on one side Surrounding trees and obstacles. Look for decay and rot. Hthe trunk is rotted, it çan snap and fall toward the operator. Check for broken or dead branches which can fall on you while cutting. Make sure there is enough room for the tree to fall. Maintain a distance of 21/2 tree lengths rom the nearest person or other objects. En- gine noise can droun out a warning cal. Remove dirt, stones, loose bark, naïls, staples, and wire from the tree where cuts are to be made. Plan a clear retreat path to the rear and diag- onal to the line of fall

(inches (15 cm) in diameter or larger) The notch method is used to fell large trees. Anotchis cut on the side ofthe tree in the de- sired direction of fall. After a felling cut is made on the opposite side of tree, the tree will tend to fall into the notch. NOTE: ff the tree has large buttress roots, remove them before making the notch. Ifus- ing saw to remove butiress roots, keep saw chain from contacting ground to prevent dull- ing of the chain.

NOTCH CUT AND FELLING THE

TRÈEE + Make notch cut by cutting the top of the notch first. Cut through 1/3 of the diameter ofthetree. Next complete the notch by cut- ting the bottom of the notch, See illustra- tion. Once the notch is cut remove the notch of wood from the tree. Final (felling) cut here, 2 inches {5 cm) above center of notch. First cut r CRE + After removing the cutout of wood, make the felling cut on the opposite side of the notch. This is done by making a cut about two inches (5 cm) higher than the center of the notch. This will leave enough uncut wood between the felling cut andthe notch to form a hinge. This hinge wil| help pre- ventthe tree from fallinginthe wrong direc- tion. Hinge holds tree on stump and helps control fall . Opening of felling Closing of

notch NOTE: Before feling cut is complete, use wedges to open the cut when necessary to controlthe direction offall. To avoid kickback and chain damage, use wood or plastic wedges, but never steel or iron wedges. +_ Be alert to signs that the tree is ready to fall: cracking sounds, widening of the felling cut, or movement in the upper branches. + As tree starts to fall, stop saw, put it down, and get away quickly on your planned re- treat path.

DO NOT cut down a partially fallen tree with your saw. Be extremely cautious with partially fallen trees that may be poorly supported. When a tree doesn't fall com- pletely, setthe saw aside and pull downthe ree with a cable winch, block and tackle, or tractor.

CUTTING À FALLEN TREE

(BUCKING) Bucking is the term used for cutting a fallen tree to the desired log size. À WARNING: Do not stand on thelog being cut. Any portion can roll causing loss of footing and control. Do not stand downhill of the log being cut. IMPORTANT POINTS + Cut only one log at a time. + Cut shattered wood very carefully: sharp pieces ofwood could be flung toward oper- ator. + Use a sawhorse to cut small logs. Never allow another person to hold the log while cutting and never hold the log with your leg or foot. Do noi cut in an area where logs, limbs, and roots are tangled such as in a blown down area. Drag the logs into a clear area before cutting by pulling out exposed and cleared logs first.

TYPES OF CUTTING USED FOR

BUCKING A WARNING: à saw becomes pinched or hung in a log, don't try to force it out. You can lose control ofthe saw resulting in injury and/or damage to the saw. Stop the saw, drive a wedge ofplastic or wood into the cutuntil the saw can be removed easily. Re- startthe saw and carefully reenterthe cut. To avoid kickback and chain damage, do not use a metal wedge. Do not attempt to restart your saw when itis pinched or hung in a log. Use a wedge to remove pinched saw Tum saw OFF and use a plastic or wooden wedge to force cut open. Overcutting begins on the top side ofthe log with the bottom of the saw against the log. When overcuttng use light downward pres- sure. Overcutting Undercutting Undercutting invoives cutting on the under- side ofthe log with top of saw againstthe log. When undercuttng use light upward pres- sure. Hold saw firmiy and maintain control. The saw will tend to push back toward you. À WARNING: Neverturn saw upside down to undercut. The saw cannot be con- trolled in this position. Always make your first cut on the compres- sion side ofthe log. The compression side of the log is where the pressure of the logs weight is concentrated. First cut on compression side of log des

Second cut Second cut First cut on compression side of log

• Overautthrough 1 of the diameter ofthe og. + Rollthe log over and finish with a second overcut. + Watch for logs with a compression side to prevent the saw from pinching. See il- lustrations for cutting logs with a compres- sion side.

BUCKING USING A LOG OR

SUPPORT STAND + Remember your first cut is always on the compression side of the log. {Refer to the illustrations below for your first and second cut) + Your first cut should extend 1/3 of the diameter of the log. + Finish with your second cut. Using a log for support

À WARNING: Be alert for and guard against kickback. Do not allow the moving chain to contact any other branches or ob- jects at the nose ofthe guide bar when limb- ingor pruning. Allowing such contact canre- suit in serious injury. A WARNING: _ Never climb into a tree to limb or prune. Do not stand on ladders, platforms, a log, or in any position which can cause you to lose your balance or control of the saw. IMPORTANT POINTS Work slowly, keeping both hands firmly gripped on the saw. Maintain secure foot- ing and balance. Watch out for springpoles. Springpoles are small size limbs which can caïch the saw chain and whip toward you or pull you off balance. Use extreme caution when cutting small size limbs. Be alert for springback. Watch out for branches that are bent or under pressure. Avoid being struck by the branch or the saw when the tension in the wood fibers is released. Keep a clear work area. Frequentiy clear branches out of the way to avoid tripping over them. LIMBING Always limb atree after itis cut down. Only then can limbing be done safely and prop- er. Leave the larger limbs underneath the felled tree to supportthe tree as you work. Start atthe base ofthe felled tree and work toward the top, cutting branches and limbs. Remove small imbs with one cut. Keep the tree between you and the chain. Cut from the side of the tree opposite the branch you are cutting. Remove larger, supporting branches with the cutting techniques described in BUCK- ING WITHOUT À SUPPORT. Always use an overcut to cut small and freely hanging limbs. Undercuting could cause limbs to fall and pinch the saw. PRUNING À WARNING: Limit pruning to imbs shoulder height or below. Do not cut if branches are higher than your shoulder. Get a professional to do the job. + Make your fist cut 1/3 of the way through the bottom of the limb, + Next make a 2nd cut all the way through the limb. Then cut a third overcutleavinga 1 to2inch (2.5 - 5cm) collar from the truck of the tree. : à 7 À WT second out Third cut Collar “— First cut | Pruning technique SERVICE À WARNING: _ isconnect the spark plug before performing maintenance except for carburetor adjustments. We recommend all service and adjustments not listed in this manual be performed by an authorized service dealer. MAINTENANCE SCHEDULE Check: Fuel mixture level … Bar lubrication Chain tension Chain sharpness .… For damaged parts . For loose caps …. For loose fasteners . For loose parts . Inspect and Clean: Before each use Before each use Before each use Before each use Before each use Before each use Before each use Before each use Bar ......... Before each use Complete saw After each use Air filter Every 5 hours* Chain brake ….… . Every 5 hours* Spark arresting screen and mufler .….….. Every 25 hours* Replace spark plug: Yearly Replace fuel filter . Yeariy + Hours of Operation - Each hour of operation is approximately 2tanks of fuel AIR FILTER CAUTION: Do not clean filter in gasoline or other flammable solvent to avoid creating a fire hazard or producing harmful evapora- tive emissions.

Cleaning the air filter: À dirty air filter decreases engine perform- ance and increases fuel consumption and harmful emissions. Always clean aîter 10 tanks of fuel or 5 hours of operation, which- ever comes first. Clean more frequentiy in dusty conditions. A used aire fiter can never be completely cleaned. Itis advisable to re- place your air filter with a new one after every 50 hours ofoperation, or annually, whichever comes first. Loosen 3 screws on cylinder cover. Remove cylnder cover. Remove air fiter. .… Cleanthe airfilter using hot soapy water. Rinse with clean cool water. Air dry com- pletely before reinstallingl

5. Lightly oil air filter before installing to im-

prove the efficiency of air filter. Use 2-cycle engine oil or motor oil (SAE 30). Squeeze excess oil from fier. Reinstall air fier. Reinstall cylinder cover and 3 screws. Tighten securely. BED

ARRESTING SCREEN As the unit is used, carbon deposits build up on the mufler and spark arresting screen, and must be removedto avoid creating a fre hazard or affecting engine performance. Replace the spark arresting screen if breaks occur. Cieaning is required every 25 hours of opera- tion or amnualÿy, whichever comes first.

8. Remove mufer difuser and spark arrest-

ing screen assembly. Notice the orientation ofthese parts for reassembling,

4. Cleanthe spark arrestor screen with a wire

brush. Replace screen if breaks are found.

5. Replace any broken or cracked mufler

6. Reinstall difuser and spark arrestor screen

assembly with round holes facing up.

7. Reinstall mufñler cover and 2 screws.

Tighten securely. CARBURETOR ADJUSTMENT À WARNING: _ The chain wil be mov- ing during most of this procedure. Wear your protective equipment and observe all safety precautions. The chain must not move atidle speed. The carburetor has been carefully set at the factory. Adjustments may be necessary if you notice any ofthe following conditions: + Chain moves at ide. See IDLE SPEED-T adjusting procedure. + Saw willnotidie. See IDLE SPEED-T ad- justing procedure. Idle Speed-T Alow engine to idle. If the chain moves, idle istoofast. Ifthe engine stalls, idleis tooslow. Adjust speed until engine runs without chain movement (idle too fast) or stalling (idle too slow). The idle speed screw is located in the area above the primer bulb and is labeled T. + Tum idle speed screw (T) clockwise to in- crease engine speed. + Tum ide speed screw (T) counterclock- wise to decrease engine speed. If you require further assistance or are unsure about performing his procedure, contact your authorized Service dealer or cal 1-800-554-6723 BAR MAINTENANCE If your saw cuis to one side, has to be forced through the cut, or been run with an improper amount of bar lubrication it may be necessary to service your bar. À wom bar will damage your chain and make cutting dificu. After each use, ensure ON/STOP switch is in the STOP position, then clean all sawdust from the guide bar and sprocket hole. To maintain guide bar: + Move ON/STOP switch to the STOP posi- tion. + Loosen and remove chain brake nuts and chain brake. Remove bar and chain from saw. + Clean the ol holes and bar groove after each 5 hours of operation. Remove Sawdust From Guide Bar Groove = Oil Holes + Burring of guide bar rail is a normal process of rail wear. Remove these burrs with a flat fle. + When rail top is uneven, use a flat file to re- store square edges and sides. = File Rail Edges —» and Sides Square Wom Groove

Replace guide bar when the groove is wom, the guide bar is bent or cracked, or when exce- ss heating or burring of the rails occurs. If re- placement is necessary, use only the guide bar specified for your saw in the repair parts list or on the decal located on the chain saw. CHAIN SHARPENING Chain sharpening is a complicated task that requires special tools. We recommended you refer chain sharpening to a professional Chain sharpener. IGNITION TIMING Ignition timing is fixed and nonadjustable. SPARK PLUG The spark plug should be replaced each year to ensure the engine starts easier and runs better. Loosen 3 screws on cylinder cover. Remove the cylnder cover. Pull off the spark plug boot Remove spark plug from cylinder and dis- card Replace with Champion RCJ-7Y spark plug and tighten securely with a 3/4 inch {19 mm) socket wrench. Spark plug gap should be 0.025 inch (0.6 mm). Reinstall the spark plug boot. Reinstall the cylnder cover and 3 screws. Tighten securely. Screws CRETE

Cylnder Cover Spark Plug Boot STORAGE À WARNING: Stop engine and allow to cool, and secure the unit before storing or transporting in a vehicle. Store unit and fuel in an area where fuel vapors cannot reach Sparks or open flames from water heaters, electric motors or switches, furnaces, etc. Store unit with all guards in place. Position so that any sharp object cannot accidentally cause injury to passersby. Store the unit out of reach of children. + Before storing, drain al fuel from the unit. Start engine and allow to run until it Stops. + Clean the unit before storing. Pay particu- lar attention to the air intake area, keeping it free of debris. Use a mild detergent and Sponge to clean the plastic surfaces. Donotstore the unit or fuel in a closed area where fuel vapors can reach sparks or an open flame from hotwater heaters, electric motors or switches, furnaces, etc. + Store in a dry area out of the reach of chil- dren. CAUTION: _ itis important to prevent gum deposits from forming in essential fuel system paris such as the carburetor, fuel fiter, fuel hose, or fuel tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methano)) can atiract moisture which leads to fuel mixture separation and formation of acids during storage. Acidic gas can damage the engine. NEED ASSISTANCE NEED ASSISTANCE? Call 1-800-554-6723. NEED SERVICE PART? Contact your authorized service dealer.

TROUBLESHOOTING TABLE À WARNING: Aiways stop unit and disconnect spark plug before performing all of the recommended remedies below except remedies that require operation of the unit.

TROUBLE CAUSE REMEDY

Engine will not | 1. Ignition switch off. 1. Move ignition switch to ON start or will run … | 2. Engine flooded 2. See “Dificuit Starting” in only a fewr Operation Section seconds after | 3. Fuel tank empty. 8. Fill tank with correct fuel mixture. starting. 4. Spark plug not firing, 4. Install new spark plug,

5. Fuel not reaching 5. Check for dirty fuel filter: replace.

carburetor. Check for kinked or split fuel line; repair or replace. Engine will 1. Carburetor requires 1. See “Carburetor Adjustment’ in the not idle adjustment. Service and Adjustments Section. properly. 2. Crankshaft seals worn. | 2. Contact an authorized service dealer. Engine will not | 1. Air filter dirty. 1. Clean or replace air fiter. accelerate, 2. Spark plug fouled. 2. Clean or replace plug and regap. lacks power, | 3. Chain brake engaged. |3. Disengage chain brake. or dies under |4. Carburetor requires 4. Contact an authorized service dealer. a load. adjustment. Engine 4. Too much oil mixed with | 1. Empty fuel tank and refill with smokes gasoline. correct fuel mixture. excessively. Chain moves [1 Idie speed requires 1. See “Carburetor Adjustment” in the &t idie speed. adjustment. Service and Adjustments Section.

22. Clutch requires repair. |2. Contact an authorized service dealer.

LIMITED WARRANTY ELECTROLUX HOME PRODUCTS, INC., warrants to the original purchaser that each new Poulan® brand gasoline chain saw is free from defects in material and workman- ship and agrees to repair or replace under this warranty any defective gasoline chain saw as follows from the original date of pur- chase 1 YEAR - Parts and Labor, when used for Household purposes. 60 DAYS - Parts and Labor, when used for Commercial, Professional, or Income Pro- ducing purposes 80 DAYS - Parts andLabor,ifused forrental purposes. This warranty is not transferable and does not cover damage or liability caused by im- proper handling, improper maintenance, or the use of accessories and/or attachments not specficaly_ recommended by ELEC- TROLUX HOME PRODUCTS, INC. for this chain saw. Additional}, this warranty. does not cover damage caused by improper han- dling, improper maintenance, or the saw is altered in any way which in our judgement af- fects its condition or operation. This warranty does not cover tune-up, spark plugs, fiers, starter ropes, starter springs, chain sharpen- ing, bars, chains, and other parts whichwear and require replacement with reasonable use duringthe warranty period. This warran- ty does not cover predelivery set-up, instal- lation of guide bar and chain, and normal ad- justments explained in the instruction manual such as carburetor adjustments and chain tension adjustments. This warranty does not cover transportation costs.

THIS WARRANTY GIVES YOU SPECIFIC

OTHER_ RIGHTS WHICH VARY FROM

WARRANTIES EXCEPT THOSE EXPRESS

LIMITATIONS OF INCIDENTAL OR CONSE-

QUENTIAL DAMAGES, SO THE ABOVE

LIMITATIONS OR EXCLUSION MAY NOT

The policy of ELECTROLUX HOME PRO- DUCTS, INC. is to continuously improve its products. Therefore, ELECTROLUX HOME PRODUCTS, INC. reserves the right to change, modify, or discontinue models, de- signs, specifications, and accessories of all products at any time without notice or obliga- tion to any purchaser.

YOUR WARRANTY RIGHTS AND OB-

LIGATIONS: The U. S. Environmental Protection Agency, Environment Canada and ELECTROLUX HOME PRODUCTS, INC., are pleased to explain the emissions control system warranty on your year 2002-2004 small off-road engine. ELEC- TROLUX HOME PRODUCTS, INC., must warrant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road engine. Your emission control system includes parts such as the carburetor and the ignition system. Where a warrantable condition exists, ELECTRO- LUX HOME PRODUCTS, INC. wil repair your smal off-road engine at no cost to you. Expenses covered under warranty include diagnosis, parts andlabor. MANUFACTUR- ERS WARRANTY COVERAGE: ff any emissions related part on your engine (as listed under Emissions Control Warranty Parts List) is defective or a defect in the ma- terials or workmanship of the engine causes the failure of such an emission related part, the part wil be repaired or replaced by

ELECTROLUX HOME PRODUCTS, INC

OWNER’S WARRANTY RESPONSIBILI-

TIES: Às the small off-road engine owner, you are responsible for the performance of he required maintenance listed in your in- struction manual. ELECTROLUX HOME PRODUCTS, INC. recommends that you retain all receipts covering maintenance on your small off-road engine, but ELECTRO- LUX HOME PRODUCTS, INC. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance ofall scheduled maintenance. As the small off-road engine owner, you should be aware that ELECTROLUX HOME PRODUCTS, INC.. may deny you warranty coverage if your small off-road engine or à part of it has failed due to abuse, neglect, improper main- tenace, unapproved modifications, or the use of parts not made or approved by the original equipment manufacturer. You are responsible for presenting_your small off- road engine to an ELECTROLUX HOME PRODUCTS, INC., authorized repair center as soon as a problem exists. Warranty re- pairs should be completed in a reasonable amount oftime, notto exceed 30 days. Ifyou have any questions regarding your warranty rights and responsibilties, you should con- tact your nearest authorized service center or call ELECTROLUX HOME PRODUCTS, INC. at 1-800-554-6723. WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the small off-road engine is purchased. LENGTH OF COVER- AGE: This warranty shall be for a period of two years from the initial date of purchase.

WHAT_IS COVERED: REPAIR OR RE-

PLACEMENT OF PARTS. Repair or re- placement of any warranted part will be per- formed at no charge to the owner at an approved ELECTROLUX HOME PROD- UCTS, INC. servicing center. If you have any questions regarding your warranty rights and responsibilties, you should con- tact your nearest authorized service center or call ELECTROLUX HOME PRODUCTS, INC. at 1-800-554-6723. WARRANTY PERIOD: Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warrantedtor 2 years. Any warranted part which is sched- uied for replacement as required mainte- nance shall be warranted for the period of time up to the first scheduled replacement point for that part. DIAGNOSIS: The owner shall not be charged for diagnostic labor which leads to the determination that a war- ranted part is defective ifthe diagnostic work is performed at an approved ELECTROLUX HOME PRODUCTS, INC. servicing center.

CONSEQUENTIAL DAMAGES: ELEC-

TROLUX HOME PRODUCTS, INC., may be liable for damages to other engine com- ponents caused by the failure of a warranted part stil_ under warranty. WHAT IS NOT COVERED: Al failures caused by abuse, neglect, or improper maintenance are not covered. ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts can be grounds for disallowing a warranty claim ÉLECTROLUX HOME PRODUCTS, INC. is not liable to cover failure of warranted parts caused by the use of add-on or modi- fied parts. HOW TO FILE À CLAIM: If you have any questions regarding your warranty rights and responsibilties, you should con- tact your nearest authorized service center or call ELECTROLUX HOME PRODUCTS, INC. at 1-800-554-6723. WHERE TO GET WARRANTY SERVICE: Warranty services or repairs shall be provided at all ELECTRO- LUX HOME PRODUCTS, INC. service centers. Call 1-800-554-6723. MAINTE-

NANCE, REPLACEMENT AND REPAIR

OF EMISSION RELATED PARTS: Any ELECTROLUX HOME PRODUCTS, INC. approved replacement part used in the per- formance of any warranty maintenance or repair on emission related parts will be pro- vided without charge to the owner i the part is under warranty. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System: Spark Plug (covered up to maintenance schedule). ignition, Module. MAINTENANCE STATEMENT: The owner is responsible for the performance of al re- quired maintenance as defined in the in- struction manual.

The information on the product label indicates which standard your engine is certified Example: (Year) EPA Phase 1 or Phase 2 and/or CALIFORNIA

ROAD Ed This engine is certied to be emissions compliant for the following use: D Moderate (50 hours) [ intermediate (125 hours) [] Extended (300 hours)