EC9208 - Programmable controller IFM - Free user manual and instructions

Product Type	Programmable Logic Controller (PLC)
Model	EC9208
Brand	IFM
Dimensions (H x W x D)	Approx. 100 x 30 x 90 mm (estimated)
Weight	Approx. 150 g (estimated)
Power Supply	24 V DC ±20%
Power Consumption	Typ. 3 W
Processing Time	< 1 ms per 1000 instructions
Digital Inputs	8 (configurable, 24 V DC)
Digital Outputs	8 (transistor, 24 V DC, 0.5 A)
Analog Inputs	2 (0-10 V / 4-20 mA)
Communication Interfaces	Ethernet, CAN, RS232/485
Programming Languages	IEC 61131-3 (Ladder, FBD, ST, SFC)
Memory	256 kB program, 64 kB data
Enclosure Rating	IP20
Operating Temperature	-25 °C to 60 °C
Mounting	DIN rail (35 mm)
Maintenance	Clean with dry cloth; avoid solvents
Safety	Use only by qualified personnel; disconnect power before servicing
Spare Parts / Repairability	Replaceable terminal blocks; contact IFM support for modules

Frequently Asked Questions - EC9208 IFM

What programming software is used for the IFM EC9208?

The IFM EC9208 is programmed using CODESYS or IFM's own software like ifm programming tool. It supports IEC 61131-3 languages.

Which communication protocols does the EC9208 support?

It supports Ethernet/IP, Profinet, Modbus TCP, and CANopen (depending on configuration).

How do I connect the EC9208 to a PC?

Use an Ethernet cable to connect the PLC to your PC. Set a static IP address in the same subnet (default IP is often 192.168.0.10).

What is the maximum number of I/O modules I can add?

The EC9208 can expand up to 16 additional I/O modules via the backplane bus, depending on power budget.

Can the EC9208 be used for safety applications?

No, the EC9208 is a standard PLC and does not have built-in safety functions. For safety, use IFM's safety PLC or external safety relays.

How do I reset the EC9208 to factory settings?

Press and hold the reset button (small pinhole) for 10 seconds while powering up. This will erase the program and set default IP.

What type of memory does the EC9208 use?

It uses Flash for program storage and RAM for data. Program is retained without battery.

Is there a real-time clock?

Yes, the EC9208 has a real-time clock with backup capacitor (approx. 30 days without power).

What are the typical applications for the EC9208?

It's used in machine automation, material handling, packaging, and building automation for small to medium control tasks.

Where can I download the latest firmware?

Visit the IFM website (www.ifm.com) and search for EC9208 in the download section. You'll need a valid login or contact support.

USER MANUAL EC9208 IFM

Installation instructions

BasicController

and

BasicController plus

UK

ecomotion

CR0401

CR0403

CR0411

Technical line drawing of an electronic device rear panel with multiple slots and mounting holes (no text or symbols)

Contents

1 Preliminary note 4

1.1 Symbols used.... 4
1.2 Warning signs used 4

2 Safety instructions 5

2.1 General....5
2.2 Target group 5
2.3 Electrical connection 5
2.4 Tampering with the device 5

3 Functions and features 6

3.1 Overview of the common characteristics 6
3.2 Application example 6
3.3 Devices of the Basic series (examples) 7

4 Installation....8

4.1 General installation instructions 8

4.1.1 Protection....8
4.1.2 Mounting surface 8

4.2 Fastening 8
4.3 Cover and cable seal 10

4.3.1 Installation of the cable seal.... 10
4.3.2 Removal of the cable seal 10
4.3.3 Installation of the cover .....11
4.3.4 Removing the cover....11

5 Electrical connection.... 12

5.1 General electrical connection 12
5.2 Connection accessories 13

5.2.1 Example accessories 13

5.3 Frequency inputs 13
5.4 Fuses 13

6 Indicators 14

7 Set-up.... 15

7.1 Programming 15
7.2 Required documentation 15
7.3 Required hardware.... 15

8 Technical data. 16

8.1 CR0401 16
8.2 CR0403 21
8.3 CR0411 27

9 Maintenance, repair and disposal. 33

9.1 Maintenance.... 33
9.2 Cleaning the housing surface.... 33
9.3 Repair.... 33

9.4 Disposal 33
10 Approvals/standards.... 33

UK

1 Preliminary note

This document applies to devices of the type "BasicController" (art. no.: CR0401, CR0403) and "BasicController plus" (art. no.: CR0411).

These instructions are an integral part of the device.

This document is intended for specialists. These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device. The document contains information about the correct handling of the device.

Read this document before use to familiarise yourself with operating conditions, installation and operation. Keep this document during the entire duration of use of the device.

Adhere to the safety instructions.

1.1 Symbols used

▶ Instruction

Reaction, result

[...] Designation of keys, buttons or indications

→ Cross-reference

Important note

Non-compliance can result in malfunction or interference.

Information

Supplementary note

1.2 Warning signs used

WARNING

Warning of serious personal injury.

Death or serious irreversible injuries may result.

CAUTION

Warning of personal injury.

Slight reversible injuries may result.

NOTE

Warning of damage to property.

2 Safety instructions

2.1 General

These instructions contain texts and figures concerning the correct handling of the device and must be read before installation or use.

Observe the operating instructions. Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery.

2.2 Target group

These instructions are intended for authorised persons according to the EMC and low-voltage directives. The device must only be installed, connected and put into operation by a qualified electrician.

2.3 Electrical connection

Disconnect the device externally before handling it. If necessary, also disconnect any independently supplied output load circuits.

If the device is not supplied by the mobile on-board system (12/24 V battery operation), it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this voltage is supplied without further measures to the connected controller, the sensors and the actuators.

The wiring of all signals in connection with the SELV circuit of the device must also comply with the SELV criteria (safety extra-low voltage, safe electrical isolation from other electric circuits).

If the supplied SELV voltage is externally grounded (SELV becomes PELV), the responsibility lies with the user and the respective national installation regulations must be complied with. All statements in this document refer to the device the SELV voltage of which is not grounded.

The connections may only be supplied with the signals indicated in the technical data and/or on the device label and only the approved accessories of ifm electronic gmbh may be connected.

2.4 Tampering with the device

In case of malfunctions or uncertainties please contact the manufacturer. Any tampering with the device can seriously affect the safety of operators and machinery. This is not permitted and leads to the exclusion of any liability and warranty claims.

3 Functions and features

The freely programmable controllers of the "BasicController" and "BasicController ^plus " series are rated for use under difficult conditions (e.g. extended temperature range, strong vibration, intensive EMC interference). They are suitable for direct installation in mobile vehicles.

By means of the application software the user can configure the inputs and outputs to adapt to the respective application. The controllers can be used as CAN controller, CANopen master or intelligent I/O module. ( 8 Technical data).

Application-specific extensions and adaptations are possible in conjunction with additional products of the modular Basic series.

WARNING

The "BasicController" and "BasicController plus" series are not approved for safety tasks in the field of safety of persons.

NOTE

"BasicController" and "BasicController ^plus " are intended for installation in vehicle bodies, not in engines.

3.1 Overview of the common characteristics

• Freely programmable to IEC 61131-3
- 2 CAN interfaces (incl. interface for BasicDisplay CR0451 or CR0452)
- Configurable inputs/outputs
- Protection IP 20 (with cover and cable seal IP 54)
- Status LED

3.2 Application example

Line drawing of a front-mounted electronic device with control panel and ventilation slots (no text or symbols)

Use with cover and BasicDisplay

3.3 Devices of the Basic series (examples)

• BasicDisplay (art. no.: CR0451)
  programmable 2.8 inch colour display with graphic capabilities
  5 freely programmable backlit function keys
  1 rocker switch for cursor function

• BasicDisplay XL (art. no.: CR0452)
  programmable 4.3 inch colour display with graphic capabilities
  6 freely programmable backlit function keys
  1 rocker switch for cursor function

- BasicRelay (art. no.: CR0421) freely wirable relay and fuse carrier for 6 automotive relays and 10 automotive fuses

- Cover (art. no.: EC0401)

- Cover with built-in display recess (art. no.: EC0402)

incl. cable seal to obtain protection rating IP 54

For information about the available Basic products see:

www.ifm.com → Products → Control systems

or directly

www.ifm.com → Data sheet search → e.g. CR0451

4 Installation

4.1 General installation instructions

4.1.1 Protection

The achievable protection rating of the device depends on the accessories used and the mounting position.

Protection Accessories Installation position Art. no.
IP 20 – freely selectable –
IP 54 cover with	cable seal cable connection from the	bottom	e.g. EC0401

4.1.2 Mounting surface

NOTE

The housing must not be exposed to any torsional forces or mechanical stress.

▶ Mount the device on a flat surface.

▶ Use compensating elements if there is no flat mounting surface available.

Four technical diagrams showing mechanical assembly or assembly states with crosshair marks, no text or symbols present.

Mounting surface

4.2 Fastening

▶ Insert the enclosed tubular rivets from the back of the module in the 4 fixing holes.

▶ Fix the module using 4 washers and M4 screws.

Tighten the screws alternately crosswise.

Pure mechanical assembly diagram showing a vertical wall, rectangular components, and directional arrows without any text or symbols

Use of the tubular rivets

Pure mechanical diagram showing a vertical component with diagonal lines and directional arrows, no text or symbols present.

Tightening torque: 1.5 Nm
Hole dimensions ( 8 Technical data)

Screws to be used (examples): Standard
Cylinder screws with hexagon socket (M4 x L) DIN 912
Cylinder screws with hexagon socket and low head (M4 x L) DIN 7984

4.3 Cover and cable seal

NOTE

Protection IP 54 can only be guaranteed if the cover is used together with the cable seal.

NOTE

When a cover is installed, the device temperature can increase.

4.3.1 Installation of the cable seal

▶ Insert the cable seal into the locator from below.

The locking of the cable seal audibly clips into place.

1. Locator for cable seal
2. Locking

Technical line drawing of a rectangular electronic component with internal channels and mounting holes (no text or symbols)

Mounted cable seal

The cable seal cannot be used as strain relief of the cables.

(→ 5.1 General electrical connection)

4.3.2 Removal of the cable seal

▶ Press the locking at the bottom of the device and remove the cable seal from the device by pulling downwards.

Bottom of the device

1. Cable seal
2. Locking

4.3.3 Installation of the cover

The covers of the Basic series feature a single-lever locking. Installation is done without tools.

1: locking lever
2: cover guides

Technical line drawing of a device casing with internal compartments and mounting holes (no text or symbols)

3: insertion slots for cover guides

▶ Pull out the locking lever and rotate it towards you.
▶ Place the cover diagonally onto the device.

Insert the 2 cover guides, found at the bottom of the cover, into the slots.

▶ Close the cover onto the lower part.

The 2 guides and slots provide a pivot point.
▶ Move the locking lever back into its initial position.

The cover is locked.

1: BasicController
2: cover

4.3.4 Removing the cover

▶ Pull out the locking lever and rotate it towards you.

The cover is unlocked and can be removed.

5 Electrical connection

5.1 General electrical connection

The supply cables, CAN interfaces and input/outputs are connected via 6.3 x 0.8 mm blade male terminals on the front of the device.

Wiring ( 8 Technical data)

Connector area (here e.g. CR0403)

1: Inputs
2: Outputs
3: Supply and CAN interfaces

Connector	Connection CR0401	CR0403 CR0411 N	Number of		poles
A Inputs IN0...3 IN0...3 IN0...3 8
B IN4...7 IN4...7
C IN8...11	IN8...11	-
D	Outputs	-	OUT0...3	OUT0...3
E OUT0...3	OUT4...7	OUT4...7
F		OUT4...7	OUT8...11	-
P/N1	CAN interface 1 and supply				6
N2	CAN interface 2 (e.g. for BasicDisplay CR0451 or CR0452)				4

• = not connected

NOTE

Wrong connection may cause damage to the device.

▶ Observe the safety instructions ( 2.3 Electrical connection).

▶ Basically all supply and signal cables must be laid separately.
▶ Lay supply and signal cables away from the device using the shortest possible route.
▶ All connected cables must be provided with a strain relief at least 100 mm behind the cable entry.
▶ Protect unused terminals with unpopulated sockets if no cover is used.

5.2 Connection accessories

You can find more information about the available accessories at: www.ifm.com → Data sheet search → e.g. CR0401 → Accessories

5.2.1 Example accessories

Technical line drawing of a device housing with internal compartments and a separate panel (no text or symbols)

Accessories and example connection

BasicDisplay CR0451

cover with EC0402 built-in display recess

EC0452 connection cable

5.3 Frequency inputs

▶ Operate frequency inputs with screened cables, so that useful signals are not affected by external interference.

5.4 Fuses

The individual electric circuits must be protected in order to protect the whole system.

Description Potential Connector: pin Fuse
VBB_S	Supply sensors/module 8...32 V DC P/N1: 1 ≤ 2 A T
VBB_1	Supply outputsCR0401: OUT0...3CR0403: OUT0...7CR0411: OUT0...3	8...32 V DC P/N1: 2	15 A
VBB_2	Supply outputsCR0401: OUT4...7CR0403: OUT8...11CR0411: OUT4...7	8...32 V DC P/N1: 3	15 A

6 Indicators

1: Status LED 2: LED lighting in the cover (e.g. EC0401)

Operating states ( 8 Technical data)

7 Set-up

7.1 Programming

The user can easily create the application software by means of the IEC 61131-3 compliant programming system CODESYS 2.3.

WARNING

The user is responsible for the safe function of the application programs which he created himself. If necessary, he must additionally carry out an approval test by corresponding supervisory and test organisations according to the national regulations.

7.2 Required documentation

In addition to the CODESYS programming system, the following documents are required for programming and set-up of the device:

• Programming manual CODESYS V2.3
  (alternatively as online help)
• BasicController system manual
  (alternatively as online help)

The manuals can be downloaded from the internet:

www.ifm.com → Data sheet search → e.g. CR0401 → Additional data

CODESYS and BasicController online help

www.ifm.com → Service → Download → Control systems*

*) Download area with registration

7.3 Required hardware

A CAN interface for the connection to a PC or a notebook is required to load the application program to the device.

Example:

• CAN/RS232 USB interface CANfox (art. no.: EC2112)
- Adapter cable for CANfox (art. no.: EC2113)

You can find more information about the available accessories at:

www.ifm.com → Data sheet search → CR0451 → Accessories

or directly

www.ifm.com → Data sheet search → EC2112

8 Technical data

8.1 CR0401

CR0401

Mobile controller

BasicController

12 inputs

8 outputs

2 CAN interfaces

Programming

to IEC 61131-3

8...32 V DC

C€

Technical data

Mechanical data

Housing

Dimensions (H x W x D) without cover with EC0401 cover with EC0402 cover and BasicDisplay CR0451

Installation

Connection

Inputs Outputs Operating voltage, CAN bus

Protection rating

Operating/storage temperature

Weight

Electrical data

Operating voltage

Current consumption

Overvoltage Undervoltage detection Undervoltage shutdown

Processor

Memory (total)

Memory allocation

Device monitoring

Modular control systemUsable as CANopen controller or intelligent I/O module

plastic housing (black)

163 x 112 x 25.5 mm163 x 112 x 68 mm

163 x 112 x 73.4 mm

fixing by means of 4 M4 screws to DIN 912 or DIN 7984 and 4 tubular rivets to DIN 7340 (tubular rivets are supplied)

AMP blade male terminals 6.3 mm, to be clipped into place and thus vibration-resistant, protected against reverse polaritycontacts AMP timer, CuZn pre-tin-platedcore cross-section 0.5...2.5 mm^2

3 x 8-pole2 x 8-pole1 x 6-pole, 1 x 4-pole

IP 20 (with cover and cable seal IP 54)

-40...85°C / -40...85°C

0.30 kg

8...32 V DC

45 mA (at 24 V DC)

36 V for t ≤ 10 sat U_B ≤ 7.8 Vat U_B ≤ 7.0 V

Freescale PowerPC, 50 MHz

208 Kbytes RAM / 1536 Kbytes Flash / 1 Kbyte FRAM

see BasicController system manualwww.ifm.com → data sheet search → e.g. CR0401 → Additional data

undervoltage monitoringwatchdog functionchecksum test for program and systemexcess temperature monitoring

CR0401 Technical data

CAN interfaces 1/2

Baud rate

Communication profi le

Software/programming

Programming system CODESYS version

Inputs 12 (confi gurable),

Configurations

Outputs 8 (confi gurable),

Configurations

Status LED two-colour LED (red/green)

Operating states (preset)

CAN interface 2.0 A/B, ISO 11898

20 kBit/s...1 MBit/s (default CAN1: 250 kBit/s, CAN2: 250 kBit/s)

CANopen, CiA DS 301 version 4, CiA DS 401 version 1.4

or SAE J 1939 or free protocol

Number Version

4 digital for positive / negative sensor signals analogue (0...10/32 V DC, 0..20 mA, ratiometric) frequency (≤ 30 kHz)	B_L/B_H AFRQ
4 digital for positive sensor signals resistance measurement (0,016...3.6 kΩ)	B_L
4 digital for positive sensor signals B	L

positive sensor signals have diagnostic capabilities

Number Version

2 positive	switching (high side)PWM output (20...250 Hz), 2 A, diagnosis	BH PWM
4 positive	switching (high side)PWM output (20...250 Hz), 1 A	BH PWM
2 positive	switching (high side)PWM output (20...250 Hz), 4 A, diagnosis	BH PWM

Colour Status Description

– permanently	off no operating	voltage
orange	1 x on	initialisation or reset checks
green	5 Hz no operating	system loaded
	2 Hz application is running (RUN)
	permanently on	application stopped (STOP)
red	10 Hz	application stopped (STOP with error)
	5 Hz application stopped due to undervoltage
	permanently on	system fault (fatal error)

CR0401 Technical data

Characteristics of the inputs

Analogue inputs (A)

Connection A: 02, 03, 06, 07

IN0...IN3

can be configured as:

Digital input (B _L )

Connection B: 02, 03, 06, 07

IN4...IN7

can be configured as...

Voltage inputs
Input voltage 0...10 V or 0...32 V
Resolution 12 bits
Accuracy ± 1% FS
Input resistance 65.6 kΩ (0...10 V), 50.7 kΩ (0...32 V)
Input frequency ≤ 500 Hz
Current inputs, with diagnostic capability
Input current 0...20 mA
Resolution 12 bits
Accuracy ± 1% FS
Input resistance 400 Ω
Input frequency ≤ 500 Hz
At a current of >23 mA the input is switched to the voltage input!
Voltage inputs, 0...32 V, ratiometric
Function (U)	IN + UB) x 1000 %o
Value range 0...1000 %o
Input resistance 50.7 kΩ
Binary voltage inputs for positive sensor signals
Switch-on level >0.7 U	B
Switch-off level < 0.3 U	B
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break	>0.95 UB
Diagnosis short circuit	< 1 V
Binary voltage inputs for negative sensor signals
Switch-on level >0.7 UB
Switch-off level < 0.3 UB
Input resistance 3.2 kΩ
Input frequency 50 Hz
Frequency inputs
Input resistance 3.2 kΩ
Input frequency ≤ 30 kHz
Switch-on level >0.35...0.48 U	B
Switch-off level < 0.29 U	B

Binary voltage inputs for positive sensor signals
Switch-on level >0.7 U	B
Switch-off level < 0.3 U	B
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break	>0.95 UB
Diagnosis short circuit	<1 V
Resistor input
Measuring range	16...3.6 kΩ
Accuracy ± 3 %

CR0401 Technical data

Digital input (BL)

Connection C: 02, 03, 06, 07

IN8...IN11

can be configured as...

Characteristics of the outputs

Digital outputs (BH, PWM)

Connection F: 01, 03,

OUT4...OUT5

Digital outputs (BH, PWM)

Connection E: 01, 03, 05, 07

OUT0...OUT3

Digital outputs (BH, PWM)

Connection F: 05, 07

OUT6...OUT7

Free wheel diodes

Overload protection (valid for all outputs)

Short-circuit strength (valid for all inputs and outputs)

Max. total current of the output supplies VBB1/VBB2(Continuous current load)

• Binary voltage inputs for positive sensor signals
Switch-on level > 0.7 U	B
Switch-off level < 0.3 U	B
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break > 0.95 U	B
Diagnosis short circuit < 1 V

Semiconductor outputs, positive switching (high side), short-circuit and overload protected. Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 8...32 V DC
Switching current ≤ 2A
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 %o
Switching current ≤ 2A

If only one output of the output pair is active, the switching current is ≤ 2.5 A.
Max. switch-on current ≤ 11 A

Semiconductor outputs, positive switching (high side), short-circuit and overload protected
Switching voltage 8...32 V DC
Switching current ≤ 1 A
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 %o
Switching current ≤ 1 A
Max. switch-on current ≤ 11 A

Semiconductor outputs, positive switching (high side), short-circuit and overload protected. Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 8...32 V DC
Switching current ≤ 4 A
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 ‰
Switching current ≤ 4 A
Max. switch-on current ≤ 30 A

free wheel diodes for the deactivation of inductive loads are integrated

≤ 5 minutes (at 100% overload)

≤ 5 minutes (contact +VBB with GND)

permanently ≤ 50 % of the nominal current

CR0401 Technical data
Test standards and regulations
CE marking EN 61000-6-2 Electromagnetic compatibility (EMC) Noise immunity
E1 marking UN/ECE-R10 Emission standard Immunity with 100 V/m
Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C Pulse 2a, severity level: IV; function state A Pulse 2b, severity level: IV; function state C Pulse 3a, severity level: IV; function state A Pulse 3b, severity level: IV; function state A Pulse 4, severity level: IV; function state A Pulse 5, severity level: III; function state C (data valid for the 24 V system) Pulse 4, severity level: III; function state C (data valid for the 12 V system)
Climatic tests EN 60068-2-30 Damp heat, cyclic Upper temperature 55°C, number of cycles: 6
Mechanical tests ISO 16750-3	Test VII; Vibration, random Mounting location: vehicle body
	EN 60068-2-6 Vibration, sinusoidal 10...500 Hz; 0.72 mm/10 g; 10 cycles/axis
	ISO 16750-3 Bumps 30 g/6 ms; 24,000 shocks
Note	The EC declaration of conformity and approvals can be found at: www.ifm.com → data sheet search → CR0401 → More information
Wiring
	A	B	C	D	E	F	N2	P/N1
	8 poles						4 poles	6 poles
	VBBsIN0IN1GNDGNDIN2IN3VBBs	VBBsIN4IN5GNDGNDIN6IN7VBBs	VBBsIN8IN9GNDGNDIN10IN11VBBs		OUT0GNDOUT1GNDOUT2GNDOUT3GND	OUT4GNDOUT5GNDOUT6GNDOUT7GND	VBBsGNDCAN2_HCAN2_L	VBBsVBB1VBB2GNDCAN1_HCAN1_L
	D = not used
Abbreviations	A = analogue BH = binary high side BL = binary low side FRQ = frequency/pulse inputs PWM= pulse width modulation VBBs= supply sensors/module VBB1= supply OUT 0...3 VBB2= supply OUT 4...7

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 24.10.2014CR0401 / page 5

8.2 CR0403

CR0403

Mobile controller

BasicController

12 inputs

12 outputs

2 CAN interfaces

Programming

to IEC 61131-3

8...32 V DC

CE

E1

Technical data
Mechanical data

Housing

Dimensions (H x W x D)

without cover

with EC0401 cover

with EC0402 cover and BasicDisplay

CR0451

Installation
Connection

Inputs

Outputs

Operating voltage, CAN bus

Protection rating

Operating/storage temperature

Weight

Electrical data

Operating voltage

Current consumption

Overvoltage

Undervoltage detection

Undervoltage shutdown

Processor

Memory (total)

Memory allocation

Device monitoring

Modular control system
Usable as CANopen master or intelligent I/O module

plastic housing (black)

163 x 112 x 25.5 mm163 x 112 x 68 mm

163 x 112 x 73.4 mm

fixing by means of 4 M4 screws to DIN 912 or DIN 7984 and 4 tubular rivets to DIN 7340 (tubular rivets are supplied)

AMP blade male terminals 6.3 mm, to be clipped into place and thus vibration-resistant, protected against reverse polaritycontacts AMP timer, CuZn pre-tin-platedcore cross-section 0.5...2.5 mm^2

3 x 8-pole3 x 8-pole1 x 6-pole, 1 x 4-pole

IP 20 (with cover and cable seal IP 54)

-40...85°C / -40...85°C

0.30 kg

8...32 V DC

45 mA (at 24 V DC)

36 V for t ≤ 10 sat U_B ≤ 7.8 Vat U_B ≤ 7.0 V

Freescale PowerPC, 50 MHz

592 Kbytes RAM / 1536 Kbytes Flash / 1 Kbyte FRAM

see BasicController system manualwww.ifm.com → data sheet search → e.g. CR0403 → Additional data

undervoltage monitoringwatchdog functionchecksum test for program and systemexcess temperature monitoring

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 24.10.2014CR0403 / page 1

CR0403 Technical data

CAN interfaces 1/2

Baud rate

Communication profi le

Software/programming

Programming system CODESYS version

Inputs 12 (confi gurable)

Configurations

Outputs 12 (confi gurable)

Configurations

Status LED two-colour LED (red/green)

Operating states (preset)

CAN interface 2.0 A/B, ISO 11898

20 kBit/s...1 MBit/s (Default CAN1: 250 kBit/s, CAN2: 250 kBit/s)

CANopen, CiA DS 301 version 4, CiA DS 401 version 1.4

or SAE J 1939 or free protocol

Number Version

4 digital for positive / negative sensor signals analogue (0...10/32 V DC, 0..20 mA, ratiometric) frequency (≤ 30 kHz)	B_L/B_H AFRQ
4 digital for positive sensor signals resistance measurement (0,016...3.6 kΩ)	B_L
4 digital for positive sensor signals B	L

positive sensor signals have diagnostic capabilities

Number Version

2 positive	switching (high side)PWM output (20...250 Hz), 2A,current-controlled 0.02...2 A, diagnosis	BHPWMPWM-I
4 positive	switching (high side)PWM output (20...250 Hz), 2 A, diagnosis	BHPWM
4 positive	switching (high side)PWM output (20...250 Hz), 1 A	BHPWM
2 positive	switching (high side)PWM output (20...250 Hz), 4 A, diagnosis	BHPWM

Colour Status Description

– permanently	off no operating	voltage
orange	1 x on	initialisation or reset checks
green	5 Hz no operating	system loaded
	2 Hz application is running (RUN)
	permanently on	application stopped (STOP)
red	10 Hz	application stopped (STOP with error)
	5 Hz application stopped due to undervoltage
	permanently on	system fault (fatal error)

CR0403 Technical data

Characteristics of the inputs

Analogue inputs (A)

Connection A: 02, 03, 06, 07

IN0...IN3

can be configured as:

Digital input (B _L )

Connection B: 02, 03, 06, 07

IN4...IN7

can be configured as...

Voltage inputs
Input voltage 0...10 V or 0...32 V
Resolution 12 bits
Accuracy ± 1% FS
Input resistance 65.6 kΩ (0...10 V), 50.7 kΩ (0...32 V)
Input frequency ≤ 500 Hz
Current inputs, with diagnostic capability
Input current 0...20 mA
Resolution 12 bits
Accuracy ± 1% FS
Input resistance 400 Ω
Input frequency ≤ 500 Hz
At a current of >23 mA the input is switched to the voltage input!
Voltage inputs, 0...32 V, ratiometric
Function (U)	IN + UB) x 1000 %o
Value range 0...1000 %o
Input resistance 50.7 kΩ
Binary voltage inputs for positive sensor signals
Switch-on level >0.7 U	B
Switch-off level < 0.3 U	B
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break	>0.95 UB
Diagnosis short circuit	< 1 V
Binary voltage inputs for negative sensor signals
Switch-on level >0.7 UB
Switch-off level < 0.3 UB
Input resistance 3.2 kΩ
Input frequency 50 Hz
Frequency inputs
Input resistance 3.2 kΩ
Input frequency < 30 kHz
Switch-on level >0.35...0.48 U	B
Switch-off level < 0.29 U	B

Binary voltage inputs for positive sensor signals
Switch-on level >0.7 U	B
Switch-off level < 0.3 U	B
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break	>0.95 UB
Diagnosis short circuit	<1 V
Resistor input
Measuring range	16...3.6 kΩ
Accuracy ± 3 %

CR0403 Technical data

Digital input (B _L )

Connection C: 02, 03, 06, 07

IN8...IN11

can be configured as...

Characteristics of the outputs

Digital outputs (BH, PWM, PWM-I)

Connection D: 01, 03

OUT0...OUT1

Digital outputs (B _H , PWM)

Connection D: 05, 07

OUT2...OUT3

Connection F: 01, 03,

OUT8...OUT9

• Binary voltage inputs for positive sensor signals
Switch-on level > 0.7 U	B
Switch-off level < 0.3 U	B
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break > 0.95 U	B
Diagnosis short circuit < 1 V

Semiconductor outputs, positive switching (high side), short-circuit and overload protectedDiagnosis via current feedback (wire break / overload)Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 8...32 V DC
Switching current ≤ 2A
Load resistance ≥ 6 Ω (at 12 V DC)≥ 12 Ω (at 24 V DC)
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 %o
Switching current ≤ 2A
Current-controlled output
Output frequency 20...250 Hz
Control range 0.02...2 A
Setting resolution 1 mA
Control resolution	2 mA

If only one output is active, the switching current is ≤ 2.5 A.

Max. switch-on current

≤ 11 A

Semiconductor outputs, positive switching (high side), short-circuit and overload protectedDiagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 8...32 V DC
Switching current ≤ 2A
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 ‰
Switching current ≤ 2 A

If only one output of the output pair is active, the switching current is ≤ 2.5 A.

Max. switch-on current

≤ 11 A

CR0403 Technical data

Digital outputs (BH)

Connection E: 01, 03, 05, 07

OUT4...OUT7

Digital outputs (BH, PWM)

Connection F: 05, 07

OUT10...OUT11

Semiconductor outputs, positive switching (high side), short-circuit and overload protected
Switching voltage 8...32 V DC
Switching current ≤ 1 A
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 %o
Switching current ≤ 1 A
Max. switch-on current ≤ 11 A

Semiconductor outputs, positive switching (high side), short-circuit and overload protectedDiagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 8...32 V DC
Switching current ≤ 4 A
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 %o
Switching current ≤ 4 A
Max. switch-on current ≤ 30 A

Free wheel diodes free wheel diodes for

Overload protection(valid for all outputs)

Short-circuit strength(valid for all inputs and outputs)

Max. total current of the output supplies VBB_1/VBB_2 (continuous current load)

the deactivation of inductive loads are integrated

≤ 5 minutes (at 100% overload)

≤ 5 minutes (contact +VBB with GND)

permanently ≤ 50 % of the nominal current

CR0403 Technical data
Test standards and regulations
CE marking EN 61000-6-2 Electromagnetic compatibility (EMC) Noise immunity
E1 marking UN/ECE-R10 Emission standard Immunity with 100 V/m
Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C Pulse 2a, severity level: IV; function state A Pulse 2b, severity level: IV; function state C Pulse 3a, severity level: IV; function state A Pulse 3b, severity level: IV; function state A Pulse 4, severity level: IV; function state A Pulse 5, severity level: III; function state C (data valid for the 24 V system) Pulse 4, severity level: III; function state C (data valid for the 12 V system)
Climatic tests EN 60068-2-30 Damp heat, cyclic Upper temperature 55°C, number of cycles: 6
Mechanical tests ISO 16750-3 Test VII; vibration, random Mounting location: vehicle body
Note The EC declaration of conformity and approvals can be found at: www.ifm.com → data sheet search → CR0403 → More information
Wiring
	A	B	C	D	E	F	N2	P/N1
	8 poles						4 poles	6 poles
	VBBsIN0IN1GNDGNDIN2IN3VBBs	VBBsIN4IN5GNDGNDIN6IN7VBBs	VBBsIN8IN9GNDGNDIN10IN11VBBs	OUT0GNDOUT1GNDOUT2GNDOUT3GND	OUT4GNDOUT5GNDOUT6GNDOUT7GND	OUT8GNDOUT9GNDOUT10GNDOUT11GND	VBBsGNDCAN2_HCAN2_L	VBBsVBB1VBB2GNDCAN1_HCAN1_L
Abbreviations	A = analogue BH = binary high side BL = binary low side FRQ = frequency/pulse inputs PWM= pulse width modulation VBBs= supply sensors/module VBB1= supply OUT 0...7 VBB2= supply OUT 8...11

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 24.10.2014CR0403 / page 6

8.3 CR0411

CR0411

Mobile controller

BasicController plus

8 inputs

8 outputs

2 CAN interfaces

Programming

to IEC 61131-3

8...32 V DC

CE

E1

Technical data
Mechanical data

Housing

Dimensions (H x W x D)

without cover

with EC0401 cover

with EC0402 cover and BasicDisplay

CR0451

Installation
Connection

Inputs

Outputs

Operating voltage, CAN bus

Protection

Operating/storage temperature

Weight

Electrical data

Operating voltage

Current consumption

Overvoltage

Undervoltage detection

Undervoltage shutdown

Processor

Memory (total)

Memory allocation

Device monitoring

Modular control system
Usable as CANopen master or intelligent I/O module

plastic housing (black)

163 x 112 x 25.5 mm163 x 112 x 68 mm

163 x 112 x 73.4 mm

fixing by means of 4 M4 screws to DIN 912 or DIN 7984 and 4 tubular rivets to DIN 7340 (tubular rivets are supplied)

AMP blade male terminals 6.3 mm, to be clipped into place and thus vibration-resistant, protected against reverse polaritycontacts AMP timer, CuZn pre-tin-platedcore cross-section 0.5...2.5 mm^2

2 x 8-pole2 x 8-pole1 x 6-pole, 1 x 4-pole

IP 20 (with cover and cable seal IP 54)

-40...85°C / -40...85°C

0.30 kg

8...32 V DC

45 mA (at 24 V DC)

36 V for t ≤ 10 sif U_B ≤ 7.8 Vif U_B ≤ 7.0 V

Freescale PowerPC, 50 MHz

592 Kbytes RAM / 1536 Kbytes Flash / 1 Kbyte FRAM

see BasicController ^plus system manualwww.ifm.com → Data sheet search → e.g. CR0411 → Additional data

Undervoltage monitoringWatchdog functionChecksum test for program and systemExcess temperature monitoring

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 24.10.2014CR0411 / page 1

CR0411 Technical data

CAN interfaces 1/2

Baud rate

Communication profi le

Software/programming

Programming system CODESYS version

2.3 (IEC 61131-3)

Inputs 8 (confi gurable)

Configurations

Outputs 8 (confi gurable)

Configurations

Status LED two-colour LED (red/green)

Operating states (preset)

Abbreviations

Number Description
4 digital for positive/negative sensor signals analogue (0...10/32 V DC, 0...20 mA, ratiometric) frequency (≤ 30 kHz)		BL/BH A FRQ
4 digital for positive sensor signals resistance measurement (0.016...30 kΩ)		BL R
positive sensor signals have diagnostic capabilities
Number Description
4 positive switching (high side) PWM output (20...250 Hz), 2.5 A, current-controlled, 0.02...2.5 A, diagnosis		BH PWM PWM-I
4 positive switching (high side) negative switching (low side), 4 A PWM output (20...250 Hz), 4 A, diagnosis current-controlled, 0.02...4 A, diagnosis H-bridge function		BH BL PWM PWM-I H bridge
Colour Status Description
- permanently off no operating voltage
orange 1 x on initialisation or reset checks
green	5 Hz no operating system loaded
	2 Hz application running (RUN)
	permanently on application stopped (STOP)
Red	10 Hz	application stopped (STOP with error)
	5 Hz application stopped due to undervoltage
	permanently on system error (fatal error)
A Analogue BH Binary high side BL Binary low side FRQ Frequency/pulse inputs H H-bridge function PWM Pulse width modulation PWM-I Pulse width modulation, current-controlled R Resistor input VBBs Supply sensors/module VBB1 supply OUT 0...3 VBB2 supply OUT 4...7

We reserve the right to make technical alterations without prior notice! 24.10.2014CR0411 / page 2

CR0411 Technical data

Input characteristics

Analogue inputs (A, B_L / B_H ,FRQ)

Connection A: 02, 03, 06, 07 IN0...IN3

can be configured as...

Digital/resistor inputs (BL, R)

Connection B: 02, 03, 06, 07 IN4...IN7

can be configured as...

Voltage inputs
Input voltage 0...10 V or 0...32 V
Resolution 12 bits
Accuracy ± 1% FS
Input resistance 65.6 kΩ (0...10 V), 50.7 kΩ (0...32 V)
Input frequency ≤ 500 Hz
current inputs, with diagnostic capability
Input current 0...20 mA
Resolution 12 bits
Accuracy ± 1% FS
Input resistance 400 Ω
Input frequency ≤ 500 Hz
At a current of >23 mA the input is switched to the voltage input!
Voltage inputs, 0...32 V, ratiometric
Function (U)	IN + UB) x 1000 ‰
Value range 0...1000 ‰
Input resistance 50.7 kΩ
Binary voltage inputs for positive sensor signals
Switch-on level	>0.7 UB
Switch-off level	<0.3 UB
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break	>0.95 UB
Diagnosis short circuit	<1 V
Binary voltage inputs for negative sensor signals
Switch-on level	>0.7 UB
Switch-off level	<0.3 UB
Input resistance 3.2 kΩ
Input frequency 50 Hz
Frequency inputs
Input resistance 3.2 kΩ
Input frequency ≤ 30 kHz
Switch-on level	>0.35...0.48 UB
Switch-off level	<0.29 UB

• Binary voltage inputs for positive sensor signals
Switch-on level	>0.7 UB
Switch-off level	<0.3 UB
Input resistance 3.2 kΩ
Input frequency 50 Hz
Diagnosis wire break	>0.95 UB
Diagnosis short circuit	<1 V
• Resistor input
Measuring current	<2.0 mA
Input frequency 50 Hz
Measuring range	0.016...30 kΩ
Accuracy ± 2 % FS: 16 Ω...3 kΩ	±5% FS: 3...15 kΩ±10% FS: 15...30 kΩ
Diagnosis	>31 kΩ
Diagnosis short circuit	to VBB

CR0411 Technical data

Output characteristics

Digital outputs

(BH, PWM, PWM-I)

Connection D: 01, 03, 05, 07

OUT0...OUT3

Digital outputs

(B_H/L, PWM, PWM-I, H)

Connection E: 01, 03, 05, 07

OUT4...OUT7

Semiconductor outputs, positive-switching (high side)Short-circuit proof and overload protectedDiagnosis via current feedback (wire break / overload)Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 5.5...32 V DC
Switching current ≤ 2.5 A
Load resistance ≥ 4.8 Ω (at 12 V DC)≥ 9.6 Ω (at 24 V DC)
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 ‰
Switching current ≤ 2.5 A
Current-controlled output
Output frequency 20...250 Hz
Control range 0.02...2.5 A
Setting resolution 1 mA
Control resolution 2 mA
Max. ambient temperature in PWM mode: ≤ 70 °C
Max. switch-on current ≤ 24 A

Semiconductor outputs, positive-switching (high side), negative switching (low side), short-circuit and overload protectionDiagnosis via current feedback (wire break / overload)Diagnosis via voltage feedback, pullup resistance can be deactivated (wire break/ short circuit)
Switching voltage 5.5...32 V DC
Switching current ≤ 4 A
Max. clamp energy < 3 J (at 25°C)
Load resistance ≥ 3 Ω (at 12 V DC)≥ 6 Ω (at 24 V DC)
PWM outputs
Output frequency 20...250 Hz
Pulse/pause ratio 1...1000 %o
Switching current ≤ 4 A
current-controlled output
Output frequency 20...250 Hz
Control range 0.02...4 A
Setting resolution 1 mA
Control resolution 2 mA
Max. ambient temperature in PWM mode: ≤ 70 °C
Max. switch-on current ≤ 24 A (high side)≤ 16 A (low side)

Free wheel diodes Free wheel diodes for

Overload protection

(valid for all outputs)

Short-circuit strength

(valid for all inputs and outputs)

Total current per output supply VBB 1 or VBB 2

the deactivation of inductive loads are integrated

≤ 5 minutes (at 100% overload)

≤ 5 minutes (contacts +VBB/GND)

≤ 8 A

We reserve the right to make technical alterations without prior notice! 24.10.2014CR0411 / page 4

CR0411 Technical data
Total summation current of the output supply VBB1 and VBB2 (continuous current load)	≤ 12 A
Test standards and regulations
CE marking EN 61000-6-2 Electromagnetic compatibility (EMC)	Noise immunity
	EN 61000-6-4 Electromagnetic compatibility (EMC)Emission standard
E1 marking UN/ECE-R10 Emission standard	Immunity with 100 V/m
Electrical tests ISO 7637-2 Pulse 1, severity level: IV; function state C	Pulse 2a, severity level: IV; function state APulse 2b, severity level: IV; function state CPulse 3a, severity level: IV; function state APulse 3b, severity level: IV; function state APulse 4, severity level: IV; function state BPulse 5, severity level: III; function state C(data valid for the 24 V system)Pulse 4, severity level: III; function state C(data valid for the 12 V system)
Climatic tests EN 60068-2-30 Damp heat, cyclic	Upper temperature 55°C, number of cycles: 6
	EN 60068-2-78 Damp heat, steady stateTest temperature 40°C / 93% RH,Test duration: 21 days
	EN 60068-2-52 Salt spray testSeverity level 3 (vehicle)Only with installed EC0401 or EC0402 cover
Mechanical tests ISO 16750-3 Test VII; Vibration, random	Mounting location: vehicle body
	EN 60068-2-6 Vibration, sinusoidal10...500 Hz; 0.72 mm/10 g; 10 cycles/axis
	ISO 16750-3 Bumps30 g/6 ms; 24,000 shocks
Tests for railway applications EN 50121-3-2 Electromagnetic compatibility (EMC)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice! 24.10.2014CR0411 / page 5

CR0411 Technical data
Wiring

A B C D	E F N2 P/N1
8 poles 4 poles 6 poles
VBBsIN0IN1GNDGNDIN2IN3VBBs	VBBsIN4IN5GNDGNDIN6IN7VBBs		OUT0GNDOUT1GNDOUT2GNDOUT3GND	OUT4GNDOUT5GNDOUT6GNDOUT7GND		VBBsGNDCAN2_HCAN2_L	VBBsVBB1VBB2GNDCAN1_HCAN1_L

C/F = not used

Abbreviations A

	Analogue
B_H	Binary high side
B_L	Binary low side
FRQ	Frequency/pulse inputs
H	H-bridge function
PWM	Pulse width modulation
PWM-I	Pulse width modulation, current-controlled
R	Resistor input
VBB_S	Supply sensors/module
VBB_1	Supply OUT 0...3
VBB_2	Supply OUT 4...7

9 Maintenance, repair and disposal

9.1 Maintenance

The device does not contain any components that need to be maintained by the user.

9.2 Cleaning the housing surface

▶ Disconnect the device.
▶ Clean the device from dirt using a soft, chemically untreated and dry cloth.
▶ In case of heavy dirt, use a damp cloth.

The following agents are not suited for cleaning the device: chemicals dissolving plastics such as methylated spirit, benzine, thinner, alcohol, acetone or ammonia.

Micro-fibre cloths without chemical additives are recommended.

9.3 Repair

▶ The device must only be repaired by the manufacturer.

Observe the safety instructions ( 2.4 Tampering with the device)

9.4 Disposal

▶ Dispose of the device in accordance with the national environmental regulations.

10 Approvals/standards

Test standards and regulations ( 8 Technical data)

The EC declaration of conformity and approvals can be found at: www.ifm.com → Data sheet search → e.g. CR0401 → Approvals