DEWALT DW800 - Grinder

DW800 - Grinder DEWALT - Free user manual and instructions

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Product TypeAngle Grinder
BrandDeWalt
ModelDW800
Power SourceElectric Corded
Voltage120 V (US) / 230 V (EU)
Power850 W
No-Load Speed11,000 RPM
Disc Diameter4.5 inches (115 mm)
Spindle Thread5/8-11 UNC
Weight2.6 kg (5.7 lbs)
Dimensions (L x W x H)295 x 120 x 100 mm
Spindle LockYes
Safety GuardAdjustable
Side HandleAdjustable, vibration-dampening
Switch TypeSlide switch with lock-on
Brush TypeCarbon brushes, replaceable
Motor TypeUniversal motor
Housing MaterialGlass-filled nylon
Overload ProtectionYes
MaintenanceClean vents regularly; replace brushes when worn; lubricate gears annually
ReparabilitySpare parts available; user-serviceable brushes and switch
CertificationsUL, CSA, CE

Frequently Asked Questions - DW800 DEWALT

How do I change the grinding disc on my DeWalt DW800?
Press the spindle lock, then use the included wrench to loosen the flange nut. Replace the disc and tighten the nut securely. Always check the disc for damage before use.
What size disc does the DW800 use?
The DW800 is designed for 4.5-inch (115 mm) discs with a 7/8-inch (22.23 mm) arbor hole. Do not use larger discs.
Can I use the grinder for cutting as well as grinding?
Yes, with appropriate cutting discs. However, the grinder is primarily for grinding. For cutting, ensure you use a reinforced cutting disc and follow safety precautions, including using the guard.
How do I maintain the DW800 for long life?
Keep the air vents clean, replace carbon brushes when they are less than 1/4 inch, and lubricate the gear case annually with high-quality grease.
Why does my grinder stop during use?
It may be triggered by the overload protection. Let the tool cool down for a few minutes. Check for excessive pressure or a dull disc. Also check the carbon brushes.
Is the side handle adjustable?
Yes, the side handle can be installed in three positions: top, left, or right of the gear case for optimal control.
What safety precautions should I take?
Always wear safety goggles, gloves, and ear protection. Secure the work piece. Use the safety guard. Do not use damaged discs. Keep the grinder away from body parts.
Can I use the DW800 with a wire brush or sanding disc?
Yes, you can use wire cup brushes, wire wheel brushes, and sanding discs. Ensure they are rated for the tool's maximum RPM (11,000 RPM).
How do I replace the carbon brushes?
Unplug the grinder. Remove the brush caps on each side. Pull out the old brushes, insert new ones, and tighten the caps. Run the tool for 5 minutes to seat the brushes.
What is the correct spindle thread for accessories?
The spindle has a 5/8-11 UNC thread. Most 4.5-inch grinding accessories are compatible. Use only accessories with the correct arbor size (7/8 inch).

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USER MANUAL DW800 DEWALT

High Performance Industrial Tools & Accessories

DEWALT DW800 - 1

natural_image Exterior view of a DHWAL angle grinder with visible blade and base (no text or symbols)

DW800

www.DEWALT.com

This manual is applicable for -XE

B26497-03

Technical diagram showing exploded and assembled views of a mechanical power tool with labeled parts A and B

C D For cutting E F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

DEWALT DW800 - www.DEWALT.com - 3

DEWALT DW800 - www.DEWALT.com - 4

100mm Small Angle Grinder

DW800

Technical Data

Agric Driller2016Q
Power inputWMW
No. load speedRPM11,923
Maximum feed rateminOnshore & Nt
BalanceNil
Max. load RPMm/sL
MPa12,800
WageKg1.45

General Safety Rules

Warning! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The item "power tool" in all of the average listed below refers to your main operated (order) power tool or battery operated

Save These Instructions

1) Mock area

6) Keep work area clean and well B. Cluttered and dark areas into accidents.

b) Do not operate power locis in explosive atmospheres, such as Imprevalence of flammable liquids, gases or dust. Power mix waste seeds which may impede the dust or dust.

6) Steep kitchen and bechers when operating a power

3) Electrical safety

a) Power tool plug must match the outlet. Never modify the plug in any way. Do not use any adapter plug to

earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock,

(2) Aood body contact with treatment of granular tissue, such as pulse, facsimet, bignes and morphones. There is an increased risk of gastric疾病 if your body is affected or caused.

c) Do not expose power blocks to rain or sand conditions. Water ordering a power load will increase the rate of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away

from heat, oil, sharp edges or moving parts. Damaged or entangled cards increase the risk of electric shock.

e) When operating a power load outlook, use an extension solid suitable for outdoor use. Use of a cord suitable for other use reduces the risk of electric shock.

3. Personal safety

6) Stay short, watch what you are doing and use common sense when operating a power tool. Do not use a power

too while you are tried or under the influence of drugs, alcohol or medication. A moment of intention while spending

power tools may result in serious personal injury.

(b) Use safety equipment, Average wear eye protection. Sanby equipment such as dust masks, run into safety shoes, but, or headbox protection used for appropriate conditions will not use them to use

c). Avoid accidental steering. Ensure the switch is in the off position before plugging it.

finger on the switch or plugging in power tools that have the switch on inverse accidents.

(1) Remove any adjusting low or wrench below turning the power tool on. A wrench or a key left attached to a rotating

part of the power tool may result in personal injury

6) Do not understand help proper moving and seasonal effects. The actions better control of the power box in unexpected direction.

f) Press properly: Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving

parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the extraction of dust extraction and collection facilities, ensure these are connected to devices and distributed by devices and collection facilities.

and property used. Use of these devices can reduce court-related hazards. 4. Draws kind eye and eye

4) Power tool tool and tool e): Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the kit

bence and sole at the run for which it was designed.

(b) Do not ask the power tool if the switch does not turn it or end off. Any power tool that cannot be controlled with the

which is dangerous and must be repelled.

c) Unconfected the plug from the power source before having any compartments, emerging accessories, or storing power tools. Such one-还可以 safety measures notice the risk of planting the power tool accidentally.

(d) Store idle power tools out of the reason of children and do not allow persons unfamiliar with the power

Basic instructions to create the power tool. Power tools are dangerous in the hands of untrained assets.

e) Maintain power tools. Check for misalignment or binding of moving parts, brassage of parts and any other

condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by property-maintained power-mole

  1. Have a minimum share and share property maintained

  2. Not using food chains and meat. History maintained using food market buying goods to lose way to one and one issue to control.

2) like the power and

Intended for the particular type of power tool, taking into account the working conditions and the work to be

performed. Use of the power too for operations different from those intended could result in a hazardous situation.

8) Service

e) Have your power lock serviced by a qualified repeat person using only vertical replacement parts. This will ensure

that the safety of the power tool is maintained.

Additional Safety Instructions For Australia And New Zealand

6) Young children and the infant. This appearance is not intended for use by young children or infants persons without supervisors.

Young children should be supervised to ensure that they do not play with this appliance.

b) Replacement of the supply cord. If the supply cord is damaged, it must be replaced by the manufacturer or an authorized

LEWALT Service Scheme in order to avoid a hazard

Additional Safety Rules For Grinders

- Your gender has been designed for grinding and cutting memory and steel.

Do not cut or grid light next with a magnesium content succeeding 80% since this type of metal is favorable.

Do not use any somewhat other than Men mentioned a listing and calling

- Use the grilling and cutting (with reduced friction by the material under only. - The case. Alimentable spread of the cutting wheel or cylinder that must slowen be equal to or greater than the no-cased spread.

of the lod specified on the nameplate.

• Co not cut workpiece requiring a minimum depth of cut preceding that of the cutting disc.

- Do not use binning and sutting class that do not conform to the dimensions stated in the technical data.

• Do not use any scope to create a double touch for uplink.

- Imper, gaining and closing stock before each end, do not run dropped, crashout or severe explosive stock. - If proposed, ensures that dollars are used when the stock is filled onto the upside.

When applying a threaded hole disq, ensure that the thread is long enough to so

- Ensure that the grinding or cutting class is mounted correctly before see

- Let the tool run at no load in a safe position for at least 30 seconds. If there is a comfortable situation or if any other

dancer doctor, stop the tool and drive it to determine the cause. * I'm not operate this tool without the guard in place.

* Crack that the workplace is properly supported.

* Do not operate the tool, heat flammable liquids, grass or dust. Sparks or hot chips from cutting or mixing motor brushes

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Do not operate the too while founding in two with the crew. Keep other persons away from the work done. Do not run a line down by using minutes.

• Do not create the animals (no scale the

- Because that after switching off the tool the wheel continues

* Always store grinding and cutting slice in a dry piece

Labels on your tool

They may include the following symbols.

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A. Acqment

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H. ____ Minions

A. .... Altering out

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n. Clean Construction

- Existing terminal

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The tool is double in default. Does the elevation covers that of the external metal parts are electrically evaluated from the

New power supply: The core by placing installed barriers between the electrical and mechanical components so as

  1. The following procedure is to add a proof against injury resulting from a possible electrical insula

Non-Bea Un within the Stock.

Electrical safety

This electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on

Warning: News content: The 2.1 recorded (4 years in the year)

Using an Extension Cable

An extensor cable should not be used until absolutely necessary. Use of an improper extension cable could wait to a lot of fine and deacrylic blocks. For maintenance cable must be used, use only those they are approved by the county's Electrical Authority. We see that extensor cord is a good condition before using. Always use the cord had available for the power input of your fuel (less feed) or some parts. The maximum conductor size is 1.0 mm.

When using a back test, always when the under-seqtrity

Description (fig. A)

Your D/WNT area is a role gender has been designed for professional grinding, turning wire-up brushing and sending applications.

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Assembly and Adjustment

▲ Pro to security and adjustment awards (no control).

8.2. Associate mentioned in this manual may not necessarily be included in your pack.

Mounting and Removing the Guard (Fig. 8)

• To meet the point, when the upper grade on a middle, is above it.

- I'll be guard (4) onto the base of the gear case cover in the position on a cover. In Fig. 5.

- Security to the screen (A). - Do not operate your mind with

• Follow the procedure about its revenue order

Mounting and Removing Grinding Wheels or Cu

Your primer comes with two lenses to accommodate a wide single of different approaches. Make sure

tangm am being used ensuring no excession side between the accessory and the range.

• In case the when, once the year's grade is to be greater?

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the length ② is lined with the nixed portion facing towards the decl. (p. 2). For cutting depth, the length ② is lined with the

Hallet portion facing away from the disc (Fig. 1).

Unsided Large XX with the spanner 12 (continued) (p. 5)

- Follow the process at room in revenue order to have one wheel.

Fitting a Wire Cup Brush

- Show the average from not supplied, mostly onto the side of each group area and increased longa.

Mounting and Removing the Rubber Backing Pad (Fig. E & F)

The rubber-bending pad is available as an option. The guard is not required when using the tool for sanding with the following pass:

• From the backion part of the whole 210. The key of

- Position (has extensive disk (12) on the pad.

- Screw the threaded hinge supplied with the looking pad ends the up rate.

- Press clearance lock (e) and rotate the card with blocks in position dip. E

• Encumulated exposure to the risk (in quartile 3) was reported by: • Protection of the

• Error: no, below the per

Mounting the Side Handle (Fig. 6)

- Draw the side handle (2) lightly into one of the rules (13) on either side of the your case.

Instruction for Use

△ Always obtain the safety instructions and applicable regulations.

• Create all materials to be ground or out are secured in place.

- Apply only a perde pressure to the foot. Do not seem side pressure on the grinding wheel or a ring die or a small conductor. Driven metal hardware, at 100 mV, is also very wide in series and

• Make sure the disk or wheel mass in the direction of the arrow on the accuracy and the load.

Switching On And Off (Fig. A)

△ Make sure that the switch is in the 0 (OFF position before plugging)

• Transferred, seed switch level (110 x ON)

• To stop the tool, select switch lever to 21 OFF position.

• Always switch off the tool when work is finished and before unplugging

Hear A W

Handy Hints

Grinding (Fig. 1)

Use a knowledge base 720/27.456. For the 100% of age in the first half of 20-30 to 100% to grow up.

Wits Brushing (Fig. 3)

A. 100% only 5 yrs treatment and check. Drivision and others in 2 years

protection. Earnings of cars may break and fly off when wire wheels and cut them as in use.

Sanding with Abrasive Dikes (Fig. K)

When using an outlier disk and induction-coc-pack, hold the track so that a angle of 2^ to 10^ exceeds between the axis and the side. Using an angle of 2^ to 10^ will allow one to reach maximum values. Hold the position of the number due is

work. There of a man's body or his head, you to discuss a room at work. For the door, it is to be pressed flat against the work, the second action will be irregular and bunge and the tail will be difficult to combat.

Edge Grinding and Cutting (Fig. L)

Do not use ceiling wheels for surface grinding applications because it uses wheels are not designed for codes

preises encouraged with aftergending. The brochess of they may fail.

During the opening of the guard and the guard's wire, the guard had specialized for the guard. The guard should during cutting by checking the open side of the guard toward a surface. Cutting wheels

officed to avoid the own basis only on the edge of the wheel, not on the top or bottom of the wheel. So in pressure on the wheel could limit to increase the wheel.

M. 1

Maintenance

Your a WMT power too has been designed to operate over a long period of 30% with a minimum of 1000000. Continued safety changes towards the company and are for change.

Your tool is not used servicerable. Take the tools an authorized DWWLT repair agent. This tool should be serviced at regular

Intended or when developing possible character performance.

Lubrication

D.WU power from an open industrial facility and one only for one. This should be so described regularly every day due to six months, depending on means. This utilization should only be abbreviated by trained upper and lower persons.

such as a meta at DMSL1 open conveyor by other qualified serve

Motor Brushes

The brushes should be electroperiodical and wear out brushes should be replaced. Crush replacement should be

presented by a LPRS. (Authorised service Order 2010 qualified service operation

Cleaning

                                                                                                                                                                                      1. 100

The market is running, but on a basis of an air freight type as a base material. Here, they will perform the latter plastic parts may be dried with a clump dish and mild detergent. Although these parts are highly

Robert E. R. (1978)

Tool Care

Avoid crossing the machine for long period

According to the fact that the suitable location in a space was located by a train at the bottom of the track. In the evening, the machine is a boat for a minute or two until cooled to normal working temperature by the boat in air. Switching your machine

on and it is a bit under the all components, which the life of the

Important

To approve PRODUCTIVITY, 300 RELIABILITY, reports, maintenance and adjustment of the year. There is more likely to be required should be performed by authorized service centers or other qualified transactions, always using identical net loaner parts.

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Accessories

The performance of any power tool is expander upon the accuracy used. 249437 excelsors are improved to high quality

mechards as to an designed to enhance the performance of power tool. By using DRWLT access offered you will get the very fast time, on your load.

(1) 2017: a large selection of accommodation available at our local client or authorized service carrier of extra box.

Water Inventory must be rated for use of space equal to or higher than nameplate RTN of tool with which it is being used.

△ CAUTION: The use of any unrecommended accessories may be hazardous.

Protecting The Environment

(2) Should you'll come day that your connection replacement, or if it is no further use to you, think all the powder of the

  1. anomnant. DALLT recommends you to contact your local council for disposal information.

Service Information

DoWALT offers a full network of company-owned and authorized service locations throughout Australia. A DoWALT Service

Centers can staffed with trained personnel. In provide customers with all orders and reliable power load service.

The following table provides the information in the United States: 10.25% (www.elsevier.com) and 10.30% (www.elsevier.com).

Notes

- OurALT's policy is one of continuous improvement to our products and, as such, we receive the right to change product

• Exceedings of the company

- Complete product range may not be available in all countries. Contact your local FAXNCT stores for cargo availability

DEWALT After Sales Service Repair And Service

At Delfiki T power tools are thoroughly tested before leaving the factory. However, if the new tool needs make prices

contact your dealer or take it to your nearest Drift/LT Service Centre. There is a Service Centre in every capital city. For

service, repair or parts call 1800-654-156 (AUD) or 08-826-2596 (NZ).

Guarantee

Three Year Limited Warranty

DWALT will replace, without charge, any defects due to healthy materials or workshopship for three years from the date of

purchase. Please return the complete unit, transportation prepaid, to any DWALT Service Center, or any authorized service

station. For warranty repair information, call 1000 554-153. This warranty does not apply to:

• Accessories.

- Damage caused where repairs have been made or attempted by others. - Damage due to injury, accident, year and year, orientation or ventilation

- Damage due to economic impact, with the risk of expansion of 10x

The warranty given you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1990 (New Zealand) privd. Trade Practices Act 1974 and State Legislation (Australia). In addition to the year-end, DOWALT

sales are covered by our

Free One Year Service Contract

DISWALT will also maintain the tool for free at any time during the first year of purchase. This includes labour, parts and

lubrication required to restore the product to sound mechanical and/or electrical condition. Normal wear parts are not covered

in this service, Carbon brushes worn more than 50% will be replaced.

NOTE: 3 Year severity is not applicable to norms deemed as contractions. Medical and services are covered by a one (1) year

walking on. UML: Noted in light drive to work by policy and to make a 6-7 new business development product.

30 Day

50 Day No Risk Satisfaction Guarantee

If you have dissatisfied with any DOWN? power tool, mask or face, for any reason, usually return it to the point of purchase with your sales products within 20 days by a replacement soft or a fall spot.

with your date being 10 days for a representative of the or her husband.

Australia

Mark & Decker (Australia) Pty. Ltd. Tel. 08-6720-6150 29 British Press, Washington, Dr. 07/07/2013

2017, 3138

Shaw Tarko

New Zealand

Nash & Decker, Inc. 59, 519-1620 S: Hugo Johnston Drive Box (P) 8

Pearson, Auckland, New Zealand

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Product information

Brand : DEWALT

Model : DW800

Category : Grinder