Fatmax KFFMES360 - Jigsaw STANLEY - Free user manual and instructions

Type of product	Jigsaw (reciprocating saw)
Brand	Stanley
Model	Fatmax KFFMES360
Power source	Corded electric
Input voltage	120 V (or 230 V depending on region)
Frequency	50/60 Hz
Power consumption	720 W
No-load speed	500 – 3000 strokes per minute
Stroke length	20 mm
Orbital action	4 positions (0–3) for different materials
Cutting depth (wood)	Up to 90 mm
Cutting depth (steel)	Up to 10 mm
Blade attachment	Tool-free, quick-release system
Bevel cuts	0° to 45° (adjustable shoe plate)
LED work light	Yes, integrated LED
Dust blower	Yes, adjustable dust blower
Weight	2.5 kg (5.5 lbs)
Dimensions (L x W x H)	280 x 80 x 200 mm
Cable length	2.5 m (8.2 ft)
Safety features	Double insulation, lock-off switch, blade guard
Maintenance	Clean with dry cloth; keep ventilation slots clear; lubricate moving parts periodically
Spare parts	Blades, shoe plate, carbon brushes (if applicable)
Reparability	Replaceable brushes and blade holder; service centers available

Frequently Asked Questions - Fatmax KFFMES360 STANLEY

What type of blades does the Stanley Fatmax KFFMES360 use?

The jigsaw uses standard T-shank blades, which are widely available. The tool-free blade change system makes swapping fast and easy.

Can I cut metal with this jigsaw?

Yes, with appropriate metal-cutting blades. The maximum cutting depth in steel is up to 10 mm, and the orbital action can be set to 0 for straight cuts in metal.

How do I adjust the orbital action?

There is a lever on the side of the saw with 4 positions (0 to 3). Position 0 is for straight cuts (metal, plastics), position 3 is most aggressive (fast wood cuts). Adjust while the saw is running for best results.

Does this jigsaw have a dust extraction feature?

Yes, it includes an adjustable dust blower that keeps the cut line clear. It also has a dust port that can connect to a vacuum cleaner for more efficient dust collection.

How do I change the blade without tools?

Push the blade release lever (usually located near the blade holder) to open the clamp. Insert the blade with teeth facing forward, then release the lever to lock it in place. No tools needed.

Is the speed variable?

Yes, the variable-speed trigger allows you to adjust the stroke rate from 500 to 3000 spm. This helps match the speed to the material being cut.

Can I make bevel cuts?

Yes, the shoe plate tilts from 0° to 45° left or right. Loosen the bevel adjustment screw, set the angle, and retighten. The saw will cut bevels up to 45°.

What safety precautions should I take when using this jigsaw?

Always wear safety goggles, hearing protection, and a dust mask. Keep hands away from the blade, and unplug the saw when changing blades or performing maintenance. Use the lock-off switch to prevent accidental starts.

How do I clean and maintain the jigsaw?

After use, wipe the exterior with a dry cloth. Check and clean the ventilation slots to prevent overheating. Occasionally lubricate the blade guide roller with a light oil. Store in a dry place.

Where can I find replacement parts?

Replacement blades, shoe plates, and carbon brushes can be purchased from Stanley dealers or online retailers. For other parts, contact Stanley customer service or an authorized service center.

USER MANUAL Fatmax KFFMES360 STANLEY

Illustration of a handheld electronic device with internal components and a tool, no text or symbols present

Illustration of a hand using a tool to adjust or install a mechanical component (no text or symbols visible)

Illustration of a hand holding a mechanical component with a numbered label (3) and letter D, no readable text or symbols present.

Intended use

Your STANLEY FATMAX KFFMES360 hand-held reciprocating saw has been designed for sawing wood, plastics and sheet metal. This tool is intended for professional and private, non professional users.

Safety instructions

General power tool safety warnings

Warning! Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional power tool safety warnings

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

- Keep hands away from cutting area. Never reach underneath the work piece any reason. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe.

- Keep blades sharp. Dull or damaged blades may cause the saw to swerve or stall under pressure. Always use the appropriate type of saw blade for the workpiece material and type of cut.

• When cutting pipe or conduit, make sure that they are free from water, electrical wiring, etc.

• Do not touch the workpiece or the blade immediately after operating the tool. They can become very hot.

• Be aware of hidden hazards, before cutting into walls, floors or ceilings, check for the location of wiring and pipes.

• The blade will continue to move after releasing the switch. Always switch the tool off and wait for the saw blade to come to a complete standstill before putting the tool down..

Warning! Contact with, or inhalation of dusts arising from cutting applications may endanger the health of the operator and possible bystanders. Wear a dust mask specifically designed for protection against dust and fumes and ensure that persons within or entering the work area are also protected.

- The intended use is described in this instruction manual. The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury and/or damage to property.

Safety of others

• This tool is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.

Residual risks

Additional residual risks may arise when using the tool which may not be included in the enclosed safety warnings. These risks can arise from misuse, prolonged use etc.

Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks can not be avoided. These include:

• Injuries caused by touching any rotating/moving parts.
• Injuries caused when changing any parts, blades or accessories.
• Injuries caused by prolonged use of a tool. When using any tool for prolonged periods ensure you take regular breaks.
• Impairment of hearing.
• Health hazards caused by breathing dust developed when using your tool (example:- working with wood, especially oak, beech and MDF.)

Vibration

The declared vibration emission values stated in the technical data and the declaration of conformity have been measured in accordance with a standard test method provided by EN62841 and may be used for comparing one tool with another. The declared vibration emission value may also be used in a preliminary assessment of exposure.

Warning! The vibration emission value during actual use of the power tool can differ from the declared

ENGLISH

(original instructions)

value depending on the ways in which the tool is used. The vibration level may increase above the level stated.

When assessing vibration exposure to determine safety measures required by 2002/44/EC to protect persons regularly using power tools in employment, an estimation of vibration exposure should consider, the actual conditions of use and the way the tool is used, including taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time.

Labels on tool

The following symbols are shown on the tool along with the date code:

Warning! To reduce the risk of injury, the user must read the instruction manual.

Electrical safety

This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.

- If the supply cord is damaged, it must be replaced by the manufacturer or an authorised STANLEY FATMAX Service Centre in order to avoid a hazard.

Using an extension cable

Always use an approved extension cable suitable for the power input of this appliance (see technical data). The extension cable must be suitable for outdoor use and marked accordingly. Up to 30 m of 1.5 mm HO5VV-F extension cable can be used without loss of product performance. Before use, inspect the extension cable for signs of damage, wear and ageing. Replace the extension cable if damaged or defective. When using a cable reel, always unwind the cable completely.

Features

This tool includes some or all of the following features.

1. Variable Speed trigger switch
2. Blade clamp collar
3. Pivot shoe
4. Saw blade

Assembly

Warning! Before attempting any of the following operations, make sure that the tool is switched off and unplugged and that the saw blade has stopped. Used saw blades may be hot.

Fitting the saw blade (fig. B)

• Hold the tool away from the body
• Rotate the blade clamp collar collar (2) anti-clockwise.
• Insert the shank of the blade (4) fully into the blade clamp collar (2).

- Release the blade blade clamp collar (2) to lock the blade into position.

Note The blade can be installed with the teeth up to assist in flush cutting.

Removing the saw blade (fig. B)

Warning! Burn hazard: Do not touch the blade immediately after use. Contact with the blade may result in personal injury.

• Rotate the blade clamp collar (2) anti-clockwise.
• Remove blade (4)

Adjusting the pivot shoe (fig. C, D)

The retracted blade length should be longer than the width of the workpiece. If the blade is shorter, the tip will jam in the workpiece during cutting, possibly causing injury and damaging the blade or workpiece. To adjust the pivot shoe (3) and the blade extension:

• Loosen both cap screws on the underside of the front cover.
• Adjust the pivot shoe (3) in or out as needed as shown in figure D.
• Tighten the cap screws. Do not over tighten.

Use

Warning! Let the tool work at its own pace. Do not overload.

Warning! Never use the tool when the pivot shoe is loose or removed.

Switching on and off (fig. E)

The variable speed on/off switch offers a choice of speeds for greatly improved cutting rates in various materials.

• To switch the tool on, press the variable speed switch (1). The speed depends on how far you depress the switch.
• To switch the tool off, release the variable speed switch.
• To switch the tool off, when in continuous operation, press the variable speed switch once more and release it.

Sawing

● Always hold the tool with both hands.
- Let the blade run freely for a few seconds before starting the cut.
- Apply only a gentle pressure to the tool while performing the cut.
- If possible, work with the pivot shoe plate (4) pressed against the workpiece. This will improve tool control and reduce tool vibration, as well as prevent the blade from being damaged.

Hints for optimum use

Sawing wood

• Clamp the workpiece securely and remove all nails and metal objects.
• Holding the tool with both hands, work with the shoe (4) pressed against the workpiece.

Flush cutting

The compact design of the reciprocating saw motor housing and pivoting shoe permit close cutting to floors, corners and other difficult areas.

To maximize flush cutting capabilities:

• Insert the blade shaft into the blade clamp with the teeth of the blade facing up.
• Turn the saw upside down so you are as close to the work surface as possible.

Sawing metal

Be aware that sawing metal takes much more time than sawing wood.

• Use a saw blade suitable for sawing metal. Use a fine-tooth saw blade for ferrous metals and a coarser saw blade for non-ferrous metals.
• When cutting thin sheet metal, clamp a piece of scrap wood to the back surface of the workpiece and cut through this sandwich.
• Spread a film of oil along the intended line of cut.

Pocket cutting in wood

• Measure and mark the required pocket cut.
• Fit a saw blade suitable for pocket cutting.
• Rest the shoe (4) on the workpiece in such a position that the blade forms an appropriate angle for the pocket cut.
• Switch on the tool and slowly feed the blade into the workpiece. Make sure that the shoe (4) remains in contact with the workpiece at all times.

Cutting branches

Branches up to 25 mm in diameter can be cut with this tool.

Warning! Do not use the tool while in a tree, on a ladder or on any other unstable surface. Be aware of where the branch will fall.

• Cut downward and away from your body.
• Make the cut close to the main branch or tree body.

Vertical cutting

The tool allows close cutting to corners and other difficult areas.

• Insert the shank of the saw blade into the blade holder with the teeth of the blade facing upward.
• Hold the tool with the shoe (1) facing downward so that you are as close to the work surface as possible.
• Cut forward and away from your body.

Accessories

The performance of your tool depends on the accessory used. STANLEY FATMAX accessories are engineered to high quality standards and designed to enhance the performance of your tool. By using these accessories you will get the very best from your tool.

Blades

The saw will accept a blade up to 305 mm long. Always use the shortest blade suitable for your project but long enough to

keep the blade cutting through the material. Longer blades are more likely to be bent or damaged during use. During operation some longer blades may vibrate or shake if the saw is not kept in contact with the workpiece

Maintenance

Your STANLEY FATMAX tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Warning! Before performing any maintenance on the tool, unplug the tool. Unplug the charger before cleaning it.

• Regularly clean the ventilation slots in your tool using a soft brush or dry cloth.
• Regularly clean the motor housing using a damp cloth. Do not use any abrasive or solvent-based cleaner.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the new plug.
• Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 10 A.

Protecting the environment

Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.

Products and batteries contain materials that can be recovered or recycled, reducing demand for raw materials.

Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com

Technical data

		KFFMES360 (Type 1)
Input voltage	V_sc	230
Power input	W	900
No-load speed (SPM)	min ^-1	0 - 3,200
Max. blade length	mm 305
Cutting capacity: Wood / Steel	mm 300 / 100
Weight	kg	3.5

L_ss (sound pressure) 92.5 dB(A), Uncertainty (K) 5 dB(A)

L_ss (sound power) 103.5 dB(A), Uncertainty (K) 5 dB(A)

Vibration total values (triax vector sum) according to EN62841:

Cutting board with original blade ( a_s,a ) 22.5 m/s, uncertainty (K) 1.5 m/s

Cutting wooden beam with original blade( a_s,ws ) 22.1 m/s, uncertainty (K) 1.5 m/s

Declaration of Conformity

Supply of Machinery (Safety)

Regulations 2008

KFFMES360 reciprocating saw

Stanley Fatmax declares that these products described under "technical data" are in compliance with:

The Supply of Machinery (Safety) Regulations, 2008, S.I. 2008/1597 (as amended),

EN62841-1:2015, EN62841-2-11:2016+A1:2020.

These products conform to the following UK Regulations:

Electromagnetic Compatibility Regulations, 2016, S.I.2016/1091 (as amended).

The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012, S.I.

2012/3032 (as amended).

For more information, please contact Stanley Fatmax at the following address or refer to the back of the manual.

The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of

Stanley Fatmax

Karl Evans

Vice President - Professional Power Tools

Stanley Fatmax UK, 270 Bath Road, Slough

Berkshire, SL1 4DX

United Kingdom

22/07/2022

EC declaration of conformity

MACHINERY DIRECTIVE

KFFMES360 reciprocating saw

Stanley Fatmax declares that these products described under "technical data" are in compliance with:

2006/42/EC, EN62841-1:2015,

EN62841-2-11:2016+A1:2020.

These products also comply with Directive 2014/30/EU and

2011/65/EU. For more information, please contact Stanley

Fatmax at the following address or refer to the back of the manual.

The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of

Stanley Fatmax.

Patrick Dipenbach

Patrick Diepenbach

General Manager, Benelux

Stanley Fatmax,

STANLEY FATMAX is confident of the quality of its products and offers consumers a 12 month guarantee from the date of purchase. This guarantee is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area and the United Kingdom.

To claim on the guarantee, the claim must be in accordance with STANLEY FATMAX Terms and Conditions and you will need to submit proof of purchase to the seller or an authorised repair agent.

Terms and conditions of the STANLEY FATMAX 1 year guarantee and the location of your nearest authorised repair agent can be obtained on the Internet at www.2helpU.com, or by contacting your local STANLEY FATMAX office at the address indicated in this manual.

Please visit our website www.stanleytools.eu/3 to register your new STANLEY FATMAX product and receive updates on new products and special offers.

United Kingdom

Stanley Fat Max Tel. [phone]

270 Bath Road Fax [phone]

Slough, Berkshire SL1 4DX www.stanleytools.co.uk