Union Special

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USER MANUAL 39500GS Union Special

ADJUSTING INSTRUCTIONS AND ILLUSTRATED PARTS LIST

Union Special 39500GS - ADJUSTING INSTRUCTIONS AND ILLUSTRATED PARTS LIST - 1

natural_image Black-and-white photo of a Union Special industrial machine with visible branding and mounting feet (no readable text beyond branding)

CATALOG

NO. 103FA

39500 CLASS HI-STYLED HIGH SPEED SINGLE NEEDLE THREAD DIFFERENTIAL FEED OVERSEAMING MACHINES

SECOND

EDITION

SECOND EDITION

© 1966

PRINTED 1996 IN USA

INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

© UNION SPECIAL CORPORATION ALL RIGHTS RESERVED IN ALL COUNTRIES.

IDENTIFICATION OF MACHINES

Each Union Special machine is identified by a Style number on a name plate on the machine. Style numbers are classified as standard and special. Standard Style numbers have one or more letters suffixed, but never contain the letter "Z". Example: "Style 39500 FA". Special Style numbers contain the letter "Z". When only minor changes are made in a standard machine, a "Z" is suffixed to the standard Style number. Example: "Style 39500 FAZ".

Styles of machines similar in construction are grouped under a Class number which differs from the Style number in that it contains no letters. Example: "Class 39500".

APPLICATION OF CATALOG

This catalog applies specifically to the standard Styles of machines as listed herein. It can also be applied with discretion to some Special Styles of machines in Class 39500. References to directions, such as right, left, front, back, etc., are given from the operator's position while seated at the machine. Operating direction of handwheel is away from operator.

STYLES OF MACHINES

Restyled High Speed Single Curved Blade Needle, Two Looper, Three Thread, Overseaming Machine. Differential Feed, Trimming Mechanism with Spring Pressed Lower Knife, Automatic Lubricating System.

39500 FA Light to medium duty machine for seaming light and medium weight flat, warp, and ribbed knit fabrics of cotton, silk, or similar weight synthetics. The sewing combination has been designed especially for use on women's and children's slips, pajamas, nightgowns, or similar articles where long straight hanging seams are a primary requisite. Seam Specification, 504-SSa-1; standard seam widths, 3/32 and 1/8 inch; stitch range, 8-30 per inch; cam adjusted main and differential feeds. Maximum recommended speed 7000 R.P.M.

39500 FB Light to medium duty machine for seaming light and medium weight flat, warp, and ribbed knit fabrics of cotton, silk, or similar weight synthetics. The sewing combination has been designed for general purpose seaming of "T" shirts, polo shirts, panties, infant and children's knit wear, and similar garments. Seam specification, 504-SSa-1; standard seam widths, 3/32 and 1/8 inch; stitch range, 8-30 per inch; cam adjusted main and differential feeds. Maximum recommended speed 7000 R.P.M.

39500 FP Medium to heavy duty machine for seaming medium to heavy weight flat, warp, and ribbed knit fabrics made from cotton and wool, used on snow suits, sweat shirts, underwear and similar garments. Seam specification, 504-SSa-1; standard seam width, 1/8 inch; stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6500 R.P.M.

39500 FY Medium to heavy duty machine for seaming medium and heavy loosely knit outerwear made from cotton, wool and synthetic yarns. Wide cutting knives. Seam Specification, 504-SSa-1; standard seam width, 1/8 inch; stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6500 R.P.M.

STYLES OF MACHINES (Continued)

39500 GA Medium to heavy duty machine for seaming medium and heavy knit outerwear made from cotton, wool and synthetic yarns, with provision for inserting a reinforcing tape used on shoulder seams of sweaters and similar garments. Wide cutting knives. Seam Specification, 504-SSa-1; standard seam width, 5/32 inch; stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6500 R.P.M.

39500 GF Same as 39500 FP, except fitted with 39500 FB sewing parts. For seaming all types and weights of flat, warp and ribbed knit cotton, wool, rayon and silk fabrics. Seam Specification, 504-SSa-1; standard seam widths, 3/32, 1/8 and 5/32 inch; stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6500 R.P.M.

39500 GS Light to medium duty machine for producing high quality, turned down edge seams on pajamas, negligees, peignoirs, blouses and similar sheer items requiring reinforced seams. Seam Specification, 504-EFe-1 inverted; standard seam width 3/32 inch; stitch range, 8 to 30 per inch; cam adjusted main and differential feeds. Maximum recommended speed 7000 R.P.M.

39500 JE Light to medium duty machine with reverse differential feed for general purpose of seaming and attaching collarettes to "T" shirts. Prepared to accept Jesse Heap folder No. U-100. Seam Specification, 504-SSa-1; standard seam width 1/8 inch; stitch range, 8-30 per inch; cam adjusted main and differential feeds. Maximum recommended speed 7000 R.P.M.

39500 JF Medium to heavy duty machine for seaming bulky knit sweaters; can be used for attaching a reinforcing tape used on shoulder seams of sweaters and similar garments, tape automatically guided by slot in presser foot. Straight knife parts. Seam Specification, 504-SSa-1; standard seam width, 1/8 inch; stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6500 R.P.M.

39500 JG Light to medium duty machine for upturned hem on cotton wash cloths and other light to medium weight material. Seam Specification, 505-EFa-1; standard seam width 1/8 inch; stitch range, 8-15 per inch; cam adjusted main and differential feed. Maximum recommended speed 7000 R.P.M.

.OILING

CAUTION! Oil was drained from machine when shipped, so reservoir must be filled before beginning to operate. Oil capacity of Class 39500 is six ounces. A straight mineral oil of a Saybolt viscosity of 90 to 125 seconds at 100^ Fahrenheit should be used.

Machine is filled with oil at spring cap in top cover. Oil level is checked at sight gauge on front of machine. Red bulb on oil level indicator should show between gauge lines when machine is stationary.

Machine is automatically lubricated. No oiling is necessary, other than keeping main reservoir filled. Check oil daily before the morning start; add oil as required.

The oil drain plug screw is located at back of machine near bottom edge of base. It is a magnetic screw designed to accumulate possible foreign materials which may have entered the crank case. It should be removed and cleaned periodically.

NEEDLES

Each Union Special needle has both type and size number. The type number denotes the kind of shank, point, length, groove, finish and other details. The size number, stamped on the needle shank, denotes largest diameter of blade, measured in thousandths of an inch, midway between shank and eye. Collectively, type and size number represent the complete symbol which is given on the label of all needles packaged and sold by Union Special.

Class 39500 machines use a curved blade needle. The standard recommended needle for Styles 39500 FA, FB, FP, FY, GA, GF, JE, JF, and JG is Type 154 GAS, while the standard needle for Style 39500 GS is Type 154 GBS. Below are the type numbers, description and sizes available of the recommended needles.

Type No.

Description and Sizes

154 GAS

Round shank, round point, curved blade, standard length, single groove, struck groove, spotted, chromium plated and is available in sizes 022, 025, 027, 029, 032, 036, 040, 044, 049, 054, 060.

154 GBS

Round shank, round point, curved blade, standard length, double groove, struck groove, spotted, chromium plated and is available in sizes 025, 027, 029, 032.

To have needle orders promptly and accurately filled, an empty package, a sample needle, or the type and size number should be forwarded. Use description on label. A complete order would read: "1000 Needles, Type 154 GAS, Size 027".

Selection of proper needle size is determined by size of thread used. Thread should pass freely through needle eye in order to produce a good stitch formation.

Success in the operation of Union Special machines can be secured only by use of needles packaged under our brand name, UnionSpecial which is backed by a reputation for producing highest quality needles in materials and workmanship for more than three-quarters of a century.

CHANGING NEEDLES

Release pressure on presser foot by turning presser foot release bushing (AG, Fig. 1 or 1A) and swing presser arm (U) out of position. Turn handwheel in operating direction until needle is at its lowest point of travel. Using hexagonal socket wrench No. 21388 AU, furnished with machine, loosen needle clamp nut about 1/4 turn. Again turn handwheel until needle is at high position; withdraw needle.

To replace needle, leave needle holder at high position and, with the flat to the left, insert needle in holder until it rests against stop pin. Keeping needle in this position, turn handwheel until holder is again at its low point of travel; then tighten nut. Return presser arm (U) to position; re-lock presser foot release bushing (AG).

THREAD STAND

After thread comes from cones on cone support (A, Fig. 1 or 1A), it is brought up through back hole of thread eyelet (B), then down through the front hole of thread eyelet. Next it is threaded through the upper holes of tension thread guide (C) from front to back and then through the lower holes from back to front. It should be noted that the lower looper thread is threaded through the tension thread guide (C), first through the upper hole back to front, second through the middle hole front to back and third through the lower hole back to front. All threads then continue between the tension discs (J), through tension post slot (K) in tension post (G) and on through front thread guide (M).

Union Special 39500GS - THREAD STAND - 1

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet To Upper Looper To Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm AF AE AO Presser Foot Release Bushing Looper Thread Pull-off Needle Thread Cam Pull-off Needle Thread Eyelet AC Top Cover Needle Thread Eyelet AA Upper Looper Thread Tube Assembly X Needle W Upper Looper V Lower Looper

Fig. 1

Union Special 39500GS - THREAD STAND - 2

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet Upper Looper To Needle Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm X Needle V Lower Looper AG Presser Foot Release Bushing AF Looper Thread Pull-off AD Needle Thread Eyelet AB Needle Thread Pull-off Eyelet AA Upper Looper Thread Tube Assembly W Upper Looper

Fig. 1A

THREADING

Only parts involved in threading are shown in threading diagrams (Fig. 1 and 1A). Parts are placed in their relative positions for clarity.

It will simplify threading this machine to follow recommended sequence of threading lower looper first, upper looper second, and needle third.

The threading of the upper and lower loopers are the same for both Fig. 1 and Fig. 1A, the only difference will be in threading the needle, which will be explained under paragraph "To Thread The Needle".

Before beginning to thread, swing cloth plate open, turn handwheel in operating direction until needle (X) is at high position, release pressure on presser foot by turning presser foot release bushing (AG) and swing presser arm (U) out of position.

Be sure threads, as they come from the tension thread guide (C), are between tension discs (J) and in diagonal slots (K) in tension posts (G).

TO THREAD LOWER LOOPER

Thread lower looper thread through right eyelet of front thread guide (M). Then double end of thread and lead it through both eyes of lower looper thread eyelet (R, Fig. 1 or 1A) from right to left. Note: thread must pass in front of looper thread pull-off (AF). Lead thread behind fabric guard (S) and through eyelet hole of frame looper thread guide (T). Turn handwheel in operating direction until heel of lower looper (V) is all the way to the left; then thread through both eyes from left to right. Left eye of lower looper can be threaded easily if tweezers are in left hand.

TO THREAD UPPER LOOPER

Thread upper looper thread through left eyelet of front thread guide (M). Then turn handwheel until point of upper looper (W) is all the way left. Lead thread through auxiliary looper thread eyelet (P) from back to front, then through both eyes of upper looper thread eyelet (N) from left to right. Note: thread must pass in front of looper thread pull-off (AF). After pulling up upper looper thread tube assembly (AA), lead thread under neck of top cover casting and down through thread tube assembly (AA). Pull thread out bottom of tube; push tube down, then insert thread through upper looper eye from front to back.

CAUTION! Be sure upper looper thread is under lower looper thread when passing from tube assembly to upper looper eye.

TO THREAD THE NEEDLE (504 STITCH)

Thread needle thread through middle eyelet of front thread guide (M). Then turn handwheel in operating direction until needle (X, Fig. 1) is at its highest position. Insert needle thread from right to left, through both eyes of needle thread eyelet (AD), under neck of top cover casting; then down through hole in top cover needle thread eyelet (AC). Thread needle from front.

TO THREAD THE NEEDLE (505 STITCH)

Thread needle thread through middle eyelet of front thread guide (M). Then turn handwheel in operating direction until needle (X, Fig. 1A) is at its highest position. Insert needle thread from back to front of needle thread eyelet (AD), under neck of top cover casting; then through needle thread pull-off eyelet (AB) from right to left. Thread needle from front.

THREAD TENSION

The amount of tension on needle and looper threads is regulated by the tension nuts (D, Fig. 1 and 1A). Tension on threads should be only enough to secure proper stitch formation.

PRESSER FOOT PRESSURE

Sufficient presser foot pressure to feed work uniformly should be maintained. Should it be necessary to increase or decrease amount of pressure on presser foot, loosen lock nut (A, Fig. 2) and turn adjusting screw (B). Adjusting screw has a right hand thread so tightening increases pressure, loosening decreases pressure. When pressure adjusting screw (B) has been properly set, tighten lock nut (A). With presser foot resting on throat plate, position locking nut (C) so that its under surface is approximately 1/32 inch to 1/16 inch from the top surface of adjusting screw (B). Set cap (D) against locking nut (C).

Union Special 39500GS - PRESSER FOOT PRESSURE - 1

text_image A B C D

Fig. 2

FEED ECCENTRICS

Feed eccentricis used in Style 39500 FA machines have been selected to produce approximately 12 stitches per inch. It will be noted that the part number of main feed eccentric is No. 39540 B-10 while that of differential feed eccentric is No. 39540 B-12. Minor numbers of the part symbol indicate approximately the number of stitches obtainable when using that eccentric. Unless otherwise specified, machine will be shipped with above combination of eccentricis. Refer to exploded views for eccentricis used on other styles of machines.

Generally speaking, differential (right hand) feed eccentric determines number of stitches produced; main (left hand) feed eccentric is selected in relation to degree and direction of stretch of material being sewn, or type of operation.

Following stitch number feed eccentrics are available under No. 39540 B-4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, 40. Only two eccentrics are supplied with each machine. Additional eccentrics may be ordered separately. To order an eccentric, use No. 39540 B with a minor number suffixed to indicate number of stitches desired. Example: "39540 B-12".

ASSEMBLING AND ADJUSTING SEWING PARTS

Before assembling and adjusting sewing parts, remove cloth plate, fabric guard, chip guard, upper knife assembly, lower knife holder assembly, then follow this suggested sequence:

Union Special 39500GS - ASSEMBLING AND ADJUSTING SEWING PARTS - 1

natural_image Mechanical assembly diagram showing gears and shafts with labeled points A and B (no readable text or symbols)

Fig. 3

SETTING THE NEEDLE

With throat plate assembled in position, needle should center in the front end of needle slot. When needle is at high position, needle point should be set 1/2 inch above throat plate (A, Fig. 3) for Styles 39500 FA, FB, FP, FY, GF, GS, JE and JG; 15/32 inch for Styles 39500 GA and JF. To align needle or set the height above the throat plate, move needle driving arm (B, Fig. 3) by loosening clamp screw (C). Remove throat plate.

Union Special 39500GS - SETTING THE NEEDLE - 1

text_image A B

Fig. 4

SETTING THE NEEDLE (Continued)

If needle thread cam pull-off (A, Fig. 4) overlaps looper thread pull-off (B), separate by moving looper thread pull-off back. When re-tightening looper pull-off screw, be sure to take up end play in needle driving arm.

At this point, insert lower looper (A, Fig. 5) into bar (B). With lower looper at left end of its stroke, set looper point 1/8 inch from center of needle (Fig. 5), using looper gauge No. 21225-1/8. Do not have lower looper deflecting needle. Tighten nut (C).

Now assemble differential (front) feed dog.

SETTING THE REAR NEEDLE GUARD

Set rear needle guard (A, Fig. 6) as high as possible, without interfering with either lower looper or movement of lower knife holder, but still in position to deflect needle forward .002-.004 inch. Screw (B) is used to set rear needle guard. Make sure there is no interference between rear needle guard and lower looper.

Union Special 39500GS - SETTING THE REAR NEEDLE GUARD - 1

text_image 1/8 A C B

Fig. 5

SETTING THE LOWER LOOPER

Now finish lower looper adjustment. As lower looper moves to the right, its point should be set into the needle scarf (A, Fig. 7) until the needle springs forward from rear guard surface another .002-.004 inch.

SETTING THE FRONT NEEDLE GUARD

Assemble front needle guard (C, Fig. 6). When lower looper is springing needle off backguard, set front needle guard as close as possible to needle without touching. Screw (D) is used to adjust and set front needle guard. After this setting make sure there is no interference between needle guards and differential feed dog.

Union Special 39500GS - SETTING THE FRONT NEEDLE GUARD - 1

text_image A

Fig. 7

Union Special 39500GS - SETTING THE FRONT NEEDLE GUARD - 2

text_image A C B D

Fig. 6

SETTING THE UPPER LOOPER

Insert upper looper (A, Fig. 8) in its holder. Screw (B, Fig. 8) holds upper looper in its holder, and permits it to be pushed in or out or turned around its shank. Insert upper looper holder into upper looper shaft, if it is not already in place. Screw (C, Fig. 8) in clamp holds the upper looper holder in the shaft. Locate upper looper in its holder so that the shank extends 1/32 to 1/16 inch beyond holder (Fig. 8), for Styles 39500 FA, FB, GS, JE and JG, and 1/16 to 3/32 inch for Styles 39500 FP, FY, GA, GF and JF.

When the upper looper is at the right end of its stroke, upper looper holder should be set to position upper looper shank slightly back of vertical on all Styles except 39500 JF (Fig. 8).

Union Special 39500GS - SETTING THE UPPER LOOPER - 1

text_image 1/6 10 32 B BACK A

Fig. 8

Union Special 39500GS - SETTING THE UPPER LOOPER - 2

text_image 002" CLEARANCE

Fig. 9

NOTE: On Style 39500 JF, upper looper holder should be set to position the upper looper shank about vertically. Be sure, on all styles, there is a clearance between heel of looper and casting. By adjusting looper holder in or out of upper looper shaft and by turning the looper around its shank, set upper looper point to cross lower looper to the left of the lower looper eye with 0.002 to 0.004 clearance (Fig. 9).

As the upper looper moves toward the top of its stroke, the heel of the upper looper should pass behind the lower looper head with 1/64 to 1/32 inch clearance.

Next, turn handwheel until looper is at the left end of its travel; check dimensions of upper looper point with respect to needle and throat plate (Fig. 10). If resetting is necessary, do it by moving the upper looper holder (A, Fig. 10). Figure 10 represents the dimensional setting for Styles 39500 FA, FB, GS, JE and JG.

NOTE: For Style 39500 FP, the settings are 9/64 and 35/64 inch. For Styles 39500 FY, GA, GF, the settings are 9/64 and 1/2 inch. For Style 39500 JF, the settings are 9/64 and 15/32 inch. For example, dimension 31/64 inch is increased by turning upper looper holder counterclockwise, looking from left end of machine; dimension 5/32 inch is increased by pulling upper looper holder left, ou After these changes are made, it m upper looper around its shank slight tion shown in Fig. 9.

Union Special 39500GS - SETTING THE UPPER LOOPER - 3

text_image NOTE POSITION

Fig. 11

Union Special 39500GS - SETTING THE UPPER LOOPER - 4

text_image 5" 32 A 31" 64 1

Fig. 10

When the correct setting is obtained, it can be checked quickly as follows: As upper looper is moving to the right, when upper looper eye centers on the needle, bottom of the needle eye should be about level with top surface of upper looper (Fig. 11) for Styles 39500 FA, FB, GS, JE and JG.

SETTING THE UPPER LOOPER (Continued)

NOTE: For Styles 39500 FP, FY, GA, GF and JF, the eyes of the upper looper and needle should align exactly.

Check setting to avoid interference between upper looper and needle on needle downstroke. If needle rubs the back of upper looper, pull looper out of its holder slightly and rotate looper a short distance counterclockwise, looking from left end of machine. Reset to maintain dimensions of Figs. 9, 10, 11.

Union Special 39500GS - SETTING THE UPPER LOOPER (Continued) - 1

text_image Technical diagram of a mechanical assembly with labeled parts A, D, and E

Fig. 12

SETTING THE FEED DOGS

Now assemble main (back) feed dog and chaining feed dog.

Set all three feed dogs (A, B, C, Fig. 12) so the top surfaces of teeth all lay in the same plane. This can be checked by sighting across teeth with a straight edge. Now assemble throat plate. Feed dogs should now be leveled with throat plate surface by rotating feed tilting adjusting pin (D). This pin raises or lowers the back end of both feed bars at the same time. The feed dogs should be set level at the time teeth first appear above the throat plate. Screw (E) locks the feed tilting adjusting pin (D) in place.

Now set the main feed dog on all Styles; the differential feed dog on all Styles except 39500 JG, so that the teeth rise approximately 3/64 inch above the throat plate at high point of travel. The same setting applies to the chaining feed dog on Style 39500 FA only. On Style 39500 JG, set the differential feed dog to rise approximately 1/32 inch.

NOTE: On all Styles except 39500 FA, set the chaining feed dog (C) level with top of throat plate when feed is at the top of its travel.

SETTING THE LOWER KNIFE

Replace lower knife holder assembly. Lower knife (A, Fig. 13) should be set with cutting edge flush with throat plate surface. Adjustments are made with hexagonal head screw which holds lower knife. Lower knife is spring pressed against upper knife, so no lateral adjustment is necessary when width of trim is changed.

Lower knife may be secured in any position by tightening screw (B) and locking nut (C) against support bracket. Because screw (B) also serves as latch pin for the cloth plate latch spring, it should always be locked with nut (C) even when screw is not tightened against lower knife holder.

Union Special 39500GS - SETTING THE LOWER KNIFE - 1

text_image J H G D A F E C B

Fig. 13

SETTING THE UPPER KNIFE

Replace upper knife assembly. Clamp upper knife (D, Fig. 13) in position, setting nut (E) to hold clamp (F) in its most clockwise position against upper knife. At bottom of its stroke, front cutting edge of upper knife should extend not less than 1/64 inch below cutting edge of lower knife. The chain guard (G) should be set down against the upper knife and slightly back from the cutting edge. See Page 19 for Setting Knife on 39500 JF.

After upper knife has been set for proper width of trim, screw (H) should be tightened to lock upper knife holding block (J) in place. This will simplify resetting when upper knife is replaced.

Union Special 39500GS - SETTING THE UPPER KNIFE - 1

text_image Technical diagram of a mechanical assembly with labeled parts A through F

Fig. 14

SETTING THE STITCH LENGTH

Length of stitch is determined by the combination of feed eccentrics used. Outer (left) eccentric (A, Fig. 14) actuates main (rear) feed dog; while the inner (right) eccentric (B) actuates the differential (front) feed dog.

Union Special 39500GS - SETTING THE STITCH LENGTH - 1

text_image Labeled mechanical assembly diagram showing components A through H with numbered parts and directional arrows

Fig. 15

In assembling feed eccentricis, be sure hubs are facing each other. Be careful not to damage shaft or key. Tighten nut (C) securely.

To change feed eccentric, remove nut (C) and washer (D) from end of shaft (E). Turn handwheel in operating direction until key slot in eccentric is toward front. Using hooked eccentric extractor (F), supplied with machine, reach behind eccentric as shown and withdraw eccentric. It may be necessary to move handwheel back and forth slightly during extraction.

If eccentrics are unusually tight fitting, in addition to removing nut (C) and washer (D) (Fig. 15) from shaft (E), it may be helpful to remove nut (G) and feed driving connection (H). Then continue as originally suggested.

SETTING THE PRESSER FOOT

Assemble the presser foot to presser arm. With needle in high position, swing presser arm into sewing position and set the presser foot to align needle holes (front and back) and flat on throat plate. The front edge of needle hole in presser foot must be aligned with front edge of needle hole in throat plate. It is also important that the bottom of the presser foot be flat on the throat plate. If necessary, presser foot can be realigned with throat plate slots by shifting the foot lifter lever shaft (H, Fig. 16). To move the shaft, loosen collar screws (B, Fig. 16) and clamp screw (G) and then shift the foot lifter lever shaft to the left or right as required. Retighten collar screws and clamp screw.

Union Special 39500GS - SETTING THE PRESSER FOOT - 1

text_image E F A G B C D H

Fig. 16

SETTING THE PRESSER FOOT (Continued)

The foot lifter lever arm (A, Fig. 16) and the collar (B) secure the shaft. Be sure the presser arm does not bind and rise when presser foot release bushing is unlocked.

Adjust lifter lever stop screw (C) so that presser foot can be raised no higher than upper looper will permit: then lock the nut (D). There should be from 1/16 to 1/8 inch free motion of foot lifter lever before the presser foot begins to rise. This adjustment should be made with screw (E) and locked with nut (F). Re-assemble the chip guard, fabric guard and cloth plate. To assemble chip guard, turn handwheel until upper knife assembly reaches its highest position.

STARTING TO OPERATE (504 STITCH)

Be sure machine is threaded according to threading diagram (Fig. 1). With thread tensions light, set looper thread eyelets (N and R) about horizontal and in the middle of their front to back locations. Operate machine slowly, without presser foot in place, to make sure that chain forms and moves off the tongue freely. Swing presser foot into position, insert material, and sew slowly.

NEEDLE THREAD CONTROL (504 STITCH)

While sewing on material, check needle thread control as follows: Usually all needle thread is drawn on needle down stroke. At top of needle stroke, thread should be just tight enough to feed chain off stitch tongue. Stitch tends to pull down slightly if excessive thread is pulled on the up stroke. With needle at bottom of stroke, position needle thread eyelet (AD, Fig. 1) so that needle thread cam pull-off (AE) just contacts needle thread.

On all Styles 39500 except 39500 JG, it is desirable to adjust the needle thread pull-off eyelet well-forward (toward the operator) to delay, slightly, the tightening of the needle thread.

LOWER LOOPER THREAD CONTROL (504 STITCH)

With material under presser foot, set lower looper thread eyelet (R, Fig. 1) back far enough so thread is a little slack when looper thread pull-off (AF) reaches its most rearward position. Looper thread pull-off (AF) is set about 1/8 inch distance behind needle thread cam pull-off (AE). Frame looper thread guide (T) should be set with its eyelet approximately 1/8 inch to the right of lower looper (V) heel eyelet at the time lower looper is at extreme left end of its travel.

While sewing on material, check drawing off of looper thread as follows: A portion of lower looper thread should be drawn through the tension before lower looper thread comes off upper looper. To increase amount of thread drawn through the tension while lower looper thread is on upper looper, move lower looper thread eyelet (R) down, keeping the same amount of pull-off action.

UPPER LOOPER THREAD CONTROL (504 STITCH)

Before proceeding to adjust upper looper thread eyelet (N, Fig. 1) balance all three tensions to give a normal appearing stitch. Moderate change in these tensions will not markedly effect the purl.

During needle down stroke, forward stroke of looper thread pull-off (AF) will draw upper looper thread through the tension. When normal amount of looper thread is drawn, upper looper thread will have almost all slack taken up as looper thread pull-off reaches its most rearward position.

POSITIONING THE PURL (504 STITCH)

To move the purl more under the edge, both looper thread eyelets (N and R, Fig. 1) should be raised keeping the same amount of pull-off. Usually it is better to have slightly more pull-off on upper thread than on lower thread.

If it becomes necessary to move looper thread pull-off(AF), be sure to take up all end play in needle drive shaft before tightening. If upper looper is located so that it is higher over throat plate than recommended in Fig. 10, the purl will tend to form near top edge. If upper looper is too low, the purl will form nearer bottom edge.

THREAD TENSIONS (504 STITCH)

The needle thread tension required is a function of needle thread and material being sewn. In general, lower looper thread tension should be set as high as possible without causing needle thread to be pulled down. Upper looper thread tension should be increased as long as the elasticity of the chain increases, or until the purl is pulled too far over the top.

STARTING TO OPERATE STYLE 39500 JG (505 STITCH)

Be sure machine is threaded according to threading diagram (Fig. 1A).

With thread tensions light, set upper and lower looper thread eyelets (N and R) about horizontal and in the middle of their front to back locations.

Operate machine slowly, without presser foot in place, to make sure that chain forms and moves off the tongue freely.

Swing presser foot into position, insert materials, and sew slowly.

NEEDLE THREAD CONTROL (505 STITCH)

While sewing on material, check needle thread control as follows: About 60% of needle thread required for the stitch should be drawn on needle downstroke.

To increase thread drawn on downstroke, position needle thread eyelet (AD, Fig. 1A) farther to the rear.

LOWER LOOPER THREAD CONTROL (505 STITCH)

Set lower looper thread eyelet (R, Fig. 1A) about horizontal and all the way forward in its slot.

Frame looper thread guide (T) should be set with its eyelet approximately 1/8 inch to the right of lower looper (V) heel eyelet, when lower looper is at the left end of its stroke.

UPPER LOOPER THREAD CONTROL (505 STITCH)

With material under presser foot, set upper looper thread eyelet (N, Fig. 1A) to rest on top of lower looper thread eyelet (R), and back far enough so upper looper thread is a little slack when upper looper reaches the left end of its stroke.

POSITIONING THE SQUARE EDGE (505 STITCH)

Position of lower looper thread at the edge is located by balancing needle and upper looper thread tensions.

To reduce amount of lower looper thread in the stitch, or close the edge more, increase lower looper thread tension.

Union Special 39500GS - POSITIONING THE SQUARE EDGE (505 STITCH) - 1

text_image Technical diagram of a mechanical assembly with labeled parts and directional arrows indicating motion or assembly.

Fig. 17

TO REMOVE CRANKSHAFT

Crankshaft can be withdrawn easier if these steps are followed:

  1. Drain oil by removing plug screw located on back of machine near bottom edge of base.
  2. Remove top and bottom covers of machine.
  3. Remove feed eccentric nut (A, Fig. 17) and washer (B), and, with the aid of the eccentric extractor, slip off the eccentrics (C).
  4. Remove key (D).
  5. Remove three counterweights (E). Identify these counterweights so that they will be re-assembled in the proper places.
  6. Remove screw (F) which holds crankshaft split bearing. This screw is reached through bottom of bed casting.

TO REMOVE CRANKSHAFT (Continued)

  1. Remove caps of bearings on crankshaft at points G, H, and J. When re-assembling bearing caps make sure they are in their original position. Trade marks are stamped on both halves of the caps and both trade marks should be on the same side of the bearings. Also, screws should be re-assembled in the same holes from which they were removed.

  2. Loosen clamp nut (A, Fig. 18) which holds upper knife driving arm (B). Access to clamp nut is through top cover. Draw driving arm to the left until upper knife driving lever (C) and connecting rod (D) drop, allowing removal of bearing cap (E). This is at bearing point (K, Fig. 17) on crankshaft. Observe same precautions when re-assembling cap as described in 7 above.

Union Special 39500GS - TO REMOVE CRANKSHAFT (Continued) - 1

text_image B C A D E

Fig. 18

  1. Remove screw (L, Fig. 17) which holds inner right crankshaft bearing. This screw is reached through bottom of bed casting.

  2. Loosen two screws (M) in fan collar; remove both halves of cooling fan.

  3. Remove screw (N); take off pulley cap (P).

  4. Loosen two screws (R); remove pulley (S).

  5. Remove three screws (T); take off bearing retaining plate (U); also, spacer collars (V) and (W) may be removed at this time.

  6. Crankshaft may now be removed.

  7. If necessary to replace ball bearing (X), it should be pressed off shaft on an arbor press. In replacing bearing it must be pressed on carefully until it seats against ground thrust washer (Y).

  8. Carefully observing reverse of the foregoing operations should simplify re-assembly of crankshaft. Checking exploded view drawings for location of various parts and constant testing for binds during re-assembly will also prove helpful.

  9. Before re-assembling, thoroughly clean and dry top and bottom covers and gaskets. Before re-assembling bottom cover make sure that spring pressed oil wick which lubricates left crankshaft bearing is inserted in hole in casting and that it contacts shaft. The wick stands vertically on its spring against bottom cover. Coat oil drain plug with a sealing compound before re-assembling to prevent oil leakage. No. 1 Crane Lead Seal is recommended.

ORDERING REPAIR PARTS

ILLUSTRATIONS

This catalog has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of that part in the illustration. Reference number should never be used in ordering parts. Always use the part number listed in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under the description of the main sub-assembly. Example:

4429126 DFLower Looper Bar Driving Lever and Connecting Rod Assembly1
4522729 EScrew, for connecting rod2
4639544 SBall Joint Guide Fork1
4797Screw, for ball joint guide fork2
4822729 DScrew, for connecting rod2
49666-255Felt, for connecting rod1
5039544 ULower Looper Bar Driving Lever1

It will be noted in the above example that the connecting rod bearing is not listed. The reason is that replacement of this part individually is not recommended, so complete sub-assembly should be ordered.

Where the parts for all the styles covered in this catalog are not the same, the difference will be shown in the illustrations or mentioned in the descriptions. When a part is used in all machines covered by this catalog no machine style will be mentioned.

At the back of the book will be found a numerical index of all the parts shown in this book. This will facilitate locating the illustration and description when only the part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts, and on those where construction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PART NUMBERS REPRESENT THE SAME PART, REGARDLESS OF CATALOG IN WHICH THEY APPEAR.

USE GENUINE NEEDLES AND REPAIR PARTS

Success in the operation of these machines can be secured only with genuine Union Special Needles and Repair Parts as furnished by the Union Special Corporation, its subsidiaries and authorized distributors. They are designed according to the most scientific principles, and are made with utmost precision. Maximum efficiency and durability are assured.

Genuine needles are packaged with labels marked Union Special. Genuine repair parts are stamped with the Union Special trade mark. Each trade mark is your guarantee of the highest quality in materials and workmanship.

TERMS

Prices are net cash and subject to change without notice. All shipments are forwarded f.o.b. shipping point. Parcel post shipments are insured unless otherwise directed. A charge is made to cover postage and insurance.

SETTING UPPER KNIFE (FOR STYLE 39500 JF)

Replace upper knife assembly. Clamp upper knife in position, setting Allen screw located on the right side to hold clamp against the upper knife. At bottom of its stroke, front cutting edge of upper knife should extend not less than 1/64 inch below cutting edge of the lower knife.

After the upper knife has been set for the proper width of trim, the upper knife holding block should be locked in place using the screw at the front of the holding block.

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds) applied through a distance by a lever (in inches or feet). This is accomplished by a wrench, screw driver, etc. Many of these devices are available, which when set at the proper amount of torque will tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds, unless otherwise noted. All other nuts, bolts, screws, etc., should be tightened by hand as tightly as possible, unless otherwise noted.

The screws requiring a specific torque, will be indicated on the picture plates.

Union Special 39500GS - TORQUE REQUIREMENTS - 1

text_image Exploded view diagram of a mechanical assembly with numbered parts and exploded views, including labeled parts like Union Special and 16A.

MAIN FRAME, MISCELLANEOUS COVERS AND PLATES

Ref.No.PartNo.DescriptionAmt.Req.
139557 BPresser Spring Plunger Cap Nut1
239557 EPresser Spring Plunger Locking Nut1
339557 CPresser Spring Plunger Adjusting Screw1
439557 FLock Nut, for adjusting screw1
539557Presser Spring1
639557 APresser Spring Plunger1
739556 APresser Foot Release Bushing1
839582 ADTop Cover1
939582 AFOil Filler Cup1
1039582 VSpring1
1122562 AScrew, for hinge bracket1
1239582 AGHinge Bracket1
1351-103 Blk.Hinge Pin1
1439582 WOil Guard1
1539582 AETop Cover Gasket1
1622541Screw, for top cover8
16A53634 CWasher, for No. 39582 GG and used with 86 X on Style 39500 JF1
1722585 GSide Cover Latch Stud, for Styles 39500 GA, JF1
1839582 GGSide Cover, for Styles 39500 GA, JF1
1939582 HSpring1
2039582 JRivet, for spring2
21667 D-8Dowel Pin2
2222565Screw, for upper looper thread tube assembly1
2322569 DScrew, for oil collector plate1
2439594 ROil Collector Plate1
2539563 FTop Cover Needle Thread Eyelet, for all Styles except 39500 FY, GA,JF, JG1
-39563 TTop Cover Needle Thread Eyelet, for Styles 39500 FY, GA, JF1
2622569 BScrew, for top cover needle thread eyelet2
2722571 EMagnetic Oil Drain Plug Screw1
2829477 GWUpper Looper Thread Tube Assembly, for all Styles except 39500 FY1
28A29477 HJUpper Looper Thread Tube Assembly, for Style 39500 FY1
2939568 GThread Tube, for No. 29477 GW1
29A39568 PThread Tube, for No. 29477 HJ1
3039568 JThread Tube Tension Spring1
3122743Screw, for thread tube tension spring1
3239501 KCloth Plate Stud1
3339534 RFeed Bar Oil Shield1
3490Screw, for feed bar oil shield1
3522569Screw, for cloth plate stud1
3622565 FScrew, for feed adjusting pin1
3739599Tape Guide, for Styles 39500 GA, JF1
3869 HWasher, for tape guide2
3922569Screw, for tape guide2
4039578 FCloth Plate Fabric Guard, for all Styles except 39500 JF1
41138Screw, for cloth plate fabric guard2
4222657 D-12Screw, for cloth plate1
4339501 DCloth Plate, for semi or fully submerged installation on all Styles except39500 JF1
43A39501 ECloth Plate, for non-submerged installation on all Styles except 39500 JF1
43B39501 DBCloth Plate, for semi or fully-submerged installation on Style 39500 JF1
43C39501 EBCloth Plate, for non-submerged installation on Style 39500 JF1
4486 XScrew, for feed mechanism cover1
4539582 DFeed Mechanism Cover, for all Styles except 39500 GA, JF1
4641071 GNut, for feed mechanism cover1
4722569 BScrew, for oil filter screen and strainer2
4839594 GOil Filter Screen1
4939594 HOil Strainer1
5022569 DScrew, for chip guard2
5139578 TChip Guard for all Styles except 39500 GA, JG1
-39578 TAChip Guard, for Style 39500 GA1
-39578 UChip Guard, for Style 39500 JG1
5222569 KScrew, for oil sight gauge1
5322894 ADScrew, for lower looper bar driving lever shaft1
5439593 HOil Sight Gauge1
55660-243Oil Gauge Seal Ring1
5639582 YBottom Cover Gasket1
5739582 FBottom Cover Extension1
5822653 D-4Screw, for bottom cover extension2
5939582 XBottom Cover1
6039595Isolators4
6122586 RScrew, for bottom cover1
6222569Screw, for bottom cover14
6339532 ACloth Plate Latch Spring, for all Styles except 39500 JF1
63A39532 ECloth Plate Latch Spring, for Style 39500 JF1
6490Screw, for latch spring2
6539593 COil Gauge Float1
6639593 DOil Gauge Indicator1

Union Special 39500GS - TORQUE REQUIREMENTS - 2

text_image Technical diagram of a mechanical assembly with numbered components and labeled parts, including a rotation mechanism.

CRANKSHAFT MECHANISM AND BUSHINGS

Ref. No.Part No.DescriptionAmt. Req.
122769 BScrew, for pulley cap1
239521 DPulley Cap1
339521 CPulley1
495Screw, for pulley2
522569 BScrew, for crankshaft ball bearing retaining plate3
639590 HCrankshaft Ball Bearing Retaining Plate1
739590 SSpacer Collar1
839590 RBall Bearing Stop Collar1
9660-268Crankshaft Ball Bearing1
1039590 GCrankshaft Ball Bearing Housing1
1139590 JThrust Washer1
1239591 LCrank Chamber Cooling Fan1
1339591 HCrank Chamber Cooling Fan Collar1
1422894 DScrew, for crank chamber cooling fan collar2
15660-443"O" Ring, for crankshaft bearing, inner right1
1639590 LCrankshaft Bearing, inner right1
1739573 AWasher, for crankshaft bearing, inner right1
18660-202"O" Ring, for crankshaft bearing, inner right1
1939590 POil Slinger Collar1
2077 QScrew, for oil slinger collar2
2139590 DCrankshaft Split Bearing1
2297 AScrew, for crankshaft split bearing2
2329477 JMCrankshaft and Needle Driving Arm Crank Assembly, for Styles 39500 FA, FB, GS, JE, JG1
29477 KECrankshaft and Needle Driving Arm Crank Assembly, for Styles 39500 FP, FY, GA, GF, JF1
2429477 JNNeedle Driving Arm Crank and Connecting Rod Assembly1
2522596 GScrew, for needle driving arm crank1
2622587 MScrew, for needle driving-arm connecting rod2
2739516-625Needle Bearing, .0625 inch diameter28
39516-626Needle Bearing, .0626 inch diameter28
39516-627Needle Bearing, .0627 inch diameter28
28WO-3Wool Yarn as required
29CO67 ECork Plug1
3040-46Washer1
31258Nut1
3239541 AFeed Driving Eccentric Key1
3351-228 Blk.Vent Plug1
3439591 BCrankshaft Counterweight, right1
3522747 BScrew, for crankshaft counterweight6
3639590 NStud, for crankshaft split bearing1
3739591 ACrankshaft Counterweight, middle1
3839594 NOil Splasher1
3987 UScrew, for oil splasher1
4039591 KCrankshaft Counterweight, left1
41666-94Oil Wick and Spring1
4239590Crankshaft Bushing, left1
4339590 TCrankshaft Bushing, inner left1
4439544 LLower Looper Bar Bushing1
4539552 PNeedle Driving Arm Crank Bushing, right1
4639573 AAUpper Knife Driving Arm Bushing, right1
4739555 NFoot Lifter Shaft Bushing, right1
4839555 EFoot Lifter Shaft Bushing, left1
4939573 KUpper Knife Driving Arm Bushing, left1
5039552 UNeedle Driving Arm Crank Bushing, left1
5122565 FScrew, for inner right crankshaft bearing1

Union Special 39500GS - TORQUE REQUIREMENTS - 3

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification

NEEDLE DRIVE AND FEED MECHANISM

Ref. No.Part No.DescriptionAmt. Req.
139535 CFeed Adjusting Pin1
222565 FScrew, for feed adjusting pin1
339578 PFabric Guard Mounting Bracket1
422569 BScrew, for fabric guard mounting bracket2
58372 AWasher, for mounting bracket screw2
687Screw, for fabric guard2
739578 RFabric Guard1
822569 BScrew, for main feed bar guide, left2
953634 CWasher, for main feed bar guide screw2
1039535Main Feed Bar Guide, left1
1139534Main Feed Bar, for all Styles except 39500 JF1
-39534 CMain Feed Bar, for Style 39500 JF1
1239535 JFeed Bar Guide Block1
1322797 AScrew, for chaining feed dog1
14Chaining Feed Dog (See Pages 33, 35)1
1539534 GDifferential Feed Bar1
1639535 DDifferential Feed Bar Guide, right1
1722569 BScrew, for differential feed bar guide, right2
1853634 CWasher, for differential feed bar guide screw2
1939536 BFeed Bar Driving Stud2
2022569 GScrew, for thrust washer3
2139534 HDifferential Feed Bar Thrust Washer1
2239538Feed Lift Block1
23Differential Feed Dog (See Pages 33, 35)1
2422528Screw, for differential feed dog1
25Main Feed Dog (See Pages 33, 35)1
2693 AScrew, for main feed dog1
27Differential Feed Driving Eccentric (See Chart Below)1
2839536 AEDifferential Feed Bar Driving Connection1
29Main Feed Driving Eccentric (See Chart Below)1
3039536 CFeed Bar Driving Stud Bushing2
3139536 AFMain Feed Bar Driving Connection1
3240-46Washer, for crankshaft1
33258Nut, for crankshaft1
3439536 ENut, for feed bar driving stud2
3514077Nut, for needle clamp stud1
3639551 ANeedle Clamp Washer, for all Styles except 39500 JG1
36A39563 ZNeedle Thread Pull-up Eyelet, for Style 39500 JG1
37Needle1
3839552Needle Driving Arm, marked "B", for all Styles except 39500 JF, JG1
-39552 JNeedle Driving Arm, marked "F", for Style 39500 JF, JG1
3950-774 Blk.Stop Pin, for needle1
4022596 EScrew, for needle driving arm1
4139551 FNeedle Clamp Stud1
4239568 ALooper Thread Pull-off1
4339568 YLooper Thread Pull-off Lever1
4488 BScrew, for looper thread pull-off lever2
45660-207Oil Seal Ring, for needle driving shaft1
4639552 CNeedle Driving Arm Crank Thrust Washer2
4787 UScrew, for oil splasher1
4839594 NOil Splasher1
4939552 RNeedle Driving Shaft1
5022513Screw, for looper thread pull-off1
5187 UScrew, for needle thread cam pull-off1
5239563 GNeedle Thread Cam Pull-off1
StylesDet. 27Diff. Feed Driving Ecc.Det. 29Main Feed Driving Ecc.
39500 FA39540 B-1239540 B-10
39500 FB, FP, GF39540 B-1039540 B-12
39500 FY, GA39540 B-639540 B-10
39500 GS39540 B-1439540 B-14
39500 JE39540 B-1239540 B-9
39500 JF39540 B-439540 B-10
39500 JG39540 B-939540 B-9

Union Special 39500GS - TORQUE REQUIREMENTS - 4

text_image TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 14 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 20 16 17 18 19 18 15 14 13 12 11 10A 10 10 9 8 9 6 3 5 33 32 31 30 29 37 36 35 34 33 32 31 29 30 28 27 26 25 24 23 22 21 20 18 17 16 15 14 13 12 11 10A

UPPER AND LOWER LOOPER DRIVING PARTS

Ref. No.Part No.DescriptionAmt. Req.
339508 AUpper Looper, marked "CC", for Styles 39500 FA, FB, FP, GF, GS, JE, JG1
39508 EUpper Looper, marked "CK", for Styles 39500 FY, GA, JF1
439543Upper Looper Holder1
522564 GScrew, for upper looper1
639543 AUpper Looper Holder Collar1
722 KHScrew, for upper looper holder collar1
822503 FScrew, for cam follower locking clamp1
939543 ECam Follower Locking Clamp1
1022565 HScrew, for bushing and cam guide1
10A1025 LLock Screw, for bushing and cam guide screw1
1139543 TCam Follower1
*1239543 SBushing and Cam Guide1
*1339543 KUpper Looper Drive Shaft1
1497Screw, for ball joint guide fork2
1539544 JBall Joint Guide Fork, for upper looper drive assembly1
16482 CUpper Looper Shaft Collar1
1722894 CScrew, for upper looper shaft collar2
1822565Screw, for upper looper drive lever shaft2
1939543 XUpper Looper Drive Lever Shaft1
2039543 WUpper Looper Drive Lever1
2139543 MClamp Collar, for upper looper drive lever shaft1
2222562 AScrew, for clamp collar1
2339543 PUpper Looper Shaft Thrust Washer2
2439543 UUpper Looper Connecting Rod1
2522729 DScrew, for upper looper connecting rod4
2687 UScrew, for oil splasher1
2739594 NOil Splasher1
28666-255Felt, for connecting rod1
2977Screw, for lower looper bar connecting link pin1
3039544 BLower Looper Bar Connecting Link1
3139544 DLower Looper Bar Connecting Link Pin2
3277Screw, for lower looper bar connecting link pin1
3322894 ADScrew, for lower looper driving shaft2
34482 CLower Looper Driving Shaft Collar1
3522894 CScrew, for lower looper driving shaft collar2
36660-206"O" Ring, for lower looper driving shaft1
3739544 VLower Looper Driving Shaft1
3839508 BLower Looper, for Styles 39500 FA, FB, FP, GF, GS, JE, JG1
38A39508 DLower Looper, for Styles 39500 FY, GA, JF1
3939151Nut, for lower looper bar1
4039544Lower Looper Bar1
4139594 NOil Splasher1
4287 UScrew, for oil splasher1
4329126 DFLower Looper Bar Driving Lever and Connecting Rod Assembly1
4422729 EScrew, for connecting rod2
4539544 NLower Looper Drive Lever Connecting Rod1
4639544 SBall Joint Guide Fork1
4797Screw, for ball joint guide fork2
4822729 DScrew, for connecting rod2
49666-255Felt, for connecting rod1
5039544 ULower Looper Bar Driving Lever1

* The use of assembly No. 29126 EC is recommended instead of the individual parts.

Union Special 39500GS - TORQUE REQUIREMENTS - 5

text_image TORQUE TO 19-21 in. lbs. 30A

UPPER AND LOWER KNIFE MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
139573 JUpper Knife Driving Connecting Rod1
222587 JScrew, for upper knife driving connecting rod2
339573 EUpper Knife Driving Lever1
455235 ENut, for upper knife driving lever1
56042 AWasher, for upper knife driving lever1
655235 DLocking Stud, for upper knife driving lever1
739270 EUpper Knife, for Style 39500 JF1
839571 EUpper Knife Clamp Bar, for Style 39500 JF1
939573 HUpper Knife Driving Arm1
1039571 AUpper Knife Clamp Nut, for Style 39500 JF1
1139572 BUpper Knife Holder, for Style 39500 JF1
1222829Screw, for upper knife holder on Style 39500 JF1
1322650 CB-4Screw, for upper knife on Style 39500 JF1
1439571 DUpper Knife Clamp Stud, for all Styles except 39500 JF, JG1
39571 CUpper Knife Clamp Stud, for Style 39500 JG1
1539572Upper Knife Holder Block, for all Styles except 39500 JF, JG1
39572 AUpper Knife Holder Block, for Style 39500 JG1
1622738Screw, for upper knife clamp stud on all Styles except 39500 JF1
1739570Upper Knife, for all Styles except 39500 FY, GA, JF1
17A39570 KUpper Knife, for Styles 39500 FY, GA1
1839571 FUpper Knife Clamp, for all Styles except 39500 JF1
1939571 BUpper Knife Chain Guard, for all Styles except 39500 JF1
2014077Nut, for upper knife clamp stud on all Styles except 39500 JF1
2139525Needle Guard, front, for all Styles except 39500 JF1
39525 LNeedle Guard, front, for Style 39500 JF1
2239525 ANeedle Guard, rear1
2322585 AScrew, for needle guard2
2439580 AThroat Plate and Lower Knife Support Bracket, for Styles 39500 FA, FB, FP, FY, GF, GS, JE, JG1
39580 ADThroat Plate and Lower Knife Support Bracket, for Styles 39500 GA, JF1
2522653 B-12Screw, for throat plate and lower knife support bracket2
2614077Nut, for lower knife holder locking screw1
2722892 BLocking Screw, for lower knife holder on all Styles except 39500 JF1
27A88 BLocking Screw, for lower knife holder on Style 39500 JF1
2839550 CLower Knife Holder Locking Stud1
2922729 BScrew, for lower knife holder locking stud1
3039549Lower Knife, for all Styles except 39500 FY, GA, JF1
30A39549 JLower Knife, for Styles 39500 FY, GA, JF1
3122588 AScrew, for lower knife holder1
3239550 LLower Knife Clamp1
3339550 MLower Knife Clamp Spring1
3439550 SLower Knife Holder, for all Styles except 39500 JF1
-39550 ULower Knife Holder, for Style 39500 JF1
3539550 ELower Knife Holder Spring, for all Styles except 39500 JG1
39550 PLower Knife Holder Spring, for Style 39500 JG1
36Throat Plate, (See Pages 33, 35)1
3722524Screw, for throat plate1
3839573 AUpper Knife Driving Arm Washer1

Union Special 39500GS - TORQUE REQUIREMENTS - 6

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification

FOOT LIFTER, THREAD TENSION PARTS AND MISCELLANEOUS EYELETS

Ref. No.Part No.DescriptionAmt. Req.
139555Foot Lifter Lever1
239555 BFoot Lifter Lever Spring1
339555 DFoot Lifter Intermediate Lever1
4660-142Cotter Pin, for foot lifter lever connecting link2
539555 FFoot Lifter Lever Connecting Link1
622566 BScrew, for foot lifter lever1
739555 CFoot Lifter Lever Arm1
822597 EScrew, for foot lifter lever arm2
912538Lock Nut, for foot lifter lever arm2
10627Screw, for foot lifter lever arm1
1112865Foot Lifter Lever Shaft Thrust Collar1
1288Screw, for foot lifter lever shaft collar2
1339555 AFoot Lifter Lever Shaft1
1422791 HScrew, for presser arm1
15258 ANut, for presser arm screw1
16-39556 EPresser Arm, for Style 39500 GA1
39556 PPresser Arm, for Style 39500 JG1
16A39556 FPresser Arm, for Styles 39500 FA, FB, FP, FY, GF, GS1
39556 JPresser Arm, for Style 39500 JE1
17605 AScrew, for presser foot hold down plate2
1839556 HPresser Foot Hold Down Plate, for Styles 39500 GS, JG1
19376 AScrew, for upper looper thread eyelet1
2039568 EAuxiliary Looper Thread Eyelet, for all Styles except 39500 FY, GA, JF1
39568 UAuxiliary Looper Thread Eyelet, for Styles 39500 FY, GA, JF1
21376 AScrew, for lower looper thread eyelet1
2239568 BLower Looper Thread Eyelet, for all Styles except 39500 FY, GA, JF1
39568 SLower Looper Thread Eyelet, for Styles 39500 FY, GA, JF1
2339568 LUpper Looper Thread Eyelet, for all Styles except 39500 FY, GA, JF, JG1
39568 BUpper Looper Thread Eyelet, for Style 39500 JG1
39568 TUpper Looper Thread Eyelet, for Styles 39500 FY, GA, JF1
2439568 DLooper Thread Eyelet Mounting Bracket1
2522569 BScrew, for looper thread eyelet mounting bracket1
26Presser Foot, (See Pages 33, 35)1
2743139 ANut, for looper thread eyelet screw2
2839563 HNeedle Thread Eyelet, for all Styles except 39500 FY, GA, JF, JG1
39563 UNeedle Thread Eyelet, for Styles 39500 FY, GA, JF1
28A39563 DNeedle Thread Eyelet, for Style 39500 JG1
2922569 DScrew, for needle thread eyelet1
3039568 WFrame Thread Guide, for lower looper thread1
3173 XScrew, for frame thread guide2
3239592 AANeedle Tension Nut, green1
39592 ABUpper Looper Tension Nut, blue1
39592 ACLower Looper Tension Nut, red1
3339592 AKTension Spring Ferrule3
3439592 AR-5Upper and Lower Looper Thread Tension Spring, for Styles 39500 FA, FB, FP, GF, JE2
39592 AR-4Upper and Lower Looper Thread Tension Spring, for Styles 39500 FY, GA, GS, JF2
39592 AR-8Needle Thread Tension Spring, for all Styles except 39500 JG1
39592 AR-4Upper Looper and Needle Thread Tension Spring, for Style 39500 JG2
39592 AR-8Lower Looper Thread Tension Spring, for Style 39500 JG1
3539592 AJSpring Shield3
3639592 ADThread Tension Disc6
3739592 AFTension Disc Felt3
3839592 ALTension Post3
398372 AWasher, for tension post3
4039592 AHLocating Nut, for tension post3
4122806 AScrew, for tension post mounting bracket1
4239592 AG-3Tension Post Mounting Bracket1
4339592 AMTension Post Bar1
4422847 BScrew, for tension post mounting bracket1

Union Special 39500GS - TORQUE REQUIREMENTS - 7

FEED DOGS, THROAT PLATES AND PRESSER FEET

Ref.No.PartNo.DescriptionAmt.Req.
139526 BDifferential Feed Dog, 16 t.p.i., for Styles39500 FA, FB, GF----1
239505 BMain Feed Dog, marked "B", 16 t.p.i., forStyles 39500 FA, FB, GF----1
339505 CChaining Feed Dog, marked "C", 20 t.p.i., forStyles 39500 FA, GS, JG----1
439524 C-3/32Throat Plate, marked "AC-3/32", for 3/32 inchwide seam on Style 39500 FA----1
-39524 C-1/8Throat Plate, marked "AC-1/8", for 1/8 inch wide seam on Style 39500 FA----1
539520 BPresser Foot, for Style 39500 FA----1
639530 CPresser Foot Chain Shield----1
722738 BScrew, for chain shield and chip guard----2
839530Presser Foot Hinge Spring----1
922768 BScrew, for stitch tongue and hinge spring----1
1039597 APresser Foot Stitch Tongue, marked "DS"----1
1139530 PPresser Foot Chip Guard----1
1239505Chaining Feed Dog, 20 t.p.i., for Styles 39500FB, GF----1
1339524 B-3/32Throat Plate, marked "V-3/32", for 3/32 inchwide seam for Styles 39500 FB, GF----1
-39524 B-1/8Throat Plate, marked "V-1/8", for 1/8 inch wide seam for Styles 39500 FB, GF----1
-39524 B-5/32Throat Plate, marked "BH", for 5/32 inch wide seam for Style 39500 GF----1
1439520 APresser Foot, for Styles 39500 FB, GF----1
1539530 CPresser Foot Chain Shield----1
1622738 BScrew, for chain shield and chip guard----2
1722768 BScrew, for stitch tongue and hinge spring----1
1839530Presser Foot Hinge Spring----1
1939597 APresser Foot Stitch Tongue, marked "DS"----1
2039530 PPresser Foot Chip Guard----1
2139526 PDifferential Feed Dog, 12 t.p.i., for Style39500 FP----1
2239505 PMain Feed Dog, marked "J", 12 t.p.i., for Styles39500 FP, FY, GA----1
2339505 EChaining Feed Dog, 20 t.p.i., for Styles 39500 FP,FY, GA, JE, JF----1
2439524 PThroat Plate marked "AJ", for 1/8 inch wide seam for Style 39500 FP----1
2539520 PPresser Foot, for Style 39500 FP----1
2622768 BScrew, for stitch tongue and hinge spring----1
2739530Presser Foot Hinge Spring----1
2839597 PPresser Foot Stitch Tongue, marked "EA"----1
2939526 YDifferential Feed Dog, marked "AB", 12 t.p.i.,for Style 39500 FY----1
3039524 YThroat Plate, marked "AS", for 1/8 inch wide seam for Style 39500 FY----1
3139520 YPresser Foot, for Style 39500 FY----1
3222768 BScrew, for stitch tongue and hinge spring----1
3339530Presser Foot Hinge Spring----1
3439597 PPresser Foot Stitch Tongue, marked "EA"----1

Union Special 39500GS - TORQUE REQUIREMENTS - 8

text_image Exploded view diagram of a mechanical assembly with numbered parts for identification and assembly reference.

FEED DOGS, THROAT PLATES AND PRESSER FEET

Ref.No.PartNo.DescriptionAmt.Req.
139526 AADifferential Feed Dog, marked "AA, 12 t.p.i., for Style 39500 GA1
239505 PMain Feed Dog, marked "J", 12 t.p.i., for Styles 39500 FP, FY, GA1
339505 EChaining Feed Dog, 20 t.p.i., for Styles 39500 FP, FY, GA, JE, JF1
439524 AAThroat Plate, marked "AT", for 5/32 inch wide seam for Style 39500 GA1
539520 AAPresser Foot, for Style 39500 GA1
639530 CPresser Foot Chain Shield1
722738Screw, for presser foot chain shield1
822768 BScrew, for stitch tongue and hinge spring1
939530Presser Foot Hinge Spring1
1039597 AAPresser Foot Stitch Tongue, marked "EG"1
1139526 ACDifferential Feed Dog, 22 t.p.i., for Styles 39500 GS, JE1
1239505 ACMain Feed Dog, marked "AM", 22 t.p.i., for Styles 39500 GS, JE1
1339505 CChaining Feed Dog, marked "C", 20 t.p.i., for Styles 39500 FA, GS, JG1
1439524 ASThroat Plate, marked "BE", for 3/32 inch wide seam for Style 39500 GS1
1539520 ASPresser Foot, for Style 39500 GS1
1622768 BScrew, for stitch tongue and hinge spring1
1739530Presser Foot Hinge Spring1
1839597 ASPresser Foot Stitch Tongue, marked "ES"1
1922738 BScrew, for presser foot chip guard1
2039530 PPresser Foot Chip Guard1
2139528 ADThroat Plate, marked "BJ", for 1/8 inch wide seam for Style 39500 JE1
2239527 ADPresser Foot, for Style 39500 JE1
2339530 RPresser Foot Chain Shield1
2422738Screw, for presser foot chain shield2
2522768 BScrew, for stitch tongue and hinge spring1
2639530 GPresser Foot Hinge Spring1
2739597 ABPresser Foot Stitch Tongue, marked "EK"1
2839530 PPresser Foot Chip Guard1
2939526 BFDifferential Feed Dog, marked "BZ", 12 t.p.i., for Style 39500 JF1
3039505 BFMain Feed Dog, marked "BY", 12 t.p.i., for Style 39500 JF1
3139524 BFThroat Plate, marked "BK", for 1/8 inch wide seam for Style 39500 JF1
3239520 BFPresser Foot, for Style 39500 JF1
3322768 BScrew, for stitch tongue and hinge spring1
3439530Presser Foot Hinge Spring1
3539597 PPresser Foot Stitch Tongue, marked "EA"1
3622798 BScrew, for presser foot tape guide1
3739530 BFPresser Foot Tape Guide1
3839526 BGDifferential Feed Dog, 12 t.p.i., for Style 39500 JG1
3939505 BGMain Feed Dog, marked "CH", 12 t.p.i., for Style 39500 JG1
4039524 BGThroat Plate, for 3/32 inch wide seam for Style 39500 JG1
4139520 BGPresser Foot, for Style 39500 JG1
4239530 XPresser Foot Chain Shield1
4322768 BScrew, for stitch tongue and hinge spring2
4439530Presser Foot Hinge Spring1
4539597 BGPresser Foot Stitch Tongue, marked "EV"1
4622768Screw, for presser foot hold down2

Union Special 39500GS - TORQUE REQUIREMENTS - 9

text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating assembly or assembly steps.

THREAD STAND AND MISCELLANEOUS TOOLS

Ref. No.Part No.DescriptionAmt. Req.
121113 FThread Stand Eyelet3
221104 VPad, for thread cone3
369 SSpool Pin3
421130 W-3Cone Support1
522650 CB-4Screw, for spool pin3
622650 CE-6Screw, for cone support1
721104 AAThread Stand Rod1
8652 J-24Washer, for thread stand rod1
9652 J-16Washer, for thread stand rod1
10WA9 ALock Washer, for thread stand rod1
11651 A-16Nut, for thread stand rod1
12660-264"S" Hook, for treadle chain2
1321388 AUSocket Wrench, for 3/8 inch nuts holding feed eccentrics1
14660-240Thread Tweezers1
1521227 BFFeed Eccentric Extractor Hook1
16116Wrench, for 9/32 inch nut1
17421 D-34Treadle Chain, 34 inches long1

ACCESSORIES AVAILABLE AS EXTRAS (Not Illustrated)

21233 HALight Fixture Assembly, with screw base sealed beam lamp, machine mounting for machines driven by "Electro Drive" which supplies current.
21261 M-350No. 1 "V" Belt, 35 inches long, for fully submerged individual power table installations.
21261 M-370No. 1 "V" Belt, 37 inches long, for semisubmerged individual power table installations.
21261 M-390No. 1 "V" Belt, 39 inches long, for nonsubmerged individual power table installations.
21377 BPTray, 1 3/4 inches high, for semisubmerged installations.
21695 UFinger Protector.
28604 RCan of Oil, 16 fluid ounces of Spec. 174 oil.
39556 MPresser Arm Chain Cutting Knife.
605Screw, for presser arm chain cutting knife (two needed).
39598Knife Grinder, complete..
51278 FChip Disposal Chute.
Belt Slot to Right Edge of BoardCloth Plate to Front Edge of Board
21371 UHIndividual Power Table
21371 PJ-48Table Top, 48 x 20 x 1 3/4 inches, for nonsubmerged individual power table installation - no chip chute;14 inch3/8 inch
21371 RD-48Table Top, same except nonsubmerged - with chip chute;7 1/2 inch3 inch
21371 RF-48Table Top, same except nonsubmerged - no chip chute;7 1/2 inch3/8 inch
21371 RJ-48Table Top, same except semisubmerged - with chip chute10 1/2 inch2 1/4 inch
21371 RL-48Table Top, same except semisubmerged - with chip chute;7 1/2 inch2 1/4 inch
21371 WL-48Table Top, same except fullysubmerged - with chip chute;7 1/2 inch2 1/4 inch
21371 RC-47 3/4Table Top, 47 3/4 x 16 x 1 3/4 inches, for nonsubmerged lineshaft installation - no chip chute;7 1/2 inch3/8 inch
21371 RE-47 3/4Table Top, same except nonsubmerged - with chip chute;7 1/2 inch3 inch
21371 RH-47 3/4Table Top, same except semisubmerged - with chip chute;7 1/2 inch2 1/4 inch

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
WO-323225242939501 EB21
WA9 A3722528253950533
22 KH27225412139505 B33
40-4623, 2522562 A21, 2739505 C33, 35
50-774 Blk2522564 G2739505 E33, 35
51-103 Blk212256521, 2739505 P33, 35
51-228 Blk2322565 F21, 23, 2539505 AC35
CO67 E2322565 H2739505 BF35
69 H2122566 B3139505 BG35
69 S37225692139508 A27
73 X3122569 B21, 23, 25, 3139508 B27
772722569 D21, 3139508 D27
77 Q2322569 G2539508 E27
86 X2122569 K2139516-62523
872522571 E2139516-62623
87 U23, 25, 2722585 A2939516-62723
883122585 G2139520 A33
88 B25, 2922586 R2139520 B33
902122587 J2939520 P33
93 A2522587 M2339520 Y33
952322588 A2939520 AA35
972722596 E2539520 AS35
97 A2322596 G2339520 BF35
1163722597 E3139520 BG35
1382122650 CB-429, 3739521 C23
25823, 2522650 CE-63739521 D23
258 A3122653 B-122939524 B-3/3233
376 A3122653 D-42139524 B-1/833
421 D-343722657 D-122139524 B-5/3233
482 C2722729 B2939524 C-3/3233
605 A3122729 D2739524 C-1/833
6273122729 E2739524 P33
651 A-16372273829, 3539524 Y33
652 J-163722738 B33, 3539524 AA35
652 J-2437227432139524 AS35
660-1423122747 B2339524 BF35
660-20223227683539524 BG35
660-2062722768 B33, 353952529
660-2072522769 B2339525 A29
660-2403722791 H3139525 L29
660-2432122797 A2539526 B33
660-2643722798 B3539526 P33
660-2682322806 A3139526 Y33
660-44323228292939526 AA35
666-942322847 B3139526 AC35
666-2552722892 B2939526 BF35
667 D-82122894 C2739526 BG35
1025 L2722894 D2339527 AD35
6042 A2922894 AD21, 2739528 AD35
8372 A25, 3129126 DF273953033, 35
125383129477 GW2139530 C33, 35
128653129477 HJ2139530 G35
1407725, 2929477 JM2339530 P33, 35
21104 V3729477 JN2339530 R35
21104 AA3729477 KE2339530 X35
21113 F37391512739530 BF35
21130 W-33739270 E2939532 A21
21227 BF3739501 D2139532 E21
21388 AU3739501 E213953425
22503 F2739501 K2139534 C25
225132539501 DB2139534 G25

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
39534 H2539555 F3139582 H21
39534 R2139555 N2339582 J21
395352539556 A2139582 V21
39535 C2539556 E3139582 W21
39535 D2539556 F3139582 X21
39535 J2539556 H3139582 Y21
39536 B2539556 J3139582 AD21
39536 C2539556 P3139582 AE21
39536 E25395572139582 AF21
39536 AE2539557 A2139582 AG21
39536 AF2539557 B2139582 GG21
395382539557 C213959023
39540 B-42539557 E2139590 D23
39540 B-62539557 F2139590 G23
39540 B-92539563 D3139590 H23
39540 B-102539563 F2139590 J23
39540 B-122539563 G2539590 L23
39540 B-142539563 H3139590 N23
39541 A2339563 T2139590 P23
395432739563 U3139590 R23
39543 A2739563 Z2539590 S23
39543 E2739568 A2539590 T23
39543 K2739568 B3139591 A23
39543 M2739568 D3139591 B23
39543 P2739568 E3139591 H23
39543 S2739568 G2139591 K23
39543 T2739568 J2139591 L23
39543 U2739568 L3139592 AA31
39543 W2739568 P2139592 AB31
39543 X2739568 S3139592 AC31
395442739568 T3139592 AD31
39544 B2739568 U3139592 AF31
39544 D2739568 W3139592 AG-331
39544 J2739568 Y2539592 AH31
39544 L23395702939592 AJ31
39544 S2739570 K2939592 AK31
39544 U2739571 A2939592 AL31
39544 V2739571 B2939592 AM31
395492939571 C2939592 AR-431
39549 J2939571 D2939592 AR-531
39550 C2939571 E2939592 AR-831
39550 E2939571 F2939593 C21
39550 L29395722939593 D21
39550 M2939572 A2939593 H21
39550 P2939572 B2939594 G21
39550 S2939573 A23, 2939594 H21
39550 U2939573 E2939594 N23, 25, 27
39551 A2539573 H2939594 R21
39551 F2539573 J293959521
395522539573 K2339597 A33
39552 C2539573 AA2339597 P33, 35
39552 J2539578 F2139597 AA35
39552 P2339578 P2539597 AB35
39552 R2539578 R2539597 AS35
39552 U2339578 T2139597 BG35
395553139578 U213959921
39555 A3139578 TA2141071 G21
39555 B3139580 A2943139 A31
39555 C3139580 AD2953634 C21, 25
39555 D3139582 D2155235 D29
39555 E2339582 F2155235 E29

Union Special 39500GS - TORQUE REQUIREMENTS - 10

natural_image World map projection with latitude and longitude grid lines (no text or labels)

WORLDWIDE SALES AND SERVICE

Union Special Corporation maintains sales and service facilities throughout the world. These offices will aid you in the selection of the right sewing equipment for your particular operation. Union Special Corporation representatives and service technicians are factory trained and are able to serve your needs promptly and efficiently. Whatever your location, there is a qualified representative to serve you.

Corporate Office:

One Union Special Plaza

Huntley, IL 60142

Phone: 847·669·5101

Fax: 847·669·1096

European Distribution Center:

Union Special GmbH

Raiffeisenstrasse 3

D-71696 Möglingen, Germany

Tel: 49·07141·247·0

Fax: 49•7141•247•100

Brussels, Belgium

Charlotte, N.C.

El Paso, TX

Hong Kong, China

Huntley, IL

Leicester, England

Lille, France

Miami, FL

Milan, Italy

Möglingen, Germany

Montreal, Quebec

Osaka, Japan

Santa Fe Springs, CA

Other Representatives throughout all parts of the world.

Union Special 39500GS - WORLDWIDE SALES AND SERVICE - 1

Finest Quality

Union Special® INDUSTRIAL SEWING EQUIPMENT

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Product information

Brand : Union Special

Model : 39500GS

Category : Sewing machine