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TBNC096TSG2 - Air-conditioner LG - Free user manual and instructions

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USER MANUAL TBNC096TSG2 LG

CEILING DUCT TYPE AIR CONDITIONERS INSTALLATION INSTRUCTIONS

  • Please read this instruction sheet completely before installing the product.
  • When the power cord is wanted to replace, replacement work shall be performed by authorized
    • Installation work must be performed in accordance with national wiring standards by authorized personnel only.

Indoor Unit
LG TBNC096TSG2 - CEILING DUCT TYPE AIR CONDITIONERS INSTALLATION INSTRUCTIONS - 1

text_image Electric Heater (Heat pump model only) Air intake vents Air filters Air outlet vents Remote Controller

Outdoor Unit
LG TBNC096TSG2 - CEILING DUCT TYPE AIR CONDITIONERS INSTALLATION INSTRUCTIONS - 2

text_image (Side) Air intake vents (Rear) Air outlet vents Control cover Connecting wire Piping Drain hose (Side) Air intake vents (Rear) Control Cover

OUT-LINE OF INSTALLATION

  1. The following should be always observed for safety ....3

Installation works Installation Parts Required tools

  1. Installation of Indoor, Outdoor unit

1) Selection of the best • Four Type "A" screws
location.
- Connecting cable
2) Indoor unit installation....5

• Level

- Screw driver

• Electric drill

• Hole core drill (ø70mm)

  1. Connecting Pipes to the Indoor Unit

1) Preparation of Piping...12 ■ Pipes: Gas side .... ^1 / 2 , ^2 / 3 , ^3 / 4 , ^5 / 6 "

Liquid side .... ^1 ^2 ^3 ^4

* Insulated drain base

• Insulation materials

- Flaring Tools set

  1. Connecting Pipes to the Outdoor Unit

1) Connecting the pipes to • Additional Drain hose
the Outdoor Unit .....14
(Inner Dia.....25mm)

  1. Checking the Drainage....14

  2. Connecting Cables between Indoor Unit and Outdoor Unit

1) Connecting cables to the • Screw driver
Indoor Unit 15
2) Connecting cables to the
Outdoor Unit ....16
3) Form the pipings.....17

  1. Air Purging of the Connecting Pipes and the Indoor Unit ....18

• Hexagonal Wrench (4mm/5mm)

• Gas-leak Detector

  1. Group Control ....19

1. The following should be always observed for safety

  • Please report to or take consent by the supply authority before connecting to the system.
  • Be sure to read "THE FOLLOWING SHOULD BE ALWAYS OBSERVED FOR SAFETY" before installing the air conditioner.
  • Be sure to observe the cautions specified here as they include important items related to safety.
    • The indications and meanings are as follows.

LG TBNC096TSG2 - The following should be always observed for safety - 1

WARNING

CAUTION

Could lead to death, serious injury, etc.

Could lead to serious injury in particular environments when operated incorrectly.

• After reading this manual, be sure to keep it together with the instruction manual in a handy place.

LG TBNC096TSG2 - The following should be always observed for safety - 2

WARNING

Do not install it yourself (customer).

- Incomplete installation could cause injury due to fire, electric shock, the unit falling or a leakage of water. Consult the dealer from whom you purchased the unit or special installer.

Install the unit securely in a place which can bear the weight of the unit.

- When installed in an insufficient strong place, the unit could cause injured.

Use the specified wires to connect the indoor and the outdoor units securely and attach the wires firmly to the terminal board connecting sections so the stress of the wires is not applied to the sections. - Incomplete connecting and flaring could cause fire.

Check that the refrigerant gas do not leak after installation is completed.

Perform the installation securely referring to the

- Incomplete installation could cause a personal injury due to fire, electric shock, the unit falling or a leakage of water.

Perform electrical work according to the installation manual and be sure to use an exclusive circuit.

- If the capacity of the power circuit is insufficient or there is incomplete electrical work, it could result in a fire or an electric shock.

Attach the electrical part cover to the indoor unit and the service panel to the outdoor unit securely.

- If the electrical part cover if the indoor unit and/or the service panel if the outdoor unit are not attached securely, it could result in a fire or electric shock due to dust water, etc.

Be sure to use the part provided or specified parts for the installation work.

- The use of defective parts could cause an injury or leakage of water due to a fire, electric shock. The unit falling, etc.

LG TBNC096TSG2 - Do not install it yourself (customer). - 1

CAUTION

Perform the drainage piping work securely according to the installation manual. - If there is a defect in the drainage piping work, water

Do not install the unit in a place where an inflammable gas leaks.

- If one lacks and accumulates in the area numeration that is it

2. Installation of Indoor, Outdoor Unit

1. Selection of the best location

1) Indoor unit

Select location

Install the air conditioner in the location that

satisfies the following conditions.

• The place shall easily bear a load exceeding

four times the indoor unit's weight.

• The place shall be able to inspect the unit as

the figure.

• The place where the unit shall be leveled.

• The place shall allow easy water

drainage.(Suitable dimension "H" is necessary

to get a slope to drain as figure.

• The place shall easily connect with the

outdoor unit

• The place where the unit is not affected by an

electrical noise.

• The place where air circulation in the room will

be good

• There should not be any heat source or steam

near the unit

2) Outdoor unit

- If an awning is built over the unit to prevent direct sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted.

• There should not be any animals or plants

which could be affected by hot air

discharged

- Ensure the spaces indicated by arro

the wall, ceiling, fence or other obstacles.

3) Piping length and the elevation

Capacity BushPipe Size (Diameter)Length A(m)Elevation B(M)Additional nitrogen(g/m)
GasLiquidstandardMaxstandardMax
803k 29.52 68.35 5.0155720
12k 312.7 68.35 5.0155730
18k 315.88 68.35 5.0155730
24k 315.88 68.35 7.5205750
40k 315.88 68.52 7.5305760

LG TBNC096TSG2 - 3) Piping length and the elevation - 1

text_image Top view (unit: mm) Inspection hole (90°36'80') Control box 600000 Front view

LG TBNC096TSG2 - 3) Piping length and the elevation - 2

text_image Sunroof More than 30cm Fence or Obstacles More than 30cm More than 70cm

LG TBNC096TSG2 - 3) Piping length and the elevation - 3

2. Indoor unit installation

■ Installation of Unit

Install the unit above the ceiling correctly.

CASE 1

POSITION OF SUSPENSION BOLT

  • Apply a joint-canvas between the unit and duct to absorb unnecessary vibration.
  • Apply a filter Accessory at air return hole.

(Unit:mm)

Dimension\CapacityABCDEFG
8/9K/12K7.0875.43451.53725.230
18K10.05625.13051.532575.230
24K12.58225.43951.5371075.230
42K19.52625.44047.5.59714.22270

LG TBNC096TSG2 - POSITION OF SUSPENSION BOLT - 1

text_image Top A B C D E Front 1.5mm F

ENGLISH

CASE 2

• Install the unit leaning to a drainage hole side as a figure for easy water drainage.

POSITION OF CONSOLE BOLT

  • A place where the unit will be leveled and that can support the weight of the unit.
    • A place where the unit can withstand its vibration.
    • A place where service can be easily

LG TBNC096TSG2 - POSITION OF CONSOLE BOLT - 1

text_image M10 Nut X 4 (Local supply) M10 SP. washer X 4 M10 washer X 4 (Local supply) M10 SP. washer X 4 M10 Nut X 4
  • Select and mark the position for fixing bolts.
  • Drill the hole for set anchor on the face of ceiling.

LG TBNC096TSG2 - POSITION OF CONSOLE BOLT - 2

natural_image Hand holding a tool with a ruler extending to a rectangular object (no text or symbols visible)
  • Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling.
  • Mount the suspension bolts to the set anchor firmly.
  • Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.

LG TBNC096TSG2 - POSITION OF CONSOLE BOLT - 3

flowchart
graph TD
    A["Old building New building"] --> B["1 Set anchor"]
    A --> C["2 Plate washer - M10"]
    A --> D["3 Spring washer - M10"]
    A --> E["4 Nut - W3/8 or M10"]
    A --> F["5 Suspension bolts - W3/8 or M10"]
    B --> G["Local supply"]
    C --> G
    D --> G
    E --> G
    F --> G

CAUTION

Tighten the nut and bolt to prevent unit falling

CAUTION

  1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
  2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.

Front of view

- The unit must be horizontal or declined to the drain hose connected when finished installation.

Ceiling

LG TBNC096TSG2 - Ceiling - 1
CORRECT
Drainage hole

LG TBNC096TSG2 - Ceiling - 2
INCORRECT
Drainage hole

CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING

  • Alway lay the drain with downward inclination (1/50 to 1/100).
    Prevent any upward flow or reverse flow in any part.
  • 5mm or thicker formed thermal insulator shall always be provided for the drain pipe.

Lay the drain hose with a downware inclination so water will drain out.

LG TBNC096TSG2 - CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING - 1

LG TBNC096TSG2 - CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING - 2

• Install the P-Trap (or U-Trap) to prevent a water leakage caused by the blocking

LG TBNC096TSG2 - CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING - 3

Applied U-Trap Dimension
LG TBNC096TSG2 - CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING - 4

  • Drill the piping hole with 70mm dia, hole core drill.
  • Piping hole should be slightly slant to the outdoor side.

LG TBNC096TSG2 - CAUTION FOR GRADIENT OF UNIT AND DRAIN PIPING - 5

text_image Indoor Outdoor WALL 5~7mm

INSULATION, OTHERS

Insulate the joint and tubes completely.

THERMAL INSULATION

All thermal insulation must comply with local requirement.

INDOOR UNIT

LG TBNC096TSG2 - INDOOR UNIT - 1

text_image Union for liquid pipe Refrigerant pipe and thermal insulator(Local supply) Hose clip for thermal insulator (Local supply) Thermal insulator for refrigerant pipe (Local supply) Union for gas pipe

LG TBNC096TSG2 - INDOOR UNIT - 2

text_image Thermal insulator for refrigerant pipe (Local supply) Thermal insulator for piping(Local supply) Overlap with thermal insulator for piping. Hose crip for thermal insulator(Local supply) Make sure that there is no clearance here.

REFRIGERANT PIPE

• Insulate and tape both the gas piping and liquid piping.

LG TBNC096TSG2 - REFRIGERANT PIPE - 1

text_image Power cable Liquid pipe Tape Gas pipe Thermal insulator

TEST AND CHECK

■ After all workings are finished, check the working and operation.

• Air distribution Is the air circulation good?
- Drain Is the drainage smoothly and no sweating?
• Gas leakage Is the piping connection correctly?
- Wiring Is the wiring connection correctly?
- Lock-bolt Is the lock-bolt of compressor loosened?

INSTALLATION OF REMOTE CONTROL BOX

Install the remote control box and cord correctly.

POINT OF REMOTE CONTROLLER INSTALLATION

- Although the room temperature sensor is in the indoor unit, the remote control box should be installed in such places away from direct sunlight and high humidity.

INSTALLATION OF THE REMOTE CONTROL BOX

  • Select places that is not splashed by water.
  • Select control position after receiving customer approval.
  • The room temperature sensor of the thermostat for temperature control is built in the indoor unit.
  • This remote controller equipped with liquid crystal display. If this position is higher or lower, display is difficult to see. (The standard height is 1.2\~1.5m high)

ROUTING OF THE REMOTE CONTROL CORD

  • Keep the remote control cord away from the refrigerant piping and the drain piping.
    • To protect the remote control cord from electrical noise, place the cord at least 5cm away from other power cables. (Audio equipment, Television set, etc)
  • If the remote control cord is secured to a wall, provide a trap at the top of the cord to prevent water droplets from running.

ELECTRICAL WIRING TO THE INDOOR UNIT

Remote controller
LG TBNC096TSG2 - ELECTRICAL WIRING TO THE INDOOR UNIT - 1
The maximum length of the cord is 100m.
If the length of the cord exceeds 50m, use a wire size greater than 0.5mm ^2

LG TBNC096TSG2 - ELECTRICAL WIRING TO THE INDOOR UNIT - 2
Make sure that wire and terminal numbers are matched on unit side and remote controller side.

DISASSEMBLING OF THE REMOTE CONTROLLER

LG TBNC096TSG2 - DISASSEMBLING OF THE REMOTE CONTROLLER - 1

text_image Front case T to lower part. Lever carefully the box open using a screw driver, etc. Remote control box body

WHEN THE REMOTE CONTROL BOX IS INSTALLED WITH THE CORD BURIED.

PROCEDURE OF INSTALLATION

  1. Fix the under plate on the switch box by screws(Local supply). In this case, fit the under plate on the wall, and be careful of deformation.
  2. Receive the remote control cord in the switch box.
  3. Hook the remote control unit on the under plate.

LG TBNC096TSG2 - PROCEDURE OF INSTALLATION - 1

text_image Face of wall Upper notch Under plate Remote control unit Screw (Local supply) Remote control cord Lower notch Switch box (Local supply)

WHEN THE REMOTE CONTROL BOX IS INSTALLED WITH THE CORD EXPOSED.

PROCEDURE OF INSTALLATION

  1. Fix the under plate on the wall by self tapping screws (accessory).
  2. Make a slit (Part A) at the top side of the remote control box by nipper.
  3. Rout the cord as shown in the following figure. In this case, push the cord into the around of case(Part B).
  4. Hook the remote control unit on the under plate.

LG TBNC096TSG2 - PROCEDURE OF INSTALLATION - 1

text_image Face of wall Upper notch Under plate Remote control cord (Part A) Tapping screw (Local supply) Upper flange Push hand (Part B) Lower notch Remote control unit

FIXING OF REMOTE CONTROL CORD

  1. Fix the cord clamps on the wall by 3 tapping screws(Local supply).
  2. Fix the remote control cord.

LG TBNC096TSG2 - FIXING OF REMOTE CONTROL CORD - 1

REFRIGERANT PIPINGPerform the work according to the Service Manual or Installation Guide.
·Use two spanners when connect the refrigerant pipe to the unit. ·Make a bend with a radius as large as possible. ·Perform air purge with R-22 or vacuum drying. ·When piping work is finished, check all joints. ■Add refrigerant if piping is over standard length.LG TBNC096TSG2 - FIXING OF REMOTE CONTROL CORD - 2
Capacity Btu/hAddition Volume(g/m)
8k/9k20
12k30
18k30
24k50
42k60
INSTALLATION OF OUT DOOR UNITSelect a location that satisfies the following conditions. Install the unit firmly in place.
■Select the following location ·A place where the air conditioner can get good ventilation. ·A place where it shall not annoy the neighbors. ·A place where the unit shall be leveled and that can support the weight of unit and withstand its vibrations. ■Keep a maintenance space LG TBNC096TSG2 - FIXING OF REMOTE CONTROL CORD - 3

ELECTRICAL WIRING

Perform the electrical wiring work according to the electrical wiring connection.

  • All wiring must comply with local requirements.
  • Select a power source that is capable of supplying the current required by the air conditioner.
  • Use a recognized circuit breaker between the power source and the unit. A disconnection device to adequately disconnect all supply lines must be fitted.

• Capacity of circuit breaker

Capacity(Btu/h) 1Phase 3Phase
8K/9K10A-
12K16A-
18K20A-
24K25A-
42K-25A

LG TBNC096TSG2 - ELECTRICAL WIRING - 1

flowchart
graph TD
    A["Main power source"] --> B["Circuit Breaker"]
    A --> C["Switch box"]
    B --> D["Outdoor"]
    C --> D
    E["Indoor"] --> D

WIRING CONNECTION

INDOOR UNIT

  • Remove the control box cover for electrical connection between the indoor and outdoor unit.(Remove two screws ①.)
  • Use the cord clamper to fix the cord.

LG TBNC096TSG2 - INDOOR UNIT - 1

text_image Main terminal board Control terminal board Cord clamper Cover control

OUTDOOR UNIT

  • Remove the control cover for wiring connection.
  • Use the cord clamper to fix the cord.
  • Earthing work Connect the cable of diameter 1.6mm ^2 or more to the earthing terminal provided in the control box and do earthing.

※ Please check !!

LG TBNC096TSG2 - OUTDOOR UNIT - 1

text_image Cover control Liquid Gas Nut hexagon wrench Nut

3. Connecting Pipes to the Indoor Unit

3-1. Preparation of Piping

Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

1) Cut the pipes and the cable.

■ Use the accessory piping kit or the pipes purchased locally.
■ Measure the distance between the indoor and the outdoor unit.
■ Cut the pipes a little longer than measured distance.
■ Cut the cable 1.5m longer than the pipe length.

2) Burrs removal

■ Completely remove all burrs from the cut cross section of pipe/tube.
Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

3) Putting nut on

■ Remove flare nuts attached to indoor and outdoor units, than put them on pipe/tube having completed burr removal.

(Not possible to put them on after flaring work)

4) Flaring work

- Carry out flaring work using flaring tool as shown below. Unit(mm)

Outside Diameter"A"
1/4"∅6.351.1~1.3
3/8"∅9.521.5~1.7
1/2"∅12.71.6~1.8
5/8"∅15.881.6~1.8
3/4"∅19.051.9~2.1

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

5) Check

■ Compare the flared work with figure.
If flare is noted to be defective, cut off the flared section and do flaring work again.

LG TBNC096TSG2 - 5) Check - 1

text_image Copper tube 90° Slanted Uneven Rough

LG TBNC096TSG2 - 5) Check - 2

text_image Pipe Point down Reamer

LG TBNC096TSG2 - 5) Check - 3

text_image Flare nut Copper tube

LG TBNC096TSG2 - 5) Check - 4

text_image Bar "Copper pipe "A" Handle Yoke Cone Clamp handle Red arrow mark

Smooth all round

LG TBNC096TSG2 - 5) Check - 5

text_image Inside is shining without scratches. Even length all round Improper flaring = Inclined Surface damaged Cracked Uneven thickness

6) Pipe bending

Annealed copper pipe with small diameter ( 6.35 or 9.52 ) can be easily bent manually. In this case, secure large R(radius) for the bend section and gradually bend pipe. If annealed copper pipe is large in diameter ( 15.88 or 19.05 ), bend pipe with bender. Use bender appropriate for the pipe diameter.

7) Brazing

In refrigerant piping, bending (in particular, acute bending) must be minimized to reduce piping resistance. Bending is, however, necessary in some places by virtue of the installation position of devices auxiliary to the packaged air conditioner, or of the building structure, piping distance or finishing appearance. If a more acute bend is required than that attainable by pipe bender, perform brazing using ready-made elbow. Aside from this function, brazing also serves to connect straight pipes, generally using ready-made sockets. While brazing, protect piping against heat with wet cloth to avoid damaging valve packing or burning thermal insulator with burner heat. While brazing, blow inert gas (nitrogen gas or carbonic gas) to prevent formation of oxidation film in copper piping; otherwise, the refrigerant circuit will clog. The blowing of nitrogen gas (or carbonic gas) through 3-way valves is described in the following:

8) Refrigerant piping(Flare piping)

When connecting piping, be sure to keep piping dry(keep piping away from water), clean (keep piping away from dust) and airtight (avoid refrigerant leakage).

When connecting piping on rainy days or making a through-hall in wall, take due care to prevent water or plaster from entering piping.

LG TBNC096TSG2 - 8) Refrigerant piping(Flare piping) - 1

CAUTION

a. This procedure is designed to prevent formation of oxidation film by filling piping with inert gas. Note that excessive gas pressure will generate pinholes at brazed points.
(Nitrogen gas: Supply pressure 0.05\~0.1kg/cm²G)
b. When supplying inert gas, be sure to open one end of piping.

LG TBNC096TSG2 - CAUTION - 1

natural_image Technical line drawing of a mechanical component with motion lines indicating movement (no text or symbols)

LG TBNC096TSG2 - CAUTION - 2

natural_image Technical illustration of a mechanical tool interacting with a surface (no text or symbols)

Water enters Plaster enters

4. Connecting Pipes to the Outdoor Unit

1) Connecting the pipes to the Outdoor unit

  1. Align the center of the pipings and sufficient ly tighten the flare nut with fingers.

  2. Finally, tighten the flare nut with torque wrench until the wrench clicks.

- When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.

Pipe sizeTorque[kgf.cm]
Φ6.35 180~250
Φ9.52 340~420
Φ12.7 500~610
Φ15.88630~820
Φ19.05990~1210

LG TBNC096TSG2 - 1) Connecting the pipes to the Outdoor unit - 1

text_image Outdoor unit Gas side piping (Bigger Dia.) Liquid side piping (Smaller Dia.) Torque wrench

5. Checking the Drainage

1) Checking the Drainage

  1. Remove the Air Filter.

  2. Check the drainage.

- Spray one or two glasses of water upon the evaporator.

- Ensure that water flows drain hose of indoor unit without any leakage.

LG TBNC096TSG2 - Checking the Drainage - 1

natural_image Technical line drawing of a rectangular electronic device with internal components and external wiring (no text or symbols)

LG TBNC096TSG2 - Checking the Drainage - 2

natural_image Hand spraying a filter into a grid-patterned rectangular panel (no text or symbols visible)

6. Connecting Cables between Indoor Unit and Outdoor Unit

1) Connecting cables to the Indoor Unit

■ Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
- Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively

■ Cooling & Heating type

LG TBNC096TSG2 - ■ Cooling & Heating type - 1

text_image 8K/9K/12K/18K/24K Terminal On The Outdoor Unit 3(L) 4(N) 5 6 7 Indoor Unit 1(L) 2(N) 3(L) 4(N) 5 6 POWER INPUT 42K Outdoor Unit R S T N 1(L) 200 3 4 (POWER INPUT 3Ø 380V) HEATER POWER INPUT (1Ø 220V) Terminal On The Indoor Unit 1(L) 200 3 4 7 8

■ Cooling only type

LG TBNC096TSG2 - ■ Cooling only type - 1

text_image 8K/9K/12K/18K/24K Terminal On The Outdoor Unit 3(L) 4(N) 5 Indoor Unit 1(L) 2(N) 3(L) 4(N) 5 POWER INPUT

LG TBNC096TSG2 - ■ Cooling only type - 2

text_image 42K Outdoor Unit R S T N 1 (L) 2 (0) 3 (POWER INPUT 3Ø 380V) Terminal On The Indoor Unit 1 (L) 2 (0) 3
SpecificationCapacityBtu/hConnecting CablePower Cable
1,23,45,67,8
8K/9K ≥slant 2.5mm^2 ≥slant 0.75mm^2 ≥slant 2.5mm^2 1 (L), 2 (N)
12K/18K ≥slant 2.5mm^2 ≥slant 0.75mm^2 ≥slant 2.5mm^2 1 (L), 2 (N)
24K ≥slant 4mm^2 ≥slant 0.75mm^2 ≥slant 4mm^2 1 (L), 2 (N)
42K ≥slant 1.0mm^2 ≥slant 0.75mm^2 ≥slant 3.0mm^2 ≥slant 4mm^2 (R, S, T, N)

LG TBNC096TSG2 - ■ Cooling only type - 3

text_image GNYL 20mm
  • Rubber insulation, type insulation, type H05RN-F approved by HAR or SAA.
  • If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer of its service

WARNING

Make sure that the screws of the terminal are free from looseness.

2) Clamping of cables

1) Arrange 2 power cables on the control panel.
2) First, fasten the steel clamp with a screw to the inner boss of control panel.
3) For the cooling model, fix the other side of the clamp with a screw strongly.
For the heat pump model, put the 0.75mm^2 cable(thinner cable) on the clamp and tighten it with a plastic clamp to the other boss of the control panel.
4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the middle of live pin on the power plug should be over 1.8m.

3) Connecting the cable to the Outdoor Unit

  1. Remove the Cover control from the unit by loosening a screw.

Connect the wires to the terminals on the control board individually as following.

  1. Secure the cable onto the control board with the holder (clamper).

  2. Refix the cover control to the original position with the screw.

LG TBNC096TSG2 - 3) Connecting the cable to the Outdoor Unit - 1

text_image Outdoor unit Over 5mm Terminal block Cord Clamper Power supply cord Cover control

LG TBNC096TSG2 - 3) Connecting the cable to the Outdoor Unit - 2

text_image Terminal block Cover control Cover control Cord Clamper

CAUTION

After the confirmation of the above conditions, prepare the wiring as follows:

1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover.

2) Provide a circuit breaker switch between power source and the unit.

3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.)

4) Specification of power source

5) Confirm that electrical capacity is sufficient.

6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate.

7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.)

8) Never fail to equip a leakage breaker where it is wet or moist.

9) The following troubles would be caused by voltage drop-down.

- Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device.

• Proper starting power is not given to the compressor.

4) Form the pipings

  1. Wrap the connecting portion of indoor unit with the Insulation material and secure it with two Plastic Bands. (for the right pipings)

- If you want to connect an additional drain hose, the end of the drain-outlet should keep distance from the ground. (Do not dip it into water, and fix it on the wall to avoid swinging in the wind.)

In case of the Outdoor unit being installed below position of the Indoor unit.

  1. Tape the Pipings, drain hose and Connecting Cable from bottom to top.
  2. Form the pipings gathered by taping along the exterior wall and fix it onto the wall by saddle or equivalent.

LG TBNC096TSG2 - 4) Form the pipings - 1

text_image Seal a small opening around the pipings with gum type sealer. Drain hose Taping Pipings Connecting cable Power supply cord
  • Trap is required to prevent water from entering into electrical parts.

In case of the Outdoor Unit being installed above position of the Indoor Unit.

  1. Tape the Pipings and Connecting cable from bottom to top.
  2. Form the pipings gathered by taping along the exterior wall, and make the trap prevent water from entering into the room.
  3. Fix the pipings onto the wall by saddle or equivalent.

Seal a small opening around the pipings with gum type sealer.

LG TBNC096TSG2 - 4) Form the pipings - 2

text_image Trap Trap

7. Air Purging of the Connecting Pipes and the Indoor Unit

The air which contains moisture remaining in the refrigeration cycle may cause a malfunction on the compressor.

  1. Confirm that both the liquid side valve and the gas side valve are set to the closed position.
  2. After connecting the piping, check the joints for gas leakage with gas leak detector.
  3. Remove the service port nut, and connect the gauge manifold and the vacuum pump to the service port by the charge hose.
  4. Vacuum the indoor unit and the connecting pipes until the pressure in them lowers to below -76cmHg.
  5. Remove the valve stem nuts, and fully open the stems of the 2-way and 3-way valves with a hexagon wrench.
  6. Tighten the valve stem nuts of the 2-way valve and 3-way valve.
  7. Disconnect the charge hose and fit the nut to the service port. (Tightening torque: 1.8kg.m)

LG TBNC096TSG2 - Air Purging of the Connecting Pipes and the Indoor Unit - 1

flowchart
graph TD
    A["Indoor unit"] --> B["Liquid side"]
    B --> C["2-way valve/3-way valve"]
    C --> D["Closed"]
    D --> E["Outdoor unit"]
    F["Vaccum pump"] --> G["CLOSEOPEN"]
    G --> H["3-way valve"]
    H --> I["Closed"]
    I --> J["2-way valve/3-way valve"]
    J --> K["2-way valve"]
    K --> L["2-way valve"]
    L --> M["2-way valve"]
    M --> N["2-way valve"]
    N --> O["2-way valve"]
    O --> P["2-way valve"]
    P --> Q["2-way valve"]
    Q --> R["2-way valve"]
    R --> S["2-way valve"]
    S --> T["2-way valve"]
    T --> U["2-way valve"]
    U --> V["2-way valve"]
    V --> W["2-way valve"]
    W --> X["2-way valve"]
    X --> Y["2-way valve"]
    Y --> Z["2-way valve"]
    Z --> AA["2-way valve"]
    AA --> AB["2-way valve"]
    AB --> AC["2-way valve"]
    AC --> AD["2-way valve"]
    AD --> AE["2-way valve"]
    AE --> AF["2-way valve"]
    AF --> AG["2-way valve"]
    AG --> AH["2-way valve"]
    AH --> AI["2-way valve"]
    AI --> AJ["2-way valve"]
    AJ --> AK["2-way valve"]
    AK --> AL["2-way valve"]
    AL --> AM["2-way valve"]
    AM --> AN["2-way valve"]
    AN --> AO["2-way valve"]
    AO --> AP["2-way valve"]
    AP --> AQ["2-way valve"]
    AQ --> AR["2-way valve"]
    AR --> AS["2-way valve"]
    AS --> AT["2-way valve"]
    AT --> AU["2-way valve"]
    AU --> AV["2-way valve"]
    AV --> AW["2-way valve"]
    AW --> AX["2-way valve"]
    AX --> AY["2-way valve"]

8. Group Control

It operates maximum 16 Units by only one Wired Remote Controller, and each Unit starts sequentially to prevent overcurrent.

LG TBNC096TSG2 - Group Control - 1

flowchart
graph TD
    A["Main PCB"] --> B["Indoor Unit 1"]
    A --> C["Indoor Unit 2"]
    A --> D["Indoor Unit 16"]
    B --> E["Terminal(Local Supply) Block"]
    B --> F["Connector"]
    C --> G["Terminal(Local Supply) Block"]
    C --> H["Connector"]
    D --> I["Terminal(Local Supply) Block"]
    D --> J["Connector"]
    E --> K["Main PCB #1"]
    F --> L["Main PCB #2"]
    G --> M["Main PCB #16"]
    H --> N["Main PCB #16"]
    I --> O["Main PCB #16"]
    J --> P["Main PCB #16"]
    K --> Q["Red(12V)"]
    K --> R["YU SIGNAL, SR(GND)"]
    L --> S["YU SIGNAL, BR(GND)"]
    M --> T["YU SIGNAL, ENG(D)"]
    N --> U["Connecting Cable(Local Supply)"]
    O --> V["LED Remote Controller"]
    P --> W["Wired Remote Controller"]
    Q --> X["Slide Switch"]
    R --> Y["OP7 Remote Controller PCB"]
    S --> Z["Using the supplied Wired Remote Controller, wire them like above. Remove the OP7 resistor. (Use soldering Iron or others). Ensure that the color of wire."]

9. Two Thermistor system

LG TBNC096TSG2 - Two Thermistor system - 1

text_image Slide Switch Room Temp. Sensing Remo. Indoor Unit 2 TH(Remo.+Indoor) CAUTION • On installing, don't impact to the PCB and LCD display. • Don't remove the protection sheet. • Use the specified screw. • On installing, turn off the main power.
  • Open the rear cover of Remote Controller to set up the mode.
  • Selectable options are three as follows.
  • Remo: Sensing the room Temperature.
  • Indoor Unit: Sensing the intake air into indoor Unit.
  • 2 TH: Sensing the lower temperature of the two thermistors.
  • To set up the mode, adjust the slide switch to desired mode position on installing.

10. E.S.P.(External Static Pressure) Setting

(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.

■ Without Zone System

  1. Position V-H, F-H:

• This position sets the maximum E.S.P as a default set.

  1. Position V-L:

- This position sets the minimum E.S.P as a default set.

■ With Zone System

  1. Position V-H:

• Maximum E.S.P setting & Fan speed is varied according to the state of dampers by micom.

  1. Position F-H:

• Maximum E.S.P setting & Fan speed doesn't vary according to the opening & Closing of dampers.

  1. Position V-L:

- Minimum E.S.P setting & Fan speed is varied according to the state of dampers by micom.

*Maximum : 3mmAq

Minimum : All-0mmAq

(3) Move the slide switch to set position.

LG TBNC096TSG2 - ■ With Zone System - 1

text_image V-L F-H V-H Slide switch for ceiling height

(4) Close the rear cover and check if it works normally.

LG TBNC096TSG2 - ■ With Zone System - 2

CAUTION: Select the position after checking duct work and E.S.P of the unit. Maunfactured in the position F-H.

11.How to Set E.S.P?

Procedure of RPM change:

Ex) External Static pressure is 1mmAq for "9k"

• To protect the unit, compressor is designed to be off during E.S.P. setting.

1

Push the "On/Off" button. The unit will start.

LG TBNC096TSG2 - 1 - 1

LG TBNC096TSG2 - 1 - 2

text_image AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION * 18° Time HI

2

Push the "Timer" and "Wind" button simultaneously for more than 3 seconds.

LG TBNC096TSG2 - 2 - 1

text_image Timer

LG TBNC096TSG2 - 2 - 2

text_image IFAN SPEED + 00℃ HI

3

Push the "Up" of "Down" button for E.S.P adjustment. And, adjust the number which you want.(In this example, the number is "180". Refer to the table 1 on the next page.)

LG TBNC096TSG2 - 3 - 1

LG TBNC096TSG2 - 3 - 2

text_image IFAN SPEED + 80°C HI 1

Note: The range of selection is from 1\~254. Since, the display is two Digit only. If the range selection is above 100 then the third digit will appear in the screen as shown.

4

Shift the fan speed mode by pressing the fan speed button. And then, Adjust numbers of next steps by repeating the stage 3. (In this example, the numbers are "213" and "243" respectively)

LG TBNC096TSG2 - 4 - 1

5

Push the "Timer" and "Wind" button simultaneously for more than 3 seconds. Then, Wind Data is memorized by the EEPROM of the main PCB.

LG TBNC096TSG2 - 5 - 1

LG TBNC096TSG2 - 5 - 2

LG TBNC096TSG2 - 5 - 3

text_image AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION * 18°C HI Time

[Table. 1]

Static Pressure(mmAq)0 1 2 |3
Cap(Btu/h) Step(Hi/Med/Lo)Setting Value
8kHi180180175165
Med213205200190
Lo243228222214
9kHi155153145140
Med189178165160
Lo212204197191
12kHi175170160130
Med205195185160
Lo230220210195
18kHi168155154152
Med186181180176
Lo205199198194
24kHi14713511780
Med185175171164
Lo217206197188
42kHi15813810151
Med192178161112
Lo223209197175

[Table. 2]

Static Pressure(mmAq)0 1 2 3 4
Cap(Btu/h)Step(Hi/Med/Lo)Setting Value
TB-C096TSG2Hi185190185177150
Med215215207201185
Lo240236230223205
TB-C126TSG2Hi190199191179115
Med215223217210180
Lo240250237242210

NOTICE : 1. Be sure to set the value referring table 1. Unexpected set value will cause mal-function.
2. Table 1 is based at 220V. According to the fluctuation of voltage, air flow rate varies.

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Product information

Brand : LG

Model : TBNC096TSG2

Category : Air-conditioner