T12404R - Electrical panel INTERMATIC - Free user manual and instructions

Product Type	Control Panel with Time Switch
Application	Indoor/Outdoor use, Pool/Spa Equipment Control
Enclosure	All-weather, suitable for outdoor installation
Number of Time Switches	Up to 2 heavy-duty, industrial grade
Voltage	240V (typical supply from wiring diagram)
Clock Motor	Powered by supply voltage, for timekeeping
Manual Operation	Yes, via manual lever below clock dial
Time Setting	Trippers on clock dial for ON/OFF times
Multiple Daily Cycles	Yes, with additional tripper pairs (order 156T1978A)
Fireman Switch	Optional, kit 156T4042A for heater protection
GFCI Protection	Provision for GFCI receptacle on exterior
Bonding	External bonding lug available for grounding
Wiring	Copper conductors only, per National Electrical Code
Installation Clearance	Minimum 5 ft from pool edge (3 m in Canada)
Compliance	NEC Article 680, CEC Article 68 for pool equipment
Underwater Light Support	Yes, direct connection with proper code compliance
Warranty	Limited warranty, contact Intermatic for details
Included Accessories	Mounting brackets, installation instructions (4 pages)
Stand-offs (Optional)	Order 21T156A for mounting additional devices

Frequently Asked Questions - T12404R INTERMATIC

How do I set the ON and OFF times on the time switch?

Hold the trippers against the edge of the clock dial and point to the desired time (AM or PM). Tighten the tripper screws firmly. Make sure one tripper is for ON and the other for OFF.

How do I manually override the time switch?

Move the manual lever located below the clock dial to the left (OFF) or right (ON) as indicated by arrows. This will not affect the next scheduled operation.

What should I do if the time switch stops keeping time but the dial is still turning?

This may be due to frequent power outages, wrong voltage/cycle, or loose clock motor connections. Reset the dial, check the voltage, or tighten connections. If issues persist, replace the clock motor.

How do I install the control panel?

Installation must be done by a qualified electrician per local codes. Attach mounting brackets, place enclosure at least 5 ft (3 m in Canada) from pool edge, run conduit, wire according to diagram inside door, and tighten terminals to 25 lb-in. minimum.

What safety precautions should I follow?

Always disconnect power before servicing. Test GFCI protection regularly. Do not permit children to operate the control. Use only copper conductors and follow National and Local Electrical Codes.

How do I wire the fireman switch for heater protection?

If required by the heater manufacturer, install the fireman switch kit 156T4042A on the time switch plate. Use at least #18 AWG wire with 300V insulation. Connect as per heater instructions. The fireman switch will shut off the heater 20 minutes before the pump turns off.

Where can I find the wiring diagram?

The wiring diagram is located inside the enclosure door. It shows connections for the time switch, pump, and optional equipment. Refer to it along with local codes for proper installation.

How do I test the GFCI function?

Press the TEST button on the GFCI receptacle (if installed). The GFCI should trip and cut power. Press RESET to restore. Test monthly. If it fails to reset, do not use the pool/spa and contact a qualified technician.

Can I program more than one ON/OFF cycle per day?

Yes, purchase additional tripper pairs (order 156T1978A) and install them on the clock dial. Each pair provides one extra ON/OFF cycle.

What should I do if the dial stops at the ON or OFF tripper?

Check for loose trippers, a bent dial, or a defective motor. Tighten or replace trippers, replace the dial if bent, or replace the clock motor if necessary.

USER MANUAL T12404R INTERMATIC

CONTROL PANEL WITH TIME SWITCH FOR INDOOR/OUTDOOR USE

Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights

ELECTRICAL RATINGS: See inside Enclosure Door

DANGER! TO AVOID RISK OF INJURY:

...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times.

...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA!

Contact a qualified service technician.

...always disconnect electricity before servicing this control or the equipment connected to it.

READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL

GENERAL INFORMATION

Many of today's energy efficient pools and spas utilize the advantages of a single electrical panel, containing all the necessary controls for the safe, efficient and automatic operation of the pool/spa equipment. In addition, this Panel can also be used to control any outdoor equipment, sign or pump within its rated capacity.

The all-weather enclosure contains none, one or two heavy-duty, industrial grade Time Switches.

Also, it has provisions to install switches inside as well as a switch or GFCI receptacle on the outside.

The Time Switch can also accommodate an optional heater control (fireman) switch.

The Control is designed to operate any pump, within its rated capacity. However, if protection to prevent dry start is required by the pump manufacturer, it must be provided in addition to this Control. Contact pump manufacturer if not sure and/or for more details.

White electrical enclosure with two dials and a door, open for sale (no visible text or symbols)

IMPORTANT SAFETY INSTRUCTIONS

When installing and operating this Product and other associated equipment, basic safety precautions should always be followed, including the following:

1. Read and follow all instructions.
2. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of conductors.
5. For Control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code.
6. The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.

READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL

INSTALLATION

1. Remove the four #10 hex head screws from the back of the enclosure and attach mounting brackets to enclosure.
2. Select the proper location for the Control and hang enclosure on a flat vertical surface or other support, using hardware suitable for the purpose.

3. Prepare the necessary conduit runs, terminate them at both ends and pull in the conductors as specified by the installation layout.

4. Refer to Figure 1 below; note that this enclosure contains one or two Time Switch(es). To wire the

panel, follow the wiring diagram located inside the enclosure door. Make sure that connections to time switch terminals are tight (25 lb.-in. minimum) and insulation clears the pressure plate - see illustration.

1. If required by the heater manufacturer, install fireman switch kit 156T4042A (not furnished) on Time Switch Plate and make the fireman switch connections. Use at least #18 AWG wiring with insulation rated 300 Volt or higher. Place heater ON/OFF switch on heater to ON (see Figure 2). Some heaters may require a special connecting harness, contact heater manufacturer for details.

2. For direct wiring of underwater lights, the installation must comply with Article 680-21(b) of the National Electrical Code or in Canada, Articles 68-060, -062 and -066.

3. To install additional wiring devices inside the enclosure, first remove rectangular knock-out(s) in dead front. Next, remove hex head screws in back of enclosure and install stand-offs* in place of screws. Attach wiring device to stand-offs.

- Stand-offs are not furnished. Order 21T156A for a set of four (4) stand-offs and mounting hardware.

1. If external bonding is required, install a bonding lug at bottom of enclosure and bond installation according to code requirements.

2. Testing of the installation is optional and recommended only if pump is securely in place and will not be damaged by this test:

a. Turn the manual lever of the Time Switch to OFF.
b. Turn ON power at breaker panel.
c. Move the manual lever of Time Switch to the right (ON). Pump should start and run on full speed. In case of unsatisfactory results, turn OFF power, check your wiring, refer to Troubleshooting on Page 3.

1. Install front panel over wiring compartment. The control is now ready for programming, see OPERATION section on Page 3.

Figure 1

OPERATION

TO SET FILTER PUMP TIME SWITCH, follow instructions on the right. The length of the daily filtration/ heating cycle depends on many variables such as size, shape, geographic location of the pool, water chemistry, type of pool equipment, usage and season of year. If not sure, contact your local pool service professional for advice.

THE FIREMAN SWITCH (Heater Protection Mechanism), if required, is factory set and shuts OFF the heater 20 minutes before the Time Switch turns OFF the filter pump. The Fireman Switch requires no setting or service.

WARNING: Do not disconnect high limit or pressure switches.
Figure 2

TIME SWITCH OPERATING INSTRUCTIONS

1. TO SET "ON" AND "OFF" TIMES: Hold TRIPPERS against edge of CLOCK-DIAL, pointing to time (AM or PM) when ON and OFF operations are desired. Tighten tripper screws firmly.

2. TO SET TIME-OF-DAY:

Pull CLOCK-DIAL outward. Turn in either direction and align the exact time-of-day on the CLOCK-DIAL (the time now, when switch is being put into operation) to the pointer.

• TO OPERATE SWITCH MANUALLY: Move MANUAL LEVER below CLOCK-DIAL left or right as indicated by arrows. This will not affect the next operation.
• FOR MORE THAN ONE DAILY ON-OFF OPERATION: Place additional tripper pairs on CLOCK-DIAL (order 156T1978A).
• IN CASE OF POWER FAILURE: Reset CLOCK-DIAL to proper time of day. See step 2 above.

TROUBLESHOOTING

SYMPTOM	CAUSE(S)	CORRECTIVE ACTION
1. Time Switch will not keep time but dial is turning.	1a. Frequent power outages1b. Wrong voltage/cycle1c. Loose clock motor connections	Reset dialChange clock motorCheck connections
2. Time Switch Dial stops at ON or OFF tripper.	2a. Loose tripper2b. Bent dial2c. Defective motor	Check/change tripperCheck/change mechanismChange clock motor
3. Dial stops after switch turns OFF.	3a. LINE leads are connected to LOAD terminals	Reverse LINE and LOAD connections
4. Load is ON at all times - dial is turning.	4a. Welded contacts4b. Two ON trippers and no OFF tripper on dial4c. Defective mechanism	Change mechanismChange tripperChange mechanism
5. Dead clock motor. (Clock motor gears do not rotate).	5a. Defective clock motor(open coil due to lightning or surge)5b. Loose clock motor connections5c. Wrong voltage	Change clock motorCheck connectionsChange clock motor

WIRING DIAGRAM

Filter and Cleaner Timer Inter-Connections

graph TD
    A["240V. Supply"] --> B["To Filter Pump"]
    B --> C["Clock Motor"]
    C --> D["To Pool Cleaner"]
    D --> E["Clock Motor"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

NOTES: 1. Grounding connections are not shown but must be provided. Refer to the National Electrical Code for details. 2. Diagrams above are only two of the many variations this Panel can accommodate.

LIMITED WARRANTY

Warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased or (b) completing a warranty claim online at www.intermatic.com. This warranty is made by: Intermatic Incorporated, Customer Service 1950 Innovation Way, Suite 300, Libertyville, IL 60048.

For warranty service go to: http://www.Intermatic.com or call 815-675-7000.

Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specifications and material contained herein and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.

INTERMATIC INCORPORATED, LIBERTYVILLE, IL 60048

http://www.intermatic.com