BPH A36T-6 - Rechargeable Battery PowerPlus - Free user manual and instructions

Brand	PowerPlus
Model	BPH A36T-6
Product type	Battery Pack (UPS Battery Module)
Battery type	Sealed Lead-Acid (SLA) Rechargeable
Number of batteries	6
Individual battery rating	12V 7Ah or 12V 9Ah
Total nominal voltage	36V (assuming series configuration)
Total capacity	54Ah (if 9Ah batteries in series-parallel) or 42Ah (if 7Ah)
Operating temperature	0°C to 40°C
Humidity range	30% to 90% non-condensing
Storage temperature	-25°C to 45°C
Recharge frequency (storage)	Every 2-3 months
Charging duration (storage)	1-2 hours
Battery service life	3-5 years at 25°C ambient
Safety features	Overheating protection, short circuit prevention, insulated tools required
Installation clearance	20 cm away from wall
Assembly tools	Electric screwdriver, crosshead screwdriver, nipper
Included accessories	Wires (450mm, 280mm, 150mm black; 380mm red), tubes, grommets, screw nuts
Warranty conditions	Void if overheated, water damaged, or foreign objects inserted

Frequently Asked Questions - BPH A36T-6 PowerPlus

What type of batteries does the BPH A36T-6 use?

The battery pack uses six 12V sealed lead-acid batteries, either 7Ah or 9Ah capacity. All batteries must be the same type and date code.

How do I safely install the battery pack?

Follow the SOP: connect three batteries in series using the provided wires, place them in the correct orientation, and secure with the divider. Use insulated tools and avoid short circuits.

What is the recommended storage procedure?

Store the unit covered and upright in a cool, dry location. Recharge every 2-3 months (1-2 hours) depending on storage temperature, as specified in the table.

How often should I replace the batteries?

The batteries have a service life of 3-5 years at 25°C ambient temperature. When replacement is needed, replace all six batteries with the same type and capacity.

Can I use the battery pack in dusty or salty environments?

No. The battery pack is not designed for dusty, corrosive, or salty environments. Doing so will void the warranty.

What should I do if the battery pack gets wet?

If water or other liquid is spilled onto the battery box, the warranty is void. Disconnect immediately and do not use. Contact a qualified technician.

How do I dispose of old batteries?

Do not dispose of batteries in fire. Take spent batteries to a recycling facility or return them to your dealer in the replacement battery packing material.

Is the battery pack compatible with any UPS?

The BPH A36T-6 is designed for specific PowerPlus UPS models. Check your UPS manual for compatibility. Ensure voltage and connector match.

What precautions should I take when working on the batteries?

Remove metal objects (watches, rings), use insulated tools, wear rubber gloves and boots, and disconnect charging sources before connecting or disconnecting terminals.

What does the red and black wire connection imply?

The red wire connects to the positive terminal, black to negative. Proper color coding prevents short circuits. Ensure wires are securely plugged and tubes intact.

USER MANUAL BPH A36T-6 PowerPlus

User Manual Battery Pack

1. Important Safety Warnings

Please comply with all warnings and operating instructions in this instruction strictly. Read carefully the following instructions before installing the unit. Do not operate this unit before reading through all safety information and operating instructions carefully.

• Do not try to assemble or repair the unit yourself, contact your local supplier, seek for help of qualified technician
• To eliminate any overheating of the battery box, keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank. Keep the battery box 20 cm away from the wall.
• Make sure the battery box is installed within the proper environment as specified. (0-40°C and 30-90% non-condensing humidity)
• Do not install the battery box under direct sunlight. Your warranty will be void if the batteries fail due to overheating.

- This battery box is not designed for use in dusty, corrosive and salty environment.

- The warranty for this battery bank will be void if water or other liquid is spilled or poured directly onto the battery box. Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or accidentally inserted into the battery box enclosure.

- The battery will discharge naturally if the system is unused for a period of time.

- It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. During normal operation, the batteries will be automatically remained in charged condition.

- Servicing of batteries should be performed or supervised by trained personnel with knowledge of batteries and the required precautions.

- When replacing batteries, it is necessary to replace ALL batteries with the same quantity, type & capacity.

- CAUTION – Do not dispose of battery or batteries in a fire. The battery may explode.

- CAUTION – Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to the skin and eyes.

- CAUTION – Risk of Electric Shock – Hazardous voltage may exist between battery terminals and ground. Test before touching with bare hands.

☐ CAUTION – A battery can present a risk of electrical shock and high short circuit current. The following precaution should be observed when working on batteries:

1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of batteries.
5. Disconnect charging source prior to connecting or disconnecting battery terminals.

☐ Do not plug or unplug the battery connector if UPS works in DC (discharging) mode.

Installation and Setup

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. Please keep the original package in a safe place for future use

Storage & Maintenance

The unit contains no user-serviceable parts. If the battery service life (3\~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer.

Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material.

Storage

Before storing, charge the unit 4 hours. Store the unit covered and upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:

Storage Temperature Recharge Frequency Charging Duration

-25°C - 40°C Every 3 months 1-2 hours

40°C - 45°C Every 2 months 1-2 hours

SOP – How to assemble Battery Pack with 6 batteries (BP A36T-6x9Ah)

Tubes		450mm	280mm	1. As shown, please use three batteries (12V/7Ah or 12V/9Ah) and check the date code (it's necessary to use batteries with same date code in a UPS unit). Serial connect batteries with three black wires in 450, 280, 150 mm length. Slip the end of black wire with 280mm length into the tube.
2	4
150mm				2. Connect red wire with 380mm length to battery and slip red wire into the tube.
380mm		1	3	NOTE: This will prevent short circuit from direct contact of terminal.
				3. Put the three batteries in order as shown in chart. Hint: Install the left one and keep battery terminal heading the bottom. Then, install the middle one and keep battery terminal heading upwards. At least, install the right one and keep battery terminal heading upwards.
1		2	3
Red wire passes here			Black wire passes here
	1			4. Put grommet inside the hole of battery divider and allow red and black wire passing through the hole. Screw tightly the battery divider with screw nuts. (as shown in 1, 2 areas) M4 screw nuts: 38-210003-00G*2 Torque: 8KGF-CM
		2
				Tool: electric screwdriver, crosshead screwdriver, nipper

CAUTION: 1. Be sure all wires are plugged correctly and tightly. Do NOT break any wire tubes. 2. Do NOT connect battery terminal to any metals. Otherwise, it will cause short circuit. 3. Any screw should be screwed tightly without missing.

1. As shown, please use three batteries (12V/7Ah or 12V/9Ah) and check the date code (it's necessary to use batteries with same date code in a UPS unit).

Serial connect batteries with three black wires in 450, 280, 150 mm length. Slip the end of black wire with 280mm length into the tube.

1. Connect red wire with 380mm length to battery and slip red wire into the tube.

NOTE: This will prevent short circuit from direct contact of terminal.

1. Put the three batteries in order as shown in chart. Hint: Install the left one and keep battery terminal heading the bottom. Then, install the middle one and keep battery terminal heading upwards. At least, install the right one and keep battery terminal heading upwards.

1. Put grommet inside the hole of battery divider and allow red and black wire passing through the hole. Screw tightly the battery divider with screw nuts. (as shown in 1, 2 areas)

M4 screw nuts: 38-210003-00G*2

Torque: 8KGF-CM

1. Disconnect the battery red wire to P5 and P10 of small board. Disconnect the battery black wire to P5 and P10 of small board.

2. Organize the battery wires with cable tie.

CAUTION: 1. Be sure all wires are plugged correctly and tightly. Do NOT break any wire tubes. 2. Do NOT connect battery terminal to any metals. Otherwise, it will cause short circuit. 3. Any screw should be screwed tightly without missing.

Tool: electric screwdriver, crosshead screwdriver, nipper