Sun Joe

ION8PS2-CT-RM - Saw Sun Joe - Free user manual and instructions

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USER MANUAL ION8PS2-CT-RM Sun Joe

8-INCH | 40-VOLT MAX*

A Division of Snow Joe ^2 , LLC Model iON8PS2-CT-RM Form No. SJ-ION8PS2-CT-RM-880E-V1

THANKS FOR YOUR PURCHASE OF A REMANUFACTURED PRODUCT.

To make sure you get the most out of your product, be sure to register online at

snowjoe.com

to enjoy full product support.

A Division of Snow Joe ^2 , LLC Model iON8PS2-CT-RM Form No. SJ-ION8PS2-CT-RM-880E-V1

IMPORTANT!

Safety Instructions

All Operators Must Read These Instructions Before Use

Always follow these safety guidelines. Failure to do so may result in serious bodily injury or death.

⚠️DANGER! This indicates a hazardous situation, which, if not followed, will result in serious injury or death.

WARNING! This indicates a hazardous situation, which, if not avoided, could result in serious injury or death.

⚠️CAUTION! This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

General Safety

WARNING! When using cordless yard tools, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:

  1. Keep guards in place – Protective guards should be checked periodically to ensure they are properly fitted and in correct working order.

  2. Keep work area clean and well lit. Clean work area of

  3. Wear protective hair coverings to contain long hair.

  4. Always wear safety glasses and ear defenders to provide eye and ear protection – Everyday eyeglasses only have impact resistant lenses and do not provide the same protection as safety glasses.
  5. Wear face or dust masks – If the cutting operation is dusty, the use of a face or dust mask specially designed to filter out miscoscopic particles is recommended.
  6. Do not overreach – Keep proper footing and balance at all times.
  7. Maintain tools with care - Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
  8. Disconnect tool – Turn off the power switch and remove the battery when it is not in use, before servicing, clearing jammed material, when transporting or when changing the chain or other accessories.
  9. Reduce the risk of unintentional starting - Make sure the safety switch and the trigger switch are in the OFF position before inserting the battery in the unit. Do not carry the pole chain saw with the safety switch and the trigger switch engaged.
  10. Use recommended accessories - Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury.
  11. Check for damaged parts – Before each use, repair or replace any guard or part that is damaged. In addition, check for alignment of moving parts, binding of moving

Specific Safety Rules For Pole Chain Saws

⚠ WARNING! SHOCK HAZARD! To protect yourself from electrocution, do not operate the pole chain saw within 50 ft (15 m) of overhead wires. Failure to follow this instruction could result in severe personal injury.

⚠ WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your battery-operated (cordless) power tool.

Before using

  1. Study this manual thoroughly.
  2. Familiarize yourself with the operation of the pole chain saw and learn to use it properly.
  3. Never permit others (especially children) who have not read the manual to use the machine.
  4. If the unit must be given to other people, give them this manual.
  5. Never remove the labels or security elements.
  6. Do not use the pole chain saw if the trigger on/off switch does not work properly. If necessary, contact your dealer for any repair.
  7. Never expose the pole chain saw to rain or moisture. Never allow water or other liquids to enter the machine.
  8. Check the oil level before each use of the pole chain saw. Never use the pole chain saw without oil in the tank or when the amount of oil is low.
  9. Check the condition of the chain guide, chain, fasteners

  10. Carry the pole chain saw by the handle with the unit turned off. When transporting or storing the pole chain saw, always use the chain saw cover. Proper handling of the pole chain saw will reduce possible personal injury.

  11. Hold the pole chain saw by insulated gripping surfaces only, because the chain saw may contact hidden wiring. A chain saw contacting a "live" wire may make exposed metal parts of the pole chain saw "live" and could give the operator an electric shock.
  12. Do not use the pole chain saw in bad weather conditions, especially when there is a risk of lightning.
  13. Always use head protection when operating the pole chain saw overhead. Falling debris can result in serious personal injury.

When using

  1. Use the pole chain saw only in daylight or good artificial light.
  2. The use of power equipment can be regulated. Remember to comply with legal regulations which may differ from one location to another.
  3. Do not use the pole chain saw if you are tired or ill. Also avoid use if you have consumed alcohol or taken drugs. A moment of inattention can result in serious injury.
  4. When using, keep your hair away from the machine. Never wear loose clothing or accessories such as neckties, cords, scarves or jewelry that could get caught in the machine or in the cutting system.
  5. Wear close-fitting clothing to help protect you from cuts. Always wear long pants, sturdy non-slip shoes and protective equipment such as gloves, goggles, a helmet with a visor and an acoustic shield.
  6. Do not allow anyone to remain in the range of the pole chain saw during use. Keep people, children and animals away from the work area. If conducting group work, keep sufficient distance between people.

⚠ WARNING! To reduce the time of exposure to vibration and noise, it is preferable to use the machine with frequent breaks and limit the duration of continuous work.

⚠ WARNING! The vibration level during actual use of the tool can differ depending upon how the tool is used.

After using

  1. Always remove the battery from the tool before performing any checks or maintenance.
  2. When carrying the tool, make sure the battery has been removed from its housing and the guide bar has completely stopped. Hold the tool by the front handle with the guide bar (encased in its protective sheath) turned away from you.
  3. Always follow the instructions provided for maintenance. After each use, check the operation of safety devices, setting, tension and condition of parts. Replace worn or damaged parts.
  4. Repairs to this cordless pole chain saw should be performed only by qualified personnel. For safety reasons, use only original spare parts approved by Snow Joe ^9 + Sun Joe ^6 .
  5. Keep the pole chain saw clean and dry. Store it away from direct sunlight and out of the reach of children.
  6. Keep this manual and consult it whenever you use the machine.

Kickback

⚠ WARNING! Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut.

AVOID CONTACTING THE GUIDE BAR TIP WITH ANY OBJECT. In some cases, when the tip makes contact with an

  • Never try cutting through two branches at the same time. Only cut one at a time.
  • Do not bury the guide bar nose or try to cut by boring the guide bar nose into the wood.
  • Watch for shifting of wood or other forces that may pinch the chain.
  • Use extreme caution when re-entering a previous cut.
  • Use the low-kickback chain and guide bar supplied with this pole chain saw. Only use genuine Snow Joe ^® + Sun Joe ^® replacement parts designed specifically for use with this pole chain saw.
  • Never use a dull or loose chain. Keep the chain sharp with proper tension.

Pole Chain Saw Trimming Precautions

  • Never stand directly under the limb you are trimming. Always position yourself outside the path of falling debris.
  • Never stand on a ladder or other type of unstable support while using the pole chain saw.
  • Keep all handles and grip surfaces clean, dry, and free from oil and grease.
    • Always use both hands to operate the pole chain saw. Keep a firm, steady pressure on the pole chain saw while cutting, but do not try to cut limbs larger in diameter than the length of the guide bar.
  • Keep other people and pets away from the cutting end of the pole chain saw and at a safe distance away from the work area.
  • Do not use the pole chain saw near cable, electric power or telephone lines. Maintain a minimum clearance of 50 ft (15 m) from all power lines.

Battery + Charger Safety Instructions

NOTE: This unit is a core tool. The battery and the charger are not included. They must be purchased separately.

Model iON8PS2-CT-RM is compatible with the 40V iONMAX System batteries and chargers. See page 23 for more information.

We pay a great deal of attention to the design of every battery pack to ensure that we supply you with batteries that are safe, durable and have a high energy density. The battery cells have a wide range of safety devices. Each individual cell is initially formatted and its electrical characteristic curves are recorded. This data is then used exclusively to be able to assemble the best possible battery packs.

Despite all the safety precautions, caution must always be exercised when handling batteries. The following points must be obeyed at all times to ensure safe use. Safe use can only be guaranteed if undamaged cells are used. Incorrect handling of the battery pack can cause cell damage.

IMPORTANT! Analyses confirm that incorrect use and poor care of high-performance batteries are the main factors responsible for personal and/or product damage.

⚠ WARNING! Use only approved replacement batteries; other batteries may damage the chain saw and cause it to malfunction, which can lead to serious personal injury.

⚠️CAUTION! To reduce the risk of injury, charge the 40V iONMAX lithium-ion battery pack only in its designated 40V iONMAX lithium-ion charger. Other types of chargers present risk of fire, personal injury and damage. Do not wire a battery pack to a power supply plug or car cigarette lighter. Such misuse will permanently disable or damage the battery pack.

- Do not use an extension cord unless it is absolutely necessary – Using the wrong, damaged or improperly wired extension cord poses a risk of fire and electric shock. If an extension cord must be used, plug the charger into a properly wired 16 gauge or larger extension cord with the female plug matching the male plug on the charger. Make sure that the extension cord is in good electrical condition.

- Charger iCHRG40 is rated for 120 volt AC only – The charger must be plugged into an appropriate receptacle.

- Use only recommended attachments – Use of an attachment not recommended or sold by the battery charger or battery pack manufacturer may result in risk of fire, electric shock or personal injury.

- Unplug charger when not in use – Make sure to remove battery packs from unplugged chargers.

⚠ WARNING! To reduce the risk of electric shock, always unplug the charger before performing any cleaning or maintenance. Do not allow water to flow into the charger. Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.

- Do not burn or incinerate battery packs – Battery packs may explode, causing personal injury or damage. Toxic fumes and materials are created when battery packs are burned.

- Do not crush, drop or damage battery packs – Do not use the battery pack or charger if they have sustained a sharp blow, been dropped, run over or have been damaged in any way (i.e. pierced with a nail, hit with a hammer, stepped on, etc.).

- Do not disassemble – Incorrect reassembly may pose a serious risk of electric shock, fire or exposure to toxic battery chemicals. If the battery or charger are damaged, please contact an authorized Snow Joe ^9 + Sun Joe ^9 dealer or call the Snow Joe ^x + Sun Joe ^x customer service center at 1-866-SNOWJOE (1-866-766-9563).

- Store your battery pack and charger in a cool, dry place – Do not store the battery pack or charger where temperatures may exceed 104°F (40°C), such as in direct sunlight or inside a vehicle or metal building during the summer.

Information about the battery

  1. The battery pack supplied with your cordless pole chain saw is only partially charged. The battery pack has to be charged completely before you use the tool for the first time.

  2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently.

  3. Store the battery pack in a cool place, ideally at 59°F (15°C) and charged to at least 40%.

  4. Lithium-Ion batteries are subject to a natural aging process. The battery pack must be replaced at the latest when its capacity falls to just 80% of its capacity when new. Weakened cells in an aged battery pack are no longer capable of meeting the high power requirements needed for the proper operation of your cordless pole chain saw, and therefore pose a safety risk.

  5. Do not throw battery packs into an open fire as this poses a risk of explosion.

  6. Do not ignite the battery pack or expose it to fire. Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 130^ C may cause explosion. The temperature of 130^ C can be replaced by the temperature of 265^ F.

  7. Do not exhaustively discharge batteries. Exhaustive discharge will damage the battery cells. The most common cause of exhaustive discharge is lengthy storage or non-use of partially discharged batteries. Stop working as soon as the performance of the battery falls noticeably or the electronic protection system triggers. Place the battery pack in long-term storage only after it has been

Information about the charger and the charging process

  1. Please check the data marked on the rating plate of the battery charger. Be sure to connect the battery charger to a power supply with the voltage marked on the rating plate. Never connect it to a different mains voltage.

  2. Protect the battery charger and its cord from damage. Keep the charger and its cord away from heat, oil and sharp edges. Have damaged cords repaired without delay by a qualified technician at an authorized Snow Joe ^® + Sun Joe ^® dealer or call the Snow Joe ^® + Sun Joe ^® customer service center at 1-866-SNOWJOE (1-866-766-9563).

  3. Electrical plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded appliances. Unmodified plugs and matching outlets will reduce the risk of electric shock.

  4. Keep the battery charger, battery pack(s) and the cordless tool out of the reach of children.

  5. Do not use the supplied battery charger to charge other cordless tools.

  6. During periods of heavy use, the battery pack will become warm. Allow the battery pack to cool to room temperature before inserting it into the charger to recharge.

  7. Do not overcharge batteries. Do not exceed the maximum charging times. These charging times only apply to discharged batteries. Frequent insertion of a charged or partially charged battery pack will result in overcharging and cell damage. Do not leave batteries in the charger for days on end.

  8. Never use or charge batteries if you suspect that it has been more than 12 months since the last time they were charged. There is a high probability that the battery pack has already suffered dangerous damage (exhaustive discharge).

Protection from environmental influences

  1. Wear suitable work clothes. Wear safety goggles.
  2. Protect your cordless tool and the battery charger from moisture and rain. Moisture and rain can cause dangerous cell damage.
  3. Do not use the cordless tool or the battery charger near vapors and flammable liquids.
  4. Use the battery charger and cordless tools only in dry conditions and at an ambient temperature of 50-104°F (10-40°C).
  5. Do not keep the battery charger in places where the temperature is liable to reach over 104^ F ( 40^ C). In particular, do not leave the battery charger in a car that is parked in the sunshine.
  6. Protect batteries from overheating. Overloads, overcharging and exposure to direct sunlight will result in overheating and cell damage. Never charge or work with batteries that have been overheated – replace them immediately, if possible.
  7. Store the charger and your cordless tool only in dry locations with an ambient temperature of 50-104°F (10-40°C). Store your lithium-ion battery pack in a cool, dry place at a temperature of 50-68°F (10-20°C). Protect the battery pack, charger and cordless tool from humidity and direct sunlight. Only place fully charged batteries in storage (charged to at least 40%).
  8. Prevent the lithium-ion battery pack from freezing. Battery packs that were stored below 32^ F ( 0^ C) for more than 60 minutes must be discarded.
  9. When handling batteries, be wary of electrostatic charge. Electrostatic discharges can damage the electronic protection system and the battery cells. Avoid electrostatic charging and never touch the battery poles.

Safety Symbols

The following table depicts and describes safety symbols that may appear on this product. Read, understand and follow all instructions on the machine before attempting to assemble and operate.

Symbols SymbolsDescriptions Descriptions
Sun Joe ION8PS2-CT-RM - Safety Symbols - 1READ THE OPERATOR'S MANUAL(S) – Read, understand and follow all instructions in the user manual(s) before attempting to assemble and operate.Sun Joe ION8PS2-CT-RM - Safety Symbols - 2Keep bystanders and children a safe distance away.
Sun Joe ION8PS2-CT-RM - Safety Symbols - 3SAFETY ALERT – Indicates a precaution, a warning or a danger.Sun Joe ION8PS2-CT-RM - Safety Symbols - 4WARNING! Do not expose the unit to rain or wet conditions.
Sun Joe ION8PS2-CT-RM - Safety Symbols - 5Wear personal protective equipment, including close-fitting clothing.Sun Joe ION8PS2-CT-RM - Safety Symbols - 6WEAR EYE AND HEARING PROTECTION – For protection against injury, wear ear defenders and safety goggles.
Sun Joe ION8PS2-CT-RM - Safety Symbols - 7Sun Joe ION8PS2-CT-RM - Safety Symbols - 8Wear protective gloves and non-slip footwear when using the machine and handling debris.Sun Joe ION8PS2-CT-RM - Safety Symbols - 9Sun Joe ION8PS2-CT-RM - Safety Symbols - 10DANGER! ROTATING BLADES - Keep hands and feet away from openings while the saw is running.

Know Your Cordless Pole Chain Saw

Read the owner's manual and safety instructions carefully before operating the cordless pole chain saw. Compare the illustration below to the pole chain saw in order to familiarize yourself with the location of the various controls and adjustments. Save this manual for future reference.

Sun Joe ION8PS2-CT-RM - Know Your Cordless Pole Chain Saw - 1

text_image 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SUNDE The other side
  1. 8 in. (20.3 cm) guide bar
  2. 8 in. (20.3 cm) chain
  3. Oil tank cap
  4. End cover nut
  5. Chain/sprocket end cover
  6. Cutting bar sheath

  7. Cam-lock nut

  8. Cam-lock
  9. Telescopic pole
  10. Front handle foam grip
  11. Safety lock switch
  12. Rear handle

Technical Data

Battery Voltage ^1 ......40 V D.C.

Battery Capacity ....See page 23 for battery options and specifications

Charging Time......See page 23 for battery options and specifications

Battery Run Time ....See page 23 for battery options and specifications

No Load Speed ....4800 ± 10% rpm

Motor 600 W brushless

Bar Chain Length 8 in. (20.3 cm)

Cutting Thickness Max ....7.5 in. (19 cm) Recommended: 6.5 in. (16.5 cm)

Multi-Angle Head 0° or 30°

Telescopic Shaft .... 6.1 ft to 8.5 ft (1.85 m to 2.6 m)

Overhead Reach ....15 ft (4.6 m)

Oil Tank Capacity ....2.7 fl oz (80 ml)

Weight (without battery) 8.6 lbs (3.9 kg)

'Initial no-load voltage, when fully charged, peaks at 40 volts; nominal voltage under typical load is 36 volts.)

Unpacking

Carton Contents

• Cordless pole chain saw
- 8 in. (20.3 cm) chain
• 8 in. (20.3 cm) guide bar
• Dual-tinned hex key wrench/hiardle screwdriver

IMPORTANT! The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. These items can be swallowed and pose a suffocation risk!

Battery Pack Operation

NOTE: In order to operate this cordless pole chain saw, you will need 40V iONMAX System batteries and chargers. See page 23 for battery options and specifications, or visit sunjoe.com.

The equipment is powered by a lithium-ion battery. The battery pack is completely sealed and maintenance free.

CORE TOOL

BATTERY + CHARGER SOLD SEPARATELY

In order to operate this cordless pole chain saw you will need a 40V iONMAX System battery and charger. See page 23 for battery and charger options and specifications, or for more information visit sunjoe.com.

Battery Charge Level Indicator

The battery pack is equipped with a push button for checking the charge level. Simply press the push button to read off the battery charge level from the LEDs of the battery indicator:

  • All 3 level monitoring LEDs are lit: Battery charge level is high.
  • 2 level monitoring LEDs are lit: Battery charge level is decreasing. Stop work as soon as possible.
  • 1 level monitoring LED is lit: Battery is flat. Stop work IMMEDIATELY and charge the battery. Otherwise the battery's service life will be greatly shortened.

Sun Joe ION8PS2-CT-RM - Battery Charge Level Indicator - 1

Charger Operation

CORE TOOL

BATTERY + CHARGER SOLD SEPARATELY

In order to operate this cordless pole chain saw you will need a 40V iONMAX System battery and charger. See page 23 for battery and charger options and specifications, or for more information visit sunjoe.com.

This equipment is powered by a lithium-ion battery.

The battery pack is completely sealed and maintenance free.

WARNING! Charge only iONMAX iBAT40 lithium-ion battery packs in compatible iONMAX iCHRG40 lithium-ion battery chargers. Other types of batteries may cause personal injury and damage.

To reduce the risk of electric shock, do not allow water to flow into the charger.

When to Charge the iONNMAX iBAT40 Lithium-Ion Battery

NOTE: The iONMAX iBAT40 lithium-ion battery packs do not develop a "memory" when charged after only a partial discharge. Therefore, it is not necessary to run down the battery pack before placing it into the charger.

  • Use the battery charge indicator lights to determine when to charge your iONMAX iBAT40 lithium-ion battery pack.
  • You can "top-off" your battery pack's charge before starting a big job or after a long day of use.

Charging the Battery

  1. Push the push lock button on the battery to pull the battery pack up and out of the equipment (Fig. 1).

Sun Joe ION8PS2-CT-RM - Charging the Battery - 1
4. Place the battery pack into the charger by sliding the pack as shown to lock it into position. When you insert the battery into the charger, the bottom red light will illuminate to indicate that the battery is charging (Fig. 3-4).

Fig. 3
Sun Joe ION8PS2-CT-RM - Charging the Battery - 2

Sun Joe ION8PS2-CT-RM - Charging the Battery - 3

text_image Fig. 4 iCHRG40-DPC Charging Fully charged
  1. When charging is complete, remove the battery from the charger by pulling the push lock button and sliding the battery backward to unlock it from the charger.
  2. The iCHRG40 Charger (sold separately) or the iCHRG40-DPC Dual Port Charger (sold separately) are also equipped with additional charging indicating lights which will indicate the charging status (Figs. 3 - 4).

CAUTION! FIRE HAZARD. When disconnecting the charger from the battery, be sure to unplug the charger from the outlet first, then disconnect the charger from the battery.

WARNING! The chargers do not automatically turn off when the battery is fully charged. Please take care not to leave the battery plugged into the charger. Switch off or unplug the charger at the mains when charging is complete.

  1. Timely recharging of the battery will help prolong the battery's life. You must recharge the battery pack when you notice a drop in the equipment's power.

Installing/Replacing the Guide Bar and Chain

WARNING! Always wear heavy-duty gloves when handling the bar and chain. Mount the bar and chain very carefully so as not to impair the safety and efficiency of the machine. If in doubt, contact an authorized Snow Joe ^® + Sun Joe ^® dealer or call the Snow Joe ^® + Sun Joe ^® customer service center at 1-866-SNOWJOE (1-866-766-9563).
WARNING! When installing/replacing the guide bar and chain, use only identical replacement parts. Make sure the battery is not inserted in its housing.

  1. Using the supplied hex key wrench, unscrew the end cover nut and remove the chain/sprocket end cover (Figs. 5–6).

TIP: When replacing the chain, slide on the cutting bar sheath temporarily for added protection.

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 1

text_image Fig. 5 End cover nut SUNJOE Hex key wrench

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 2

  1. Remove the cutting bar and chain from the mounting surface (Fig. 7).

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 3

text_image Fig. 7 Cutting bar Chain SUNJOE
  1. Remove the old chain from the bar.
  2. Lay out the new saw chain in a loop and straighten any kinks. THE SHARP SIDE OF THE TEETH MUST FACE AWAY FROM YOU IN THE DIRECTION OF THE CHAIN ROTATION INDICATED ON THE GUIDE BAR → If the teeth face backwards, turn the loop over (Fig. 8).

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 4

text_image Fig. 8 Sharp cutting edge Chain drive link Chain rotation

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 5

text_image Fig. 9 SUNJOE

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 6

text_image Fig. 10 SUNJOE Loop
  1. Hold the chain in position on the bar and place the loop around the sprocket. Fit the bar flush against the mounting surface so that the bar studs are in the long slot of the bar and the adjusting pin is in the chain tension pin hole (Fig. 11).

Ein 14

Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 7

text_image Fig. 12 Chain tensioner 20/NDS Blade screwdriver
  1. Replace the chain/sprocket end cover by inserting the rear tab first into the rear tab slot and position the cover onto the saw head. Tighten the end cover nut, but leave the bar free to move for tension adjustment (Fig. 13).
    Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 8
text_image Fig. 13 Chain/sprocket end cover End cover nut SUNJOE Rear tab
  1. Remove all slack from the chain by turning the chain tensioner screw clockwise until the chain seats snudly

  2. Tighten the end cover nut completely using the hex key wrench. (Fig. 15).
    Sun Joe ION8PS2-CT-RM - Installing/Replacing the Guide Bar and Chain - 9

text_image Fig. 15 End cover nut SUNJOE Chain/sprocket end cover

NOTE: If the chain is too tight, it will not rotate. Loosen the end cover nut slightly and turn the chain tensioner 1/4 turn counterclockwise. Lift the tip of the guide bar up and relighten the end cover nut. Ensure that the chain can be rotated by hand without binding.
NOTE: A new chain tends to stretch; check the chain tension frequently, and adjust tension as required.

Preparing To Work

Chain Lubricant

CAUTION!

Before starting the saw, remove the oil tank cap and add bar and chain oil to the top of the oil level window (Fig. 16). One minute of use will consume approximately 0.15 fl oz (5 ml) of oil. Refill when the oil level drops to 1/4 of a tank.

NOTE: Your cordless pole chain saw is equipped with an

- Starting, stopping and restarting the motor repeatedly within a few seconds can generate a great deal of heat and damage the motor. To protect the life of your cordless pole chain saw, always wait at least five seconds after stopping before restarting the saw.

NOTE: It is normal for oil to seep from the saw when not in use. To prevent see page, empty the oil tank after each use. When storing the unit for a long period of time (3 months or longer), be sure the chain is lightly lubricated; this will prevent rust on the chain and bar sprocket.

WARNING! Be certain that the chain is not in contact with any object when you start the motor.

WARNING! Keep hands away from the chain. Keep hands on the handles. Do not overreach.

A good, firm grip on the tool using both hands will help you maintain control. When using the pole chain saw, place one hand on the front handle foam grip and the other hand on the rear handle with your thumbs and fingers encircling the pole and handle. A firm grip combined with proper positioning of the handle against your body will help you maintain control of the saw. Do not let go of the pole chain saw while it is in operation.

⚠ WARNING! Do not operate the pole chain saw in a tree, on a ladder or on a scaffold. Using the tool under such circumstances is extremely dangerous.

CAUTION! The chain will continue to run for several seconds after turning off the tool.

Do not use the pole chain saw under wet conditions. Use extreme caution when cutting small brush, saplings or limbs under tension because slender and tense material may catch the saw and be whipped toward you, pull you off balance or spring back.

rapidly back toward the operator. Either of these reactions can cause loss of saw control, which can throw the operator off balance and result in serious injury. Do not rely exclusively upon the safety devices built into the saw. As a user, you should take several precautions to keep your cutting jobs free from accident or injury.

Sun Joe ION8PS2-CT-RM - CAUTION! - 1

text_image Fig. 17 KICKBACK DANGER ZONE SUNJOE

Operation

Starting the Machine

  1. Insert the battery in its housing (Fig. 18).

Sun Joe ION8PS2-CT-RM - Starting the Machine - 1

natural_image Technical line drawing of a vehicle chassis with an inset showing internal components (no text or symbols)

Sun Joe ION8PS2-CT-RM - Starting the Machine - 2

text_image Fig. 19 Safety lock switch Trigger switch
  1. To turn the tool OFF, release the trigger switch.
  2. Lift the push lock button and pull out the battery (Fig. 14).

Adjusting the Telescoping Pole

  1. Tum off the trigger switch.
  2. Unclip the cam-lock to release the pole (Fig. 20).

Sun Joe ION8PS2-CT-RM - Adjusting the Telescoping Pole - 1

text_image Fig. 20 Cam-lock
  1. Lock the pole in position by closing the cam-lock (Fig. 22), and ensure that the pole is secure. If the pole telescopes when the cam-lock is closed, the nut may need tightening.

Sun Joe ION8PS2-CT-RM - Adjusting the Telescoping Pole - 2

text_image Fig. 22 Cam-lock

⚠ WARNING! Failure to lock the telescopic pole cam-lock as directed could result in personal injury.

Tightening the Bolt

The retaining bolt may need tightening to secure the telescopic pole in place.

  1. Unclip the cam-lock. Using a hex key wrench, tighten the cam-lock nut, then close the cam-lock. Ensure that the pole is secure. The wrench may be required to loosen the cam-lock nut if you need to adjust the pole to a different height (Fig. 23).

Sun Joe ION8PS2-CT-RM - Tightening the Bolt - 1

natural_image Technical line drawing of a mechanical component labeled Fig. 23 (no text or symbols on the diagram itself)

Sun Joe ION8PS2-CT-RM - Tightening the Bolt - 2

text_image Fig. 24 SUNJOE Multi-angle head adjustment button
  1. Adjust the head to the desired position (Fig. 25).
    Sun Joe ION8PS2-CT-RM - Tightening the Bolt - 3
text_image Fig. 25 SUNJOE

Cutting Tips

Proper Cutting Stance

• Balance your weight with both feet on solid ground.

Basic Cutting Procedure

This unit is designed for trimming small branches and limbs up to 7.5 in. (19 cm) in diameter depending on the wood type. Practice cutting a few small limbs using the following technique to get the "feel" of using the saw before you begin a major sawing operation.

• Take the proper stance in front of the tree with the saw OFF (Fig. 26).
- Squeeze the trigger and let the chain accelerate to full speed before entering the cut.
- Keep the saw running the entire time you are cutting; maintain a steady speed.
- Allow the chain to cut for you; exert only light downward pressure. If you force the cut, damage to the bar, chain or unit can result.
- PUSH and PULL - This reaction force is always opposite to the direction the chain is moving when it is in contact with the wood. Thus, the operator must be ready to control the PULL when cutting on the bottom edge of the bar, and PUSH when cutting along the top edge.
- Do not put pressure on the saw at the end of the cut.

Pruning

Pruning is the process of trimming limbs from a live tree.

  • Remove long branches in several stages.
  • Cut lower branches first to allow the top branches more room to fall.
  • When pruning trees, it is important not to make the finishing cut next to the main limb or trunk until you have cut off the farthest lying limb. This will reduce the weight and prevent stripping the bark from the main member.
    • Under cut the branch 1/3 through for your first cut. Your second cut should over cut to drop the branch off

- Release the trigger ON/OFF switch as soon as the cut is completed. Failure to follow proper cutting procedures will result in the bar and chain binding and becoming pinched or trapped in the limb.

Limbing

Limbing is the process of removing branches from a fallen tree.

- You should cut limbs one at a time. Remove the cut limbs from the work area often to help keep the work area clean and safe.

- Cut branches under tension from the bottom up to avoid binding the pole chain saw.

- Keep the tree between you and the pole chain saw while limbing. Cut from the side of the tree opposite the branch you are cutting.

If the Saw Becomes Pinched or Trapped

  1. Wait for the blade to stop, wait five minutes for the saw to cool, remove the battery and wear gloves to protect your hands from the chain teeth.
  2. If you can reach the limb from the ground, lift the limb while holding the saw. This should release the "pinch" and free the saw.
  3. If the saw is still trapped, call a professional for assistance.

Minimize Kickback

Kickback may occur when the moving chain contacts an object at the upper portion of the tip of the guide bar or when the wood closes in and pinches the pole chain saw in the cut. Contact at the upper portion of the tip of the guide bar can cause the chain to dig into the object and stop the chain for an instant. The result is a lightning-fast reverse reaction, which kicks the guide bar up and back toward the operator. If the pole chain saw is pinched along the top of the guide bar, the guide bar can be driven rapidly back toward the operator.

• Always grip the pole and handle firmly with both hands when the unit is running. Place one hand on the pole and your other hand on the molded handle with your thumbs and fingers encircling the pole and handle. A firm grip combined with proper positioning of the handle against your body will help you maintain control of the saw if kickback occurs.
- Make sure that the area in which you are cutting is free from obstructions.
- Do not let the kickback danger zone area of the guide bar contact a log, branch, fence, or any other obstruction that could be hit while you are operating the pole chain saw (Fig. 13).
- Always cut with the unit running at full speed. Fully squeeze the ON/OFF trigger and maintain a steady cutting speed.
- Wear non-slip gloves for maximum grip and protection. - Extend the pole only to the length required to reach the limb cut. Do not extend the rear handle above waist height.

Maintenance

Please contact an authorized Snow Joe ^® + Sun Joe ^® dealer or call the Snow Joe ^® + Sun Joe ^® customer service center at 1-866-SNOWJOE (1-866-766-9563) for all maintenance operations not foreseen in this manual. Any operation performed in an unauthorized service center or by unqualified personnel will completely invalidate the warranty.

⚠ WARNING! For your safety and that of others:

  • Correct maintenance is essential to maintain the original efficiency and safety of the machine over time.
  • Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.

⚠ WARNING! Always remove the battery from its housing before performing any adjustments, maintenance or repairs to your pole chain saw.

  • Use protective gloves when handling the bar and chain.
  • Keep the bar encased in its sheath, except when working directly on the bar or the chain.
  • Never dispose of oils or other polluting materials in unauthorized places.

Motor Cooling

To avoid overheating and damage to the motor, always keep the cooling air vents clean and free of sawdust and debris.

Chain Tension

Check the chain tension before using the saw when the chain is cold. The correct tension of a cold chain is when there is no slack on the underside of the guide bar; the chain is snug, but you can rotate it by hand without binding.

During normal saw operation, the temperature of the chain will increase. The drive links of a correctly tensioned warm chain will hang approximately 0.050 in. (1.25 mm) out of the bar groove (Fig. 28). Be aware that a chain tensioned while warm, may be too tight upon cooling. Check the "cold tension" before next use. The chain must be re-tensioned whenever the flats on the drive links hang out of the bar groove (Fig. 28).

Fig. 28
Properly Adjusted Warm Chain
Sun Joe ION8PS2-CT-RM - Chain Tension - 1

text_image Flats are not visible here Approximately 050 in (4.25 mm)

Chain Sharpening

To maintain optimal blade sharpness and peak performance, Sun Joe recommends model 24V-CSSHRP-LTE Cordless Chain Saw Sharpener, available on sunjoe.com, by phone at 1-866-SNOWJOE (1-866-766-9563) (Fig. 29).

Fig. 29
Sun Joe ION8PS2-CT-RM - Chain Sharpening - 1

text_image 29 Cordless Chain Saw Sharpener 24V-CSSHRP-LTE

WARNING! To ensure that the chain saw works safely and efficiently, it is essential that the cutting components are well-sharpened. It is highly recommended to replace the chain once it loses its ability to cut cleanly and safely. It is possible, however, to sharpen the existing chain if the sharpening is carefully performed. Any work on the chain and bar requires specific experience and special tools. For safety purposes, we recommend you contact an authorized Snow Joe ^® + Sun Joe ^® dealer or call the Snow Joe ^® + Sun Joe ^® customer service center at 1-866-SNOWJOE (1-866-766-9563).

Sharpening is necessary when:

• the sawdust looks like dust;

  • Sharpen in a forward motion a few times and repeat this on all the cutting edges facing the same way (right or left).
    • To move the chain forward, use a screwdriver.
  • Turn the bar over in the vice and repeat on all the other cutting edges.
  • Check that the depth limiter tooth does not stick out farther than the inspection tool and file any projecting parts with a flat file, rounding off the edges (Fig. 29).
    • After sharpening, remove all traces of filing and dust and lubricate the chain in an oil bath. Replace the chain whenever:
  • the length of the cutting edges decreases to 5 mm or less:
  • there is too much play between the links and the rivets.

Guide Bar Maintenance

When the guide bar shows signs of wear, tum it over on the saw to distribute the wear for maximum bar life. Feathering or burning of the bar rails is a normal process of bar wear. You should smooth such faults with a file as soon as they occur.

Replace a bar with any of the following faults:

  • wear inside the bar rails permitting the chain to lay over sideways
  • bent guide bar
    • cracked or broken rails
  • spread rails

Tum the saw over, check the underside of the guide bar and make sure that the lubrication holes and chain groove are free from impurities.

You can purchase replacement parts for your Sun Joe ^® iON8PS2-CT-RM cordless pole chain saw by ordering online at sunjoe.com or, to order by phone, contact Snow Joe ^® + Sun Joe ^™ customer service at 1-866-SNOWJOE (1-866-766-9563).

Chain Sprocket

Regularly check the condition of the sprocket and replace it when wear exceeds 0.5 mm (Fig. 31).

Do not mount a new chain with a worn sprocket or vice-versa.

Sun Joe ION8PS2-CT-RM - Chain Sprocket - 1

text_image Fig. 30 Cutting edge Inspection tool Depth limiter tooth > 5 mm

Sun Joe ION8PS2-CT-RM - Chain Sprocket - 2

text_image Fig. 31 < 0,5 mm

Daily Checklist, Cleaning + Storage

Daily Checklist

To help maintain your cordless pole chain saw for optimum performance, we recommend you complete this checklist prior to each work session.

⚠ WARNING! Do not insert the battery until you have completed all of the daily checks.

  • Inspect for any visible damage to the chain, guide bar or motor housing.
  • Inspect the oil port and guide bar rails and clean them to remove any debris.
  • Check the chain tension.
  • Check the chain teeth for sharpness.
  • Check the bar and chain oil level; fill with only new chain oil specifically formulated for chain saws.

NOISES: If you notice anything unusual, such as a vibration or odd sound, shut the saw OFF immediately. Remove the battery and check the saw for any damage.

If you cannot find the cause of the problem or are uncertain what to do, then have the saw inspected by an authorized Snow Joe ^x + Sun Joe ^p dealer or call the Snow Joe ^x + Sun Joe ^k customer service center at 1-866-SNOWJOE (1-866-766-9563) before using it.

CAUTION!

  • Remove the battery and wait at least five minutes for the saw to cool before servicing or storing your unit.
    • If you drop the saw, carefully inspect it for damage. If the

- When not in use, your cordless pole chain saw should be stored indoors in a dry and high or locked-up place, out of the reach of children.

Battery Caution + Disposal Information

Always dispose of your battery pack according to federal, state, and local regulations. Contact a recycling agency in your area for recycling locations.

⚠️CAUTION! Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery pack from shorting, which could cause a fire or explosion.

⚠ WARNING! To reduce the risk of injury or explosion, never burn or incinerate a battery pack even if it is damaged, dead or completely discharged. When burned, toxic fumes and materials are emitted into the surrounding atmosphere.

  1. Batteries vary according to device. Consult your manual for specific information.
  2. Install only new batteries of the same type in your product (where applicable).
  3. Failure to insert batteries in the correct polarity, as indicated in the battery compartment or manual, may shorten the life of the batteries or cause batteries to leak.
  4. Do not mix old and new batteries.
  5. Do not mix Alkaline, Standard (Carbon-Zinc) or Rechargeable (Nickel Cadmium, Nickel Metal Hydride, or Lithium-Ion) batteries.
  6. Do not dispose of batteries in fire.
  7. Batteries should be recycled or disposed of as per state and local guidelines.

Federal Communications Commission (FCC)

WARNING! Any changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

Class B device:

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.

These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

Troubleshooting

Troubleshooting Tips

Most difficulties are easy to fix. Consult the troubleshooting table for common problems and their solutions. If you continue to experience problems or need repairs beyond these minor adjustments, please call 1-866-SNOWJOE (1-866-766-9563) for assistance.

⚠ WARNING! Always remove the battery before performing any adjustments, maintenance or repairs to your cordless pole chain saw.

Fault Possible Cause Remedy

Optional Accessories

⚠ WARNING! ALWAYS use only authorized Snow Joe ^® + Sun Joe ^® replacement parts and accessories. NEVER use replacement parts or accessories that are not intended for use with this saw. Contact Snow Joe ^® + Sun Joe ^® if you are unsure whether it is safe to use a particular replacement part or accessory with your saw. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

ModelAcc
1Sun Joe ION8PS2-CT-RM - Optional Accessories - 1iONMAX 40 V 2.0 Ah Lithium-Ion BatteryBattery Charge Time Max:ICHRG40: 7.5 hours | ICHRG40-DPC: 2 hoursBattery Run Time Max: 15 miniBAT40-LTE
2Sun Joe ION8PS2-CT-RM - Optional Accessories - 2iONMAX 40 V 2.5 Ah Lithium-Ion BatteryBattery Charge Time Max:ICHRG40: 2 hours | ICHRG40-DPC: 2.5 hoursBattery Run Time Max: 15 miniBAT40-LT
3Sun Joe ION8PS2-CT-RM - Optional Accessories - 3iONMAX 40 V 4.0 Ah Lithium-Ion BatteryBattery Charge Time Max:ICHRG40: 2 hours | ICHRG40-DPC: 3.5 hoursBattery Run Time Max: 25 miniBAT40
4Sun Joe ION8PS2-CT-RM - Optional Accessories - 4iONMAX 40 V 5.0 Ah PRO SERIES Lithium-Ion BatteryBattery Charge Time Max:ICHRG40-DPC: 4 hours | ICHRG40: 3.5 hoursBattery Run Time Max: 30 miniBAT40XR
5Sun Joe ION8PS2-CT-RM - Optional Accessories - 5iONMAX 40 V 6.0 Ah PRO SERIES Lithium-Ion BatteryBattery Charge Time Max:ICHRG40: 5 hours | ICHRG40-DPC: 5.5 hoursBattery Run Time Max: 35 miniBAT40XRP
6Sun Joe ION8PS2-CT-RM - Optional Accessories - 6iONMAX 40 V Lithium-Ion Battery ChargeriCHRG40
7

NOTES

NOTES

NOTES

Sun Joe ION8PS2-CT-RM - Optional Accessories - 7

SNOW JOE ^® + SUN JOE ^® REFURBISHED GOODS WARRANTY

GENERAL CONDITIONS:

Snow Joe ^® + Sun Joe ^™ operating under Snow Joe ^® , LLC warrants this refurbished product to the original purchaser for 90 days against defects in material or workmanship when used for normal residential purposes. If a replacement part or product is needed, it will be sent free of charge to the original purchaser except as noted below.

The duration of this warranty applies only if the product is put to personal use around the household. It is the owner's responsibility to correctly perform all maintenance and minor adjustments explained in the owner's manual.

HOW TO OBTAIN YOUR REPLACEMENT PART OR PRODUCT:

To 9obtain 9a 9replacement 9part 9or 9product, 9please 9visit snowjoe.com/help or email us at help@snowjoe.com for instructions. Please be sure to register your unit beforehand to speed up this process. Certain products may require a serial number, 9typically 9found 9on 9the 9decal 9affixed 9to 9the 9hous or guard of your product. All products require a valid proof of purchase.

EXCLUSIONS:

- 9Wearing 9parts 9like belts, 9augers, 9chains 9and tines 9are not covered under this warranty. Wearing parts can be purchased at snowjoe.com or by calling 1-866-SNOWJOE (1-866-766-9563).

- 9Ratteries Qare Gowered Qin Qfull Qfor 990-days Qfrom 9the Qdat

Snow Joe ^x + Sun Joe ^x may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating Snow Joe ^a + Sun Joe ^a to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective.

This warranty is intended to cover product defects only. Snow Joe®, 9LLC 9is 9not 9liable 9for 9indirect, incidental 9or consequential damages in connection with the use or misuse of the Snow Joe® + Sun Joe® products covered by this warranty. This 9warranty 9does 9not 9cover 9any 9cost 9or 9expense 9incurred by the purchaser in providing substitute equipment or service during reasonable periods of malfunction or non-use of this product while waiting for a replacement part or unit under this warranty. Some states do not allow exclusions of incidental or consequential damages so the above exclusions may not apply in all 9states. 9This 9warranty 9may 9give 9you 9specific 9legal 9rights 9your state.

HOW TO REACH US:

We're here to help Monday through Friday from 9AM to 7PM EST and Sunday 9AM to 4PM. You can reach us at 1-866-SNOWJOE (1-866-766-9563), online at snowjoe.com, via email at help@snowjoe.com or tweet us @snowjoe.

EXPORTS:

Customers who have purchased Snow Joe ^s + Sun Joe ^s

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Product information

Brand : Sun Joe

Model : ION8PS2-CT-RM

Category : Saw