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USER MANUAL 39800CX Union Special

Union Special® INDUSTRIAL SEWING EQUIPMENT

CATALOG NO. 139M

STYLES

39800CA39800CY
39800CB39800VCP
39800CP39800VCQ
39800CQ39800VCX
39800CX39800VCY

SMALL FRAME HIGH SPEED

FOUR AND FIVE THREAD SAFETY STITCH

VERTICAL NEEDLE MACHINES

Catalog No. 139 M

INSTRUCTIONS

FOR

ADJUSTING AND OPERATING

LIST OF PARTS

CLASS 39800

Styles

39800CA39800CY
39800CB39800VC
39800CP39800VC
39800CQ39800VC
39800CX39800VC

Third Edition

©1 9 7 4 and 1 9 7 9

B y

Union Special Corporation Rights Reserved in All Countries

INDUSTRIAL SEWING MACHINES

CHICAGO

Printed in U.S.A.

November, 1979

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a Style number which is stamped into the name plate on the machine. Style numbers are classified as Standard and Special. Standard Style numbers have one or more letters suffixed but never contain the letter "Z". Example: "Style 39800 CA". Special Style numbers contain the letter "Z". When only minor changes are made in a standard machine, a "Z" is suffixed to the Standard Style number. Example: "Style 39800 CAZ".

Styles of machines similar in construction are grouped under a class number which differs from the style number in that it contains no letters. Example: "Class 39800".

The distance between the rows of stitches or between the needles is represented by a gauge number measured in 1/64ths of an inch (.40 mm), going from left to right. The width of overedge is represented by a fraction. Collectively, the gauge number and the width of overedge represent the machine gauge. Example: "5-1/8". Thus, 5-1/8 gauge represents a distance of 5/64 inch (1.98 mm) between the left needle (401 stitch) and the right needle (503 or 504 stitch) and the 1/8 inch (3.18 mm) represents the width of overedge to the right of the right hand needle.

APPLICATION OF CATALOG

This catalog applies specifically to the Standard Styles of machines as listed herein. It can also be applied with discretion to some Special Styles of machines in this class. Reference to direction, such as right, left, front, back, etc., are given from the operator's position while seated at the machine. Operating direction of handwheel is away from operator.

STYLES OF MACHINES

Vertical Needle, Small Frame, High Speed, Two Straight Needles, Left Needle in Front, Differential Feed, Light, Medium and Heavy Duty Machines, Trimming Mechanism with Spring Pressed Lower Knife, Automatic Lubricating System, Improved Air Cooling System.

39800 CA Two loopers, one spreader, four thread dual stitch; 401 double locked stitch on left needle and 503 two thread overedge stitch on right rear needle. Light to medium duty machine for simultaneously seaming and overedging on sport and dress shirts, ladies' blouses, street and house dresses, coat and jacket linings, pillow cases and similar operations on light to medium weight durable press or conventional materials. Seam specification, (401-503) 515-SSa-2; standard gauge and seam widths are 5-1/8 (1.98-3.18 mm) and 12-3/16 (4.76-4.76 mm); stitch range, 7 to 12 per inch, cam adjusted main and differential feeds. Maximum recommended speed 7000 R.P.M.

39800 CB Same as Style 39800 CA, except three loopers, five thread dual stitch; 401 double locked stitch on left needle and 504 three thread overedge stitch on right rear needle. Seam specification (401-504) 516-SSa-2. Standard gauge and seam widths are 5-1/8 (1.98-3.18 mm) and 12-3/16 (4.76-4.76 mm).

39800 CP Same as Style 39800 CA, except medium to heavy duty for operations on slacks, jackets, sport shirts, street and house dresses, coat linings, shoulder pads and similar operations on medium to medium heavy weight materials. Standard gauge and seam widths are 5-1/8 (1.98-3.18 mm), 8-3/16 (3.18-4.76 mm) and 12-3/16 (4.76-4.76 mm). Maximum recommended speed 6500 R.P.M.

STYLES OF MACHINES (Continued)

39800 CQ Same as Style 39800 CP, except three loopers, five thread dual stitch; 401 double locked stitch on left needle and 504 three thread overedge stitch on right rear needle. Seam specification (401-504) 516-SSa-2.

39800 CX Same as Style 39800 CP, except equipped with tractor type presser foot and associated sewing parts. Standard gauge and seam widths are 8-3/16 (3.18-4.76 mm) and 12-3/16 (4.76-4.76 mm).

39800 CY Same as Style 39800 CQ, except equipped with tractor type presser foot and associated sewing parts. Standard gauge and seam widths are 8-3/16 (3.18-4.76 mm) and 12-3/16 (4.76-4.76 mm).

39800 VCP Same as Style 39800 CP, except equipped with "AIR-KLIPP" vacuum chain cutter. Standard gauge and seam width 12-3/16 (4.76-4.76 mm) only.

39800 VCQ Same as Style 39800 CQ, except equipped with "AIR-KLIPP" vacuum chain cutter. Standard gauge and seam width 12-3/16 (4.76-4.76 mm) only.

39800 VCX Same as Style 39800 CX, except equipped with "AIR-KLIPP" vacuum chain cutter. Standard gauge and seam width 12-3/16 (4.76-4.76 mm) only.

39800 VCY Same as Style 39800 CY, except equipped with "AIR-KLIPP" vacuum chain cutter. Standard gauge and seam width 12-3/16 (4.76-4.76 mm) only.

SPEED RECOMMENDATION

These machines have been tested in their complete stitch range at their maximum rated speeds. Varied field conditions, severity and cleanliness of the sewing operation may necessitate operating at a lower speed. When operating from 50-100% machine running cycle and a longer than recommended stitch length, it may be necessary to reduce the machine's speed by 10-15%.

The 39800 is a precision manufactured and tested sewing machine. To obtain maximum preformance, the machine should be operated at 1000 R.P.M. below maximum recommended speed for the first 20 days of field operation. This will minimize readjustment of precision mechanisms.

OILING

CAUTION! Oil was drained from machine when shipped, so reservoir must be filled before beginning to operate. Oil capacity of Class 39800 is six ounces (180 ml). A straight mineral oil of a Saybolt viscosity of 90 to 125 seconds at 100° Fahrenheit should be used.

Machine is filled with oil at spring cap under the top cover. On later model machines, an oil filler fitting has been provided in the back side of the bed casting, located directly in front of the lower overedge looper thread tension post nut. Oil level is checked at sight gauge on front of machine. Red bulb on oil level indicator should show between gauge lines when machine is stationary.

Machine is automatically lubricated. No oiling is necessary, other than keeping main reservoir filled. Check oil daily before the morning start; add oil as required.

To maintain maximum recommended speed and serviceability of this equipment when operating continuously, the oil must be changed at least every six months. In no case should oil remain in the machine for more than one year.

"AIR KLIPP" is a registered trademark of Union Special Corporation.

OILING (Continued)

The oil drain plug screw is located at back of machine near bottom edge of base. It is a magnetic screw designed to accumulate possible foreign materials which may have entered the crank case. It should be removed and cleaned periodically.

NEEDLES

Each UNION SPECIAL needle has both a type and size number. The type number denotes the kind of shank, point, length, groove, finish and other details. The size number, stamped on the needle shank, denotes largest diameter of blade, measured in thousandths of an inch, midway between shank and eye. Collectively, type number and size number represent the complete symbol which is given on the label of all needles packaged and sold by Union Special.

Two straight needles of the same length are used in these machines. The recommended needles are Type 120 GS, Size 080/032 for Styles 39800 CA, CB (5-1/8 gauge); Size 090/036 for Styles 39800 CA, CB (12-3/16 gauge), 39800 CP, CQ (5-1/8 gauge) and all 8-3/16 gauge machines. Type 120 GAS, Size 125/049 is recommended for all 12-3/16 gauge machines, except Styles 39800 CA and CB. Type 120 GS is a round shank, round point, set point, extra short, double groove, struck groove, ball eye, spotted, rounded scarf, with a 3/64 inch (1.19 mm) radius at scarf, chromium plated needle and is available in sizes 075/029, 080/032, 090/036, 100/040, 110/044, 125/049, and 140/054. Type 120 GAS is the same as Type 120 GS, except it has a modified point; available in sizes 110/044, 125/049 and 140/054.

Other useable needles are Type 120 GFS which is the same as Type 120 GS, except it has a reduced eye and groove; available in sizes 110/044 and 125/049.

Type 120 GHS is the same as Type 120 GS, except it has a thin ball point, available in same sizes.

Type 120 GKS is the same as Type 120 GS, except it has an oversize ball eye; available in sizes 075/029, 080/032, 090/036, 100/040 and 110/044.

To have needle orders promptly and accurately filled, an empty package, a sample needle, or type and size number should be forwarded. Use description on label. A complete order would read: "1000 Needles, Type 120 GS, Size 080/032".

Selection of proper needle size is determined by size of thread used. Thread should pass freely through needle eye is order to produce a good stitch formation.

Success in the operation of UNION SPECIAL machines can be secured only by use of needles packaged under our brand name, UnionSpecial®, which is backed by a reputation for producing highest quality needles in materials and workmanship for more than three-quarters of a century.

Union Special 39800CX - NEEDLES - 1

text_image Technical diagram of a mechanical assembly with labeled parts A, B, and C

Fig. 1

CHANGING NEEDLES

Release pressure on presser foot by turning presser foot release lever (A, Fig. 1) and swing presser arm (B) out of position. With needles at high position, loosen screws (C) in needle head and withdraw needles.

To replace needles, insert same into needle head as far as they will go, assuring that the scarf of the needles are to the rear, tighten screws (C, Fig. 1) securely. Return presser arm (B) to position; lock presser foot release lever (A).

Union Special 39800CX - CHANGING NEEDLES - 1

text_image F Tension Nut G Tension Spring Ferrule H Tension Spring J Tension Post L Tension Discs M Tension Post Slot N Tension Disc Felt

39899A Threader

D E 2 3 4 3 1 2 C B A P W A R U AK AM AL X Y V S R AS AN AB AB AD AE AA Z AC Fig. 2

THREADING

Thread from thread stand (C, Fig. 2 or 2A) is threaded through the upper holes of tension thread guide (D) from front to back and then through the lower holes from back to front: NOTE: Thread No. 2 (401 looper - blue color code) is threaded through the upper hole of tension thread guide (D) from back to front and down through tension post thread bar eyelet (E). All other threads continue between the tension dics (L), through tension post slot (M) in tension post (J) and on through its proper hole in front thread guide (P).

It will simplify the threading of these machines to follow the recommended sequence as designated by the numbers assigned to each thread, starting with thread No. 1, then No. 2, etc. The various eyelets and guides on the machine for each thread have been color coded to further aid the threading process.

Thus, the threading sequence for Styles 39800 CA, CP, CX, VCP, VCX, (503 stitch) is as follows; Thread No. 1, lower looper thread - golden beige color code; thread No. 2, 401 looper thread - blue color code; thread No. 3, overedge needle thread - green color code; thread No. 4, 401 needle thread - red color code.

The threading sequence for Styles 39800 CB, CQ, CY, VCQ, VCY, (504 stitch) is as follows; Thread No. 1, 504 lower looper thread - golden beige color code; thread No. 2, 401 looper thread - blue color code; thread No. 3, 504 upper looper thread - black color code; thread No. 4, overedge needle thread - green color code; thread No. 5, 401 needle thread - red color code.

Before beginning to thread, swing cloth plate open, turn handwheel in operating direction until the needles (R, Fig. 2 or 2A) are at their highest position, release pressure on presser foot by turning presser foot release lever (A), and swing presser arm (B) out of position.

THREADING LOWER LOOPER (Golden Beige Color Code)

Turn handwheel until the point of lower looper (S) is all the way to the right. Use threading wire #39899 A (Fig. 2 or 2A) by inserting into the left end of tube (T) and push through same; through the inside of take-up wires (U) passing over and/or in front of cast-off blade (V) and through long tube (W) until the threading wire protrudes out of same in front of the front thread guide (P). Hook lower looper thread (No. 1) into the threading wire and pull back until the thread comes out of the left end of tube (T). Turn handwheel until the lower looper (S) is at its extreme left positon; then thread lower looper through its left eye, entering from the rear and through the right eye, entering from the front.

THREADING 401 LOOPER (Blue Color Code)

Double end of 401 looper thread (No. 2) and feed same from right to left through thread tube (X) or use threading wire #39899 A in reverse manner; thread through tension thread eyelet (Y) from back to front passing between tension discs around the bottom of tension post, then continuing forward to the cast-off support plate (Z). Thread through adjustable eyelets (AA) from left to right passing under cast-off wire (AB) and over the take-up, under thread guide wires (AC), through pigtail eyelet (AD) from left to right and up through eyelet on shank of looper (AE). Insert doubled end of thread into right eye of looper (AE) from right to left, pushing through approximately an inch or so of thread. Holding tweezers in left hand, insert doubled end of thread into left eye, from front to back, using about 3/16 inch (4.76 mm) projection of thread from point of tweezers. DO NOT THREAD LOOPER WITH NEEDLE LOOP AROUND LOOPER. REMOVE LOOP, OTHERWISE MACHINE WILL NOT SEW.

Union Special 39800CX - THREADING 401 LOOPER (Blue Color Code) - 1

text_image Tension Nut Tension Spring Ferrule Tension Spring Tension Post Tension Discs Tension Post Slot Tension Disc Felt NOTE: Thread *3 for Upper Looper should go thru ONLY the LEFT Take-Up Wire (U)

39899 A Threader

Fig. 2A

THREAD UPPER LOOPER (Black Color Code)

Turn handwheel until point of upper looper (AF) is all the way left. Double end of upper looper thread (No. 3 on Styles 39800 CB, CQ, CY, VCQ, VCY) and lead the thread through the auxiliary looper thread eyelet (AG) from back to front and then through both eyes of the upper looper thread eyelet (AH) from left to right; passing through the inside of the LEFT take-up wire (U) and in front of the RIGHT take-wire.

After pulling up the upper looper thread tube assembly (AJ), lead thread down through tube assembly and pull thread out bottom of tube. Push tube down and insert the thread through the eye of the upper looper (AF) from front to back.

THREADING OVEREDGE NEEDLE (Green Color Code)

Pass the overedge needle thread (No. 3 on Styles 39800 CA, CP, CX, VCP, VCX; No. 4 on Styles 39800 CB, CQ, CY, VCQ, VCY) through the right eye of needle thread frame eyelet (AK) from back to front, through both eyes of needle thread pull-off eyelet (AL) from right to left, passing in front of needle thread cam pull-off (AM) and down through the right eyelet on needle head, finally through the eye of the right needle (R) from front to back.

THREADING 401 NEEDLE (Red Color Code)

Pass the 401 needle thread (No. 4 on Styles 39800 CA, CP, CX, VCP, VCX; No. 5 on Styles 39800 CB, CQ, CY, VCQ, VCY) through the left eye of needle thread frame eyelet (AK) from back to front, down through both eyes of needle thread pull-off eyelet (AN) from right to left, passing in front of needle thread cam pull-off, (AP) up through needle thread adjustable eyelet (AR) from right to left, and down through both holes in top eyelet (AS) on needle head from back to front, down through lower eyelet on left side of needle head, then finally through the eye of the left needle (R) from front to back.

THREAD TENSION

The amount of tension on the needle and looper threads is regulated by the knurled tension nuts (F, Fig 2 or 2A). Tension on the threads should be only enough to secure proper stitch formation. Using a postal scale, the measurements are taken with the needles at the top of their stroke and pulled in the direction as indicated. As a start, the approximate tensions should be as follows:

401 needle thread; 2 to 2 1/2 oz. (56.70 to 70.87 gr) straight out of lower eyelet on left side of needle head.

Overedge needle thread; 1 1/2 to 2 oz. (42.52 to 56.70 gr) straight out of lower eyelet on right side of needle head.

Lower looper thread; 1 to 1 1/2 oz. (28.35 to 42.52 gr) straight out of left end of thread tube (T. Fig. 2 or 2A).

Upper looper thread; 1 to 1 1/2 oz. (28.35 to 42.52 gr) straight out bottom of thread tube assembly (AJ. Fig. 2A).

401 looper thread; 1 to 1 1/2 oz. (28.35 to 42.52 gr) straight out of eye at point of looper (AE, Fig. 2 or 2A)

Further refinement of thread tension adjustments will be required to suit a particular seam, thread or material and is discussed at the conclusion of the adjusting instructions.

PRESSER FOOT PRESSURE

Sufficient pressure to feed work uniformly should be maintained. Should it be necessary to increase or decrease amount of pressure on presser foot, loosen lock nut (A, Fig. 3) and turn the adjusting screw (B). Adjusting screw has a right hand thread so tightening increases the pressure, loosening decreases pressure. When pressure adjusting screw (B) has been properly set, tighten lock nut (A) against adjusting screw (B). With presser foot resting on the throat plate, position locking nut (C) so that its under surface is approximately 1/32 to 1/16 inch (.79 to 1.59 mm) from the top surface of adjusting screw (B). Set the cap (D) against the locking nut (C).

Union Special 39800CX - PRESSER FOOT PRESSURE - 1

text_image Labeled diagram of a mechanical device with components A, B, C, and D marked

FEED ECCENTRICS

Fig. 3

Feed eccentrics used in these machines have been selected to produce approximately 10 stitches per inch (2.5 mm per stitch) on Styles 39800 CA, CB (all gauges), 39800 CP, CQ, (5 1/8 gauge); and 8 stitches per inch (3.2 mm per stitch) on Styles 39800 CP, CQ, CX, CY, VCP, VCQ, VCX, VCY (8-3/16 or 12-3/16 gauge) machines. It will be noted that part number 39540 B-9 or 39540 B-10 are the main and differential feed eccentrics for machines producing 10 stitches per inch, while 39540 B-8 are the main and differential feed eccentrics for machines producing 8 stitches per inch.

Minor numbers of the part symbol indicate approximately the number of stitches obtainable when using that eccentric. Unless otherwise specified, machine will be shipped with eccentrics as stated in previous paragraph.

Generally speaking, differential (right hand) feed eccentric determines the number of stitches produced; the main (left hand) feed eccentric is selected in relation to the degree and direction of stretch of material being sewn, or the type of operation.

The following stitch number feed eccentricities are available under No. 39540 B; 45, 6, 7, 8, 9, 10, 11, 12, 13, 14. Only two eccentricities are supplied with each machine. Additional eccentricities may be ordered separately. To order an eccentricity, use No. 39540 B with a minor number suffixed to indicate number of stitches desired. Example: "39540 B-10".

ASSEMBLING AND ADJUSTING SEWING PARTS

Before assembling and adjusting sewing parts, remove cloth plate, fabric guard chip guard, upper knife assembly, lower knife holder assembly, then follow this suggested sequence.

Union Special 39800CX - ASSEMBLING AND ADJUSTING SEWING PARTS - 1

text_image A D C B

Fig.4

CLOTH PLATE REMOVAL AND ASSEMBLY

CAUTION! When removing the cloth plate (A, Fig. 4) loosen the cloth plate stud locking screw (B) and lift up cloth plate with the cloth plate stud (C) and cloth plate screw (D) assembled.

In assembly, the cloth plate screw and the cloth plate stud are tightened to the point of removing all play and yet turn in cloth plate. The cloth plate is then assembled to the machine with the flat and "V" slot of the cloth plate stud (C) towards the rear. Stud locking screw (B) is tightened securely which collapses the body of the stud to the screw (D) so that only the cloth plate will turn when opening or closing.

SETTING THE NEEDLES

With throat plate assembled in position, the needles should center in the throat plate needle slots (left to right). The needle head (A, Figs. 5 and 6) can be reposi-

Union Special 39800CX - SETTING THE NEEDLES - 1

text_image Technical diagram of a mechanical assembly with labeled components A, B, C, and D

Fig. 5

tioned by loosening set screws (B, Fig. 5) and binder screw (B, Fig. 6) in needle drive lever (C, Figs. 5 and 6); then; simultaneously turning needle head guide bar (D) which is an eccentric and sliding the needle drive lever (C) to the left or right on needle rock shaft as required to alleviate bind. When proper left to right needle position is obtained, tighten set screws (B, Fig. 5) securely and tighten screw (B, Fig. 6) lightly.

Union Special 39800CX - SETTING THE NEEDLES - 2

text_image A C D B

Fig. 6

Needle Drive lever (C, Fig. 5 and 6) must also be positioned

Fig. 5 to set height of needles above throat plate which should be 7/16 inch (11.11 mm) on Styles 39800 CA and CB; 17/32 inch (13.49 mm) on Styles 39800 CP, CQ, CX, CY, VCP, VCQ, VCX, VCY with needles at top of stroke (W, Fig. 7). Tap the needle drive lever (C, Figs. 5 and 6) lightly up or down to obtain desired needle height. Needle gauge No. 21227 DD can be used by placing it on top of the throat plate and bringing the needle head bottom to rest on top of the gauge. This will have the needles at the bottom of their stroke. Note that the gauge has separate heights, one for high, the other for low capacity machines. Tighten screw (B. Fig. 6) securely.

Union Special 39800CX - SETTING THE NEEDLES - 3

text_image "W"

Fig. 7

SETTING OVEREDGE LOWER LOOPER

Insert the lower looper (A, Fig. 8) into bar (B). With lower looper at the left end of its stroke, set looper point 3/32 inch (2.38 mm) from centerline of right needle (C). Set looper point into needle scarf to touch but not deflect approximately .001 inch (.025 mm) clearance. Adjustment can be made by rocking the looper forward or backward around its shank. Recheck specified lower looper gauge setting and tighten nut (D, Fig. 8). Check for .025 inch (.635 mm) minimum looper clearance under throat plate stitch tongue (see sketch). Add .009 inch (.229 mm) shims No. 39880 H under throat plate support bracket if needed, but not to exceed two shims. For proper setting, looper point should be at or slightly below center of needle scarf. Needle height may have to be changed if more than one shim is used.

Union Special 39800CX - SETTING OVEREDGE LOWER LOOPER - 1

text_image C A 3" 32 (2.38mm) D B

Fig. 8

Union Special 39800CX - SETTING OVEREDGE LOWER LOOPER - 2

text_image .025" .025" WIRE

SETTING OVEREDGE REAR NEEDLE GUARD

When overedge lower looper point is at needle scarf, set overedge rear needle guard (A, Fig. 9) so that it touches but does not deflect the needle, .000 to .004 inch(.000 to .102 mm) clearance. Check to ensure that needle guard does not interfere with lower looper or movement of the lower knife holder. Screw (B) is used to set

the rear needle guard. The needle thread is to be free to pass through the needle eye without being pinched by the needle guard with the needle down.

Union Special 39800CX - SETTING OVEREDGE REAR NEEDLE GUARD - 1

text_image Labeled mechanical component diagram with numbered parts A through H

Fig. 9

SETTING OVEREDGE FRONT NEEDLE GUARD

With needle at bottom position, set front over-edge needle guard (C, Fig. 9) to touch but not deflect needle, .000 to .004

inch (.000 to .102 mm) clearance. Guard should not pinch thread in needle eye. Screw (D) is used to set front needle guard. After making adjustment, make sure there is no inter-

ference between needle guards and differential feed dog.

SETTING OVEREDGE UPPER LOOPER OR SPREADER

Union Special 39800CX - SETTING OVEREDGE UPPER LOOPER OR SPREADER - 1

text_image C B A x° BACK OF VERTICAL

Fig. 10

NOTE: When using upper looper, use looper No. 39808 A for needle sizes 075/029 through 100/040. Use looper No. 39808 C for needle sizes 110/044 through 140/054.

Insert upper looper or spreader (A, Fig. 10) in its holder. Screw (B) holds the looper or spreader in its holder and permits looper or spreader to be pushed in or out, or turned around its shank. Screw (C) in the collar holds the holder in the shaft and allows the holder to be rotated or adjusted laterally.

NOTE: Specific settings for the various machine Styles, are as follows:

Machine Styles(Fig. 10)"X" Approximate Degrees Shank Back of Vertical(Fig. 11)"Y" Spreader's Lower Point to Left of Centerline of Right.Needle(Fig. 11)"Y" Looper Point to Left of Center-line of Right Needle(Fig. 11)"Z" Height Above Throat Plate
39800 CA 15^ 5/32 inch(3.97 mm)----19/32 inch(15.08 mm)
39800 CB 45^ ----11/64 inch(4.37 mm)9/16 inch(14.29 mm)
39800 CP, CX VCP, VCX 15^ 5/32 inch(3.97 mm)----21/32 inch(16.67 mm)
39800 CQ, CY VCQ, VCY 45^ ----5/32 inch(3.97 mm)21/32 inch(16.67 mm)

SETTING OVEREDGE UPPER LOOPER OR SPREADER (Continued)

When looper or spreader is at the right end of its stroke, the holder should be set to position the looper or spreader shank approximately "X" degrees back of vertical and flush with the top of holder (Fig. 10) on all Styles except 39800 CA, CB; and approximately 1/16 inch (1.59 mm) above the holder on Styles 39800 CA, CB. On

later machines with the new looper/spreader holder (See Fig. 10 A), settings are the same for "X", "Y", and "Z" except for location of shank with respect to top of holder. This setting should be approximately 1/32 inch (.79 mm) above holder on all Styles except 39800 CA, CB, and approximately 3/32 inch (2.38 mm) above the top of holder on Styles 39800 CA, CB. These settings may vary depending on needle size. NOTE: Lines in bed casting represent 15, 30 and 45 degrees back of vertical. CAREFULLY set looper or spreader point to cross lower looper to the left of lower looper eye with approximately .002 inch (.051 mm) clearance. At extreme left end of travel the loop-er point or the lower point of the spreader should be set "Y" dimension to the left of the centerline of the right needle and "Z" dimension above throat plate (Fig. 11).

Union Special 39800CX - SETTING OVEREDGE UPPER LOOPER OR SPREADER (Continued) - 1

text_image Technical diagram showing mechanical components with labeled parts B and C, likely from an engineering or manufacturing context.

Fig. 10A

Union Special 39800CX - SETTING OVEREDGE UPPER LOOPER OR SPREADER (Continued) - 2

text_image "Z"

Fig. 11

Now check relationship between looper or spreader and needle to ensure no deflection. If needle rubs back of either, pull looper or spreader out of its holder slightly and rotate the holder forward a short distance. These same adjustments, in opposite movement, will reduce the clearance between looper or spreader and needle. Reset to lower looper and recheck crossover setting. NOTE: on larger size needles (125/049 and 140/054), some needle deflection may result, but should not exceed. .002 inch (.051 mm). Fig. 12

Union Special 39800CX - SETTING OVEREDGE UPPER LOOPER OR SPREADER (Continued) - 3

text_image 3" 32 (2.38mm) A

SETTING 401 STITCH LOOPER

Insert 401 stitch looper into looper holder and press down until the butt end of the shank strikes the looper shaft. Looper will be at correct height. Tighten the looper clamp screw while working the looper blade to and fro to secure accurate seating of clamp screw against flat on shank.

With looper at the right end of its stroke, set looper 3/32 inch (2.38 mm) from centerline of left needle (Fig. 12), using looper gauge No. 21225-3/32. Loosen looper holder binder screw (A, Fig. 12) to position the looper.

Turn the handwheel to bring the looper point up to the needle and set the looper point to touch the needle without deflecting, approximately .001 inch (.025 mm) clearance, viewing the machine from the left end (Fig. 13). Retighten looper holder binder screw. Check for .025 inch (.635 mm) minimum 401 looper clearance under throat plate.

Union Special 39800CX - SETTING 401 STITCH LOOPER - 1

text_image .001 CLEARANCE (.025mm)

Fig. 13

SETTING 401 STITCH LOOPER (Continued)

These machines are fitted with an adjustable 401 looper avoid link to accommodate extreme needle sizes from 075/029 to 140/054. Machines shipped from the factory will, have the setting for the sizes as listed under the "NEEDLES" paragraph, unless otherwise specified. Should adjustment become necessary, drain oil from the machine and remove bottom cover. Loosen nut (A, Fig. 14) and rotate eccentric stud (B) to align the letter "S", "M" or "L" which represent small, medium or large looper avoid, respectively, with timing mark in looper avoid link (C) as required. To

ensure a uniform setting, position the needle head at the bottom of its stroke before aligning the letter on the eccentric stud with respect to the timing mark in the looper avoid link. Recommended settings for machines using needles sizes:

075/029, 080/032, 090/036 ---- "S" 080/032, 090/036, 100/040 ---- "M" 110/044, 125/049, 140/054 ---- "L"

Tighten nut (A) to 24-25 in lbs. (28-29 cm/kg). Replace bottom cover and fill machine to proper oil level.

Union Special 39800CX - SETTING 401 STITCH LOOPER (Continued) - 1

text_image A C L S B

Fig. 14

While hand turning machine through cycle, observe the action of the needle with relation to the looper. As needle rises from the bottom of its stroke, the looper will approach the needle from the right side and pass behind same at top of needle scarf without striking. Further rising of the needle will result in the looper point entering the scarf. Furthermore, since the needle point is coming off the rear guard, the needle will resume its normal position by moving to the rear, resulting in a close relation of the needle and looper, or actual contact, until scarf passes looper. On the down stroke, the needle should pass behind the looper without the point glancing off the guarding surface of the looper.

SETTING 401 STITCH REAR NEEDLE GUARD

Insert rear needle guard into the hole in the throat plate support bracket. When 401 looper point is at the center of the needle scarf, set 401 rear needle guard (E, Fig. 9) so it touches but does not deflect needle, .000 to .004 inch (.000 to .102 mm) clearance. This guard setting will be approximately 3/16 to 7/32 inch (4.76 to 5.56 mm) below throat plate seat. With needle in down position, guard should not pinch thread in needle eye. Then lock the guard in place with set screw (F).

SETTING 401 STITCH FRONT NEEDLE GUARD

With needle at bottom position, set front 401 needle guard (G, Fig. 9) to touch but not deflect needle, .000 to .004 inch (.000 to .102 mm) clearance. Guard should not pinch thread in needle eye. Check for clearance between 401 looper and front 401 needle guard. Turn handwheel in operating direction, making complete revolutions to check whether needle is disturbed or pinched. Lock with screw (H).

For convenience, the looper may now be threaded as shown in (Fig. 2 or 2A) and as described under paragraph "To Thread 401 Looper". Replace differential feed dog, throat plate, lower knife holder and reset upper knife. Check cutting action with thread.

SETTING THE FEED DOGS

Assemble main and differential feed dogs (A, B, Fig. 15).

Feed dogs should be level with the throat plate surface by rotating feed tilting adjusting pin (C). This pin raises or lowers the back end of feed bar. Feed dogs should be level at the time teeth first appear above the throat plate. Screw (D) locks the feed tilting adjusting pin in place. Now set feed dogs at highest point of travel. Main and differential feed dog teeth should be set 3/64 inch (1.19 mm) above the throat plate.

Union Special 39800CX - SETTING THE FEED DOGS - 1

text_image Labeled mechanical assembly diagram with components A, B, C, D, E, F and a dashed line indicating reference point D

Fig. 15

Union Special 39800CX - SETTING THE FEED DOGS - 2

text_image K L D J H G F C B A E

Fig. 16

SETTING THE LOWER KNIFE

Replace the lower knife holder assembly, In replacing the lower knife holder assembly, tighten screw (A, Fig. 16) so that when the face of the flange on sleeve (B) seats against throat plate mounting bracket (C), a free lateral motion of the lower knife and holder assembly is obtained when the knife is manually pressed at its upper corner. Lower knife (D) should be set with cutting edge flush with top of throat plate. Adjustments are made with hexagonal head screw (E) which holds the lower knife. Lower knife is spring pressed against the upper knife, so no lateral adjustment is necessary when the width of trim is changed.

Lower knife may be secured in any position by tightening screw (F) and locking nut (G) against support bracket. Because screw (F) also serves as latch pin for the cloth plate latch spring, it should always be locked with nut (G) even when screw is not tightened against lower knife holder.

SETTING THE UPPER KNIFE

Replace the upper knife assembly. Clamp upper knife (H, Fig. 16) in position, setting nut (J) to hold clamp (K) in its most clockwise position against upper knife. At the bottom of its stroke, front cutting edge of upper knife should extend not less than 1/64 inch (.40 mm) below cutting edge of lower knife. The chain guard (L) should be set down against the upper knife and slightly back from the cutting edge.

After upper knife has been set for proper width of trim, screw (E, Fig. 15) should be tightened to lock upper knife holding block (F) in place. This will simplify resetting when upper knife is replaced.

SETTING THE STITCH LENGTH

Length of stitch is determined by the combination of feed eccentrics used. Outer (left) eccentric (A, Fig. 17) actuates main (rear) feed dog, while the inner (right) eccentric (B) actuates the differential (front) feed dog. In assembling feed eccentrics, be sure hubs are facing each other. Be careful not to damage shaft or key.

Union Special 39800CX - SETTING THE STITCH LENGTH - 1

text_image Labeled mechanical assembly diagram showing components A through G with numbered parts

Fig. 17

To change feed eccentrics, remove screws (A, Fig. 18) securing cast-off support end plate (B); remove screws (C) and screw securing the extreme right end of cast-off support plate (D) accessible with chip chute (E) open; turning handwheel to position 401 looper at extreme right, permitting removal of the left main feed thrust bar guide (F) with cast-off support plate (D) assembled. Remove nut (C, Fig. 17) and looper thread take-up (D) from end of shaft (E). Turn handwheel in operating direction until key slot in eccentric is toward front. Using hooked eccentric extractor supplied with machine, reach behind eccentrics and withdraw eccentrics. It may be necessary to move handwheel back and forth slightly during extraction.

If eccentrics are unusually tight fitting, in addition to removing nut (C) and take-up (D, Fig. 17) from shaft (E), it may be helpful to remove nut (F) and feed driving connection (G). Then continue as originally suggested.

NOTE: Before tightening nut (C, Fig. 17) refer to paragraphs under "401 Looper Thread Control Adjustments".

SETTING THE PRESSER FOOT

Assemble the presser foot to presser arm. With needle in high position, swing presser arm into sewing position and set the presser foot to align needle holes (front and back) and flat on throat plate. The front edge of needle hole in presser foot must be aligned with front edge of needle hole in throat plate. It is also important that the bottom of the presser foot lies flat on the throat plate. If necessary, presser foot can be realigned with throat plate slots by shifting the foot lifter lever shaft (A, Fig. 19). To move the shaft, loosen screws in collar (B) and clamp screw (C) and then shift the foot lifter lever shaft to the left or right as required. Retighten collar screws and clamp screw.

Union Special 39800CX - SETTING THE PRESSER FOOT - 1

text_image C D F A B A E

Fig. 18

Union Special 39800CX - SETTING THE PRESSER FOOT - 2

text_image UnionSpecial H C D C E F B A

Fig. 19

SETTING THE PRESSER FOOT (Continued)

The foot lifter lever arm (D, Fig. 19) and the collar (B) secure the shaft. Be sure the presser arm does not bind and rise when presser foot release lever is unlocked.

Adjust lifter lever stop screw (E, Fig. 19) so that presser foot can be raised no higher than upper looper or spreader will permit; then lock the nut (F). There should be from 1/16 to 1/8 inch (1.59 to 3.18 mm) free motion of foot lifter lever before the presser foot begins to rise. This adjustment should be made with screw (G) and locked with nut (H). Re-assemble the chip guard, fabric guard and cloth plate. To assemble chip guard, turn handwheel until upper knife assembly reaches its highest position.

NOTE: Tractor presser foot to be set with front wall of 401 needle slot in presser foot to be 1/16 inch (1.59 mm) forward from front wall of 401 needle slot in throat plate. Check to make sure 401 and overedge needle does not interfere with presser foot when presser foot is raised to highest position and front portion of foot is tilted down in front.

401 LOOPER THREAD CONTROL ADJUSTMENTS

Check alignment of looper thread take-up (A, Fig. 20) in slot of cast-off support plate (B), which should be centered horizontally and vertically. Should adjustment be necessary, loosen screws (C), reposition plate (B) as required while rotating handwheel several revolutions. Tighten screws (C) securely.

With the needle head at the top of its stroke, the long flat of looper thread take-up (A, Fig. 20) should be positioned to begin taking up slack of the looper thread (long flat parallel to cast-off support plate). It may become necessary to slightly advance or retard take-up later, to produce a satisfactory 401 stitch.

The adjustable eyelets (D, Fig. 20) partially determine the amount of looper thread that goes into the stitch. When set at their lowest position, the maximum amount of thread is drawn. Initial setting should be 1/8 inch (3.18 mm) from the highest position. They may be lowered to put more looper thread into the stitch as required.

Union Special 39800CX - LOOPER THREAD CONTROL ADJUSTMENTS - 1

text_image A C D B E C

Fig. 20

Set pigtail eyelet (E, Fig. 20) initially at the six o'clock position. Vary this position slightly, if necessary, until the 401 looper thread is taut when the needles reach their highest position.

NOTE: When eccentric cams are changed or looper thread take-up requires adjustment, always torque nut (C, Fig. 17) to 24-25 in. lbs. (28-29 cm/kg).

NOTE: For lighter thread, cast off looper thread 1/32 inch (.79 mm) below throat plate.

STARTING TO OPERATE

Be sure the machine is threaded according to the threading diagram (Fig. 2 or 2A).

Set thread tube (W, Fig. 2 or 2A) so the opening at its left end aligns with thread tube (T), though later it may be repositioned slightly to suit conditions. With needles at high position, the opening of the lower looper thread take-up wires (U) should be centered between the thread tubes, front to back. Adjustment can be made by loosening screw (A, Fig. 21), resposition take-up wire lever as required and retighten screw. A preliminary setting of the lower looper cast-off blade. (V, Fig. 2 or 2A) is to position its curved section to contact thread as soon as the needle

head commences its downward stroke and barely touches the thread on its vertical surface located at the heel of the blade as the needle head completes its downward stroke. The cast-off blade can later be raised or lowered to increase or decrease amount of thread required in the system.

Union Special 39800CX - STARTING TO OPERATE - 1
Fig. 21

NOTE: When adjusting cast-off blade and tightening its mounting screw, be sure that the fabric guard rests on top of thread tube (T).

OVEREDGE NEEDLE THREAD CONTROL

While sewing on material, check needle thread control as follows: Usually all needle thread is drawn on needle down stroke. Needle thread take-up (AM, Fig. 2 or 2A) should be set approximately in the center to upper portion of its slot, though it can be adjusted up or down to suit conditions. With the needle head at lowest position, the finger of the take-up (AM) should be set approximately 1/32 inch (.79 mm) below the thread holes in eyelet (AL) for the 504 stitch. The 503 stitch requires more strike-off and should be set approximately 1/8 to 3/16 inch (3.18 to 4.76 mm) depending on thread, material and stitch length. With needle head at highest position, the curved section of thread take-up (AM) should barely touch the needle thread. Adjust eyelet bracket (AL) forward or rearward to meet these conditions.

UPPER LOOPER THREAD CONTROL

With needles at high position, set looper thread eyelet (AH, Fig. 2A) approximately horizontal and so positioned, with thread taut through eyelet holes, thread barely contacts inside front wire of the left take-up wire (U). Make sure when needles are at down position, the rear wire of the left take-up wire (U) does not strike the inside of eyelet (AH). Usually all looper thread should be drawn on needle down stroke.

401 NEEDLE THREAD CONTROL

Set needle thread adjustable eyelet (AR, Fig. 2 or 2A) so that most of the needle thread is drawn on the down stroke. Eyelet (AS) located at top of needle head should be positioned with the bottom eye in line with the left needle.

THREAD TENSIONS

With take-ups and eyelets set, as described under thread controls, balance the thread tensions to obtain desired 401 and overedge stitch.

"AIR-KLIPP" VACUUM CHAIN CUTTER ADJUSTMENTS

The "AIR-KLIPP" chain cutter tube should be assembled as close to the cut-out in the throat plate as possible without touching; .005 inch (.127 mm) to .030 inch (.762 mm) clearance.

"AIR-KLIPP" VACUUM CHAIN CUTTER ADJUSTMENTS (Continued)

Check that knife pressure is only enough to ensure proper cutting. Set movable knife to trim.

The "AIR-KLIPP" chain cutter should be capable of cutting, NOT TEARING, a single strand of thread when turning machine over by hand.

The cutting edge of the movable knife should extend beyond the cutting edge of the stationary knife a minimum of 1/64 inch (.40 mm) when at extreme right end of stroke.

Care must be taken to provide clearance between movable knife and inner wall of "AIR-KLIPP" chain cutter tube when the movable knife is at the extreme right end of stroke.

Lubricate felt, oil wick and movable knife with a straight mineral oil equivalent to Union Special Specification No. 175.

SPECIAL ADJUSTMENTS

SKIPPING: If skipping occurs, check and/or adjust the following:

(A) Overedge stitch

  1. Recheck lower looper to needle setting.
  2. Recheck overedge needle guard setting.
  3. Recheck upper looper or spreader to lower looper setting.
  4. Recheck upper looper or spreader to needle setting.

(B) 401 Skitch

  1. Recheck 401 looper to 401 needle setting.
  2. Recheck 401 needle guard settings.
    3 Check 401 looper cast-off cam take-up timing - see note under "401 Looper Thread Control Adjustments".
  3. Should 401 chain skipping occur, recheck "Setting The Presser Foot".

TO REMOVE CRANKSHAFT

Crankshaft can be withdrawn easier if these steps are follow:

  1. Drain oil by removing plug screw located on back of machine near bottom edge of base.
  2. Remove top and bottom covers of machine.
  3. Remove nut (A, Fig. 22) 401 looper thread take-up (B) and eccentrics (C).

Union Special 39800CX - TO REMOVE CRANKSHAFT - 1

text_image Exploded view diagram of a mechanical assembly with labeled parts (A–T) and directional arrows indicating assembly paths.

Fig. 22

  1. Remove key (D).
  2. Remove two counterweights (E). Identify these counterweights so that they will be re-assembled in the proper places.

TO REMOVE CRANKSHAFT (Continued)

  1. Remove oil tube (F) which holds crankshaft split bearing and oil pump, and the screw (G) which holds the inner right crankshaft bearing. They are accessible through bottom of bed casting.

  2. Remove caps of bearings on crankshaft at points H, J, L and M. When reassembling bearing caps make sure they are in their original position. Trademarks are stamped on both halves of the caps and both trademarks should be on the same side of the bearings. Also, screws should be reassembled in the same holes from which they were removed.

  3. Remove 401 looper drive lever shaft.

  4. Remove upper looper or spreader drive lever shaft from the rear of machine and lift out the drive lever and connecting rod.

  5. Remove upper looper or spreader drive shaft bushing and cam guide.

  6. Remove lower looper drive lever shaft from the rear of machine, disconnect connecting link and lift out lower looper drive lever and connecting rod.

Union Special 39800CX - TO REMOVE CRANKSHAFT (Continued) - 1

text_image Technical diagram of mechanical assembly with labeled parts A, B, C, D, E

Fig. 23

  1. Remove lower looper thread take-up wire and take-up eyelet mounting bracket.

  2. Remove throat plate and lower knife support bracket.

  3. Loosen clamp nut (A, Fig. 23) which holds the upper knife driving arm (B). Access to clamp nut is through top cover. Draw driving arm to the left until upper knife driving lever (C) and connecting rod (D) drop, allowing removal of bearing cap (E). This is at bearing point (K, Fig. 22) on crankshaft. Observe same precautions when reassembling cap as described in paragraph 7.

  4. Loosen two screws (N) in fan collar; remove both halves of cooling fan.

  5. Remove screw (P); take off pulley cap (R).

  6. Loosen two screws (S): remove pulley (T).

  7. Remove three screws (U); take off bearing retaining plate (V): also, spacer collars (W) and (X) may be removed at this time.

  8. Crankshaft may now be removed while holding needle lever connecting rod to the side.

  9. If necessary to replace ball bearing (Y), it can be pressed off shaft on an arbor press. In replacing the bearing it must be pressed on carefully until it seats against ground thrust washer (Z).

TO REMOVE CRANKSHAFT (Continued)

  1. Carefully observing reverse of the foregoing operations should simplify reassembly of crankshaft. Checking exploded view drawings for location of various parts and constant testing for binds during reassembly will also prove helpful.

  2. Before reassembling, thoroughly clean and dry the top and bottom covers and gaskets. Coat the oil drain plug with a sealing compound before reassembling to prevent oil leakage. No. 1 Crane Lead Seal is recommended.

ORDERING REPAIR PARTS

ILLUSTRATIONS

This catalog has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of that part in the illustration. Reference numbers should never be used in ordering parts. Always use the part number listed in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under the description of the main sub-assembly. Example:

In those cases where a part is common to all the machines covered by this catalog; no specific usage will be mentioned in the description. However, when the parts for the various machines are not the same, the specific usage will be mentioned in the description and, if necessary, the differences will be shown in the illustration.

At the back of the book will be found a numerical index of all the parts shown in this book. This will facilitate locating the illustration and description when only the part number is known.

IDENTIFYING PARTS

When the construction permits, each part is stamped with its part number. Parts too small for a complete catalog stamping are identified by letter symbols which distinguish one part from another that is similar in appearance.

Part numbers represent the same part regardless of catalog in which they appear.

IMPORTANT! ON ALL ORDERS, PLEASE INCLUDE PART NAME AND STYLE OF MACHINE FOR WHICH PART IS ORDERED.

USE GENUINE NEEDLES AND REPAIR PARTS

Success in the operation of these machines can be secured only with genuine UNION SPECIAL Needles and Repair Parts as furnished by the Union Special Corporation, its subsidiaries and authorized distributors. They are designed according to the most approved scientific principles, and are made with utmost precision. Maximum efficiency and durability are assured.

Genuine needles are packaged with labels marked Union Special®. Genuine repair parts are stamped with the Union Special trademark, U S Emblem. Each trademark is your guarantee of the highest quality in materials and workmanship.

TERMS

Prices are strictly net cash and subject to change without notice. All shipments are forwarded f.o.b. shipping point. Parcel Post shipments are insured unless otherwise directed. A charge is made to cover postage and insurance.

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds) applied through a distance by a lever (in inches or feet). This is accomplished by a wrench, screw driver, etc. Many of these devices are available, which when set at the proper amount of torque will tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24 cm/kg) unless otherwise noted. All other nuts, bolts, screws, etc., should be tightened by hand as tightly as possible, unless otherwise noted.

The screws requiring a specific torque, will be indicated on the picture plates.

Union Special 39800CX - TORQUE REQUIREMENTS - 1

text_image Union Special 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 27 26 25 24 23 22 21 20 19 18 17 16 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

MAIN FRAME, MISCELLANEOUS COVERS, PLATES AND BUSHINGS

Ref. No.Part No.DescriptionAmt. Req.
122894 AGScrew, for top cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
239882 GTop Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
339882 EUpper Oil Shield Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
422541 BScrew, for upper oil shield cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 412
539882 FGasket, for upper oil shield cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
39893 COil Filler Screw Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
788Screw, for oil system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
839852 MNeedle Lever Drive Shaft Bushing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
922569Screw, for cloth plate stud - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
1039501 KCloth Plate Stud - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
118372 AWasher, for oil filter screen screw1
1222824 BScrew, for oil filter screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
1339855 DFoot Lifter Shaft Bushing2
1439573 KUpper Knife Driving Arm Bushing, left1
1539573 AAUpper Knife Driving Arm Bushing, right1
1639544 LLower Looper Bar Bushing1
1739644 C401 Looper Drive Shaft Bushing, right1
1839644 S401 Looper Drive Shaft Bushing, left1
1939590 TCrankshaft Bushing, inner left1
2039590Crankshaft Bushing, left1
2139834 BDifferential Feed Bar Thrust Washer1
2222569 GScrew, for feed bar thrust washer2
2339894 BOil Strainer1
2439894 AOil Filter Screen1
2539578 FCloth Plate Fabric Guard1
26138Screw, for cloth plate fabric guard2
2722657 D-12Screw, for cloth plate1
2839501 DNCloth Plate, for Styles 39800 CA, CB, CP, CQ, CX, CY1
-39501 DUCloth Plate, for Styles 39800 VCP, VCQ, VCX, VCY (not shown)1
2939832Cloth Plate Latch Spring1
3090Screw, for cloth plate latch spring2
31666-268Felt Pad1
3239593 KOil Tube, tygothane1
33666-271Oil Tube, brass1
34660-506Retaining Ring, for oil tube1
3556393 GPorex Filter, for oil tube1
3656393 VSpring, for oil tube1
3751295 BIsolator2
3839882Bottom Cover1
3922806 AScrew, for bottom cover1
4039882 JBottom Cover Gasket1
4122541 BScrew, for bottom cover15
4239593 COil Gauge Float1
4322586 RScrew, for bottom cover1
4439595Isolator2
4522569 DScrew, for lower and outer air duct4
4639582 BLAir Duct, outer1
4739582 BKAir Duct, lower1
4822541 BScrew, for base plate2
4939582 BMBase Plate1
5022569 CScrew, for upper air duct2
518372 AWasher, for upper air duct screw2
5239582 BVAir Duct, upper1
5322653 D-4Screw, for base plate extension2
5439582 FBase Plate Extension1
5539593 JOil Pump Tube1
5622569 DScrew, for oil tube spring1
5739593 DOil Gauge Indicator1
5839593 LSpring, for oil tube1
59666-280Oil Tube, tygothane1
6022650 AE-4Plug Screw1
61666-290Felt Disc1

Union Special 39800CX - TORQUE REQUIREMENTS - 2

text_image TORQUE TO 19-21 in. lbs. (22-24 cm/kg) TORQUE TO 24-25 in. lbs. (28-29 cm/kg)

CRANKSHAFT AND FEED MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
139690 AStud, for crankshaft bearing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
239890 CCrankshaft Bearing, inner right - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
3660-443"0" Ring, for crankshaft bearing, inner right - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
439591 HCrank Chamber Cooling Fan Collar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
522894 DSpot Screw, for crank chamber cooling fan collar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
639591 LCrank Chamber Cooling Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
739590 JThrust Washer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - –
839590 GCrankshaft Ball Bearing Housing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - –
9660-268Crankshaft Ball Bearing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - –
1039590 RBall Bearing Stop Collar - - - - - - - - - - - - - - - - - - - - – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – — – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – × – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – _
1139590 SSpacer Collar - - - - - - - - - – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – — – – – – – – – – — – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – — – – – – – – – – × – × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × x × x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
1222569 BScrew, for ball bearing retaining plate and housing — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —3
1339521 GPulley — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
1495Screw, for pulley — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
1522769 BScrew, for pulley cap — .0625 inch (1.588 mm) diameter — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — ——
1639821Pulley Cap — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
1739590 HCrankshaft Ball Bearing Retaining Plate — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — |
1829477 MFCrankshaft and Needle Driving Connecting Rod Assembly, for Styles39800 CA and CB — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — □
-29477 MBCrankshaft and Needle Driving Connecting Rod Assembly, for allStyles except 39800 CA and CB — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — |
1939852 ANeedle Driving Connecting Rod Assembly — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — |
2077Screw1
2122587 MScrew2
2239516-625Needle Bearing, .0625 inch (1.588 mm) diameter28
-39516-626Needle Bearing, .0626 inch (1.590 mm) diameter28
-39516-627Needle Bearing, .0627 inch (1.593 mm) diameter28
2330-106 Blk.Wood Plug, birch1
2451-228 Blk.Vent Plug1
2539541 AFeed Driving Eccentric Key1
26C067 ECork Plug1
27258Nut1
2839890 ESplit Bearing and Oil Pump1
2997 AScrew, for split bearing and oil pump2
3039691Crankshaft Counterweight, right1
3139593 JOil Pump Tube1
3222747 BScrew, for crankshaft counterweight4
3339591 KCrankshaft Counterweight, left1
3439835 BFeed Adjusting Pin1
3522894 JScrew, for feed adjusting pin and feed bar guide, right2
3639835 CFeed Leveling Lever1
3722894 UScrew, for feed leveling lever1
3839535 JFeed Bar Guide Block1
3939835 AFeed Bar Guide, right1
4039536 BFeed Bar Driving Stud2
4139534 GDifferential Feed Bar1
4239534Main Feed Bar1
4339536 CFeed Bar Driving Stud Bushing2
4439536 ENut, for feed bar driving stud2
4539536 AFMain Feed Bar Driving Connection1
4639868 R401 Looper Thread Take-up1
4739540 B-10Main Feed Driving Eccentric, for No. 5 1/8 gauge, all Styles1
-39540 B-8Main Feed Driving Eccentric, for No. 8 3/16 or 12 3/16 gauge,all Styles1
4839540 B-10Differential Feed Driving Eccentric, for No. 5 1/8 gauge,all Styles1
-39540 B-8Differential Feed Driving Eccentric, for No. 8 3/16 or 12 3/16 gauge,all Styles1
4939536 AEDifferential Feed Bar Driving Connection1
5093 AScrew, for main feed dog1
51Main Feed Dog (See Pages 43 and 45)1
5239838Feed Lift Block1
5393Screw, for differential feed dog1
54Differential Feed Dog (See Pages 43 and 45)1

Union Special 39800CX - TORQUE REQUIREMENTS - 3

text_image Technical diagram of a mechanical assembly with numbered components and exploded view, likely for assembly or maintenance purposes.

NEEDLE DRIVE MECHANISM AND TAKE-UPS

Ref.No.PartNo.DescriptionAmt.Req.
139852 JNeedle Guide Bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
222733Screw, for needle guide bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
3CL21Pipe Cleaner (oil wick) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
422894 CSet Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
522894 LSpot Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
639852 CNeedle Lever Roller Pin - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
7WO-3Wool Yarn - - - - - - - - - - - - - - - - - - - - as required
8660-220"O" Ring, for needle guide bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
660-416Retaining Ring, for needle lever roller pin - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1039852Needle Lever - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1122852 CScrew, for needle lever - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1240-139Washer, for needle lever - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1339863 CLower Looper Thread Take-up Wire - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1439852 ENeedle Lever Drive Shaft - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1539573 AThrust Washer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
16660-442Retaining Ring, for needle lever drive shaft - - - - - - - - - - - - - - - - - 1
1739852 DNeedle Drive Lever - - - - - - - - - - - - - - - - - - - - - 1
1822852 CScrew, for needle drive lever - - - - - - - - - - - - - - - 1
1940-139Washer, for needle drive lever1
2051236 ALink Pin, for needle drive lever1
21WO-3Wool Yarn - - - - - - - - - - - - as required
2239843 DNeedle Lever Drive Shaft Thrust Clamp Collar1
2322652 B-10Screw, for thrust clamp collar1
2422588 AScrew, for needle thread cam pull-off1
2539863 D503 Needle Thread Cam Pull-off1
2639863 J401 Needle Thread Cam Pull-off1
2739863Lower Looper Thread Take-up Lever1
2822752 BScrew, for take-up lever1
2922564 DScrew, for take-up lever wire4
3039852 F-5Needle Head, marked "AV", for No. 5 1/8 gauge, allStyles1
-39852 F-8Needle Head, marked "BN", for No. 8 3/16 gauge, allStyles1
-39852 F-12Needle Head, marked "AW", for No. 12 3/16 gauge, allStyles1
3122784 LScrew, for top needle head eyelet1
3239852 NNeedle Head Eyelet, top1
3328 CScrew, for needles2
3439852 K-5Needle Head Eyelet, for No. 39852 F-51
-39852 K-8Needle Head Eyelet, for No. 39852 F-81
-39852 K-12Needle Head Eyelet, for No. 39852 F-121
3522738 BScrew for 39852 F-5 or 39852 F-81
-605Screw, for No. 39852 F-121
36120 GSNeedle, for all 5 1/8, 8 3/16 gauge machines; 12 3/16 gauge on Styles 39800 CA and CB2
-120 GASNeedle, for all 12 3/16 gauge machines except Styles 39800 CA and CB2
3739594 NOil Splasher1
3887 UScrew, for oil splasher1

Union Special 39800CX - TORQUE REQUIREMENTS - 4

text_image TORQUE TO 19-21 in. lbs. (22-24 cm/kg) TORQUE TO 19-21 in. lbs. (22-24 cm/kg)

LOWER LOOPER DRIVING MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
139808 DLower Looper, marked "ACZ" - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
239151Nut, for lower looper bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
352344Lower Looper Bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
477Screw, for connecting link pin - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
5660-206"0" Ring, for lower looper bar driving lever shaft - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - – 1
622894 AEScrew, for lower looper bar driving lever shaft - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
7482 CLower Looper Shaft Collar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
822894 CScrew, for collar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
939894 COil Pump Oiler - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1012982Nut, for oil pump oiler screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1122894 JScrew, for oil pump oiler - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
12538Screw, for ball joint guide fork - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1339644 XBall Joint Guide Fork - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1439644 R-2Shim, for ball joint guide fork, .002 inch (.051 mm)
thick - - - - - - - - - - - - - - - - - - - as required
-39644 R-5Shim, for ball joint guide fork, .005 inch (.127 mm)
thick - - - - - - - - - - - - as required
15666-255Felt Plug, for lower looper drive lever connecting rod - - 1
1639644 FLower Looper Drive Lever Connecting Rod - - - - - - - - - - - - - 1
1722729 DScrew, for connecting rod - - - - - - - - - - - - - - 2
1822729 EScrew, for connecting rod - - - - - - - - - - - 2
1977Screw, for connecting link pin - - - - - - - - - - 1
2039844Lower Looper Bar Driving Lever- 1
2139844 BLower Looper Bar Driving Lever Shaft- 1
2239544 DLower Looper Bar Connecting Link Pin- 2
2339544 BLower Looper Bar Connecting Link- 1

Union Special 39800CX - TORQUE REQUIREMENTS - 5

text_image TORQUE TO 19-21 in. lbs. (22-24 cm/kg) 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 7 8 9 15 14 13 12 11 10 7 6 5 4 3 2 1

Union Special 39800CX - TORQUE REQUIREMENTS - 6

text_image TORQUE TO 19-21 in. lbs. (22-24 cm/kg) TORQUE TO 14 in. lbs. (16 cm/kg) TORQUE TO 25-26 in. lbs. (29-30 cm/kg) TORQUE TO 19-21 in. lbs. (22-24 cm/kg) (4) screws

UPPER LOOPER OR SPREADER DRIVE, NEEDLE GUARDS, THROAT PLATES AND LOWER KNIFE PARTS

Ref.No.PartNo.DescriptionAmt.Req.
139808 AUpper Looper, marked "DA", for 100/040 needle size and smaller, for Styles39800 CB, CQ, CY, VCQ, and VCY; all gauges1
-39808 CUpper Looper, marked "ADA", for 110/044 needle size and larger, for Styles39800 CB, CQ, CY, VCQ and VCY; all gauges1
1A39860Upper Spreader, marked "H", for Styles 39800 CA, CP, CX, VCP and VCX; all gauges1
239543Upper Looper or Spreader Holder, marked "J"1
2A22564 GScrew, for upper looper or spreader1
** 339543 HUpper Looper or Spreader Holder1
3A22768 BScrew, for upper looper or spreader1
439543 HUpper Looper or Spreader Holder Collar-1
522 KHScrew, for upper looper or spreader holder collar1
622565 RScrew, for bushing and cam guide1
71025 LLock Screw, for bushing and cam guide screw1
839543 TCam Follower1
* 939543 SUpper Looper or Spreader Drive Shaft Bushing and Cam Guide1
*1039843 AUpper Looper or Spreader Drive Shaft1
1122503 FScrew, for cam follower locking clamp1
1239543 ECam Follower Locking Clamp1
13666-255Felt Plug, for upper looper or spreader drive lever connecting rod-1
1497Screw, for guide fork2
1539544 JGuide Fork1
16WO-3Wool Yarn, for headas required
1712982Nut1
1822894 JScrew1
19482 CUpper Looper or Spreader Drive Lever Shaft Collar1
2022894 CScrew, for collar2
21660-206"O" Ring, for upper looper or spreader drive lever shaft2
2222894 CSet Screw, for upper looper or spreader drive lever shaft1
2339843 CUpper Looper or Spreader Drive Lever Shaft1
2422894 LSpot Screw, for upper looper or spreader drive lever shaft1
2539543 MClamp Collar-1
2622562 AScrew, for clamp collar1
2739543 PThrust Washer, for upper looper or spreader drive shaft, for Styles 39800 CA and CB2
-39843 EThrust Washer, for upper looper or spreader drive shaft, for all Styles except39800 CA and CB2
2839843 BUpper Looper or Spreader Drive Lever Thrust Washer1
2939543 WUpper Looper or Spreader Drive Lever1
3039843Upper Looper or Spreader Drive Lever Connecting Rod1
3122729 DScrew, for connecting rod4
3287 UScrew, for oil splasher1
3339594 NOil Splasher1
3422524Screw, for throat plate1
35Throat Plate, (See Pages 43 and 45)1
3639650 ALower Knife Clamp Screw Nut1
3739550 EKnife Holder Spring1
3839625 DNeedle Guard, front, for 401 stitch needle1
3939825 CNeedle Guard, rear, for 401 stitch needle1
4039825 BNeedle Guard, rear, for 503 or 504 stitch needle1
4122585 AScrew, for 503 or 504 stitch needle guard2
4290Screw, for 401 stitch front needle guard1
4339825Needle Guard, front, for 503 or 504 stitch needle1
4439880Throat Plate and Lower Knife Support Bracket-1
4539880 HShim, for throat plate support barcketas required
4639580 FWasher, for support bracket screw2
4722653 B-12Screw, for support bracket2
4839543 ENeedle Guard Locking Clamp1
4988 FScrew, for needle guard locking clamp1
5022892 BLocking Screw, for lower knife holder1
5114077Nut, for locking screw1
5239550 CLower Knife Holder Locating Stud1
5322729 BScrew, for lower knife holder locating stud1
5439650Lower Knife Holder1
5539849Lower Knife1
5639550 MLower Knife Clamp Spring1
5739550 ZLower Knife Clamp1
5822588 JScrew, for lower knife clamp1
5939883Screw, for stabilizing 401 stitch front needle guard1
6041071 GNut, locking1

* Replacement with assembly No. 29126 EK is recommended, instead of the individual parts. ** Upper Looper or Spreader Holder No. 39843 H is used on later model machines.

Union Special 39800CX - TORQUE REQUIREMENTS - 7

text_image Exploded view diagram of a mechanical assembly with numbered parts and component labels

THREAD TENSIONS, EYELETS AND PRESSER SPRING PARTS

Ref.No.PartNo.DescriptionAmt.Req.
122569 BScrew, for eyelet and fabric guard mounting bracket1
253634 CWasher, for mounting bracket screw1
339868 DUpper Looper Thread Eyelet and Fabric Guard Mounting Bracket1
439568 LUpper Looper Take-up Eyelet, on Styles 39800 CB, CQ, CY, VCQ and VCY;all gauges1
539568 EAuxiliary Upper Looper Thread Eyelet, on Styles 39800 CB, CQ, CY, VCQ and VCY;all gauges1
639868 XLower Looper Cast-off Blade1
7376 AScrew, for upper looper take-up eyelet on Styles 39800 CB, CQ, CY, VCQ and VCY;all gauges1
839868 YFabric Guard1
9376 AScrew, for fabric guard1
1039557 BPresser Spring Plunger Cap Nut1
1139857 LPresser Spring Plunger Lock Nut1
1239857 NPresser Spring Plunger Adjusting Screw1
1339857 CPresser Spring, heavy, for all Styles except 39800 CA and CB1
-39857 PPresser Spring, light, for Styles 39800 CA and CB1
1451257 HLock Nut, for plunger adjusting screw1
1539857 EWasher1
1639856 BPresser Foot Release Lever1
1795Screw, for oil system1
1839857 JPresser Spring Plunger Stud1
1939857 MSpacer1
20CL21Pipe Cleaner (oil wick)1
2139857 APresser Spring Plunger Head1
2222569 DScrew, for thread tube1
2353634 CWasher, for thread tube screw1
2439868 NThread Tube, for 401 looper thread1
2529477 MAUpper Looper Thread Tube Assembly1
2622743Screw, for thread tube tension spring1
2739568 JThread Tube Tension Spring1
2839568 PThread Tube1
2922548Screw, for thread guide and mounting bracket2
3039892 BThread Guide, front1
3139592 AHNut, for thread tension post3 or 4
3239892 A-5Tension Post Mounting Bracket1
33660-469Retaining Ring, for tension post bar eyelet1
3439892 CTension Post Bar Eyelet1
3539592 ANTension Post Bar1
368372 AWasher, for thread tension post3 or 4
3739592 ALThread Tension Post3 or 4
3839592 AFTension Disc Felt3 or 4
3939592 ADThread Tension Disc6 or 8
4039592 AR-2Tension Spring, for 503 stitch needle on Styles 39800 CA, CP, CX, VCP andVCX1
4139592 AR-4Tension Spring, for 503 stitch looper on Styles 39800 CA, CP, CX, VCP andVCX1
-39592 AR-4Tension Spring, for 504 stitch needle on Styles 39800 CB, CQ, CY, VCQ andVCY1
-39592 AR-4Tension Spring, for 504 stitch looper on Styles 39800 CB, CQ, CY, VCQ andVCY2
4239592 AR-5Tension Spring, for 401 stitch needle1
4339592 AKTension Spring Ferrule3 or 4
4439592 YUpper Looper Tension Nut, black, for Styles 39800 CB, CQ, CY, VCQ andVCY1
-39592 ZLower Looper Tension Nut, golden beige1
-39592 AAOveredge Needle Tension Nut, green1
-39592 AC401 Stitch Needle Tension Nut, red1
4522541 DScrew, for 401 stitch needle thread pull-off eyelet1
4622569 CScrew, for overedge needle thread pull-off eyelet1
478372 AWasher, for Nos. 22541 D and 22596 C2
4822704Screw, for 401 stitch needle thread pull-off eyelet1
4939863 K401 Stitch Needle Thread Pull-off Eyelet1
5039863 LOveredge Needle Thread Pull-off Eyelet1
5122565Screw, for upper looper thread tube assembly1
5222585 RScrew1
5339868 HPigtail Eyelet, for 401 stitch looper thread1
5439868 ZThread Tube, for 503 or 504 stitch looper thread1
5522591Screw, for oil system1
56HS24 CScrew, for adjustable needle thread eyelet2
5739863 NAdjustable Needle Thread Eyelet1
5822564 JScrew, for needle thread frame eyelet2
5939863 MNeedle Thread Frame Eyelet1

Union Special 39800CX - TORQUE REQUIREMENTS - 8

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification

401 LOOPER TENSION PARTS, MISCELLANEOUS PLATES AND GUARDS

Ref.No.PartNo.DescriptionAmt.Req.
151292 C401 Stitch Looper Tension Nut- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
251292 F-2Tension Spring, for 401 looper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
351292 GThread Tension Post - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
4109Thread Tension Disc - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - .
551292 AFerrule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
651292 DTension Thread Eyelet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
722571 EMagnetic Oil Drain Plug- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
822569 KScrew, for oil sight gauge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
939893Oil Sight Gauge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
10660-243Oil Gauge Seal Ring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1139878 EChip Guard Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1239878 FChip Guard Base - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1343443 QNut, for hinge pin2
14660-210Retaining Ring2
1539158 USpring1
1639878 CHinge Pin1
1739878 GChip Guard Cover1
1822569 DScrew, for chip guard2
1922585Screw, for cast-off support plate1
2039868 BCast-off Support Plate1
2122585 CScrew. for support plate end cover2
2239868 MSupport Plate End Cover1
2339835 DMain Feed Bar Guide, left, for machines w/o"Air-Klipp"1
2439880 FThroat Plate Support, rear, for machines w/o"Air-Klipp"1
2593 AScrew, for rear throat plate support, for machines w/o"Air-Klipp"1
2639843 FPlate Washer, for main feed bar guide screw1
2722541 BScrew, for main feed bar guide2
28376 AScrew, for finger protector1
2925 SScrew, for finger protector plate2
3021695 ABFinger Protector Plate1
3139843 GWasher1
3212934 ANut, for finger protector screw1
3321695 AAFinger Protector1
3421695 AMFelt Pad1
3522541 BScrew, for cast-off support plate2
368372 AWasher, for cast-off support plate screw2
3773 AScrew, for looper thread take-up eyelet2
3852958 DLooper Thread Take-up Eyelet2
3939868 JCast-off Wire1
4077 AScrew, for cast-off wire2

Union Special 39800CX - TORQUE REQUIREMENTS - 9

text_image Technical diagram of mechanical assembly with numbered components and exploded view of engine components

PRESSER ARM AND FOOT LIFTER PARTS

Ref.No.PartNo.DescriptionAmt.Req.
122797 AScrew, for chain cutting knife and finger guard - - - - - 1
253678 NWasher - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
399682 MFinger Guard, for all Styles except 39800 CX, CY, VCX,and VCY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
3A21695 ALFinger Guard, for Styles 39800 CX, CY, VCX and VCY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11
422547 AScrew, for chain cutting knife - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
539856 CChain Cutting Knife - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
639656 BPresser Arm, for No. 12 3/16 gauge, on Styles39800 CA and CB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
-39856 DPresser Arm, for all Styles and gauges, exceptNo. 12 3/16 gauge, on Styles 39800 CA and CB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
722791 HScrew, for presser arm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
8258 ANut, for presser arm screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
939855 CFoot Lifter Lever Shaft - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1012865Thrust Collar, for foot lifter lever shaft- - - - - - - - - - - - - - - - - - - - - - - - - 1
1188Screw, for thrust collar- - - - - - - - - - - - - - - - - - - - - - - 2
1239857 HFoot Lifter Lever Connecting Link- - - - - - - - - - - - - - - - - - - - - - 1
13660-142Cotter Pin, for connecting link- - - - - - - - - - - - - - - - 2
1439855 AFoot Lifter Lever Spring- - - - - - - - - - - - - - - - 1
158372 AWasher, for connecting link- - - - - - - - - - - - - 1
1639555 CFoot Lifter Lever Arm- - - - - - - - - - - - - 1
1722597 EScrew, for lever arm- - - - - - - - - - 2
1812538Lock Nut, for lever arm screw-- - - - - - - - - 2
19627Screw, for lever arm- - - - - - - - - 1
2041332 JWasher- - - - - - - - 1
2139855 BFoot Lifter Intermediate Lever- - - - - - - - 1
2239855Foot Lifter Lever- - - - - - - 1
2322566 BScrew, for foot lifter lever- - - - - - 1
2422571 DPlug Screw, for foot lifter hole- - - - - 1
25Presser Foot (See Pages 43 and 45)-- - - - 1

Union Special 39800CX - TORQUE REQUIREMENTS - 10

PRESSER FEET, FEED DOGS AND THROAT PLATES

39800 CA, CB39800 CP, CQ39800 VCP,VCQ
GaugeGaugeGauge
5 1/812 3/165 1/88 3/1612 3/1612 3/16
Ref. No.Part No.PRESSER FOOT
339820 A-5 1/8
2639820 A-8 3/16
339820 A-12 3/16
DIFF. FEED DOG
Teeth per in.I.D. Mark
2039626 D16"BR"
2139626 G16"BU"
2539826 B16"QG"
2239826 A12"FT"
MAIN FEED DOG16"QC"
1939805 G-5 1/8
1739605 G-12 3/1616"DY-12"
2439805 A-8 3/1616"QE"
1539805 A-12 3/1612"FU"
THROAT PLATEI.D. MARK
1839824 G-5 1/8"DH-5 1/8"
1639828 J-12 3/16"DL"
2339828 A-8 3/16"DP-8 3/16"
1339824 A-12 3/16"CN-12 3/16"
1439824 B-12 3/16"CX"

PRESSER FEET - Component Parts

39810 A-12 3/16 & 39820 A-5 1/8

Ref. No.Part No.DescriptionI.D. MarkAmt. Req.
*139830 AJShoulder Screw, for No. 39830 AL1
*239830 ALSpring for presser foot bottom1
422733Set Screw, for presser foot bottom hinge pin1
539830Presser Foot Shank, for No. 12 3/16 gauge"M"1
39830 GPresser Foot Shank, for No. 5 1/8 gauge"N"1
622588 AClamp Screw1
739830 ANeedle Hole Section, for No. 12 3/16 gauge"BC"1
39830 HNeedle Hole Section, for No. 5 1/8 gauge"BD"1
839830 SSpring, for needle hole section1
939830 FHinge Screw, for needle hole section1
1039830 BLocknut Screw, for No. 12 3/16 gauge needle hole section1
39830 JLocknut Screw, for No. 5 1/8 gauge needle hole section1
1139830 EHinge Pin, for presser foot bottom1
1239830 CPresser Foot Bottom, for No. 12 3/16 gauge"BZ-12 3/16"1
39830 KPresser Foot Bottom, for No. 5 1/8 gauge"CC"1
39820 A-8 3/16
2722799 AFHinge Screw, for presser foot bottom1
2839830 FHinge Screw, for needle hole section1
2939830 ABSpring, for needle hole section1
3039830 YNeedle Hole Section"BG"1
3139830 JLocknut Screw1
3239830 TPresser Foot Shank"R"1
3322588 AClamp Screw1
3439830 WPresser Foot Bottom"CF"1

*Not components of presser foot assembly

Union Special 39800CX - TORQUE REQUIREMENTS - 11

text_image Technical diagram of mechanical assembly with numbered components for identification

Union Special 39800CX - TORQUE REQUIREMENTS - 12

text_image Technical diagram of mechanical assembly with numbered parts, likely a tool or device assembly for manufacturing or assembly documentation.

PRESSER FEET, FEED DOGS AND THROAT PLATES

39800 CX, CY39800 VCX,VCY
GaugeGauge
8 3/1612 3/1612 3/16
Ref. No.Part No.PRESSER FOOT
539820 E-8 3/16
2039820 E-12 3/16
DIFF. FEED DOGTeeth per in.I.D. Mark
339826 B16"QG"
1939826 A12"FT"
MAIN FEED DOG16"QF"
239805 E-8 3/16
1839805 E-12 3/1616"PY"
THROAT PLATE"DR"
439828 E-8 3/16
1639828 E-12 3/16"EE"
1739828 F-12 3/16"ED"

PRESSER FEET - Component Parts

39820 E-8 3/16

Ref. No.Part No.DescriptionI.D. MarkAmt. Req.
*139830 AJShoulder Screw, for tractor foot1
622799 AFHinge Screw, for presser foot bottom1
739830 XNeedle Hole Section"BF"1
822733Set Screw1
939830 AHTractor Foot Spring1
1039830 UPresser Foot Shank"S"1
1122588 AClamp Screw1
1239830 ATHinge Pin1
1339830 ZPresser Foot Yoke1
1439830 AAHinge Screw1
1539830 VPresser Foot Bottom"CE"1
39820 E-12 3/16
*139830 AJShoulder Screw, for tractor foot1
2139830 ATHinge Pin2
2239830 NNeedle Hole Section"BE"1
2339830 AHTractor Foot Spring1
2422733Set Screw3
2539830 MPresser Foot Shank"P"1
2622588 AClamp Screw1
2739830 RPresser Foot Yoke1
2839830 AKHinge Pin1
2939830 PPresser Foot Bottom"CD"1

* Not a component of presser foot assembly

Union Special 39800CX - TORQUE REQUIREMENTS - 13

text_image Technical diagram of a mechanical assembly with numbered components and labeled parts

"AIR-KLIPP ^6 " CHAIN CUTTER AND PNEUMATIC PARTS
(For Styles 39800 VCP, VCQ, VCX, VCY)

Ref. No.Part No.DescriptionAmt. Req.
122562 AScrew - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
277Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
339880 KThroat Plate Support, rear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
439880 GThroat Plate Support Bracket, rear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
5G29911 QAir-Klipp Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
622829Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
722519Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
853634 CWasher - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
999669 AMovable Knife - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1095910Washer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1199667 BKnife Lever- 1
1222894 WSet Screw- 1
1399674 BStud- 1
1499663 FBase- 1
1515430 LOil Wick- 1
1622894 WSet Screw- 1
17G22797 AScrew- 1
1899672Knife Driving Link- 1
1999673Link Bushing- 1
2099671Stud, for link- 1
2122716 AScrew- 2
2299677 BInlet Part, marked "GC", for No. 8 3/16 and 12 3/16 gauge machines- 1
-99677 FInlet Part, marked "GG", for No. 5 1/8 gauge machines- 1
2399676 KAir-Klipp Tube, complete- 1
2499670 CUpper Knife- 1
2522716Screw- 2
26671 B-12Air Tube, 12 inches (304.80 mm) long-- 1
2722541 BScrew- 2
2839843 FWasher Plate- 1
29671 D-2Air Jet- 1
30671 B-3Air Tube, 45 inches (1143.0 mm) long- 1
3139583 AMounting Bracket-- 1
32671 D-7Pressure Regulator And Gauge- 1
33671 F-8Straight Fitting- 1
34671 F-6Reducer Bushing- 1
35671 F-1Male Fitting- 2
36671 B-1Air Tube, 36 inches (914.40 mm) long- 1
3761242Pitman Rod Collar- 1
3888Screw- 2
39671-2Air Valve Mounting Block- 1
4022651 CB-4Set Screw- 2
41671-3Air Valve Actuator Block- 1
421453 APitman Rod- 1
4321371 MZConnection- 1
44671-1Air Valve- 1
4522729 BScrew- 2
46671 F-2Elbow Fitting- 1
47671 B-11Air Tube, 30 inches (762.0 mm) long- 1
670 E-2Cable Tie (not shown)- 3

Union Special 39800CX - TORQUE REQUIREMENTS - 14

text_image Technical diagram of a mechanical device with numbered parts and exploded views, including labeled components and assembly steps.

THREAD STAND AND ACCESSORIES

Ref.No.PartNo.DescriptionAmt.Req.
121101 H-4Thread Stand, complete, for 4 cones, for Styles39800 CA, CP, CX, VCP and VCX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1
+ 1AThread Stand, complete, for 6 cones, for Styles39800 CB, CQ, CY, VCQ and VCY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
221114 S-4Lead Eyelet, for No. 21101 H-4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8 or 10
-21114 AL-5Lead Eyelet, for 5 threads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
3258 ANut - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
4652-16Washer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 or 5
521114Spool Seat Disc - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 or 5
621114 WSpool Pin - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 or 5
721104 VPad, for thread cones - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 or 5
821114 H-4Eyelet Support, for No. 21101 H-4 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
-21114 H-6Eyelet Support, for 6 threads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
922651 CD-4Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1021104 B-24Thread Stand Rod - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1121114 D-4Spool Seat Support, for No. 21101 H-4 - - - - - - - - - - - - - - 1
-21114 D-6Spool Seat Support, for 6 threads - - - - - - - - - - - - - - - - - 1
1222651 CD-5Screw - - - - - - - - - - - - - - - - - - - - - - - - - 2
1321104 HNut - - - - - - - - - - - - - - - - - - - - - 1
14652-16Washer - - - - - - - - - - - - - - - - - - - 1
1521114 ULead Eyelet Ball Split Socket - - - - - - - - - - - - 2
1621114 AThread Stand Base - - - - - - - - - - - - - - - 1
1722651 CD-4Screw - - - - - - - - - - - - - - - - 1
1822810Clamp Screw - - - - - - - - - - - 1
1921114 TLead Eyelet Socket Ball - - - - - - - - - 1
2022651 CD-4Screw - - - - - - - - - - - - 2
21421 D-34Foot Lifter Treadle Chain, 34 inches (863.60 mm)long - - - - - - - - - - - 1
2221388 AUSocket Wrench, for 3/8 inch (9.52 mm) hexagonalnut holding feed eccentric- - - - - - 1
2321388 WWrench, curved double end, 9/32 inch (7.14 mm)opening - - - - - - - - - - 1
2421227 BFFeed Eccentric Extractor Hook - - - - - - - 1
*2521225-3/32Looper Gauge, 3/32 inch (2.38 mm) -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 1
26660-272Thread Tweezers -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
2721207 BScrewdriver, 1/8 inch (3.18 mm) diameter -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- —
28660-264"S" Hook for treadle chain -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- ---
29WR56Wrench, 1/8 inch (3.18 mm) hexagonal -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
30WR65Wrench, 1/16 inch (1.59 mm) hexagonal -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 1

* Available as extra send and charge item.
+ Number for complete thread stand not available, order component parts.

NUMERICAL INDEX OF PARTS

PartNo.PageNo.
WO-3..29,35
CL21..29,37
22 KH.35
HS24 C..37
25 S..39
28 C..29
30-106 B1k..27
40-139..29
51-238 B1k..27
WR56..49
WR65..49
C067 E..27
WR69..49
73 A..39
77..27,31,47
77 A..39
87 U..29,35
88..25,41,47
88 F..35
90..25,35
93..27
93 A..27,39
95..27,37
97..35
97 A..27
98..33
109..39
120 GS.29
120 GAS..29
138..25
258..27
258 A..41,49
SC303..49
376 A..37,39
421 D-34.49
482 C..31,33,35
538..31,33
605..29
627..41
652-16.49
652-24.49
660-142..41
660-206..31,33,35
660-210..39
660-220..29
660-243..39
660-264..49
660-268..27
660-272..49
660-416..29
660-442..29
660-443..27
660-458..49
660-469..37
660-506..25
666-255..31,35
666-268..25
666-271..25
666-280..25
666-290..25
670 E-2..47
671-1..47
671-2..47
671-3..47
671 B-1..47
671 B-3..47
671 B-11..47
671 B-12..47
671 D-2..47
671 D-7..47
671 F-1..47
671 F-2..47
671 F-6..47
671 F-8..47
1025 L..35
1453 A..47
6042 A..33
8372 A..25,37,39,41
9937..33
12538..41
12865..41
12934 A..39
12982..31,35
14077..35
Part No.Page No.
15430L..47
21101H-4..49
21104B-24.49
21104H..49
21104V..49
21114...49
21114A..49
21114D-4..49
21114D-6..49
21114H-4..49
21114H-6..49
21114S-4..49
21114T..49
21114U..49
21114W..49
21114AL-5.49
21207B..49
21225-3/32.49
21227BF.49
21227DD.49
21371MZ.47
21388W..49
21388AU.49
21394N..49
21695AA.39
21695AB.39
21695AL.41
21695AM.39
22503F..33,35
22519...47
22524...35
22541B..25,39,47
22541D..37
22547A..41
22548...37
22562A..33,35,47
22564D..29
22564G..35
22564J..37
22565...37
22565C..33
22565R..35
22566B..41
22569...25
22569B..27,37
22569C..25,37
22569D..25,37,39
22569G..25
22569K..39
22571D..41
22571E..39
22572B..29
22585...39
22585A..35
22585C..39
22585R..37
22586R..25
22587E..33
22587M..27
22588A..29,43,45
22588J..35
22591...37
22597E..41
22650AE-4.25
22651CB-4.47
22651CD-4.49
22651CD-5.49
22652A-6.33
22652B-10.29
22653B-12.35
22653D-4..25
22657D-12.25
22704...37
22716...47
22716A..47
22729B..35,47
22729D..31,33,35
22729E..31,33
22729M..33
22733...29,43,45
22738...33
22738B..29
22743...37
22747B..27
22768B..35
PartNo.PageNo.
22769 B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..27
22775.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..33
22781.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22784 L.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..29
22791 H.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..41
22797 A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..41
G22797 A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..47
22799 AF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..43, 45
22806 A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..25
22810.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..49
22824 B.. . . . . . . . . . . . . . . . . . . . . . . . . ..25
22829.. . . . . . . . . . . . . . . . . . . ..47
22852 C.. . . . . . . . . . . . . . . . ..29
22892 B.. . . . . . . . . . . . . . ..35
22894 C.. . . . . . . . . . . . . ..29, 31, 33, 35
22894 D.. . . . . . . . . ..27
22894 J.. . . . . . . . ..27, 31, 35
22894 L.. . . . . . . ..29, 35
22894 U.. . . . . . ..27
22894 W.. . . . . ..47
22894 AE. . . ..31, 33
22894 AF. . . ..33
22894 AG. . ..25
28604 R.. . ..49
29477 MA. . ..37
29477 MB. . ..27
29477 MF. . ..27
29481 J.. . ..49
G29911 Q.. . ..47
39151.. ..31
39158 U.. ..39
39501 K.. ..25
39501 DN. ..25
39501 DU. ..25
39516-625.. ..27
39516-626.. ..27
39516-627.. ..27
39521 G.. ..27
39534.. ..27
39534 G.. ..27
39535 J.. ..27
39536 B.. ..27
39536 C.. ..27
39536 E.. ..27, 33
39536 AE. ..27
39536 AF. ..27
39540 B-8.. ..27
39540 B-10. ..27
39541 A.. ..27
39543.. ..35
39543 A.. ..35
39543 E.. ..33, 35
39543 M.. ..33, 35
39543 P.. ..33, 35
39543 S.. ..35
39543 T.. ..35
39543 W.. ..35
39544 B.. ..31
39544 D.. ..31
39544 J.. ..35
39544 L.. ..25
39550 C.. ..35
39550 E.. ..35
39550 M.. ..35
39550 Z.. ..35
39555 C.. ..41
39557 B.. ..37
39568 E.. ..37
39568 J.. ..37
39568 L.. ..37
39568 P.. ..37
39571 B.. ..33
39571 C.. ..33
39572 A.. ..33
39573 A.. ..29, 33
39573 E.. ..33
39573 K.. ..25
39573 AA. ..25
39578 F.. ..25
39580 F.. ..35
39582 F.. ..25
39582 BK. ..25
39582 BL. ..25
39582 BM. ..25

NUMERICAL INDEX OF PARTS

Part No.Page No.
39582BV.25
39583A.47
39590.25
39590G.27
39590H.27
39590J.27
39590R.27
39590S.27
39590T.25
39591H.27
39591K.27
39591L.27
39592Y.37
39592Z.37
39592AA.37
39592AC.37
39592AD.37
39592AF.37
39592AH.37
39592AK.37
39592AL.37
39592AN.37
39592AR-2.37
39592AR-4.37
39592AR-5.37
39593C.25
39593D.25
39593J.25, 27
39593K.25
39593L.25
39594N.29, 35
39595.25
39598G.49
39605G-12 3/16.43
39625D.35
39626D.43
39626G.43
39644.33
39644A.33
39644C.25
39644F.31
39644K.33
39644L.33
39644M.33
39644N.33
39644P.33
39644R-2.31, 33
39644R-5.31, 33
39644S.25
39644U.33
39644V.33
39644W.33
39644X.31, 33
39650.35
39650A.35
39656B.41
39673.33
39690A.27
39691.27
39803.49
39805A-8 3/16.43
39805A-12 3/16.43
39805E-8 3/16.45
39805E-12 3/16.45
39805G-5 1/8.43
39808.33
39808A.35
39808C.35
39808D.31
39820A-5 1/8.43
39820A-8 3/16.43
39820A-12 3/16.43
39820E-8 3/16.45
39820E-12 3/16.45
39821.27
39824A-12 3/16.43
39824B-12 3/16.43
39824G-5 1/8.43
39825.35
39825B.35
39825C.35
39826A.43, 45
39826B.43, 45
39828A-8 3/16.43
39828E-8 3/16.45
Part No.Page No.
39828E-123/16..45
39828F-123/16..45
39828J-123/16..43
39830....43
39830A...43
39830B...43
39830C...43
39830E...43
39830F...43
39830G...43
39830H...43
39830J...43
39830K...43
39830M...45
39830N...45
39830P...45
39830R...45
39830S...43
39830T...43
39830U...45
39830V...45
39830W...43
39830X...45
39830Y...43
39830Z...45
39830AA...45
39830AB...43
39830AH...45
39830AJ...43,45
39830AK...45
39830AL...43
39830AT...45
39832....25
39834B...25
39835A...27
39835B...27
39835C...27
39835D...39
39838....27
39843....35
39843A...35
39843B...35
39843C...35
39843D...29
39843E...35
39843F...39,47
39843G...39
39843H...35
39844....31
39844A...33
39844B...31
39844C...33
39844D...33
39849....35
39852....29
39852A...27
39852C...29
39852D...29
39852E...29
39852F-5...29
39852F-8...29
39852F-12...29
39852J...29
39852K-5...29
39852K-8...29
39852K-12...29
39852M...25
39852N...29
39855....41
39855A...41
39855B...41
39855C...41
39855D...25
39856B...37
39856C...41
39856D...41
39857A...37
39857C...37
39857E...37
39857H...41
39857J...37
39857L...37
39857M...37
39857N...37
39857P...37
PartNo.PageNo.
39860.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..35
39863.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..29
39863 C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39863 D.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39863 J.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39868 B..39
39868 D.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39870..39
39868 J.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39868 M..39
39868 N.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39868 R..37
39868 X.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39868 Y..27
39868 Z.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39870..37
39870.. . . . . . . . . . . . . . . . . . 39871..33
39873.. . . . 33.33
39873 B.. 33.33
39878 C.. 33.39
39878 E.. 39.39
39878 F.. 39.39
39878 G.. 39.39
39880.. 35.35
39880 F.. 39.39
39880 G.. 47.47
39880 H.. 35.35
39880 K.. 47.47
39882.. 25.25
39882 E.. 25.25
39882 F.. 25.25
39882 G.. 25.25
39882 J.. 25.25
39883.. 35.35
39890 C.. 27.27
39890 E.. 27.27
39892 A-5.. 37.37
39892 B.. 37.37
39892 C.. 37.37
39893.. 39.39
39893 C.. 25.25
39894 A.. 25.25
39894 B.. 25.25
39894 C.. 31.31
39899 A.. 49.49
41071 G.. 35.35
41332 J.. 41.41
41336 C.. 33.33
43443 Q.. 39.39
51236 A.. 29.29
51257 H.. 37.37
51292 A.. 39.39
51292 C.. 39.39
51292 D.. 39.39
51292 F-2.. 39.39
51292 G.. 39.39
51295 B.. 25.25
52344.. 31.31
52958 D.. 39.39
53634 C.. 37, 47.37, 47
53678 N.. 41.41
55235 D.. 33.33
55235 E.. 33.33
56393 G.. 25.25
56393 V.. 25.25
61242.. 47.47
95910.. 47.47
99663 F.. 47.47
99667 B.. 47.47
99669 A.. 47.47
99670 C.. 47.47
99671.. 47.47
99672.. 47.47
99673.. 47.47
99674 B.. 47.47
99676 K.. 47.47
99677 B.. 47.47
99677 F.. 47.47
99682 M.. 41.41

Union Special 39800CX - TORQUE REQUIREMENTS - 15

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WORLDWIDE SALES AND SERVICE

Union Special Corporation maintains sales and service facilities throughout the world. These offices will aid you in the selection of the right sewing equipment for your particular operation. Union Special Corporation representatives and service technicians are factory trained and are able to serve your needs promptly and efficiently. Whatever your location, there is a qualified representative to serve you.

Corporate Offices:

One Union Special Plaza

Huntley, IL 60142

(708) 669-5101

Union Special GmbH

Raiffeisenstrasse 3

D-71696 Möglingen, Germany

Tel. 07141-2470

Brussels, Belgium

Commerce, CA

Leicester, England

Lille, France

Miami, FL

Möglingen, Germany

Huntley, IL

Milan, Italy

Osaka, Japan

Hong Kong

Charlotte, N.C.

Montreal, Quebec

El Paso, TX

Mission, TX

Other Representatives throughout all parts of the world.

Union Special 39800CX - WORLDWIDE SALES AND SERVICE - 1

Finest Quality

Union Special® INDUSTRIAL SEWING EQUIPMENT

INDUSTRIAL SEWING EQUIPMENT

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Product information

Brand : Union Special

Model : 39800CX

Category : Sewing machine