Hestan

GESDBK12 - Barbecue Hestan - Free user manual and instructions

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USER MANUAL GESDBK12 Hestan

natural_image Close-up of a single green leaf with visible veins and serrated edges (no text or symbols)

Power drill with masonry bits

Concrete / masonry anchors & hardware

Flat and Phillips screwdrivers

Socket wrench with 7/16" & 9/16" sockets and short extensions

Combination wrenches of 7/16" & 9/16" sizes

3/32 Allen wrench

Level

AFTER INSTALLATION OF YOUR GRILL AND OTHER GAS-FIRED EQUIPMENT IN THIS SUITE, READ THE MANUAL(S) PROVIDED WITH THOSE PRODUCTS CAREFULLY AND COMPLETELY BEFORE USING THEM TO REDUCE THE RISK OF FIRE, BURN HAZARD, OR OTHER INJURY. KEEP THIS MANUAL FOR FUTURE REFERENCE.

Hestan GESDBK12 - 1

IF THE INFORMATION IN THE GAS-FIRED APPLIANCE MANUALS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Hestan GESDBK12 - 2

Flammable Gas - disconnect all propane or natural gas supplies to this unit before servicing.

Hestan GESDBK12 - 3

Electrical Parts & Components – disconnect all power supplies and batteries before servicing.

Below are representations of some Hestan Outdoor Living Suites covered in this manual.

Hestan GESDBK12 - 4

natural_image 3D rendering of a suit GESS08 grill with visible branding and control panel (no text or symbols on the diagram itself)

Suite GESS08 shown with:
GABR36 Built-In Gas Grill
ABG122 Double Side Burner
AGAD36 Double Access Doors
GRSR24 Outdoor Fridge
ALL ITEMS PURCHASED SEPARATELY

Hestan GESDBK12 - 5

natural_image 3D architectural rendering of a suit GESDB12 grill with visible stove, oven, and doorways (no text or symbols on the diagram itself)

Suite GESDB12 shown with:
GABR42 Built-In Gas Grill
ABG122 Double Side Burner
AGTC Trash Chute
AGAD42 Double Access Doors
AGDR16 Double Drawers
AGTRC20 Trash & Recycling Center
GFDSR241 Outdoor Single Faucet Beer Dispenser
ALL ITEMS PURCHASED SEPARATELY

HESTAN OUTDOOR LIVING SUITES
MODEL # DESCRIPTION
GESS08GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP, 8 FOOT
GESD08GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER, 8 FOOT
GESSB08GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP & BAR, 8 FOOT
GESDB08GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER & BAR, 8 FOOT
GESS12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP, 12 FOOT
GESD12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER, 12 FOOT
GESSB12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP & BAR, 12 FOOT
GESDB12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER & BAR, 12 FOOT
GESSP12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP, POWER BURNER, 12 FOOT
GESDP12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER, POWER BURNER, 12 FOOT
GESSBP12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP & BAR, POWER BURNER, 12 FOOT
GESDBP12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER & BAR, POWER BURNER, 12 FOOT
GESSK12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP, KAMADO GRILL, 12 FOOT
GESDK12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER, KAMADO GRILL, 12 FOOT
GESSBK12 GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP & BAR, KAMADO GRILL, 12 FOOT
GESDBK12GRILL, OUTDOOR LIVING SUITE, SS COUNTERTOP w/ BEER DISPENSER & BAR, KAMADO GRILL, 12 FOOT

LOCATION

When determining a suitable location for your grill and suite, take into account concerns such as exposure to wind, rain, sprinklers, proximity to traffic paths, and keeping any gas supply line runs as short as possible.

Locate the grill only in a well-ventilated area. Never locate the grill in a building, garage, breezeway, shed or other such enclosed areas without an approved ventilation system. Never locate the grill over, under, or next to unprotected combustible construction.

AIRFLOW / WINDY AREAS

During heavy use, the grill will produce a lot of heat and smoke. The grill is designed to take in cool air at the front control panel area, and send the combustion products and smoke out the exhaust gap at the rear of the hood. IT IS IMPORTANT TO MAINTAIN THIS FLOW AT ALL TIMES.

Using the grill in windy areas can disrupt the proper flow and cause damage to your grill, or result in burn hazards to the user. Initial indications of this situation are very hot control knobs. Using an oven mitt or other protection, and while keeping your face away, immediately open the hood to release the built up heat inside the grill. Turn down the burners to a lower setting. It is very important that the suite & grill is oriented so the prevailing wind is toward the front of the grill as seen below in Fig. 1.

For built-in grill installations which consistently receive wind at the rear of the grill, a Wind Screen accessory is available from Hestan. Contact your Hestan dealer for details.

WARNING

Damage caused from use in windy conditions, such as melted knobs and/or wiring, discoloration of the control panel, etc., is excluded from warranty coverage.

Hestan GESDBK12 - WARNING - 1

text_image GRILL EXHAUST PREFERRED AIRFLOW BURNER FLAMES

Figure 1

The Hestan Outdoor Living suite features ventilation openings (louvers) on each end. These openings must be clear to avoid accumulation of gas should there be a leak. These openings are further described later in this manual.

Hestan GESDBK12 - WARNING - 2

CURB INSTALLATION

  1. The Hestan Outdoor Living Suite must be located on a flat and level concrete or masonry patio surface, not on direct soil. A licensed plumber and electrician should run their service lines to the suite area prior to installation of the curb, in accordance with local codes. See dimensions below for recommended location. See ELECTRICAL ITEMS section of this manual for details. The gas line to the suite will require a shut-off that is easily accessible. Local codes may also require a tracer wire be buried alongside the gas line for underground detection. See the GAS CONNECTIONS section of this manual, and the appliance manual(s) for more details.

Hestan GESDBK12 - CURB INSTALLATION - 1

text_image 9" 1 ½" 13 ¼" RECOMMENDED GAS SERVICE RECOMMENDED INCOMING ELECTRICAL SERVICE APPLIANCE SIDE OF SUITE

CURB TOP VIEW SERVICE LOCATIONS

  1. The curb should be as level as possible and permanently anchored to the patio surface using stainless steel masonry anchors & bolts (not included). If you choose not to permanently anchor your suite, be sure you have moved it to its final location. Also be aware that the suites featuring a bar are prone to tipping over unless the curb is anchored to the floor surface. The Outdoor Living Suite is very heavy and difficult to move once assembly is complete and all equipment has been installed. (8 foot Outdoor Living Suite curb shown)

Hestan GESDBK12 - CURB INSTALLATION - 2

natural_image 3D technical drawing of a structural frame assembly (no text or symbols)

BACK AND SUPPORT WALL ASSEMBLY

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 1

  1. Use 2 each 3/8-16 x 5/8" long hex bolts to align and attach the back wall to the curb. Be careful the back wall does not tip over if the curb was not anchored down. Tighten all bolts.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 2

natural_image 3D CAD model of a green modular device with mounting brackets and structural supports, shown with an inset close-up (no text or symbols)
  1. Attach support wall #1 to curb assembly and back wall as shown using 6 each 1/4-20 x 1/2" hex bolts and hex nuts where needed. Do not fully tighten bolts yet. Route the main electrical box as described below and attach using 2 each 1/4" hex nuts.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 3

text_image ARROWS POINTING UP MAIN ELECTRICAL BOX ROUTE THIS BOX BETWEEN THIS SPACE. ATTACH TO THIS WALL ON 2 STUDS AT REAR OF BOX. 1/4-20 x 1/2" BOLTS & NUTS HERE
  1. Install remaining support walls as you did in step 4. Each wall is numbered and has a corresponding number on the curb and/or rear wall for ease of locating. (8 foot Outdoor Living Suite shown) Do not fully tighten bolts yet. Note all arrows are pointing up.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 4

natural_image 3D CAD rendering of an industrial enclosure with green and gray panels, showing internal structural components (no text or symbols)
  1. Install corner assembly brackets as shown using 1/4-20 x 1/2" long hex bolts and hex nuts where needed. For suites with Bar Top, install 4 brackets on each side.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 5

natural_image 3D CAD model of a mechanical assembly with mounting brackets and internal components (no text or symbols visible)
  1. Install 2 corner assemblies (4 assemblies for suites with Bar Top). Use 1/4-20 x 1/2" long hex bolts and hex nuts where needed. Do not tighten until lift-off panels have been checked for proper fit (see Step 13).

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 6

natural_image 3D CAD model of an industrial enclosure with a green panel and mounting bracket (no text or symbols visible)

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 7

text_image 1/4-20 x 1/2" BOLTS & NUTS HERE

ELECTRICAL SUPPLY

The Hestan Outdoor Living Suite is completely pre-wired for ease of installation. The suite will require a 20 amp supply (breaker) from the house main electrical panel. The licensed electrician will have to run the appropriate wire size and conduit for this application. Rigid or flexible conduit suitable for burial with water-tight connections are highly recommended from the house main electrical panel, to the suite.

Important: The appliance(s) must be electrically grounded in accordance with local codes, or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70-1990.

WARNING

Appliances (grill, side burner, refrigerators, etc.) are equipped with a flexible electrical supply cord featuring a three-prong grounding plug. It is imperative that this plug be connected to a properly grounded three-prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. Do not remove the grounding prong from this plug.

The appliances are designed for 120 volt AC power and must be plugged into a Ground Fault Circuit Interrupter (GFCI) protected circuit. For gas-burning appliances, do not connect to the electrical supply until after gas connections have been made and leak checks have been performed.

KEEP ANY ELECTRICAL CORDS AND FUEL SUPPLY HOSES AWAY FROM ANY HEATED SURFACES.

• To protect against electric shock, do not immerse cord or plugs in water or other liquid.
- Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
- Do not operate any outdoor cooking gas appliance with a damaged cord or plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
- Do not let the cord hang over the edge of a table or touch hot surfaces.
- Do not use an outdoor cooking gas appliance for purposes other than intended.
- Use only a Ground Fault Circuit Interrupter (GFCI) protected circuit with this outdoor cooking gas appliance.
- Never remove the grounding prong or use with a 2-prong ground adapter.
- Use only extension cords with a 3-prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.

ELECTRICAL BOXES & CONDUIT

  1. As mentioned in Step 1, a licensed electrician must run the electrical supply lines from the house main electrical panel (20 amp breaker), to the recommended area below the curb base. This supply is brought into the main electrical box as shown in the photo on the next page. The flex conduits coming out of this box are labeled "A" or "B". The electrician will make up the final connections as shown in the diagrams on the following pages.

This main electrical box contains a GFCI outlet, which protects all the "B" outlets. The "A" circuit runs to the weather-proof GFCI outlet located on the right side of the Suite, or to the outlets at the bar (for those models featuring a raised bar). Should the GFCI trip due to a fault at the Grill, Side Burner, or Refrigerator ("B" outlets), it must be reset, and the other "A" outlets will not be affected. Similarly, the "A" GFCI will not affect the "B" outlets if it trips due to a fault.

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 1

text_image AAAA BB BBB AAAA BB BBB SUPPLY SUPPLY

MAIN ELECTRICAL BOX SHOWING SUPPLY LINE ENTERING ON RIGHT SIDE OF BOX.

BACK VIEW
Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 2

text_image GROUND GREEN WIRE B NEUTRAL (SILVER) WHITE WIRES A LINE A SUPPORT B HOT (BRASS) BLACK WIRES A SUPPORT SUPPLY

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 3

text_image AAAAA BBBBB SURPLY

MAIN ELECTRICAL BOX COMPLETE

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 4

flowchart
graph TD
    A["MAIN ELECTRICAL BOX WITH GFCI OUTLET"] -->|A| B["OUTLET"]
    A -->|B| C["OUTLET"]
    B -->|A| D["GFCI OUTLET"]
    C -->|B| D
    E["SERVICE LINE IN"] --> A
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 5

text_image MAIN ELECTRICAL BOX WITH GFCI OUTLET SERVICE LINE IN A B A B OUTLET A B OUTLET GFCI OUTLET 8 FOOT SUITE WITH BAR GESSB08, GESDB08, GESB08

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 6

text_image MAIN ELECTRICAL BOX WITH GFCI OUTLET SERVICE LINE IN A B A A B OUTLET A B OUTLET GFCI OUTLET 12 FOOT SUITE WITHOUT BAR GESS12, GESD12, GES12

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 7

text_image MAIN ELECTRICAL BOX WITH GFCI OUTLET SERVICE LINE IN OUTLET A B A B OUTLET A B GFCI OUTLET 12 FOOT SUITE WITH BAR GESSB12, GESDB12, GESB12

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 8

text_image GFCI OUTLET WITH WEATHERPROOF COVER RIGHT SIDE OF SUITE (For Suite without Bar)

Hestan GESDBK12 - ELECTRICAL BOXES & CONDUIT - 9

INSTALL OUTER PANELS

  1. The GFCI outlet on the right side of the suite is shipped loosely and must be passed through the space shown below and installed from behind the right panel (does not apply to Suite with a bar).

Hestan GESDBK12 - INSTALL OUTER PANELS - 1

natural_image Close-up of a metallic industrial cabinet with a coiled metal cable inserted, showing internal components and mounting holes (no text or symbols visible)

Line up and install 4 each #10 screws as shown here.
Hestan GESDBK12 - INSTALL OUTER PANELS - 2

text_image Hand installing a wall-mounted electrical socket with blue directional arrows and component labels visible

Hestan GESDBK12 - INSTALL OUTER PANELS - 3

natural_image Hand inserting a card into a device with a red arrow, no visible text or symbols

Install the foam gasket, and weather-proof cover with the screws provided.

INSTALL OUTER PANELS (continued)

Hestan GESDBK12 - INSTALL OUTER PANELS (continued) - 1

  1. Install small front panel as shown using 2 each 1/4-20 x 1/2" long hex bolts and hex nuts. With wiring complete, secure right panel as shown with a #10 self-drilling screw.

Hestan GESDBK12 - INSTALL OUTER PANELS (continued) - 2

text_image 1/4-20 x 1/2" BOLTS & NUTS HERE #10 SELF- DRILLING SCREW
  1. Install large front panel as shown using 1/4-20 x 1/2" long hex bolts and hex nuts where needed. (8 foot Outdoor Living Suite shown)

Hestan GESDBK12 - INSTALL OUTER PANELS (continued) - 3

text_image 1/4-20 x 1/2" BOLTS & NUTS LOCATED UNDERNEATH

Hestan GESDBK12 - INSTALL OUTER PANELS (continued) - 4

MOUNT GRILL ELECTRICAL BOX & LEFT PANEL

  1. Mount the electrical box that came with your Hestan grill as shown and secure with #10 self-drilling screws provided. Use the provided Wire Harness Extension (p/n 009938) to connect the box to the grill wire harness. Arrange the wires in such a way to prevent damage during installation of the grill, and from heat. At this point, it is also recommended the plumber run the gas connections for the Grill and Side Burner (see pg. 17). As mentioned before, a gas shut-off valve must be located in a readily accessible location for shut-off when the appliances are not in use, or for servicing. See reference photos at the end of this manual.

Hestan GESDBK12 - MOUNT GRILL ELECTRICAL BOX & LEFT PANEL - 1

natural_image 3D technical illustration of an electrical enclosure with green internal components and a labeled panel (no readable text or symbols)
  1. Mount the lift-off panel on the left side of the suite. There are pins on either side for locating. The louvers located on these side panels are needed for ventilation and must not be blocked. If this lift-off panel does not install/remove easily, you may need to adjust the corner assembly to accommodate (see Step 7).

Hestan GESDBK12 - MOUNT GRILL ELECTRICAL BOX & LEFT PANEL - 2

natural_image 3D rendering of a green and white industrial machine casing with ventilation grilles (no text or symbols visible)
  1. Before installing the top, you should now go back and tighten all bolts everywhere else in the suite.

Install the top. Get assistance from another person to help lift the top and position correctly. Install 1/4-20 x 1/2" long hex bolts and flat washers where needed. (8 foot Outdoor Living Suite shown)

Hestan GESDBK12 - MOUNT GRILL ELECTRICAL BOX & LEFT PANEL - 3

text_image 1/4" BOLTS & WASHERS HERE

ASSEMBLY OF THE SUITE IS NOW COMPLETE. YOU MAY NOW INSTALL THE APPLIANCES, CABINETS, AND OTHER PRODUCTS AS PER THE INSTRUCTION MANUALS SUPPLIED WITH THOSE PRODUCTS.

Hestan GESDBK12 - MOUNT GRILL ELECTRICAL BOX & LEFT PANEL - 4

BAR TOP INSTALLATION (FOR MODELS WITH BAR)

HESTAN OUTDOOR LIVING SUITES WHICH FEATURE A BAR TOP (GESSBxx, GESDBxx, GESBxx) FOLLOW THE SAME STEPS AS DESCRIBED EARLIER IN THIS MANUAL. STEPS UNIQUE TO THESE MODELS ARE DETAILED BELOW.

BACK AND SUPPORT WALL ASSEMBLY

  1. Attach support wall #1 to curb assembly and back wall as shown using 6 each 1/4-20 x 1/2" hex bolts and hex nuts where needed.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 1

text_image 1/4-20 x 1/2" BOLTS & NUTS HERE
  1. Install remaining support walls as you did in step 1. Each wall is numbered and has a corresponding number on the curb and/or rear wall for ease of locating. (12 foot Outdoor Living Suite with Bar shown).

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 2

natural_image 3D architectural rendering of a modular building facade with green panels and metal framing (no text or symbols visible)
  1. Install the bar top. Get assistance from another person to help lift the top and position correctly.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 3

natural_image 3D architectural cutaway diagram of an industrial facility showing internal compartments and structural elements (no text or labels)
  1. While an assistant is holding the bar top in place, reach underneath and secure the top with 1/2" nuts and lock-washers provided. Then secure the large back panels with 1/4-20 x 1/2" long bolts and flat washers.

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 4

natural_image 3D diagram of a mechanical assembly with green and red components suspended above a structural frame (no text or symbols)

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 5

natural_image 3D rendering of a green metal staircase with red markers, next to a white door and wall (no text or symbols visible)

Hestan GESDBK12 - BACK AND SUPPORT WALL ASSEMBLY - 6

INSTALL COUNTERTOP

NOTE: IF YOU HAVE A SUITE FOR POWER BURNER OR KAMADO GRILL, SEE THE APPENDIX AT THE BACK OF THIS MANUAL FOR DETAILS BEFORE INSTALLING THE COUNTERTOP.

  1. Install the countertop. Get assistance from another person to help lift the top and position correctly. Install 1/4-20 x 1/2" long hex bolts and flat washers where needed. When complete, apply a bead of clear silicone sealant along the joint indicated.

Hestan GESDBK12 - INSTALL COUNTERTOP - 1

text_image APPLY SEALANT ALONG THIS JOINT HOLE FOR OPTIONAL BEER DISPENSER

Hestan GESDBK12 - INSTALL COUNTERTOP - 2

FOOTRAIL INSTALLATION (FOR MODELS WITH BAR)

NOTE: For installation of the footrail, it is assumed the curb base of the entire suite was installed on a flat and level concrete or masonry patio surface (see page 4). If the surface is not level, the bottom pads of each bracket may not rest fully on this surface. Also if you decide to tile around the suite after installation, the bottom pads of the footrail will still be on the same level as the underside of the curb base. Your tile installation will need to make allowances for this condition.

  1. Install the footrail brackets on the rear wall as shown using #10-24 x 1/2" long flat-head mounting screws. Do not fully tighten the screws yet. It might be easier to align the screws with a helper on the other side of the wall.

Check to see if the setscrew in each bracket is backed out enough to allow the tube to pass through easily.

Hestan GESDBK12 - FOOTRAIL INSTALLATION (FOR MODELS WITH BAR) - 1

text_image SETSCREW MOUNTING SCREWS

FOOTRAIL INSTALLATION (continued)

  1. Pass the textured tube through all footrail brackets. Check that an equal length of tubing is exposed beyond the left-most and right-most brackets. When you are OK with the position, lock the tube in place with all setscrews. Tighten all mounting bracket screws as well.

  2. Attach endcaps to both ends of the tube and secure with setscrews on the bottom.

Hestan GESDBK12 - FOOTRAIL INSTALLATION (continued) - 1

text_image SETSCREW

Hestan GESDBK12 - FOOTRAIL INSTALLATION (continued) - 2

natural_image 3D architectural rendering of a building with pipes and a signboard (no readable text or symbols)

GAS CONNECTIONS AND FINAL ASSEMBLY

Hestan GESDBK12 - GAS CONNECTIONS AND FINAL ASSEMBLY - 1

ASSEMBLY OF THE SUITE IS NOW COMPLETE. YOU MAY NOW INSTALL THE APPLIANCES, CABINETS, AND OTHER PRODUCTS AS PER THE INSTRUCTION MANUALS SUPPLIED WITH THOSE PRODUCTS.

GAS SUPPLY

Gas connections should be made by a qualified plumber, or your professional outdoor appliance installer.

All fixed (non-mobile) appliances must be fitted with an accessible upstream gas shutoff valve as a means of isolating the appliance for emergency shut off and for servicing. See reference photo at the end of this manual.

Make certain new piping and connections have been made in a clean manner and have been purged so that piping compound, chips, etc. will not clog regulators, valves, orifices, or burners. Use pipe joint compound / thread sealant approved for natural and LP gases.

NEVER CONNECT THE GRILL OR SIDE BURNER TO AN UNREGULATED GAS SUPPLY. Before proceeding, ensure the appliance is fitted for Natural or Liquid Propane gas. Connecting to an improper gas type will result in poor performance and increased risk of damage or injury. Gas type and gas consumption (BTU per hour) for each burner type is shown on the rating label affixed to each appliance.

Installation of this cooking appliance must be made in accordance with local codes. In the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code No. Z223.1/NFPA 54, Natural Gas and Propane Installation code CSA B149-1, or Propane Storage and Handling Code B149.2.

NOTE: See rating label for manifold pressure for the type of gas of your appliance.

NOTE: If your Suite is to be connected to a Whole-House LP Piped System, please read the GAS CONNECTIONS section of your Hestan Grill manual for information on this unique installation, and to contact Hestan Customer Service to order an LP Piped System Kit.

Hestan GESDBK12 - GAS SUPPLY - 1

GAS CONNECTIONS AND FINAL ASSEMBLY (continued)

  1. The Outdoor Living Suite is shipped with an interplumb kit to simplify connecting side burner and grill together as shown below. HOWEVER, EACH APPLIANCE MUST BE CONNECTED TO ITS OWN REGULATOR. DO NOT USE ONE REGULATOR FOR BOTH APPLIANCES.

Hestan GESDBK12 - GAS CONNECTIONS AND FINAL ASSEMBLY (continued) - 1

text_image FLEX HOSE & FITTINGS (SUPPLIED BY CUSTOMER) SHUT-OFF VALVE (SUPPLIED BY CUSTOMER) INCOMING GAS SERVICE REGULATOR (SUPPLIED WITH GRILL) INTERPLUMB KIT (SUPPLIED WITH SUITE) REGULATOR (SUPPLIED WITH SIDE BURNER) SUITE WITH GRILL AND SIDE BURNER (POWER BURNER IS SIMILAR)
  1. The remaining gas connections shown above must be completed by the qualified plumber or professional outdoor appliance installer. See reference photo on the next page for typical flex hose and shut-off valve location. Flex hose, shut-off valve, and misc. fittings must be provided by the homeowner and installed by the qualified plumber or professional outdoor appliance installer. The gas regulator is supplied with the grill & side burner (or power burner).

The above image is a suggestion only. Depending on which cabinetry was selected to go beneath the grill, it may be necessary for the plumber to route the regulator, fittings, and hoses in a different configuration to allow for the installation of the cabinet.

At all times, the shut-off valve must be located near the left side of the suite, near the floor, so it is easily accessible for service or emergency shut-off (see reference photos on next page).

A FULL LEAK TEST MUST BE PERFORMED ON ALL GAS CONNECTIONS & HOSES BEFORE USING THE APPLIANCES. Refer to the appliance manuals for instructions on this very important step.

Hestan GESDBK12 - GAS CONNECTIONS AND FINAL ASSEMBLY (continued) - 2

text_image INCOMING GAS SUPPLY w/ SHUTOFF VALVE, ELBOW & FLEX HOSE

EN

Hestan GESDBK12 - GAS CONNECTIONS AND FINAL ASSEMBLY (continued) - 3

text_image GRILL HARNESS EXTENSION P/N 009938 INCOMING ELECTRICAL SUPPLY

ELECTRICAL AND GAS CONNECTIONS SUPPLIED BY CUSTOMER

Hestan GESDBK12 - GAS CONNECTIONS AND FINAL ASSEMBLY (continued) - 4

APPENDIX - POWER BURNER SUITES

  1. The Outdoor Living Suite with Power Burner may have the alcove for the appliance already bolted to the underside of the large countertop (see below). If the alcove is not mounted, install it first, then the large countertop. Get assistance from another person to help lift the top and position correctly. Install 1/4-20 x 1/2" long hex bolts and flat washers where needed underneath the countertop.

Hestan GESDBK12 - APPENDIX - POWER BURNER SUITES - 1

text_image POWER BURNER ALCOVE
  1. There are four (4) #8-32 x 3/8" flathead countersunk screws which attach the alcove to the front panel.

Tighten any remaining bolts underneath and return to step 5 on pg. 17 to complete the procedure.

Hestan GESDBK12 - APPENDIX - POWER BURNER SUITES - 2

text_image #8-32 X 3/8" FLATHEAD SCREW - 4 PLACES
  1. The Outdoor Living Suite for Kamado Grill has a large crossmember which must be installed before the top and alcove can be installed. Note the "L" stamped into the crossmember for correct orientation.

Hestan GESDBK12 - APPENDIX - POWER BURNER SUITES - 3

text_image ite for Kamado Grill has which must be installed ove can be installed. into the crossmember for NOTE LEFT SIDE
  1. Attach crossmember by tucking under the flange of the front panel, and using 4 each 1/4-20 x 1/2" hex bolts where needed. Access is from the other side of the adjacent walls.

Hestan GESDBK12 - APPENDIX - POWER BURNER SUITES - 4

text_image THIS FLANGE RESTS ON THIS CROSSMEMBER BOLTS HERE ACCESSIBLE FROM OTHER SIDE OF WALL

Hestan GESDBK12 - APPENDIX - POWER BURNER SUITES - 5

APPENDIX - KAMADO GRILL SUITES (continued)

  1. This cutaway view shows additional fastener locations for the crossmember. Note the "L" for left side. Tighten all these bolts.

Hestan GESDBK12 - APPENDIX - KAMADO GRILL SUITES (continued) - 1

text_image BOLTS HERE BOLTS HERE NOTE LEFT SIDE
  1. The deep alcove for the Kamado Grill may already be bolted to the underside of the large countertop (see below). If the alcove is not mounted, install it first, then the large countertop. Get assistance from another person to help lift the top and position correctly. Install 1/4-20 x 1/2" long hex bolts and flat washers where needed underneath the countertop.

Tighten any remaining bolts underneath and return to step 5 on pg.17 to complete the procedure.

Hestan GESDBK12 - APPENDIX - KAMADO GRILL SUITES (continued) - 2

text_image KAMADO GRILL ALCOVE

PARTS LIST

Please visit the Hestan website to access the parts list for your Hestan Outdoor product: www.hestanhome.com.

SERVICE

All warranty and non-warranty repairs should be performed by qualified service personnel. To locate an authorized service agent in your area, contact your Hestan dealer, local representative, or the manufacturer. Before you call, please have the model number information ready. This information is shown on a sticker affixed to one of the inside vertical surfaces of your product.

Hestan Commercial Corporation

3375 E. La Palma Avenue

Anaheim, CA 92806

(888) 905-7463

LIMITED WARRANTY

WHAT THIS LIMITED WARRANTY COVERS

Hestan Commercial Corporation ("HCC") warrants to the original consumer purchaser of a Hestan outdoor product (the "Product") from an HCC authorized dealer that the Product is free from defective materials or workmanship for a period of one (1) year from the date of original retail purchase or closing date for new construction, whichever period is longer ("Limited Warranty Period"). HCC agrees to repair or replace, at HCC's sole option, any part or component of the Product that fails due to defective materials or workmanship during the Limited Warranty Period. This Limited Warranty is not transferable and does not extend to anyone beyond the original consumer purchaser ("Purchaser"). This Limited Warranty is valid only on Products purchased and received from an HCC authorized dealer in the fifty United States, the District of Columbia and Canada. This Limited Warranty applies only to Products in non-commercial use and does not extend to Products used in commercial applications.

HOW TO OBTAIN WARRANTY SERVICE

If the Product fails during the Limited Warranty Period for reasons covered by this Limited Warranty, the Purchaser must immediately contact the dealer from whom the Product was purchased or HCC at 888.905.7463.

Purchaser is responsible for making the Product reasonably accessible for service or for paying the cost to make the Product reasonably accessible for service. Service is to be provided during normal business hours of the authorized Hestan Commercial Service Provider. To the extent Purchaser requests service outside of the normal business hours of the authorized Hestan Commercial Service Provider, Purchaser will pay the difference between regular rates and overtime or premium rates. Purchaser is required to pay all travel costs for travel beyond 50 miles (one way) from the nearest authorized Hestan Commercial Service Provider.

WHAT THIS LIMITED WARRANTY DOES NOT COVER:

This Limited Warranty does not cover and HCC will not be responsible for and will not pay for: damage to or defects in any Product not purchased from an HCC authorized dealer; color variations in color finishes or other cosmetic damage; failure or damage from abuse, misuse, accident, fire, natural disaster, commercial use of the Product, or loss of electrical power or gas supply to the Product; damage from alteration, improper installation, or improper operation of the Product; damage from improper or unauthorized repair or replacement of any part or component of the Product; damage from service by someone other than an authorized agent or representative of the Hestan Commercial Service Network; normal wear and tear; damage from exposure of the Product to a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals; damage resulting from the failure to provide normal care and maintenance to the Product; damage HCC was not notified of within the Limited Warranty Period; and incidental and consequential damages caused by any defective material or workmanship.

ARBITRATION:

This Limited Warranty is governed by the Federal Arbitration Act. Any dispute between Purchaser and HCC regarding or related to the Product or to this Limited Warranty shall be resolved by binding arbitration only on an individual basis with Purchaser. Arbitration will be conducted by the American Arbitration Association ("AAA") in accordance with its Consumer Arbitration Rules or by JAMS. The arbitration hearing shall be before one arbitrator appointed by the AAA or JAMS. The arbitrator shall not conduct class arbitration and Purchaser shall not bring any claims against HCC in a representative capacity on behalf of others.

LIMITATION OF LIABILITY:

This Limited Warranty is the final, complete and exclusive agreement between HCC and Purchaser regarding the Product.

THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE LISTED AND DESCRIBED ABOVE. NO WARRANTIES WHETHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AFTER THE LIMITED WARRANTY PERIOD STATED/ABOVE. NO OTHER EXPRESS WARRANTY OR GUARANTY GIVEN BY ANY PERSON, FIRM OR CORPORATION WITH RESPECT TO THIS PRODUCT SHALL BE BINDING ON HCC. HCC ASSUMES NO RESPONSIBILITY THAT THE PRODUCT WILL BE FIT FOR ANY PARTICULAR PURPOSE, EXCEPT AS OTHERWISE PROVIDED BY APPLICABLE LAW.

HCC SHALL NOT BE LIABLE FOR LOSS OF REVENUE OR PROFITS, FAILURE TO REALIZE SAVINGS OR OTHER BENEFITS, OR ANY OTHER SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE USE, MISUSE OR INABILITY TO USE THE PRODUCT, REGARDLESS OF THE LEGAL THEORY ON WHICH THE CLAIM IS BASED, AND EVEN IF HCC HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. NO RECOVERY OF ANY KIND AGAINST HCC SHALL BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE PRODUCT.

WITHOUT LIMITING THE FOREGOING, YOU ASSUME ALL RISK AND LIABILITY FOR LOSS, DAMAGE OR INJURY TO YOU AND YOUR PROPERTY AND TO OTHERS AND THEIR PROPERTY ARISING OUT OF THE USE, MISUSE OR INABILITY TO USE THE PRODUCT NOT CAUSED DIRECTLY BY THE NEGLIGENCE OF HCC. THIS LIMITED WARRANTY STATES YOUR EXCLUSIVE REMEDY.

No oral or written representation or commitment given by anyone, including but not limited to, an employee, representative or agent of HCC will create a warranty or in any way increase the scope of this express Limited One Year Warranty. If there is any inconsistency between this Limited Warranty and any other agreement or statement included with or relating to the Product, this Limited Warranty shall govern. If any provision of this Limited Warranty is found invalid or unenforceable, it shall be deemed modified to the minimum extent necessary to make it enforceable and the remainder of the Limited Warranty shall remain valid and enforceable according to its terms.

INTERACTION OF LAWS WITH THIS LIMITED WARRANTY:

Some states, provinces or territories may not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Some states, provinces or territories may provide for additional warranty rights and remedies, and the provisions contained in this Limited Warranty are not intended to limit, modify, take away from, disclaim or exclude any mandatory warranty requirements provided by states, provinces or territories, including certain implied warranties. This warranty gives you specific legal rights, and you may also have other rights which vary depending on location.

Any questions about this Limited Warranty may be directed to Hestan Commercial Corporation at (888) 905-7463

NOTES

Hestan GESDBK12 - NOTES - 1

EN

RETAIN THIS MANUAL FOR FUTURE REFERENCE

HESTAN

Hestan Commercial Corporation

3375 E. La Palma Ave.

Anaheim, CA 92806

(888) 905-7463

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Product information

Brand : Hestan

Model : GESDBK12

Category : Barbecue