BI1215OD - Congélateur à glace U-Line - Free user manual and instructions

USER MANUAL BI1215OD U-Line

USER GUIDE & SERVICE MANUAL

SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE

Modern outdoor patio with stainless steel cooktop, open refrigerator, and large glass building under a canopy (no visible text or symbols)

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Tip: Click on any section below to jump directly there

Contents

Intro

Warranty

Safety

Safety and Warning

Disposal and Recycling

Service Extended

Wire Diagram

Product Liability

Warranty Claims

Parts

Ordering Replacement Parts

System Diagnosis Guide

Compressor Specifications

Troubleshooting Extended

Defrost

Replace Ice Maker

Installation

Environmental Requirements

Electrical

Cutout Dimensions

Product Dimensions

Side by Side Installation

Water Hookup

Anti-Tip Bracket

General Installation

Grille / Plinth Installation

Door Swing

Door Stop

WELCOME TO U-LINE

Congratulations on your U-Line purchase. Your product comes from a company with over five decades of premium modular ice making, refrigeration, and wine preservation experience. U-Line continues to be the American leader, delivering versatility and flexibility for multiple applications including residential, light commercial, outdoor and marine use. U-Line's complete product collection includes Wine Captain ^® Models, Beverage Centers, Clear Ice Machines, Crescent Ice Makers, Glass & Solid Door Refrigerators, Drawer Models, Freezers, Combo ^® Models, and more.

U-Line has captivated those with an appreciation for the finer things with exceptional functionality, style, inspired innovations and attention to even the smallest details. We are known and respected for our unwavering dedication to product design, quality and selection. U-Line is headquartered in Milwaukee, Wisconsin and has shipped product to five continents for over two decades and is proud to have the opportunity to ship to you.

PRODUCT INFORMATION

Looking for additional information on your product? User Guides, Spec Sheets, CAD Drawings, Compliance Documentation, and Product Warranty information are all available for reference and download at u-line.com.

PROPERTY DAMAGE / INJURY CONCERNS

In the unlikely event property damage or personal injury is suspected related to a U-Line product, please take the following steps:

1. U-Line Customer Care must be contacted immediately at +1.800.779.2547.
2. Service or repairs performed on the unit without prior written approval from U-Line is not permitted. If the unit has been altered or repaired in the field without prior written approval from U-Line, claims will not be eligible.

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Safety and Warning

NOTICE

Please read all instructions before installing, operating, or servicing the appliance.

Use this appliance for its intended purpose only and follow these general precautions with those listed throughout this guide:

SAFETY ALERT DEFINITIONS

Throughout this guide are safety items labeled with a Danger, Warning or Caution based on the risk type:

DANGER

Danger means that failure to follow this safety statement will result in severe personal injury or death.

WARNING

Warning means that failure to follow this safety statement could result in serious personal injury or death.

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Disposal and Recycling

DANGER

RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so children may not easily climb inside.

If the unit is being removed from service for disposal, check and obey all federal, state and local regulations regarding the disposal and recycling of refrigeration appliances, and follow these steps completely:

1. Remove all consumable contents from the unit.
2. Unplug the electrical cord from its socket.
3. Remove the door(s)/drawer(s).

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Environmental Requirements

This unit is designed to operate between 50^ F ( 10^ C) and 100^ F ( 38^ C). Higher ambient temperatures may reduce the unit's ability to reach low temperatures and/or reduce ice production on applicable models.

For best performance, keep the unit out of direct sunlight and away from heat generating equipment.

In climates where high humidity and dew points are present, condensation may appear on outside surfaces. This is considered normal. The condensation will evaporate when the humidity drops.

CAUTION

Damages caused by ambient temperatures of 40^ F ( 4^ C) or below are not covered by the warranty.

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Electrical

WARNING

SHOCK HAZARD — Electrical Grounding Required. Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

Never remove the round grounding prong from the plug and never use a two-prong grounding adapter.

Altering, cutting or removing power cord, removing power plug, or direct wiring can cause serious injury, fire, loss of property and/or life, and will void the warranty.

Never use an extension cord to connect power to the unit.

Always keep your working area dry.

NOTICE

Electrical installation must observe all state and local codes. This unit requires connection to a

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Cutout Dimensions

PREPARE SITE

Your U-Line product has been designed for either freestanding or built-in installation. When built-in, your unit does not require additional air space for top, sides, or rear. However, the front grille must NOT be obstructed, and clearance is required for an electrical connection in the rear.

CAUTION

Unit can NOT be installed behind a closed cabinet door.

If you would like to align the face of the unit with other adjacent cabinet doors, you may need to alter the wall just behind the drain connection on the unit to accommodate the drain.

CUTOUT DIMENSIONS

Preferred location for water line and electrical outlet is in adjacent cabinet. 24°

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Product Dimensions

Not Including Handle 23-1/4" (591 mm) 34-1/8" to 35-1/8" (867 mm to 892 mm)

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Side-by-Side Installation

Two units may be installed side-by-side.

Cutout width for a side-by-side installation is the cutout dimension of a single unit times two.

No trim kit is required. However, 1/4" (6 mm) of space needs to be maintained between the units to ensure unobstructed door swing.

Units must operate from separate, properly grounded electrical receptacles placed according to each unit's electrical specifications requirements.

1. Place bracket over holes and attach to unit with two screws removed in step 2 using a T-25 Torx driver. Tighten screws fully.

2. Gently push units into position. Be careful not to entangle the electrical cord or water line, if applicable.

3. Re-check the leveling, from front to back and side to side. Make any necessary adjustments. The unit's top surface should be approximately 1/8" (3 mm) below the countertop.

Side-by-Side Installation with Bracket

1. Slide both units out so screws on top of units are easily accessible.
2. Remove screws as shown below.

Simple line drawing of a mountain peak with four small pins and a bracket (no text or symbols)

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Water Hookup

PREPARE PLUMBING

The water valve uses a standard 1/4" (6.35 mm) compression fitting. U-Line recommends using accessory water hook up kit - part # WATERHOOKUP. The kit includes a 10' (3 m) braided flexible water supply line and a brass hose fitting. When using a 1/4" (6.35 mm) O.D. soft copper supply line use the brass nut and sleeve included with the unit.

CAUTION

Plumbing installation must observe all state and local codes. All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.

Water Supply Connection

When connecting the water supply, please note the following:

- Before installing the unit and connecting to the cold water supply, review the local plumbing codes.

CAUTION

Do not use any plastic water supply line. The line is under pressure at all times. Plastic may crack or rupture with age and cause damage to your home.

Do not use tape or joint compound when attaching a braided flexible water supply line that includes a rubber gasket. The gasket provides an adequate seal – other materials could cause blockage of the valve.

Failure to follow recommendations and instructions may result in damage and/or harm, flooding or void the product warranty.

CAUTION

Turn off water supply and disconnect electrical supply to unit prior to installation.

Use caution when handling back panel. The edges could be sharp.

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1. Locate water valve inlet.

Technical line drawing of a mechanical device with no visible text or symbols

1. Install retaining clip.

Simple line drawing of a mechanical device with no text or symbols

1. Break away filler feature in bushing with flat screwdriver.

1. Thread water line through back panel hole (with bushing).

2. Locate water valve inlet and connect to valve.

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Anti-Tip Bracket

1. Slide unit out so screws on top of unit are easily accessible.
2. Remove the two screws from the opposite side of the hinge assembly using a T-25 Torx driver (see below).

NOTE: 1224 models shown with four screw. 1215 models only have three screws, but same screws are used in both applications.

Technical line drawing of two mechanical bracket assemblies with mounting holes and fasteners (no text or symbols)

1. Place bracket (part #14154) over holes and attach to unit with two screws removed in step 2 using a T-25 Torx driver. Tighten screws fully.
2. Gently push unit into position. Be careful not to entangle the electrical cord or water line, if applicable.

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General Installation

LEVELING INFORMATION

1. Use a level to confirm the unit is level. Level should be placed along top edge and side edge as shown.

Technical line drawing of a mechanical assembly with a vertical bracket and mounting feet (no text or symbols)

1. If the unit is not level, adjust the legs on the corners of the unit as necessary.

Turn to Adjust

1. Confirm the unit is level after each adjustment and

INSTALLATION

1. Plug in the power/electrical cord.
2. Gently push the unit into position. Be careful not to kink the water supply line or entangle the cord.
3. Re-check the leveling, from front to back and side to side. Make any necessary adjustments. The unit's top surface should be approximately 1/8" (3 mm) below the countertop.
4. Install the anti-tip bracket.
5. Remove interior packing material and wipe out the inside of the unit with a clean, water-dampened cloth.

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Grille - Plinth Installation

REMOVING AND INSTALLING GRILLE

Disconnect electric power to the unit before removing the grille.

When using the unit, the grille (plinth strip/base fascia) must be installed.

DO NOT touch the condenser fins (4). The condenser fins are SHARP and can be easily damaged.

Technical diagram of a computer monitor with numbered parts for identification

Removing the grille

1. Disconnect power to the unit.
2. Loosen the two screws (1).
3. Remove grille (2) and grille cap (3) from unit.

Installing the grille

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Door Swing

Wall 1/4" Min. (6 mm) 90 Door Swing Wall 2-1/8" Min. (54 mm) 90 Door Swing

Units have a zero clearance for the door to open 90°, when installed adjacent to cabinets.

Stainless Steel and black and white models require 2-1/8" (54 mm) door clearance to accommodate the handle if installed next to a wall.

Integrated models require 1/4" (6 mm) clearance if installed next to a wall. Allow for additional space for any knobs or pulls installed on the integrated panel/frame.

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Door Stop

Your U-Line unit was shipped to you with the optional 90° pin(s). (Models that are 15" wide include 1 pin. Models that are 24" wide include 2 pins.) The unit's door will open freely without a fixed opening angle limitation. If you would like the door stop at 90° follow these instructions.

NOTICE

The pin is designed to stop the door at 90^ under normal operating conditions. It is not designed for excessive force. Do not use the door to move the unit in/out of the cutout during installation.

If your unit is already undercounter, it might need to be moved out/forward to access the hinge.

1. Locate the threaded pin.
2. With the door between 0° (closed) and 90° and using a 3/32" hex driver, install the threaded pin through the hinge.

1. On 24" models, a second pin is included for the bottom hinge. Repeat steps above for second hinge.

NOTE: Threaded pin will be inserted from the bottom.

Technical line drawing of a mechanical assembly with no visible text or symbols

1. Carefully slide your unit back in place.

NOTICE

The pin can be removed to return the door swing back to its original state by unscrewing the threaded pin.

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First Use

All U-Line controls are preset at the factory. Initial startup requires no adjustments.

NOTICE

U-Line recommends discarding the ice produced during the first two to three hours of operation to avoid possible dirt or scale that may dislodge from the water line.

To turn the unit on or off:

Press the rocker switch located inside the door on the front panel, or behind the grille.

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Ice

ICE MAKER OPERATION

When the ice bucket is full, the ice making mechanism will shut off. However, the refrigeration system will continue to cool and maintain the ice supply.

NOTICE

Do not place cans or bottles in the ice compartment because they will freeze.

To turn off ice production: Raise the bin arm into an upright and locked position. The unit will preserve temperature for ice storage.

CAUTION

NEVER use an ice pick, knife or other sharp instrument to separate cubes. Shake the ice bucket instead.

During periods of limited use or high ambient temperatures, it is common for cubes to fuse together. Gently shake the bucket to break apart cubes. If not using the ice maker regularly, empty the ice bucket periodically to ensure fresh cubes.

It is normal for cubes to appear cloudy. The cause is air trapped in the water because of fast freezing. It is not caused by the health, taste or chemical make up of the water. It is the same air that is in every glass of water you drink.

Remove the ice bucket for emptying and cleaning. To remove the ice bucket, raise the bin arm and remove the bucket from the ice compartment. Use the ice bucket for ice storage only.

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ICE MAKER ADJUSTMENT

Ice Cube Thickness Adjustment

Interval - As Required

On ice maker equipped models, adjust the cube size by changing water amount injected into the ice maker assembly as follows:

Technical line drawing of a mechanical component with labeled part '1' (no text or symbols beyond label)

Technical diagram of a mechanical assembly with labeled parts (no readable text or symbols)

1. Turn the adjusting screw toward the minus (-) sign (clockwise) for smaller cubes or toward the plus (+) sign (counterclockwise) for larger cubes.
2. Install the ice maker assembly cover.

ADJUSTING ICE HARVEST

1. Remove the front grille (see GRILLE-PLINTH INSTALLATION).
2. Using a flat tip screwdriver, turn the adjusting screw (3) a small increment clockwise for a COLDER setting (slower ice production) or counterclockwise for a WARMER setting (faster ice production).

Warmer Colder

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Airflow and Product Loading

NOTICE

The unit requires proper airflow to perform at its highest efficiency. Do not block the front grille at any time, or the unit will not perform as expected. Do not install the unit behind a door.

Pure diagram of a mechanical or electrical component with arrows indicating direction, no text or symbols present.

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Cleaning

EXTERIOR CLEANING

Vinyl Clad (Black or White) Models

Clean surfaces with a mild detergent and warm water solution. Do not use solvent-based or abrasive cleaners. Use a soft sponge and rinse with clean water. Wipe with a soft, clean towel to prevent water spotting.

Clean any glass surfaces with a non-chlorine glass cleaner.

Stainless Models

Stainless door panels, handles and frames can discolor when exposed to chlorine gas, pool chemicals, saltwater or cleaners with bleach.

Keep your stainless unit looking new by cleaning with a good quality all-in-one stainless steel cleaner and polish monthly. For best results use Claire® Stainless Steel Polish and Cleaner. Comparable products are acceptable. Frequent cleaning will remove surface contamination that could lead to rust. Some installations may require cleaning weekly.

Do not clean with steel wool pads.

If any surface discoloring or rusting appears, clean it quickly with Bon-Ami ^® or Barkeepers Friend Cleanser ^® and a nonabrasive cloth. Always clean with the grain. Always finish with Claire ^® Stainless Steel Polish and Cleaner or comparable product to prevent further problems.

Using abrasive pads such as ScotchBrite™ will cause the graining in the stainless to become blurred.

Rust not cleaned up promptly can penetrate the surface of the stainless steel and complete removal of the rust may not be possible.

Integrated Models

To clean integrated panels, use household cleaner per the cabinet manufacturer's recommendations.

INTERIOR CLEANING

Disconnect power to the unit.

Clean the interior and all removed components using a mild nonabrasive detergent and warm water solution applied with a soft sponge or non-abrasive cloth.

Ding the interior using a soft sponge and clean water

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DEFROSTING

Manual Defrost Models

This unit is a manual defrost model and will require occasional defrosting. When there is build-up of 1/4" (6 mm) or more of frost, manually defrost the unit.

CAUTION

DO NOT use an ice pick or other sharp instrument to help speed up defrosting. These instruments can puncture the inner lining or damage the cooling unit. DO NOT use any type of heater to defrost. Using a heater to speed up defrosting can cause personal injury and damage to the inner lining.

To defrost:

1. Disconnect power to the unit.
2. Remove ice bucket and discard ice.
3. Place towel or other absorbent material on bottom of ice bin.
4. Fill the ice bucket half full with warm, not hot water. This will help the unit defrost faster.

NOTICE

DO NOT clean ice bucket using a dishwasher. The bucket is not dishwasher safe and will be damaged.

1. When the interior is dry, reconnect power and turn unit on.

NOTE: To safeguard against contaminates in ice, discard first three batches of ice after defrosting.

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Cleaning Condenser

INTERVAL - EVERY SIX MONTHS

To maintain operational efficiency, keep the front grille free of dust and lint, and clean the condenser when necessary. Depending on environmental conditions, more or less frequent cleaning may be necessary.

Disconnect electric power to the unit before cleaning the condenser.

Condenser

DO NOT touch the condenser fins. The condenser fins are SHARP and can be easily damaged.

NOTICE

DO NOT use any type of cleaner on the condenser unit.

1. Remove the grille. (See GRILLE-PLINTH INSTALLATION).

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Extended Non-Use

VACATION/HOLIDAY, PROLONGED SHUTDOWN

The following steps are recommended for periods of extended non-use:

1. Remove all consumable content from the unit.
2. Disconnect the power cord from its outlet/socket and leave it disconnected until the unit is returned to service.
3. Turn off the water supply.
4. If ice is on the evaporator, allow ice to thaw naturally.
5. Clean and dry the interior of the cabinet. Ensure all water has been removed from the unit.
6. Disconnect the water and drain line (if applicable) making sure all water is removed from the lines.
7. The door must remain open to prevent formation of mold and mildew. Open door a minimum of 2" (50 mm) to provide the necessary ventilation.

For questions regarding winterization, please call U-Line at +1.800.779.2547.

CAUTION

Damage caused by freezing temperatures is not covered by the warranty.

Do not put anti-freeze in your unit.

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Troubleshooting

BEFORE CALLING FOR SERVICE

If you think your U-Line product is malfunctioning, read the CONTROL OPERATION section to clearly understand the function of the control.

If the problem persists, read the NORMAL OPERATING SOUNDS and TROUBLESHOOTING GUIDE sections below to help you quickly identify common problems and possible causes and remedies. Most often, this will resolve the problem without the need to call for service.

IF SERVICE IS REQUIRED

If you do not understand a troubleshooting remedy, or your product needs service, contact U-Line Corporation directly at +1.414.354.0300

When you call, you will need your product Model and Serial Numbers. This information appears on the Model and Serial number plate located on the upper right or rear wall of the interior of your product.

All models incorporate rigid foam insulated cabinets to provide high thermal efficiency and maximum sound reduction for its internal working components. Despite this

• Evaporator: Refrigerant flowing through an evaporator may sound like boiling liquid.
• Condenser Fan: Air moving through a condenser may be heard.
  • Automatic Defrost Drain Pan: Water may be heard dripping or running into the drain pan when the unit is in the defrost cycle.

TROUBLESHOOTING GUIDE

DANGER

ELECTROCUTION HAZARD. Never attempt to repair or perform maintenance on the unit before disconnecting the main electrical power.

Troubleshooting - What to check when problems occur:

Problem	Possible Cause and Remedy
Light Remains on When Door Is Closed.	Turn off light switch if equipped.Check reed switch.
Unit Develops Frost on Internal Surfaces.	Frost on the rear wall is normal and will melt during each off cycle.If there is excessive build-up of 1/4" or more, manually defrost the unit.Ensure the door is closing and sealing

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Problem

Possible Cause and Remedy

Product is Not Cold Enough.

Air temperature does not indicate product temperature. See CHECKING PRODUCT TEMPERATURE below.Adjust the temperature to a cooler set point.Ensure unit is not located in excessive ambient temperatures or in direct sunlight.Ensure the door is closing and sealing properly.Ensure the interior light has not remained on too long.Ensure nothing is blocking the front grille, found at the bottom of the unit.Ensure the condenser coil is clean and free of any dirt or lint build-up.

CHECKING PRODUCT TEMPERATURE

To check the actual product temperature in the unit:

1. Partially fill a plastic (nonbreakable) bottle with water.

Causes which affect the internal temperatures of the cabinet include:

• Temperature setting.
• Ambient temperature where installed.
• Installation in direct sunlight or near a heat source.
- The number of door/drawer openings and the time the door/drawer is open.
- The time the internal light is illuminated. (This mainly affects product on the top rack or shelf.)
- Obstruction of front grille or condenser.

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U-Line Corporation (U-Line) Limited Warranty

One Year Limited Warranty

For one year from the date of original purchase, this U-Line product warranty covers all parts and labor to repair or replace any part of the product that proves to be defective in materials or workmanship. For products installed and used for normal residential use, material cosmetic defects are included in this warranty, with coverage limited to 60 days from the date of original purchase. All service provided by U-Line under the above warranty must be performed by U-Line factory authorized service, unless otherwise specified by U-Line. Service provided during normal business hours.

Available Second Year Limited Warranty

Beyond the standard one year warranty outlined above, U-Line offers an extension of the one year warranty coverage for an additional second year from the date of purchase, free of charge. To take advantage of this second year warranty, you must register your product with U-Line within two months from the date of purchase at u-line.com providing proof of purchase.

Five Year Sealed System Limited Warranty

For five years from the date of original purchase, U-Line will repair or replace the following parts, labor not included, that prove to be defective in materials or workmanship: compressor, condenser, evaporator, drier, and all connecting tubing. All service provided by U-Line under the above warranty must be performed by U-Line factory authorized service, unless otherwise specified by U-Line. Service provided during normal business hours.

Terms

These warranties apply only to products installed in any one of the fifty states of the United States, the District of Columbia, or the ten provinces of Canada. The warranties do not cover any parts or labor to correct any defect caused by negligence, accident or improper use, maintenance, installation, service, repair, acts of God, fire, flood or other natural disasters. The product must be installed, operated, and maintained in accordance with the U-Line User Guide.

The remedies described above for each warranty are the only ones that U-Line will provide, either under these warranties or under any warranty arising by operation of law. U-Line will not be responsible for any consequential or incidental damages arising from the breach of these warranties or any other warranty, whether express, implied, or statutory. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. These warranties give you specific legal rights, and you may also have other rights which vary from state to state.

Any warranty that may be implied in connection with your purchase or use of the product, including any warranty of merchantability or any warranty fit for a particular purpose is limited to the duration of these warranties, and only extends to five years in duration for the parts described in the context related to the five years limited warranty above. Some states do not allow limitations on how long an implied warranty

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Wire Diagram

CONTROL ICEMAKER & COMBO EMU ONLY D BLACK NEUTRAL RELAY GROUND GREEN OR GREEN W/Y YELLOW EMBRACO COMPRESSOR 1 4 3 6 ICEMAKER RED HOT ME BIN SW C BROWN ORANGE OR BLUE GREEN WITH YELLOW CAP TOM PERRY FIELD HEATHE BLACK OR BLUE LIMIT THY BROWN 220-240 VOLT PLUG GROUNDX GREEN OR GREEN W/Y YELLOW BLACK WHITE BLACK NEUTRAL (RUBBO) BLACK-HOT (SMOOTH) 115 VOLT PLUG POWER CORD ASSEMBLY

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Product Liability

Field service technicians are authorized to make an initial assessment in the event of reported damages. If there are any questions about the process involved, the technician should call U-Line for further explanation.

While inspecting for defects or installation issues, photos should be taken to document any damages or issues found.

During the assessment, if the service technician is able to find the source of the damage and it can be resolved by replacement of a part, the servicer is authorized to replace the part in question. The part that caused the damage must be returned to U-Line in its entirety. The part must be clearly labeled with the serial number of the unit it was removed from, the date, and the servicer who removed the part.

If the service technician determines the damage is the result of installation issues (water connection/drain, etc.), the consumer would be notified and the issues shall be resolved at the direction of the consumer.

If damage is evident and the service technician is unable to find the source, U-Line must be contacted at 1-800-799-2547 for further direction

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Warranty Claims

The following information defines the parameters for filing a warranty claim:

• Valid serial number needed
• Valid model number needed
• Narda (or equivalent) form or submitted online at www.u-line.com
• 60 day submittal deadline from date of completed service
  • Only one repair or unit per warranty claim
• Refrigerant should be labeled and included on the labor submittal
• Door and water level adjustments are covered 30 days from install date.

Serial Number Requirements:

14 30911 12 XXXX

warranty status. We also accept the following information to verify warranty status:

• New Construction Occupancy Documents
- Closing Paperwork
• Final Billing - Remodel
Noting all of the following on the warranty claim will be considered proof of purchase, hard copy will not be required:
• Name of the selling Dealer
• Date of purchase/installation
• Order or Invoice number (if available)
• Description of document reviewed (i.e. store receipt, closing paperwork, etc)

Parts and labor claims are paid separately. Indicate part numbers and description for parts used in the warranty repair. Include the purchase invoice and name of the parts supplier used to procure the parts.

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Parts

Technical diagram of an open refrigerator with numbered components for identification

U-BI1215SOD-00B

Item	Description	U-Line P/N
1	Anti tip brackets w/screws	80-54244-00
2	Back panel	80-54392-00
3	Compression nut/sleeve	80-54355-00
4	Compressor electricals only	80-54377-00
5	Compressor w/electricals	80-54376-00
6	Condenser assembly	80-54293-00
7	Condenser fan	80-54378-00
8	Condenser fan blade	80-54379-00
9	Control assembly	80-54381-00
10	Control knob	80-54382-00
11	Door assembly w/hinges	80-54398-00
12	Drier	80-54055-00
13	Evap/cabinet assembly	80-54397-00
14	Front panel w/screws	80-54354-00
15	Gasket, door	80-54235-00
16	Gasket, Horizontal	80-54391-00
17	Grille w/ screws	80-54230-00
18	Handle w/logo	80-54247-00
19	Hinges (2) w/screws	80-54245-00
20	Ice bucket	80-54386-00
21	Ice maker assembly	80-54372-00
22	Leg Levelers (4)	80-54201-00
23	Packaging	80-54238-00
24	Power cord	80-54380-00
25	Rocker switch	80-54105-00

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Ordering Replacement Parts

If you have a purchasing account, please utilize our service website to order parts.

Orders may also be placed by Fax or phone. See our contact information below:

www.U-LineService.com (with service login)

FAX Number: +1.414.354.5696

Phone Number: +1.800.779.2547

NOTICE

Use only genuine U-Line replacement parts. The use of non-U-Line parts can reduce speed of ice production, cause water to overflow from ice maker mold, damage the unit, and void the warranty.

Warranty parts will be shipped at no charge after U-Line confirms warranty status. Please provide the model, serial number, part number and part description. Some parts will require color or voltage information.

If U-Line requires the return of original parts, we will inform you when the parts order is taken. This requirement will be noted on your packing list. A prepaid

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System Diagnosis Guide

System Condition	Suction Pressure	Suction Line	Compressor Discharge	Condenser	Capillary Tube	Evaporator	Wattage
Normal	Normal	Slightly below room temperature	Very hot	Very hot	Warm	Cold	Normal
Overcharge	Higher than normal	Very cold may frost heavily	Slightly warm to hot	Hot to warm	Cool	Cold	Higher than normal
Undercharge	Lower than normal	Warm-near room temperature	Hot	Warm	Warm	Extremely cold near inlet - Outlet below room temperature	Lower than normal
Partial Restriction	Somewhat lower than normal vacuum	Warm - near room temperature	Very hot	Top passes warm - Lower passes cool (near room temperature) due to liquid	Room temperature (cool) or colder	Extremely cold near inlet - Outlet below room temperature backing up	Lower than normal
Complete Restriction	In deep vacuum	Room temperature (cool)	Room temperature (cool)	Room temperature (cool)	Room temperature (cool)	No refrigeration	Lower than normal
No Gas	0 PSIG to 25°	Room temperature (cool)	Cool to hot	Room temperature (cool)	Room temperature (cool)	No refrigeration	Lower than normal

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Compressor Specifications

DANGER

Electrocution can cause death or serious injury. Burns from hot or cold surfaces can cause serious injury. Take precautions when servicing this unit.

Disconnect the power source.

Do not stand in standing water when working around electrical appliances.

Make sure the surfaces you touch are not hot or frozen.

Do not touch a bare circuit board unless you are wearing an anti-static wrist strap that is grounded to an electrical ground or grounded water pipe.

Handle circuit boards carefully and avoid touching components.

OVERLOAD PROTECTOR RELAY COVER STARTING RELAY (ULN. 8576, AW)

	EM150HER
Refrigerant	R134a
Voltage	115 VAC
Frequency	60 Hz
Run Cap	n/a
Start Winding	12.1 Ohm at 77°F
Run Winding	3.9 Ohm at 77°F
LRA	18.0 A
FLA	2.0 A
Starting Device	21351410S
Overload	4TM757KFBYY-53

* All resistance readings are ±10%

To measure the start winding resistance, measure across

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Troubleshooting - Extended

SPECIFIC ERRORS & ISSUES

CAUTION

Never attempt to repair or perform maintenance on the unit until the main electrical power has been disconnected from the unit.

TROUBLESHOOTING GUIDE

Concern	Potential Causes	Suggested Remedy
Will not eject ice (water frozen).	Control setting too cold.	Adjust control warmer (counterclockwise).
	Control inoperable (1-2 contacts open)	Replace control.
	Bin switch inoperable.	Replace bin switch.
	Limit switch defective (open).	Replace limit switch.
	Ice maker assembly motor stalled.	Replace motor.
	Broken wire in ice maker circuit.	Repair or replace wiring.
	Water soaked cabinet insulation.	Replace foamed cabinet assembly.
	Dirty condenser.	Clean condenser.
Will not fill with water.	Water supply valve closed.	Open water supply valve.
	Water switch inoperable (open).	Replace water switch.
	Solenoid valve inoperable.	Replace solenoid valve.
	Fill tube outlet frozen.	Defrost fill tube.
	Broken wire in water fill circuit.	Repair or replace wiring.
Will not stop making ice.	Bin switch inoperable (closed).	Replace bin switch.
	Bin arm binding.	Lubricate bin arm pivot points or loosen bin arm lever screw.
Water will not stop filing.	Water switch inoperable (closed).	Replace water switch.
	Solenoid valve inoperable.	Replace solenoid valve.
	Stalled ice maker motor.	Replace motor.

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Concern	Potential Causes	Suggested Remedy
Not freezing (compressor and fans not operating).	Power cord not plugged in.	Plug in power cord.
	On/Off switch in off position.	Turn switch to on position.
	On/Off switch inoperable (open).	Replace On/Off switch.
	Hold switch inoperable (open).	Replace hold switch.
	Control inoperable (2-3 contacts open).	Replace control.
	Broken wire in freeze circuit.	Repair or replace wiring.
	Ejector blades not in freeze position (12:00)	Manually advance ejector blades to the 12:00 position (test ice maker and limit switch).
Compressor overheating.	Condenser air flow restricted.	Remove restriction (clean condenser and grille).
	Condenser fan blade obstructed.	Remove blade restriction.
	Condenser fan motor stalled.	Replace fan motor.
	Compressor inoperable.	Replace compressor.
Compressor will not stop operating.	Control set too cold.	Adjust control warmer (counterclockwise).
	Control inoperable (2-3 contacts will not open).	Replace control.
	Control sensing bulb not sensing mold temperature.	Fully insert bulb into ice maker tube. Rout bulb away from compressor discharge tube.
	Evaporator fan stalled (Frost Free units only).	Remove obstruction or replace motor.
Water leak (under unit).	Water supply line leaking at solenoid valve inlet.	Tighten fitting or replace fitting gasket and/or fitting.
	Water line leaking at solenoid valve outlet.	Replace water line and fitting.
	Water line leaking at fill tube.	Tighten clamp or replace fill tube assembly.
	Defrost drain line not in drain pan.	Position drain line in drain pan.
	Crack in water line.	Replace water line.
Water leak (inside unit).	Ice maker assembly fill cup obstructed.	Remove obstruction.
	Fill ice cup and fill tube out of alignment.	Align fill tube and fill cup.
	Water level too high.	Adjust water level.
	Defrost drain plugged (Frost Free units only).	Ice in drain trough (Frost Free units only) (see below).
Excessive frost buildup.	Door gasket not sealing properly.	Adjust door hinges or replace door gasket.
	Door out of alignment.	Adjust door hinges.
	Water soaked cabinet insulation.	Replace foamed cabinet assembly.
	Light stays on when door is closed.	Repair or adjust light bracket.
Noisy.	Copper refrigeration tube touching cabinet.	Carefully adjust tubing.

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ICE MAKER DIAGNOSIS FLOW CHART

graph TD
    A["DOES THE UNIT REFRIGERATE?"] -->|NO| B["INTERMITTENT"]
    A -->|YES| C["DOES THE UNIT HARVEST ICE IF THE EJECTOR BLADES ARE MOVED BY HAND OR WITH A WRENCH?"]
    C -->|NO| D["WHERE DO THE EJECTOR BLADES STOP?"]
    C -->|YES| E["EVERYWHERE"]
    E --> F["12:00"]
    F --> G["AT 3:00"]
    G --> H["Low Voltage"]
    G --> I["Voltage Drop"]
    G --> J["Wiring"]
    style A fill:#f9f,stroke:#333
    style B fill:#f9f,stroke:#333
    style C fill:#f9f,stroke:#333
    style D fill:#f9f,stroke:#333
    style E fill:#f9f,stroke:#333
    style F fill:#f9f,stroke:#333
    style G fill:#f9f,stroke:#333
    style H fill:#f9f,stroke:#333

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• Temperature control terminals 2 and 3 are closed.
• Power to the condenser.
• Power to the condenser fan.

graph TD
    A["ON OFF SWITCH"] --> B["COMP. START RELV"]
    B --> C["LIMT SWITCH"]
    C --> D["MOLO HEATER"]
    D --> E["MTM. POWER MOTOR"]
    E --> F["ICF. WIRE METER SWITCH"]
    F --> G["WATER VOUT"]
    G --> H["Ground"]
    H --> I["UL183-4"]
    I --> J["RED OUT"]
    J --> K["TEMR CONTROL"]
    K --> L["MIN SWITCH"]
    L --> M["HOLD SWITCH"]
    M --> N["white"]
    N --> O["ground"]
    O --> P["black"]
    P --> Q["FAI MOTOR"]
    Q --> R["Black"]
    R --> S["Over LOAD"]
    S --> T["Blue"]
    T --> U["brown"]
    U --> V["Water VOUT"]
    V --> W["Black"]
    W --> X["Black"]
    X --> Y["Black"]
    Y --> Z["Black"]
    Z --> AA["Black"]
    AA --> AB["Black"]

Figure 1. Freeze Cycle

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Harvest-1 Cycle

• Temperature control terminals 2 and 3 are open - 2 and 1 close.
  • No power to the compressor or condenser fan.
• If bin arm is down, power goes through bin arm switch to the ice maker motor. If bin arm is up, the ice maker will not harvest.

graph TD
    A["ON OFF SWITCH"] --> B["UNIT SWITCH"]
    B --> C["Black"]
    C --> D["COMP START RELAY"]
    D --> E["FAS MOTOR"]
    E --> F["OVER LOAD"]
    F --> G["Black"]
    G --> H["BLIT SWITCH"]
    H --> I["Black"]
    I --> J["Black"]
    J --> K["ICE WAND MOTOR"]
    K --> L["HOLD MEATER"]
    L --> M["Black"]
    M --> N["BLIT SWITCH"]
    N --> O["Black"]
    O --> P["BLIT SWITCH"]
    P --> Q["Black"]
    Q --> R["BLIT SWITCH"]
    R --> S["Black"]
    S --> T["BLIT SWITCH"]
    T --> U["Black"]
    U --> V["BLIT SWITCH"]
    V --> W["Black"]
    W --> X["BLIT SWITCH"]
    X --> Y["Black"]
    Y --> Z["BLIT SWITCH"]
    Z --> AA["Black"]
    AA --> AB["BLIT SWITCH"]
    AB --> AC["Black"]
    AC --> AD["BLIT SWITCH"]
    AD --> AE["Black"]
    AE --> AF["BLIT SWITCH"]
    AF --> AG["Black"]
    AG --> AH["BLIT SWITCH"]
    AH --> AI["Black"]
    AI --> AJ["BLIT SWITCH"]
    AJ --> AK["Black"]
    AK --> AL["BLIT SWITCH"]
    AL --> AM["Black"]

Figure 2. Harvest-1 Cycle (Hold Switch in Normal Position)

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HARVEST-2 CYCLE

• Ice maker ejector blades reach approximately 2:00 position and cam depresses the hold switch. Power goes through the hold switch to the ice maker motor and mold heater.
• Ejector blades stall on ice and ice maker motor pulsates until mold heater warms and ice releases.

graph TD
    A["ON OFF SWITCH"] --> B["LIMIT SWITCH"]
    B --> C["Black"]
    C --> D["COMP START RELAY"]
    D --> E["FAN MOTOR"]
    E --> F["OVER LOAD"]
    F --> G["Blue"]
    G --> H["WATER VALVE"]
    H --> I["Ground"]
    I --> J["White"]
    J --> K["HOLD SWITCH"]
    K --> L["C"]
    L --> M["NO"]
    M --> N["RED"]
    N --> O["2 TEMP CONTROL"]
    O --> P["NO"]
    P --> Q["SWITCH"]
    Q --> R["MIN"]
    R --> S["SWITCH"]
    S --> T["RED"]
    T --> U["2 TEMP CONTROL"]
    U --> V["NO"]
    V --> W["SWITCH"]
    W --> X["RED"]
    X --> Y["2 TEMP CONTROL"]
    Y --> Z["NO"]
    Z --> AA["SWITCH"]
    AA --> AB["RED"]
    AB --> AC["2 TEMP CONTROL"]
    AC --> AD["NO"]
    AD --> AE["SWITCH"]
    AE --> AF["RED"]
    AF --> AG["2 TEMP CONTROL"]
    AG --> AH["NO"]
    AH --> AI["SWITCH"]
    AI --> AJ["RED"]
    AJ --> AK["2 TEMP CONTROL"]
    AK --> AL["NO"]
    AL --> AM["SWITCH"]
    AM --> AN["RED"]
    AN --> AO["2 TEMP CONTROL"]
    AO --> AP["NO"]
    AP --> AQ["SWITCH"]
    AQ --> AR["RED"]
    AR --> AS["2 TEMP CONTROL"]
    AS --> AT["NO"]
    AT --> AU["SWITCH"]

Figure 3. Harvest-2 Cycle (Hold Switch in Switched Position)

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WATER FILL CYCLE

• Ice maker ejector blades reach approximately 10:00 position and cam depresses the water fill switch.
  • Power to the water valve. Ice maker mold fills.

graph TD
    A["ON OFF SWITCH"] --> B["COMP START RELAY"]
    B --> C["OVER LOAD"]
    C --> D["LOW SWITCH"]
    D --> E["MOLD heater"]
    E --> F["ICE MATH MOTOR"]
    F --> G["black"]
    F --> H["orange"]
    F --> I["black"]
    F --> J["magenta"]
    F --> K["magenta"]
    F --> L["magenta"]
    F --> M["magenta"]
    F --> N["magenta"]
    F --> O["magenta"]
    F --> P["magenta"]
    F --> Q["magenta"]
    F --> R["magenta"]
    F --> S["magenta"]
    F --> T["magenta"]
    F --> U["magenta"]
    F --> V["magenta"]
    F --> W["magenta"]
    F --> X["magenta"]
    F --> Y["magenta"]
    F --> Z["magenta"]
    F --> AA["magenta"]
    F --> AB["magenta"]
    F --> AC["magenta"]
    F --> AD["magenta"]
    F --> AE["magenta"]
    F --> AF["magenta"]
    F --> AG["magenta"]
    F --> AH["magenta"]
    F --> AI["magenta"]
    F --> AJ["magenta"]
    F --> AK["magenta"]
    F --> AL["magenta"]
    F --> AM["magenta"]
    F --> AN["magenta"]
    F --> AO["magenta"]
    F --> AP["magenta"]
    F --> AQ["magenta"]
    F --> AR["magenta"]
    F --> AS["magenta"]
    F --> AT["magenta"]
    F --> AU["magenta"]
    F --> AV["magenta"]
    F --> AW["magenta"]
    F --> AX["magenta"]
    F --> AY["magenta"]
    F --> AZ["magenta"]
    F --> BA["magenta"]
    F --> BB["magenta"]
    F --> BC["magenta"]
    F --> BD["magenta"]
    F --> BE["magenta"]
    F --> BF["magenta"]
    F --> BG["magenta"]
    F --> BH["magenta"]
    F --> BI["magenta"]
    F --> BJ["magenta"]
    F --> BK["magenta"]
    F --> BL["magenta"]
    F --> BM["magenta"]
    F --> BN["magenta"]
    F --> BO["magenta"]
    F --> BP["magenta"]
    F --> BQ["magenta"]
    F --> BR["magenta"]
    F --> BS["magenta"]
    F --> BT["magenta"]
    F --> BU["magenta"]
    F --> BV["magenta"]
    F --> BW["magenta"]
    F --> BX["magenta"]
    F --> BY["magenta"]
    F --> BZ["magenta"]
    F --> CA["magenta"]
    F --> CB["magenta"]
    F --> CC["magenta"]
    F --> CD["magenta"]
    F --> CE["magenta"]
    F --> CF["magenta"]
    F --> CG["magenta"]
    F --> CH["magenta"]
    F --> CI["magenta"]
    F --> CJ["magenta"]
    F --> CK["magenta"]
    F --> CL["magenta"]
    F --> CM["magenta"]
    F --> CN["magenta"]
    F --> CO["magenta"]
    F --> CP["magenta"]
    F --> CQ["magenta"]
    F --> CR["magenta"]
    F --> CS["magenta"]
    F --> CT["magenta"]
    F --> CU["magenta"]
    F --> CV["magenta"]
    F --> CW["magenta"]
    F --> CX["magenta"]
    F --> CY["magenta"]
    F --> CZ["magenta"]
    F --> DA["magenta"]
    F --> DB["magenta"]
    F --> DC[C: black, orange, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black, Black,Black

Figure 4. Water Fill Cycle

EJECT CYCLE

- Ejector blades push ice into bucket and stop at 12:00 position.

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TEMPERATURE CONTROL SPECIFICATIONS

Double Throw Ice Maker Thermostat Numbers 4548, AR-19-12, 2636, 2690, 2691, 2717, 2783, 2782-S, 2763-S, 2780, 80-26005-02

These temperature controls are double throw, single pole controls. The sensing tube is inserted into the ice maker mold and senses mold temperature. After ice is sensed in the mold, the 2-3 contacts open (stopping the compressor) and the 2-1 contacts are closed (starting the ice maker motor). The 2-3 contacts close (2-1 contacts open) before the end of the ice harvest cycle. The hold switch prevents power going back to the compressor. This prepares the control for the next cycle.

YELLOW WIRE CONNECTION 2 ICE MAKER CONTROL 1 RED WIRE CONNECTION 3 BLUE/BLACK WIRE CONNECTION

183-8

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LIMIT SWITCH SPECIFICATIONS

• Normally closed Bi-metal switch
- Open temperature: 104°F
- Close temperature: 83°F

The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat is normally closed and does not initiate the ice harvest cycle. The ice harvest cycle is initiated by a double throw, single pole temperature located remotely from the ice maker assembly.

3.00 28.12

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REPLACING ICE MAKER ASSEMBLY (CO29F ONLY)

1. Unplug the unit from the main power source.
2. Disconnect ice maker wire harness at plug (1).
3. Remove control capillary tube from sensing tube on ice maker assembly (2).
4. Remove water inlet tube.
5. Remove front cover (3).
6. Advance the ejector blade to the 3 o'clock position by turning the 5/16" hex head on the small brass gear counterclockwise (4).

7. Remove three screws from wall of freezer housing (5).

8. Remove ice maker assembly.

9. Place new ice maker assembly into position and secure with three screws (5).
10. Reconnect wire harness at plug.
11. Insert control capillary tube into ice maker sensing tube.
12. Insert water inlet tube.
13. Apply Permagum ^® to all exit holes.
14. Install back panel.
15. Plug in unit and test.

Technical diagram of a mechanical device with numbered components labeled 2, 4, and 5

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REPLACING ICE MAKER ASSEMBLY (ALL MODELS EXCEPT CO29F)

1. Remove back panel.
2. Disconnect all wires at bell connectors (5 wires-Models B195, B198 or SP18; or Plug-Models).
3. Remove capillary tube from sensing tube on ice maker assembly (2).
4. Remove water inlet tube.
5. Remove front cover (3)
6. Advance ejector blades to the 3:00 position by turning the 5/16" hex head on the small brass gear counterclockwise (4).
7. Remove two screws from the side wall of evaporator (5).
8. Remove screws from the bottom of the evaporator plate.

9. Remove ice maker assembly from evaporator shelf.

10. Mount the back panel.

11. Plug in unit and test.

220 Volt Conversion List

All models listed in this manual are equipped to run on 110/115 volt. This document is a conversion list for the applicable 220 volt parts for the following models:

• SP18
  • B195
  • BI98
• SS1095

110V P/N	220V P/N	Description
5263-5	5195	Fan Motor
80-39015-00	628109	I.M. motor (ice makers)
402	619	Ice maker assembly -Models SP18, BI95, BI98and model SS1095
402-29/1175	620	Ice maker assembly -Models SP18, BI95, BI98and model SS1095

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Defrost

These units are manual defrost.

To defrost unit remove ice bucket. Tum unit off. Use toweling inside to absorb water as it melts down. This will help prevent water from getting onto customer's floor.

The defrost duration is dependent upon usage or climate. Typically, defrosting is needed approximately every 6 weeks.

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Replace Ice Maker

The new ice maker assembly you have received will have a plug-in connection.

REMOVE ICE MAKER

1. Unplug the unit.

WARNING

SHOCK HAZARD — Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

1. Disconnect ice maker wire harness at plug.
2. Disconnect thermistor plug.
3. Remove water inlet tube.
4. Remove three screws from wall of freezer housing.
5. Remove ice maker assembly.

Small brass gear hex head

Freezer housing

INSTALL ICE MAKER

1. If ice maker sits on evaporator (as shown) be sure to apply the included Alumilastic paste.

Apply here

1. Reconnect plug.
2. Reconnect thermistor plug.
3. Re-install screws.

4. Insert water inlet tube.

5. Apply Dermansum® to all suit hole on back of unit