HBG-160-24A - LED Controller Mean Well - Free user manual and instructions

Product Type	LED Controller (AC/DC LED Driver)
Brand	Mean Well
Model	HBG-160-24A
Dimensions (Diameter x Height)	∅151.68 mm x 66.5 mm
Weight	1.53 kg
Input Voltage Range	90 ~ 305 VAC (127 ~ 417 VDC)
Input Frequency	47 ~ 63 Hz
Output Voltage	24 VDC (constant current region: 14.4 ~ 24 V)
Rated Current	6.5 A
Rated Power	156 W
Current Adjustment Range (A-Type)	3.9 ~ 6.5 A via built-in potentiometer
Efficiency (Typ.)	92%
Power Factor	>0.98 / 115 VAC, >0.95 / 230 VAC, >0.92 / 277 VAC (at full load)
Total Harmonic Distortion (THD)	<20% (@load ≥60% / 115 VAC, 230 VAC; @load ≥75% / 277 VAC)
Protections	Over Current (95~108%, constant current limiting), Short Circuit (hiccup mode, auto-recovery), Over Voltage (28~34 V, shut down with auto-recovery), Over Temperature (shut down with auto-recovery)
Dimming Function	None (A-Type only has output current adjustment via potentiometer; for dimming, see B/AB/DA types)
Ingress Protection (IP) Rating	IP65
Operating Case Temperature Range	-40°C ~ +85°C
Typical Lifetime	>50,000 hours
Warranty	5 years
Safety Standards	UL8750 (type “HL”), CSA C22.2 No.250.13-12, TUV BS EN/EN61347-1, BS EN/EN61347-2-13, BIS IS15885 (for 36A,46A,48B,60A,60DA only), GB19510.1, GB19510.14, EAC TP TC 004
MTBF	2047.8K hrs min. (Telcordia SR-332); 194.1K hrs min. (MIL-HDBK-217F at 25°C)
Applications	LED bay lighting, stage lighting, spot lighting; suitable for Class I, Division 2 hazardous locations (type “HL”)
Enclosure Material	Circular metal housing (Class I design)

Frequently Asked Questions - HBG-160-24A Mean Well

What is the input voltage range for the HBG-160-24A?

The input voltage range is 90 ~ 305 VAC (also accepts 127 ~ 417 VDC). Frequency range is 47 ~ 63 Hz.

How can I adjust the output current on the HBG-160-24A?

The HBG-160-24A is an 'A' type model, which allows current adjustment via a built-in potentiometer. The adjustable range is 3.9 ~ 6.5 A.

What protections does this LED driver have?

It includes over current protection (95~108%, constant current limiting), short circuit protection (hiccup mode, auto-recovery), over voltage protection (28~34 V, shut down with auto-recovery), and over temperature protection (shut down with auto-recovery).

Is the HBG-160-24A suitable for outdoor use?

Yes, it has an IP65 rating, making it suitable for outdoor installations in damp or wet locations.

Does the HBG-160-24A have dimming capability?

No, the 'A' type only has output current adjustment via potentiometer. For dimming (3-in-1 or DALI), refer to B, AB, or DA type models.

What is the typical efficiency of the HBG-160-24A?

The typical efficiency is 92% at 230 VAC full load.

What is the warranty period for this driver?

Mean Well offers a 5-year warranty for the HBG-160 series.

What are the dimensions and weight of the HBG-160-24A?

Dimensions: ∅151.68 mm x 66.5 mm (diameter x height). Weight: 1.53 kg.

How long is the expected lifetime of this LED driver?

The typical lifetime is >50,000 hours when the case temperature (Tcase) is ≤70°C.

Can the HBG-160-24A be used in hazardous locations?

Yes, it is UL8750 type 'HL' approved for use in Class I, Division 2 hazardous (classified) locations.

USER MANUAL HBG-160-24A Mean Well

User's Manual

(except for DA Type)
IS 15385(Part 2(Sec13))
80
R-41027766
(for 36A,46A,48B,60A,60DA only)

Features

• Constant Voltage + Constant Current mode output
  • Circular metal housing with class design I
  • Built-in active PFC function
  • IP67 / IP65 rating for indoor or outdoor installations
• Function options: output adjustable via potentiometer; 3 in 1 dimming; DALI
  • Typical lifetime>50000 hours
• 5 years warranty

Applications

• LED bay lighting
- LED stage lighting
- LED spot lighting
- Type "HL" for use in Class I, Division 2 hazardous (Classified) location.

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

■ Description

HBG-160 series is a 160W AC/DC LED driver featuring the circular shape design. It operates from 90\~305VAC and offers the dual modes constant voltage and constant current output models with different rated voltage between 24V and 60V. Thanks to the high efficiency up to 93.5%, with the fanless design, the entire series is able to operate for -40°C \~ +85°C case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HBG-160 is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

■ Model Encoding

Type	IP Level	Function Note
Blank	IP67	Io fixed.	In Stock
A	IP65	Io adjustable through built-in potentiometer.	In Stock
B	IP67	3 in 1 dimming function (1~10Vdc, 10V PWM signal and resistance)	In Stock
AB	IP65	Io adjustable through built-in potentiometer with 3 in 1 dimming function	In Stock
DA IP67		DALI control technology.	In Stock

SPECIFICATION

MODEL		HBG-160-24 □	HBG-160-36 □	HBG-160-48 □	HBG-160-60 □
OUTPUT	DC VOLTAGE	24V	36V	48V	60V
	CONSTANT CURRENT REGION Note.2	14.4 ~ 24V	21.6 ~ 36V	28.8 ~ 48V	36 ~ 60V
	RATED CURRENT	6.5A	4.4A	3.3A	2.6A
	RATED POWER	156W	158.4W	158.4W	156W
	RIPPLE & NOISE (max.) Note.3	200mVp-p	300mVp-p	300mVp-p	300mVp-p
	CURRENT ADJ. RANGE	Adjustable for A/AB-Type (via built-in potentiometer)
		3.9 ~ 6.5A	2.6 ~ 4.4A	1.98 ~ 3.3A	1.6 ~ 2.6A
	VOLTAGE TOLERANCE Note.4	±2.0%
	LINE REGULATION	±0.5%
	LOAD REGULATION	±1.0%
	SETUP, RISE TIME Note.6	2500ms, 200ms / 115VAC 500ms, 200ms / 230VAC
	HOLD UP TIME (Typ.)	12ms /115VAC, 230VAC
INPUT	VOLTAGE RANGE Note.5	90 ~ 305VAC 127~417VDC(Please refer to "STATIC CHARACTERISTIC" section)
	FREQUENCY RANGE	47 ~ 63Hz
	POWER FACTOR	PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC@full load(Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section)
	TOTAL HARMONIC DISTORTION	THD< 20%(@load≥60%/115VC,230VAC; @load≥75%/277VAC)(Please refer to "TOTAL HARMONIC DISTORTION(THD)" section)
	EFFICIENCY (Typ.) Note.7	92%	92%	93%	93.5%
	AC CURRENT (Typ.)	1.7A / 115VAC 0.78A / 230VAC 0.7A / 277VAC
	INRUSH CURRENT (Typ.)	COLD START 65A(width=550μs measured at 50% (peak) at 230VAC; Per NEMA 410
	MAX. No. of PSUs on 16A CIRCUIT BREAKER	4 units (circuit breaker of type B) / 7 units (circuit breaker of type C) at 230VAC
	LEAKAGE CURRENT	<0.75mA / 277VAC
	NO LOAD / STANDBY POWER CONSUMPTION	Standby power consumption <0.5W for B/AB/DA-TypeBlank/A-Type please refer to Note.9
PROTECTION	OVER CURRENT	95 ~ 108%
		Constant current limiting, recovers automatically after fault condition is removed
	SHORT CIRCUIT	Hiccup mode, recovers automatically after fault condition is removed
	OVER VOLTAGE	28 ~ 34V	41 ~ 47V	54 ~ 62V	65 ~ 75V
		Shut down o/p voltage with auto-recovery or re-power on to recovery
	OVER TEMPERATURE	Shut down o/p voltage, recovers automatically after temperature goes down
ENVIRONMENT	WORKING TEMP.	Tcase=-40 ~ +85°C (Please refer to "OUTPUT LOAD vs TEMPERATURE" section)
	MAX. CASE TEMP.	Tcase=+85°C
	WORKING HUMIDITY	20 ~ 95% RH non-condensing
	STORAGE TEMP., HUMIDITY	-40 ~ +80°C, 10 ~ 95% RH
	TEMP. COEFFICIENT	±0.03%/°C (0 ~ 50°C)
	VIBRATION	10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY & EMC	SAFETY STANDARDS	UL8750(type"HL"),CSA C22.2 No.250.13-12, TUV BS EN/EN61347-1,BS EN/EN61347-2-13; BIS IS15885(for 36A,48A,48B,60A,60DA only), GB19510.1,GB19510.14, IP65 or IP67 approved EAC TP TC 004,
	DALI STANDARDS	Compliance to IEC62386-101, 102, 207 for DA-Type only
	WITHSTAND VOLTAGE	I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
	ISOLATION RESISTANCE	I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25°C / 70% RH
	EMC EMISSION	Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load ≥60%); BS EN/EN61000-3-3, GB17743 and GB17625.1,EAC TP TC 020
	EMC IMMUNITY	Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547.light industry level (surge immunity:Line-Earth:4KV,Line-Line:2KV), EAC TP TC 020
	MTBF	2047.8K hrs min. Telcordia SR-332 (Bellcore); 194.1K hrs min. MIL-HDBK-217F (25°C)
	DIMENSIONOTHERS	∅ 151.68mm *66.5mm (D *H)
	PACKING	1.53Kg; 8pcs/13.8Kg/1.37CUFT
NOTE	1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25°C of ambient temperature.2. Please refer to "DRIVING METHODS OF LED MODULE".3. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.4. Tolerance : includes set up tolerance, line regulation and load regulation.5. De-rating may be needed under low input voltages. Please refer to "STATIC CHARACTERISTIC" sections for details.6. Length of set up time is measured at cold first start. Turning ON/OFF the driver may lead to increase of the set up time.7. The DA type power supply is less efficient than the typical efficiency in specification by 1%.8. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.9. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains.10. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly © point (or TMP, per DLC), is about 70°C or less.11. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com12. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft).13. For any application note and IP water proof function installation caution, please refer our user manual before using.https://www.meanwell.com/Upload/PDF/LED_EN.pdf※ Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

BLOCK DIAGRAM

fosc : 100KHz

■ DRIVING METHODS OF LED MODULE

※ This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs.

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems. Should there be any compatibility issues, please contact MEAN WELL.

Typical output current normalized by rated current (%)

DIMMING OPERATION

* DIM+ for B/AB-Type DA+ for DA-Type

**DIM- for B/AB-Type DA- for DA-Type

※ 3 in 1 dimming function (for B/AB-Type)

• Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
  1 \~ 10VDC, or 10V PWM signal or resistance.
• Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
• Dimming source current from power supply: 100 A (typ.)μ

○ Applying additive 1 \~ 10VDC

◎ Applying additive 10V PWM signal (frequency range 100Hz \~ 3KHz):

◎ Applying additive resistance:

Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.

Using a switch and relay can turn ON/OFF the lighting fixture.

※ DALI Interface (primary side; for DA-Type)

• Apply DALI signal between DA+ and DA-.
  • DALI protocol comprises 16 groups and 64 addresses.
• First step is fixed at 8% of output.

■ OUTPUT LOAD vs TEMPERATURE(Note.11)

■ STATIC CHARACTERISTIC

※ De-rating is needed under low input voltage.

■ POWER FACTOR (PF) CHARACTERISTIC

■ TOTAL HARMONIC DISTORTION (THD)

■ EFFICIENCY vs LOAD
HBG-160 series possess superior working efficiency that up to 93% can be reached in field applications. ※ 48V Model, Tcase at 75°C

LIFE TIME

Tcase)(℃)

MECHANICAL SPECIFICATION
Blank-Type

Case No.211 Unit:mm

• tc : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

※ A-Type

• tc : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

※ B/DA-Type

• tc : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

※ AB-Type

• (tc) : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

INSTALLATIONS

Caution

• Please inspect the appearance of the driver if the package is damaged. There should not be any cracks.
• Please do not drop or bump the driver.
• All screws including the suspension screw should be paired with a spring washer and locked tight.
• The entire luminaire, including the driver, should be limited to 10Kg or less.
• The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation.
• Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.