P.BE-CPEA-CL-IT - Pneumatic module Festo - Free user manual and instructions

Brand	Festo
Model	P.BE-CPEA-CL-IT
Product Type	Pneumatic Module
Series	CPEA
Dimensions (W x H x D)	Approx. 100 mm x 50 mm x 30 mm
Weight	Approx. 200 g
Power Supply Voltage	24 V DC
Operating Pressure Range	4 to 7 bar
Maximum Flow Rate	300 l/min
Port Size	G1/8"
Number of Solenoid Valves	2 (dual)
Electrical Connection	M12, 5-pin
Protection Class	IP65
Ambient Temperature Range	-5°C to +50°C
Medium	Compressed air, filtered and lubricated
Main Functions	Pneumatic valve actuation, electrical signal conversion
Maintenance	Clean with dry cloth; inspect connections regularly
Cleaning	Do not use solvents; wipe with damp cloth
Safety Precautions	Disconnect power before servicing; use personal protective equipment
Spare Parts Availability	Available from Festo authorized distributors
Repairability	Field replaceable solenoids and gaskets
Certifications	CE, RoHS
Manual Language	English (original)

Frequently Asked Questions - P.BE-CPEA-CL-IT Festo

What is the operating pressure range for the Festo P.BE-CPEA-CL-IT?

The operating pressure range is 4 to 7 bar. Ensure the supply is within this range for proper function.

How do I connect the electrical cable to the module?

Use an M12, 5-pin connector. Tighten the coupling nut by hand. Refer to the wiring diagram in the manual.

What type of air preparation is required?

Compressed air should be filtered, and if possible, lubricated. A standard FRL unit is recommended.

Can the module be used in wet environments?

Yes, the module has IP65 protection, so it is suitable for splash-proof environments, but not for immersion.

How do I replace a faulty solenoid coil?

Disconnect power, unscrew the coil retaining nut, slide off the old coil, and replace with a new one. Tighten the nut to 2 Nm.

What is the maximum ambient temperature?

The module can operate in temperatures from -5°C to +50°C. Avoid direct sunlight and heat sources.

How many solenoid valves are integrated?

The module features 2 solenoid valves for dual control applications.

What tools are needed for installation?

Basic tools: hex key for pneumatic fittings, a screwdriver for electrical terminations, and a torque wrench for coil nuts.

Is the module compatible with Festo CPX terminals?

Yes, it is designed for integration with Festo CPX system. Mount directly onto the CPX manifold.

Where can I find spare parts?

Spare parts are available through Festo authorized distributors. Use the model number for accurate ordering.

USER MANUAL P.BE-CPEA-CL-IT Festo

Exterior view of a PESTO brand mechanical component with multiple mounting holes (no text or symbols visible on body)

White electronic device with multiple ports and connectors, no visible text or symbols

FESTO

Description Manual

CPI-CLmodules:

-CP-E08-M12-CL

-CP-E08-M8-CL

-CP-E16-KL-CL

-CP-A04-M12-CL

CPI-ELmodules

-CP-E32-M8-EL

-CP-E16-M8-EL

-CP-E16-M12-EL

-CP-A08-M12-EL-Z

Description

539300

en0711a

[726334]

Contentsandgeneralsafetyinstructions

OriginalGermantext......

Editionen0711a......

DesignationP.BE-CPEA-CL-EN......

Order-no.539300......

© (Festo SE & Co. KG, D-73726 Esslingen, Federal Republic of Germany, 2007) Internet: http://www.festo.com

E-mail: [e-mail]

The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Violations give rise to compensation. All rights are reserved, in particular the right to carry out patent, utility model or ornamental design registration.

Contentsandgeneralsafetyinstructions

Contents

Intended use ....

Selecting the power unit ....

Target group ....

ServiceVII....

ImportantuserinstructionsVIII......

NotesontheuseofthismanualX

1. System overview CPI/CP system ....

1.1 Setting up CPI systems ....

1.1.1 Method of operation of the CPI/CP system ....

1.1.2 Rules for extending the CPI system .....

1.1.3 Use of the I/O modules 1-1

1.1.4 Basic rules for addressing 1-1

2. Inputmodules types CP-E08-M...-CL and CP-E16-KL-CL

2.1 Function of the input modules CP-E08-M...-CL and CP-E16-KL-CL .....

2.1.1 Display and connecting elements ....

2.2 Mounting....

2.3 Installation ....

2.3.1 Connecting sensors ....

2.3.2 Connect the input module to the CP string 2-1

2.4 Diagnosis ....

2.4.1 Diagnosis via LEDs . . . 2-1

2.4.2 Diagnosis via the field bus 2-1

3. Output module type CP-A04-M12-CL .....

3.1 Function of output module type CP-A04-M12-CL .....

3.1.1 Display and connecting elements 3-

3.2 Mounting....

3.3 Installation ....

3.3.1 Connecting the actuators 3-

3.3.2 Connect the output module to the CP string 3-8

3.4 Diagnostics 3-10
3.4.1 Diagnostics via LEDs 3-10
3.4.2 Diagnostics viathefieldbus3-13....

1. Input modules type CP-E16-M...-EL and CP-E32-M8-EL 4-1

4.1 Functionofthe input modules CP-E16-M...-EL and CP-E32-M8-EL 4-3

4.1.1 Display and connecting elements 4-4

4.2Mounting ..... 4-7

4.3Labellingof inscription label holder 4-9

4.4 Installation 4-10

4.4.1Connectingsensors 4-11

4.4.2 Connect the input module to the CP string 4-14

4.5 Diagnostics 4-16

4.5.1 Diagnostics via LEDs 4-16

4.5.2 Diagnostics using fieldbus . 4-20

1. Output module type CP-A08-M12-EL-Z 5-1

5.1 Function of the output module type CP-A08-M12-EL-Z 5-3

5.1.1 Display and connecting elements 5-4

5.2 Mounting 5-5

5.3 Labelling of inscription label holder 5-7

5.4 Installation 5-8

5.4.1 Connect external load supply 5-9

5.4.2 Connectingtheactuators .. 5-10

5.4.3 Connect the output module to the CP string 5-11

5.5 Diagnostics 5-13

5.5.1 Diagnostics via LEDs 5-13

5.5.2 Diagnostics using fieldbus 5-16

A. Technical appendix ...... A-1

A.1 Technical specifications A-3

A.1.1 General technical data A-3

A.1.2 Technical specifications of the CL input modules A-4

A.1.3 Technical specifications of the CL output modules ..... A-6

A.1.4 Technical specifications of the ELinputmodulesA-7......

A.1.5 Technical specifications of the EL output modules A-9.....

A.2InternalstructureoftheinputsA-10.....

A.2.1InternalstructuretypeCP-E32-M8-ELA-10....

A.2.2 Internal structure type CP-E08-M12-CL and CP-E16-M12-EL ..... A-1

A.2.3 Internal structure type CP-E08-M8-CL and CP-E16-M8-EL ..... A-1

A.2.4 Internal structure type CP-E16-KL-CL A-1

A.3 Internal structure of the outputs ...... A-14

A.3.1 Internal structure type CP-A04-M12-CL and CP-A08-M12-EL-Z ... A-1

A.4 Examples of circuitry A-1

A.4.1 Circuitry examples for inputs A-1

A.4.2 Circuitryexamplesforoutputs ...... A-20

A.5 General information on parameterisation ..... A-2

A.5.1 Input debounce time (only with CP-EL modules) ..... A-2

A.5.2 Signal extension (only with CP-EL modules) A-24

A.6Accessories A-27

A.6.1 General accessories A-2

A.6.2 Accessories for modules with M12 connection ..... A-2

A.6.3 Accessories for modules with M8 connection ..... A-2

A.6.4 Connector sets for input module type CP-E16-KL-CL ..... A-2

B. Index B-1

Intendeduse

TheCPImodulesdescribedinthismanualareintended exclusivelyforuseonaCPstringonaCPI/CPmaster (e.g.:CPX-CPinterface,CPfieldbusnode,CPVDirect).

TheCPI/CPmodulesmayonlybeusedasfollows:

- a s specified in industrial applications

-withoutanymodificationsbytheuser.Onlytheconversionsor modificationsdescribedinthedocumentation suppliedwiththeproductarepermitted.

- I n perfecttechnicalcondition.

Ifusedtogetherwithadditionalcommerciallyavailablecomponents,suchassensorsandactuators,thespecifiedlimits forpressures,temperatures,electricaldata,torquesetc. mustbeobserved.

Please comply with national and local safety laws and regulations.

Selectingthepowerunit

Warning

• Inordertoprovidetheelectricpowersupply,useonly PELVcircuitsasperIEC/DINEN60204-1(Protective Extra-LowVoltage,PELV). Takeintoaccountalsothegeneralrequirementsfor PELVcircuitsasperIEC/DINEN 60204-1.
• Useonlypowerpackswhichguarantee reliable electricalisolationoftheoperatingvoltageasper IEC/DINEN60204-1.

BytheuseofPELVpowerunits,protectionagainstelectric shock(protectionagainstdirectandindirectcontact)isguaranteedinaccordancewithIEC/DINEN60204-1(electricalequipmentofmachines,generalrequirements).

Targetgroup

Thismanualisdirectedexclusivelyattechnicianstrainedin controlandautomationtechnology.

Service

Please consult your local Festorepair service if you have any technical problems.

Importantuserinstructions

Dangercategories

This manual contains instructions on the possible dangers which can occur if the product is not used correctly. These instructions are marked (Warning, Caution, etc), printed on ashaded background and marked additionally with a pictogram. Adistinctionism made between the following danger warnings:

Warning

...meansthatfailuretoobservethisinstructionmayresult inseriouspersonalinjuryordamagetoproperty.

Caution

...meansthatfailuretoobservethisinstructionmayresult inpersonalinjuryordamagetoproperty.

Note

...meansthatfailuretoobservethisinstructionmayresult indamagetoproperty.

The following pictogram markspassages in the text which describe activities using electrostatically sensitive devices.

Electrostaticallysensitivedevices: Incorrect handling can result in damage to components.

Identifyingspecialinformation

The following pictograms mark passages in the text which contains special information.

Pictograms

Information: Recommendations, tips and reference to others of information.

Accessories: InformationonnecessaryorusefulaccessoriesfortheFesto product.

Environment: Informationontheenvironment-friendlyuseofFesto products.

Textdesignations

- Thebulletindicatesactivitieswhichmaybecarriedoutin anyorder.

1.Numbersdenoteactivitieswhichmustbecarriedoutin thesequencespecified.

-Hyphensindicategeneralactivities.

Notesontheuseofthismanual

This manual contains information on fitting, installing and commissioning the following CPI modules as well as a description of their method of operation:

Thismanual refersto:

	Input modules PNP:– C P-E08-M12-CL:8 digital inputs,4 M12 sockets, 5-pin– C P-E08-M8-CL:8 digital inputs,8 M8 sockets, 3-pin– C P-E16-KL-CL:16 digital inputs,2 series plugs, 10-pin
	Output modules PNP:– C P-A04-M12-CL4 digital outputs,4 M12 sockets, 5-pin

Tab. 0/1: CP I/O modules type CP-...-CL

Input module type CP-E16-KL-CL offers 2 series plugs for screw terminal sockets or tension spring sockets (see section A.6.4).

Thismanualrefersto:
	Input modules PNP:- CP-E32-M8-EL:32 digital inputs,16 M8 sockets, 4-pin- CP-E16-M8-EL:16 digital inputs,16 M8 sockets, 3-pin- CP-E16-M12-EL:16 digital inputs,8 M12 sockets, 5-pin
	Output modules PNP:- CP-A08-M12-EL-Z8 digital outputs,8 M12 sockets, 5-pin

Tab. 0/2: CP I/O modules type CP-...-EL

Basic information, which must be observed in conjunction with the CPI/CP master, can be found in the manuals for the relevant CPI/CP master and in the CPI system description for typeCPX-CP-....

TypeTitleDescription
CPIsystem, Description electronics	“CPsystem” TypeP.BE-CPX-CP-...	General basic information on fitting, installing and commissioning CPI systems and on their method of operation.
Moduleswith CPconnection, descriptionof electronics	“CPVDirect” TypeP.BE-CP-DI...	Instructions on fitting, installing, commissioning and diagnosing the relevant CPV valve terminal withdirectconnection.
	“CPfieldbusnode” TypeP.BE-CPX-FB.../ CP-4-FB-...	Instructions on fitting, installing, commissioning and diagnosing the relevant fieldbus node.
	“CDVI...” TypeP.BE-CDVI-DN-...	Instructions on fitting, installing, commissioning and diagnosing the relevant CDVI with fieldbus directconnection“DeviceNet.”
	“CPA-SC/CPV-SC...” TypeP.BE-CPASC- CPVSC-...	Instructions on fitting, installing, commissioning and diagnosing the CPV-SC or CPA-SC valve terminal with fieldbus direct connection for PROFIBUSDPorDeviceNet.
CPmodules, descriptionof electronics	“CPmodules” TypeP.BE-CPEA-...	Information on fitting, installing and commission-ingCPI/Omodules.
Valve terminals, Pneumatics manual	“Valveterminalswith CPVpneumatics” TypeP.BE-CPV-...	Information on fitting, installing and commission-ing CPV valve terminals (type 10).
	“Valveterminalswith MPApneumatics” TypeP.BE-MPA-...	Information on fitting, installing and commissioning MPA valve terminals (type 32), (type33).
	“Valveterminalswith CPApneumatics” TypeP.BE-CPA-...	Information on fitting, installing and commission-ing CPA valve terminals (type 12).

Tab. 0/3: ManualsontheCPI/CPsystem

The following product-specific terms and abbreviations are used in this manual:

Term/abbreviation	Meaning
ADigitaloutput
CPcableSpecialcableforo	connectingthevariousCPI/CPmodulesinaCPstring.Colour:black,typeKVI-CP1-...andtypeKVI-CP2-...
CP functions	Supports the CP protocolwithoutextended functions
CPmodule/valve terminal	CommontermformoduleswithoutextendedfunctionswhichcanbeincorporatedinaCPI/CPsystem.
CPstringCPIorCPmodules	whichareconnectedbyCPI/CPcableandwhichareconnectedtotheCPX-CPinterface.Forreasonsofsimplicity,onlytheterm “CPstring”isused,evenifithasCPIfunctionality.
CPsystemCompleteelectricalinstallationsystemconsistingofaCPmasterwithoneormoreCPstrings.ThesystemconsistsofCPmodules(withoutextended functions).
CPIcableSpecialcablefor	connectingthevariousCPI/CPmodulesinaCPstring.Colour:white,typeKVI-CP3-...
CPIconnectionSocketorplugontheCPImoduleswhichallowsthemodulestobeconnectedusingtheCPIorCPcable.
CPIfieldbusinterfaceTermforaCPIcapableinterfacewithfieldbusconnection(e.g.combination ofCPXfieldbusnodeandCPX-CPinterface(CPIfieldbusmodule)orCPV withCPIstringextension(CPVDirect))
CPIfieldbusmoduleDefinedcombinationofaCPXfieldbusnodeandaCPX-CPinterface.ConnectsaCPIsystemwithafieldbus.
CPI functions	Supports the CPI protocolwithextended functions
CPImodule/valve terminal	CommontermformoduleswithextendedfunctionswhichcanbeincorporatedinaCPI/CPsystem.
CPIsystem	Also:“CPIinstallationsystem”CompleteelectricalinstallationsystemconsistingofaCPmasterwithone or more CP strings. The system consists of CPI/CP moduleswithandwithoutextendedfunctions.ThesystemneednotconsistexclusivelyofCPI modules.
E	Digitalinput
Inputmodule	Inputmodule
Term/abbreviationMeaning
I/OsDigitalinputsandoutputs
I/OmodulesCollectivetermforthemoduleswhichprovideddigitalinputsandoutputs(e.g.,CPXI/Omodules,CPIinputmodulesandCPIoutputmodules).
OutputmoduleOutputmodule
StringallocationTypeandorderoftheCPI/CPmodulesconnectedtooneormoreCPstrings.

Tab. 0/4:Specifictermsandabbreviations

SystemoverviewCPI/CPsystem

Chapter1

1. Systemoverview CPI/CP system

Contents

1. System overview CPI/CP system 1-1

1.1SettingupCPIsystems1-3......

1.1.1MethodofoperationoftheCPI/CPsystem1-5......

1.1.2 Rules for extending the CPI system 1-8

1.1.3Useofthel/Omodules ..... 1-11

1.1.4 Basic rules for addressing 1-13

1. SystemoverviewCPI/CPsystem

1.1SettingupCPIsystems

Festocanassistyouinsolvingyourautomationtaskat themachinelevelwiththeaidofvalveterminals.Dueto theirmodularstructure,theCPvalveterminalsfromFesto willenableyoutoincludevalveterminalsandI/Omodules optimallyinyourmachinesandsystems.

graph TD
    A["1"] --> B["2"]
    B --> C["3"]
    A --> D["4"]
    A --> E["5"]
    B --> F["6"]
    B --> G["7"]
    C --> H["8"]
    C --> I["9"]
    D --> J["10"]
    D --> K["11"]
    E --> L["12"]
    E --> M["13"]
    F --> N["14"]
    F --> O["15"]
    G --> P["16"]
    G --> Q["17"]
    H --> R["18"]
    H --> S["19"]
    I --> T["20"]
    I --> U["21"]
    J --> V["22"]
    J --> W["23"]

1 CPIfieldbusnode
2 MPA-CPIvalveterminal
3 CPV-CPIvalveterminal
4 CP-CLmodule
5 CP-ELmodule

Fig. 1/1:Example:SettingupaCPIsystem

TheCPI/CPsystemconsistsofindividualmoduleswhichare connectedtoeachotherbymeansofCPcables.Inthiswayit ispossibletodecentralizethearrangementoftheCPsystem. ThecompactCPvalveterminalscanbemountedverycloseto thecylinderstobecontrolled.Thisenablesshortcompressed air tubingtobeused.

Systemlossescanbeminimizedifshortcompressedair tubingisusedandthetimesrequiredforpressurisingand exhaustingthetubingcanbereduced.

Thisenablessmallervalveswithsufficientflowtobeused, therebyhelpingtoreducecosts.

1.1.1 Method of operation of the CPI/CP system

CPI/CPsystemsarecomposedofthefollowingmodules:

Modules	Function
	CPfieldbusnodesandCPmodules areavailableforthevariousfieldbuses.-Theseprovidetheconnectiontocertain fieldbuses.-Theseofferconnectionsforuptofour stringstowwhichl/OmodulesandCP valveterminalsareconnected.-Theytransmitcontrolsignalstothecn- nectedmodulesandmonitortheirfunc- tioning.
CPV/CPV-SCvalve terminalswithCPI connection	-Theseprovidedifferentvalvefunctions viavalveplatesforcontrollingpneu- maticactuators.-Relayplates,pressurezoneseparation platesandblankingplatescanalsobe fitted.
ModulesFunction
MPAvalveterminal withCPIconnection	-Theseprovidedifferentvalvefunctions via valves for controlling pneumatic actuators.
Inputmodules (typeCL,EL,RL)	-Theseprovide inputs for connecting sensors and enablee.g. cylinder positionstobescanned.
Outputmodules (typeCL,EL,RL)[WG7Δ1]	-These provide universalelectric outputs for controlling low-current consuming devices (further valves, bulbs etc.).

Tab. 1/1:OverviewoftheCPImodules

1. SystemoverviewCPI/CPsystem

Dependingontheirdesign,CPI/CPmasterscontrolthe transferofdatatothedifferentcontrolsystemsviathe variousfieldbuses.

1 Fieldbus (incoming)
2 Fieldbus (continuing)
3 CPImaster(here CPX-CPinterface)
4 CPvalveterminal
5 CPIinput moduleEL
6 Sensor
7 Cylinders
8CPlinput moduleCL
9 CPIoutput moduleEL
10CPloutput moduleCL

graph TD
    A["Component 1"] --> B["Switch 1"]
    C["Component 2"] --> B
    D["Component 3"] --> B
    E["Component 4"] --> F["Relays 1-6"]
    G["Component 5"] --> H["Relays 7-10"]
    I["Component 6"] --> J["Relays 8-9"]
    K["Component 7"] --> L["Relays 9-10"]
    M["Component 8"] --> N["Relays 6-7"]
    O["Component 9"] --> P["Relays 10"]

Fig. 1/2: Method of operation of the CP system

1.1.2 RulesforextendingtheCPIsystem

TheCPIsystemsupportsadifferentnumberofmodulesper CPstring,dependingonthetypeofCPmasterandonthe CPI/CPmodulesconnected.

TheCPVDirectisaCPImaster.

Modulescanbeplacedintwodifferentgroups:

-CPImodules(withextendedfunctions)

- C P modules(withoutextendedfunctions)

	Rulesandproperties
CPIsystem-Max.4m	modulesontheCPstring-Max.32inputsand32outputs(perCPstring)-ThesequenceofthemoduleswithintheCPstringisoptional
CPImasterAmixture	ofCPI/CPmodulesispossibleonCPImasters:-OnlyoneCPinputmoduleispossibleattheendofastring-OnlyoneCPvalveterminal 2)oroneCPoutputmodule 2)ispossibleperCP string-“Unused”locationsontheCPstringcanbe“filled”withCPImodules 1)
CPI modules	Modules always have an incoming and continuing interface on all CPI modules (inputmodules,outputmodules)andvalveterminalswithCPIconnection
1)withextendedfunctions2)withoutextendedfunctions

Tab. 1/2: RulesforextendingtheCPIsystem

Note

IrrespectiveofthetypeofCPI/CPmodules, notmorethan 32inputsand32outputsmaybeconnected(sumofall modulesonaCPstring).

ThismeansthataCPstringcanbeextendedbymaximum2CPvalveterminalswithCPIability,asCPvalveterminalsalwaysoccupy16outputaddresses.

1. SystemoverviewCPI/CPsystem

graph TD
    A["CPImaster"] --> B["CP(O)CPI(I/O)"]
    A --> C["CPI(I/O)CPI(I/O)"]
    A --> D["CPI(I/O)"]
    B --> E["CPI(I/O)"]
    B --> F["CP(O)"]
    C --> G["CPI(I/O)"]
    C --> H["CPI(I/O)"]
    D --> I["CPI(I/O)"]
    D --> J["CPI(I/O)"]
    E --> K["CPI(I/O)"]
    E --> L["CPI(I/O)"]
    F --> M["CPI(I/O)"]
    F --> N["CPI(I/O)"]
    G --> O["CPI(I/O)"]
    G --> P["CPI(I/O)CPI(I/O)"]
    H --> Q["CPI(I/O)"]
    H --> R["CPI(I/O)"]
    I --> S["CPI(I/O)"]
    I --> T["CPI(I/O)"]
    J --> U["CPI(I/O)"]
    J --> V["CPI(I/O)"]
    K --> W["CPI(I/O)"]
    K --> X["CPI(I/O)"]
    L --> Y["CPI(I/O)"]
    L --> Z["CPI(I/O)"]
    M --> AA["CPI(I/O)"]
    M --> AB["CPI(I/O)"]
    N --> AC["CPI(I/O)"]
    N --> AD["CPI(I/O)"]
    O --> AE["CPI(I/O)"]
    O --> AF["CPI(I/O)"]
    P --> AG["CPI(I/O)"]
    P --> AH["CPI(I/O)"]
    Q --> AI["CPI(I/CPI(O))"]
    R --> AJ["CPI(I/CPI(O))"]
    S --> AK["CPI(I/CPI(O))"]
    T --> AL["CPI(I/CPI(O))"]
    U --> AM["CPI(I/CPI(O))"]
    V --> AN["CPI(I/CPI(O))"]
    W --> AO["CPI(I/CPI(O))"]
    X --> AP["CPI(I/CPI(O))"]
    Y --> AQ["CPI(I/CPI(O))"]
    Z --> AR["CPI(I/CPI(O))"]
    AA --> AS["CPI(I/CPI(O))"]
    AB --> AT["CPI(I/CPI(O))"]
    AC --> AU["CPI(I/CPI(O))"]
    AD --> AV["CPI(I/CPI(O))"]
    AE --> AW["CPI(I/CPI(O))"]
    AF --> AX["CPI(I/CPI(O))"]
    AG --> AY["CPI(I/CPI(O))"]
    AH --> AZ["CPI(I/CPI(O))"]
    AI --> BA["CPI(I/CPI(O))"]
    AJ --> BB["CPI(I/CPI(O))"]
    AK --> BC["CPI(I/CPI(O))"]
    AL --> BD["CPI(I/CPI(O))"]
    AM --> BE["CPI(I/CPI(O))"]
    AN --> BF["CPI(I/CPI(O))"]
    AO --> BG["CPI(I/CPI(O))"]
    AP --> BH["CPI(I/CPI(O))"]
    AQ --> BI["CPI(I/CPI(O))"]
    AR --> BJ["CPI(I/CPI(O))"]

grey:CPI(withextendedfunctions)
CP(I):CPinputmodule
CP(O):CPoutputmoduleorCPvalveterminal
CPI(I/O): CPIinputoroutputmodule(withextendedfunctions) or CPvalveterminal with CPIability (forvalveterminal: max.2 possible)

Rules:

CP:TherulesfortheCPmasterremainvalid.

CPI:Max.32inputsand32outputsperstring,max.4modulesperstring

Max.1CPoutputmoduleor1CPvalveterminal

Max.1CInputmodulealwaysattheendofthestring

Max.2valveterminalswithCPIfunctionsperstring

Fig. 1/3: ExpansionofaCPI/CPsystem

The followinglistofCPI/CPmoduleshowsineachcasetheir functionsaswellasthemaximumpossiblenumberofinputs oroutputsoneachCPI/CPmodule.

CPI/CPmodules\nTypeTypeModule		supports extended functions	AssignedI/Os
			onCPmasters withextended functions		onCPmasters withoutex-tendedfunctions
			EAEA
CPI/CPinput modules	CP-E08-M8-CL	Yes	8 E	-	16E	-
	CP-E08-M12-CL	Yes	8 E	-	16E	-
	CP-E16-KL-CL	Yes	16E	-	16E	-
	CP-E16-M12-EL	Yes	16E	-	16E	-
	CP-E16-M8-EL	Yes	16E	-	16E	-
	CP-E32-M8-EL	Yes	32E	-	-1)	-1)
	CP-E16-M8	No	16E	-	16E	-
	CP-E16N-M8	No	16E	-	16E	-
	CP-E16-M8-Z	No	16E	-	16E	-
	CP-E16-M12x2-5POL	No	16E	-	16E	-
	CP-E16N-M12x2	No	16E	-	16E	-
	CP-E16-KL-IP20-Z	No	16E	-	16E	-
CPI/CPoutput modules	CP-A04-M12-CL	Yes	-	8 A	-	16A
	CP-A08-M12-EL-Z	Yes	-	8 A	-	16A
	CP-A08-M12-5POL	No	-	16A	-	16A
	CP-A08N-M12	No	-	16A	-	16A
1)NofunctiononCPmaster

Tab. 1/3: AssignedI/OsoftheCPI/CPmodules

1. Systemoverview CPI/CP system

1.1.3 Useofthel/Omodules

CPI/CPI/Omodulescanbeusedinconjunctionwithvarious CPI/CPmasters.Thesearee.g.:

-CPXterminalwithCPX-CPinterface

- C P fieldbusnode

-CPVDirect

-CPV-SC-DN/CPA-SC-DN

-CPV-SC-DP/CPA-SC-DP

-CDVI-DN

TheCPI/CPmastersaredistinguishedbythedifferent numberofCPstringsmadeavailable,bythefunctions,the maximumnumberofinputsandoutputs tobeprocessedand thenumberofCPI/CPmodulesperstring.

CPI/CPmastertypeNumberofstrings	FunctionalityMax.numberofinputs/outputperstring	Max.numberofmodulesperstring
CPXwithCPinterface4CP16I+16O24CPI(advanced) 1)	32I+32O4
CPfieldbusnode4CP16I+16O2
CPVDirect1CP16I+16O21CPI(advanced) 1)	32I+32O 1)	4 1)
CPV-SC-DP/CPA-SC-DP1CP16I+16O21CPI(advanced) 1)	32I+32O 1)	4 1)
CPV-SC-DN/CPA-SC-DN1CP16I+16O21CPI(advanced) 1)	32I+32O 1)	4 1)
CDVI-DN1CP16I+16O2
1)SupportingtheextendedfunctionswithCPV-DI02,CPV-CS02,CPV-DI02,CS02,DN3,CO3.

Tab. 1/4: Overview, CPI/CPmaster

ThecompactCPI/CPI/Omodules(typeCP-...-CLand-EL) described in this manuals support the extended functions of the CPI system. Combinations with other CPI/CP modules are possible, but limit the number of CPI/CP modules per string. The limitations described in section 1.2 apply.

Note

CPII/Omoduleswithextendedfunctions,e.g.type CP-...-CL,-ELcanalsobeoperatedonCPmasterswithout extendedfunctions(seeTab. 1/3).

1. Systemoverview CPI/CP system

1.1.4 Basicrulesforaddressing

Addressingdependson:

-CPI/CPmasterused

–Thefieldbusprotocolused

The following rules apply:

-AddressingiscarriedoutinascendingorderofconnectionbeginningontheCPmaster.

- In the case of CP masters without extended functions, each CPI/CP module occupies 16 inputs or 16 outputs, irrespective of the design.

- In the case of masters with extended functions, the following difference applies:

-Moduleswithoutextendedfunctionsusuallyoccupy 16inputsor16outputs.

-Dependingonthetype, moduleswithextendedfunctionsoccupy8...32inputsor8...32outputs.

Note

Furtherinformationonaddressingcanbefoundinthe relevantmanualsfortheCPmasters.

1. SystemoverviewCPI/CPsystem

InputmoduletypesCP-E08-M...-CLand CP-E16-KL-CL

Chapter2

2.InputmoduletypesCP-E08-M...-CLandCP-E16-KL-CL

Contents

2.InputmoduletypesCP-E08-M...-CLandCP-E16-KL-CL2-1.....

2.1 FunctionoftheinputmodulesCP-E08-M...-CLandCP-E16-KL-CL2-3.....

2.1.1 Display and connecting elements 2-4.....

2.2Mounting2-7....

2.3 Installation 2-8

2.3.1 Connecting sensors 2-9

2.3.2 Connect the input module to the CP string 2-12

2.4Diagnosis .... 2-14

2.4.1 Diagnosis via LEDs . 2-14

2.4.2 Diagnosis via the field bus 2-17

2.1FunctionoftheinputmodulesCP-E08-M...-CLandCP-E16-KL-CL

CPinputmodulesprovideddigitalinputsforconnectingsensors,therebyenablinge.g. cylinderpositionstobescanned. Adistinctionismadebetweenthefollowingtypes:

Product illustration	TypeExplanation
Sensorconnectionsvia4socketswithM12thread,5-pin
	CP-E08-M12-CLProvides8PNInputs(IP65/IP67).
Sensorconnectionsvia8socketswithM8thread,3-pin
	CP-E08-M8-CLProvides8PNInputs(IP65/IP67).
Sensorconnectionsvia2seriesplugs,10-pinandconnectorsocketsineitherscrewortensionspring design.
	CP-E16-KL-CLProvides16PNInputs.Especiallysuitableforfittingintoacontrolcabinet (IP20).

Tab. 2/1:Overviewofinputmodules

2.1.1 Display and connecting elements

The following diagram show the display and connecting elementsofinput module CP-E08-M12-CL.

Fig. 2/1: Display and connecting element type CP-E08-M12-CL

The following diagram show sthedisplay and connecting elementsofinputmoduleCP-E08-M8-CL.

Fig. 2/2: Display and connecting element type CP-E08-M8-CL

The following diagram show sthedisplay and connecting elementsofinputmoduleCP-E16-KL-CL.

1 CPconnection incoming
2 ContinuingCP connection
3 StatusLEDshort circuit/overload/undervoltagein sensorsupply(red)
4 StatusLEDCP communication (PS, green)
5 Nameplate
6 Mountinghole
7 Grooveforidentificationsigns(4x)(type IBS8x20)
8 Sensorconnections (8inputsperplug)
9 Fasteningholewith earthconnection

Fig. 2/3: Display and connecting element type CP-E16-KL-CL

2.2Mounting

Theinputmodulesareintendedforfittingontoawalloronto profiles.Takeintoaccountthefollowingdimensionsand weights:

Type	DimensionsWeight
CP-E08-M12-CLapprox.	151x30x34.5mmapprox.165g
CP-E08-M8-CLapprox.	151x30x34.5mmapprox.190g
CP-E16-KL-CLapprox.	151x30x34.5mmapprox.145g

Tab. 2/2:Dimensionsoftheinputmodule

FittingontoawallThefollowingdiagramshowsthedimensionsfortheholesof screwsizeM4.Alwaysfasteneachmodulewith2screwsand alockingdisc.

Tighteningtorqueofthefasteningscrews:2±0.5Nm.

Fig. 2/4: FittingdimensionsCP-E...-CL

Tip: Thepositionofthefasteningscrewsonclipped-indrawing platesismarkedwiththesymbol ☐.

2.3 Installation

Warning

Suddenunexpectedmovementsoftheconnectedactuatorsandundefinedswitchingstatesoftheelectroniscan causeinjurytohumanbeingsanddamagetoproperty.

Beforecarryingoutinstallationandmaintenancework, switchoffthefollowing:

-theoperatingandloadvoltagesupplyontheCPmaster (e.g. CPI/CPfieldbusnode)

-separatepowersupplies

Warning

Incorrectormissingearthingmeasurescancauseinterferenceduetoelectromagneticinfluences.

Connecttheearthingcableonthehousing(screwunder typeplate,see Fig. 2/1, Fig. 2/2 or Fig. 2/3)atlowimpedance(shortcablewithlargediameter)totheearthpotential.

Asuitablecableclipissuppliedwiththemodule.

2.3.1 Connecting sensors

Caution

Longsignalcablesreducetheimmunitytointerference. Donotexceedthemaximumpermittedsignalcablelength of30m.

UseplugsandcablesfromtheFestorange(seeAppendix A.6)forconnecting sensors.

InthecaseofCPinputmodulestypeCP-E08-M12-CLand CP-E08-M8-CL:

• Tightentheplugswiththeaidoftheunionnutinorderto preventunintentionalloosening,e.g.duetoshock.
• Seal unused connections with protective caps. Only in this way can you comply with protection class IP 65/IP67. Use protective caps from the Festo range (see Appendix A.6).

WithCPinputmoduletypeCP-E16-KL-CL:

Furtherinformationonconnectorsetsaswellasinstructions onhandlingthemcanbefoundinAppendixA.6.4.

Pinassignment(PNInputs)

The following diagramsshowasanexamplethepinassignmentofthesensorconnectionsofthedifferentCPinput modules.

Pinassignment

1 1:24 V

2: |x+1

3:0 V

4:1x+0

5:Groundterminal

lx=Inputx

Fig. 2/5: PinassignmenttypeCP-E08-M12-CL

Pinassignment

1 1:24 V

4: |x+1

3:0 V

2 1:24 V

4:1x+0

3:0 V

Ix=Inputx

Fig. 2/6: PinassignmenttypeCP-E08-M8-CL

WithinputmoduletypeCP-E16-KL-CL,eightsensorscanbe connectedtoconnectionsX1andX2.Thevoltagesuppliedvia theCPstringisprovidedattheterminals+and-ofX1andX2 forsupplyingthesensors.

Caution

Donotconnectanexternalsupplytotheterminals+and-ofX1andX2. Otherwisetheinputmodulewillbedamaged.

Pinassignment

1 PlugX1
-:0VDC
7:lx+7
6:lx+6
...
2:lx+2
1:lx+1
0:ix+0
+:24VDC 

2 PlugX2
-:0VDC
7:lx+15
6:lx+14
...
2:lx+10
1:lx+9
0:lx+8
+:24VDC 

Ix=Inputx 

Fig. 2/7: PinassignmentofplugsX1andX2ontypeCP-E16-KL-CL

Usespringtensionplugsorscrewconnectorplugsfromthe Festorange(seeAppendixA.6.4)forconnecting sensors.

2.3.2 ConnecttheinputmoduletotheCPstring

Caution

FaultindatatransferontheCPstring.

Notethemaximumpermittedstringlengthsinthemanual fortheCPmasterused.

Youwillthenavoidfaultsindatatransferbetweenthe inputmoduleandtheCPmaster(e. g.CPfieldbusnode).

Caution

Functionaldamage

Notethemaximumpermittedstringlengthsinthemanual fortheCPmasterused.

UseonlytheintendedoriginalcabletypeKVI-CP-...fromFesto forconnectingtheCPI/CPmodules,seemanualfortheCP masterused.

Note

Specificationsonthecurrentconsumptionofthedifferent CPI/CPmodulescanbefoundintherelevantmanuals.

The following functions are provided for the module via the CPcable:

-Operatingvoltageforinternalelectronics

-Connectionfordataexchange

-Operatingvoltagefortheconnectedsensors

TheCPImodulesareconnectedsequentially.TheM9plugis theincominginterface;theM9socketisthecontinuedinterface(see Fig. 2/1 to Fig. 2/3).

If the continuing CP connection is not used:

- SealtheCPconnectionwithaprotectivecaptype FLANSCHDOSESER.712, partno.356684 (accessories). Onlyinthiswaycanyoucomplywithprotectionclass IP65/IP67.

Note

The continuing CP connection can only be used in conjunction with a CP master with extended functions.

2.InputmoduletypesCP-E08-M...-CLandCP-E16-KL-CL

2.4Diagnosis

2.4.1 Diagnosis via LEDs

StatusLED

CPcommunication(PS)

Theoperatingstatusoftheinputmoduleisshownbymeans ofthestatusLEDCPcommunication(seeTab. 2/3).

LEDPS(green)	OperatingstatusErrorhandling
LEDlightsup	Operatingvoltageapplied,CP communicationOK	None
LEDisout	-Operatingvoltagenotap- pliedornoconnectionto CPI/CPmaster-CPI/CPinputmodulenot containedinstringassign- mentoftheCPI/CPmaster	•ChecktheCPI/CPcableandtheoperating voltageconnectionontheCPmaster•SavetheCPI/CPstringassignmentonthe CPI/CPmaster(seemanualfortheCPI/CP master)
LEDflashes	-Testphasewhenpowersup- plyhasbeenswitchedon 1)or-Undervoltageinsensorsup- ply(<17V)	•Noneor•Eliminateundervoltage
1) OnlyonCPmasterswithoutextendedfunctions

Tab. 2/3: StatusLEDCPcommunication(PS)

StatusLED

Shortcircuit/overload

Shortcircuitoroverloadofthesensorsupplyisshownby meansofthestatusLEDshortcircuit/overload(see

Tab. 2/4).

LED(hed)	OperatingstatusErrorhandling
LEDisout	- N o shortcircuit/overloadin sensorsupply	•None
LEDlightsup	-Shortcircuit/overloadin sensorsupply	•Removeshortcircuitand,ifapplicable,deleteerror

Tab. 2/4: StatusLEDshortcircuit/overload

Reactiontoshortcircuitinthesensorsupply

If thereisashortcircuit, the input module will switch off the powersupply to the sensors and communicate the fault to the CP master. The status LED will be switched off and the input of the modules supply a0-signal.

StatusLEDs

Statusdisplayforinput

OnlywithtypesCP-E08-M12-CLandCP-E08-M8-CL:

NexttothesensorconnectionsthereisagreenLEDfor everyinput. Thisshowsthestatusofthesignalatthe relevantinput.

LEDstatusof input	Status
	Logical1(signalpresent)
LEDlightsup
	Logical0(nosignal)
LEDisout

Tab. 2/5: StatusLEDsforstatusdisplayofinput

2.4.2 Diagnosis viathefieldbus

Depending on the CPI/CP master used, the CP module type CP-...-EL provided different diagnostic information on fault searching.

Master	Diagnosisofshort circuit/overloadin sensorsupply	Diagnostics, undervoltage,sensorsupply
CPmaster (withoutextended functions)	YesNo
CPImaster (withextended functions)	YesYes

Tab. 2/6: Diagnostic information

Note

Instructionsonevaluatingthediagnosticmessagecanbe foundinthemanualfortherelevantCPI/CPmaster.

2.InputmoduletypesCP-E08-M...-CLandCP-E16-KL-CL

OutputmoduletypeCP-A04-M12-CL

Chapter3

Contents

3. Output module type CP-A04-M12-CL 3-1

3.1FunctionofoutputmoduletypeCP-A04-M12-CL3-3......

3.1.1 Display and connecting elements 3-4

3.2Mounting3-5

3.3Installation .. 3-6

3.3.1 Connecting the actuators 3-7

3.3.2 Connect the output module to the CP string 3-8

3.4 Diagnostics 3-10

3.4.1 Diagnostics via LEDs 3-10

3.4.2 Diagnostics via the fieldbus 3-13

3.1 FunctionofoutputmoduletypeCP-A04-M12-CL

OutputmoduletypeCP-A04-M12-CLprovides4universally-usabledigitaloutputsforcontrollinglow-currentconsuming devices(e.g.bulbs,furthervalves,etc.).

Product illustration	TypeExplanation
Actuatorconnectionsvia4socketswithM12thread
	CP-A04-M12-CLProvides4PNPoutputs(IP65/IP67).

Tab. 3/1:Overviewofoutputmodules

3.1.1 Display and connecting elements

Thediagrambelowshowsthedisplayandconnecting elementsontheoutputmodules.

1 CPconnection incoming
2 ContinuingCP connection
3 StatusLEDload supply(PL, green)
4 StatusLEDsforout-puts(statusdisplay, yellow)
5 StatusLEDshort circuit/overloadat outputs(red)
6 StatusLEDCP communication (PS, green)
7 Actuatorconnections
8 Nameplate
9 Grooveforidentificationsigns,6x(type IBS8x20)
10Mountinghole
11 Fasteningholewith earthconnection

Fig. 3/1: Display and connecting element type CP-A04-M12-CL

3.2Mounting

Theoutputmoduleisintendedforfittingontoawalloronto profiles.Takeintoaccountthefollowingdimensionsand weights:

Type	DimensionsWeight
CP-A04-M12-CLapprox.	151x30x34.5mmapprox.	165g

Tab. 3/2:Dimensionsofoutputmodule

FittingontoawallThefollowingdiagramshowsthedimensionsfortheholesof screwsizeM4.Alwaysfasteneachmodulewith2screwsand alockingdisc. Tighteningtorqueofthefasteningscrews: 2 ± 0.5 Nm .

Fig. 3/2: FittingdimensionsCP-A04-M12-CL

Tip: Thepositionofthefasteningscrewsonclipped-indrawing platesismarkedwiththesymbol ∅.

3.3 Installation

Warning

Suddenunexpectedmovementsoftheconnectedactuatorsandundefinedswitchingstatesoftheelectroniscan causeinjurytohumanbeingsanddamagetoproperty.

Beforecarryingoutinstallationandmaintenancework, switchoffthefollowing:

–The operating and load voltages supply on the CP master (e.g. CPI/CP field bus node)

–Separatepowersupplies

Warning

Incorrectormissingearthingmeasurescancauseinterferenceduetoelectromagneticinfluences.

Connecttheearthingcableonthehousing(screwunder typeplate,see Fig. 3/1)atlowimpedance(shortcable withlargediameter)totheearthpotential.

(Asuitablecableclipissuppliedwiththemodule.)

3.3.1 Connectingtheactuators

Forconnectingtheactuators,useplugsandcableswithunion nutandM12threadfromtheFestorange(seeAppendixA.6)

• Tightentheplugswiththeaidoftheunionnutinorderto preventunintentionalloosening, e.g. duetoshock.
• Sealunusedconnectionswiththeprotectivecapssupplied.Onlyinthiswaycanyoucomplywithprotection classIP65/IP67.

Pinallocation

The following diagram shows as an example the pin allocation of the actuator connections on the CPI/CP output module.

Port1Port2Port3Port4

1 Pinallocation Connection1

1: n.c.
2: Ax+1
3:0V
4: Ax+0
5: FE

2 Pinallocation Connection2

3 Pinallocation Connection3

1: n.c.
2: Ax+3
3:0V
4: Ax+2
5: FE

4 Pinallocation Connection4

1: n.c.
2: n.c.
3:0V
4: Ax+3
5: FE

5 Internal connection in module

n.c. = (not connected)

AX = outputx

Fig. 3/3: PinallocationtypeCP-A04-M12-CL

Note

Whenswitchinginductiveloads, besuretouseasuitable safetycircuit(e.g.free-whilingdiode).

3.3.2ConnecttheoutputmoduletotheCPstring

Caution

FaultindatatransferontheCPI/CPstring.

Notethemaximumpermittedstringlengthsinthemanual fortheCPImasterused.

Youwillthenavoidfaultsindatatransferbetween the inputmoduleandtheCPmaster(e.g. CPfieldbusnode).

Caution

Functionaldamage

Notethemaximumpermittedstringlengthsinthemanual fortheCPImasterused.

UseonlytheintendedoriginalcabletypeKVI-CP-...fromFesto forconnectingtheCPI/CPmodules,seemanualfortheCPI masterused.

Note

Specificationsonthecurrentconsumptionofthedifferent CPI/CPmodulescanbefoundintherelevantmanuals.

The following functions are provided for the module via the CPI/CP cable:

-Operatingvoltageforinternalelectronics
-Connectionfordataexchange
-Operating voltage for the connected actuators

TheCPImodulesareconnectedsequentially.TheM9plugis theincominginterface;theM9socketisthecontinuedinterface(seeFig. 3/1).

If the continuing CP connection is not used:

- SealtheCPconnectionwithaprotectivecaptype FLANSCHDOSESER.712, partno.356684(accessories). Onlyinthiswaycanyoucomplywithprotectionclass IP65/IP67.

Note

CheckwithintheframeworkofyourEMERGENCYSTOP circuit,toascertainthemeasuresnecessaryforputting yourmachine/systemintoasafestateintheeventofan EMERGENCYSTOP(e.g.switchingofftheoperatingvoltage forthevalvesandoutputmodules,switchingoffthecompressedair).

3.4 Diagnostics

3.4.1 DiagnosticsviaLEDs

StatusLED

CPcommunication(PS)

Theoperatingstatusoftheoutputmoduleisshownby

meansofthestatusLEDCPcommunication(seeTab.3/3).

LEDPS(green)	OperatingstatusErrorhandling
LEDlightsup	Operatingvoltageapplied,CPI/CPcommunicationOK	None
[Y60Z]LEDisout	-Operatingvoltagenotap-pliedornoconnectiontoCPI/CPmaster-CPI/CPoutputmodulenot containedinstringallocation oftheCPI/CPmaster	•ChecktheCPI/CPcableandtheoperating voltageconnectionontheCPI/CPmaster•SavetheCPI/CPstringallocationontheCPI/CPmaster(seemanualfortheCPI/CP master)
LEDflashes	-Testphasewhenthepower supplyhasbeenswitched on 1)	•None
1) OnlyonCPImasterswithoutextendedfunctions

Tab. 3/3: StatusLEDCPcommunication(PS)

StatusLED Loadsupply(PL)

Shortcircuitoroverloadoftheactuatorsupplyisshownby meansofthestatusLEDshortcircuit/overload(see Tab. 3/4).

LEDPL(green)	OperatingstatusErrorhandling
LEDlightsup	LoadsupplyOKNone
LEDflashes	-Undervoltageinactuator supply(<17V)	•ChecktheCPI/CPcableandtheoperating voltageconnectionontheCPmaster
[yc65]LEDisout	-Loadsupplymissing•ChecktheCPI/CPcableandtheoperating voltageconnectionontheCPmaster

Tab. 3/4: StatusLEDloadsupply(PL)

StatusLEDs Statusdisplayofoutput

NexttotheactuatorconnectionsthereisayellowLEDfor everyoutput. Thisshowsthestatusofthesignalattherelevantoutput.

LEDstatusof output	Status
LEDlightsup	Outputsupplies1-signal
[030v]LEDisout	Outputsupplies0-signal

Tab. 3/5:StatusLEDsforstatusdisplayofoutput

StatusLEDs

Shortcircuit/overload output

NexttotheactuatorconnectionsthereisaredLEDforeach output. This shows a short circuitor overload at the output.

LED(led)	OperatingstatusErrorhandling
LEDisout	- N o shortcircuit/overload•None
LEDlightsup	-Shortcircuit/overloadat output	•Eliminateshortcircuitanddeletethefault 1)
1) Faultwillnotbedeletedautomatically.

Tab. 3/6: StatusLEDshortcircuit/overloadatoutput

Reactiontoshortcircuitintheloadsupply

Shortcircuit/overloadIfthereisashortcircuit/overload,theoutputmodule will switchofftheoutputself-holdingandcommunicatethefault totheCPlmaster.Whentheshortcircuithasbeeneliminated, deletethisfaultasfollows:

- Resettheoutput(e.g.byuserprogram).

1. OutputmoduletypeCP-A04-M12-CL

3.4.2 Diagnostics viathefieldbus

Depending on the CPI/CP master used, the CP modules type CP-...-EL provided different diagnostic information on fault searching.

Master	Diagnosticsof shortcircuit/over-loadinsensor supply	Diagnostics, undervoltage, sensorsupply
CPmaster (withoutextended functions)	YesNo
CPImaster (withextended functions)	YesYes

Tab. 3/7: Diagnostic information

Note

Instructionsonevaluatingthediagnosticmessagecanbe foundinthemanualfortherelevantCPI/CPmaster.

1. OutputmoduletypeCP-A04-M12-CL

InputmoduletypeCP-E16-M...-ELand CP-E32-M8-EL

Chapter4

Contents

4.InputmoduletypeCP-E16-M...-ELandCP-E32-M8-EL4-1.....

4.1 FunctionoftheinputmodulesCP-E16-M...-ELandCP-E32-M8-EL4-3.....

4.1.1 Display and connecting elements 4-4.....

4.2 Mounting 4-7

4.3 Labelling of inscription label holder 4-9

4.4 Installation 4-10

4.4.1 Connecting sensors 4-11

4.4.2 Connect the input module to the CP string 4-14

4.5 Diagnostics 4-16

4.5.1 Diagnostics via LEDs 4-16

4.5.2 Diagnostics using fieldbus 4-20

4.1 FunctionoftheinputmodulesCP-E16-M...-ELandCP-E32-M8-EL

CPlinputmodulesprovideddigitalinputsforconnectingsensors,therebyenablinge.g. cylinderpositionstobescanned. Adistinctionismadebetweenthefollowingtypes:

Productillustration	TypeExplanation
Sensorconnectionsvia16M8sockets,4-pin
	CP-E32-M8-ELProvides32PNPinputs(IP65).ItcanonlybeconnectedtotheCPIsystemwith extendedfunctions(CPImaster).TheCPmodule CP-E32-M8-ELenablesmodulediagnosisand modulemonitoringofthesensorvoltage.
Sensorconnectionsvia16M8sockets,3-pin
	CP-E16-M8-ELProvides16PNPinputs(IP65).CPmodule CP-E16-M8-ELenablesgroupdiagnosisandgroup monitoringofthesensorvoltage.Agroupconsists of4inputs.
Sensorconnectionsvia8M12sockets,5-pin
	CP-E16-M12-ELProvides16PNPinputs(IP65).CPmoduleCP-E16-M8-ELenablesgroupdiagnosis andgroup monitoringofthesensorvoltage.Agroupconsistsof4inputs.

Tab. 4/1:Overviewofinputmodules

4.1.1 Displayandconnectingelements

The following diagram show the display and connecting elementsofinputmodule CP-E32-M8-EL.

1 CPI connection incoming
2 CPI connectioncontinuing
3 Fasteningholewithearthconnection
4 Fasteningholes
5 StatusLEDCPcommunication (PS, green)
6 StatusLEDshortcircuit/overloadin sensorsupply(red)

7 StatusLEDsforinputs (statusdisplay, green)
8 Mountingforinscriptionlabelholder (type:ASCF-H-E2)
9 Module designation
1032sensorconnections(twoinputsper socket)

Fig. 4/1: DisplaycomponentsandconnectingelementstypeCP-E32-M8-EL

The following diagram show the display and connecting elementsofinputmodule CP-E16-M8-EL.

1 CPI connection incoming
2 CPI connectioncontinuing
3 Fasteningholewithearthconnection
4 Fasteningholes
5 StatusLEDCPcommunication (PS, green)
6 StatusLED(module)short circuit/overloadinsensorsupply(red)

7 StatusLEDsforinputs (statusdisplay, green)
8 StatusLED(group) shortcircuit/overloadinsensorsupply (red)
9 Mountingforinscriptionlabelholder (type:ASCF-H-E2)
10Moduledesignation
11 16 sensorconnections(oneinput per socket)

Fig. 4/2: DisplaycomponentsandconnectingelementstypeCP-E16-M8-EL

The following diagram show sth e display and connecting elementsofinputmoduleCP-E16-M12-EL.

1 CPI connection incoming
2 CPI connectioncontinuing
3 Fasteningholewithearthconnection
4 Fasteningholes
5 StatusLEDCPcommunication (PS, green)
6 StatusLED(module)short circuit/overloadinsensorsupply(red)

7 StatusLEDsforinputs (statusdisplay, green)
8 StatusLED(group)short circuit/overloadinsensorsupply(red)
9 Mountingforinscriptionlabelholder (type: ASCF-H-E2)
10 Module designation
1116sensorconnections(twoinputs per socket)

Fig. 4/3: DisplaycomponentsandconnectingelementstypeCP-E16-M12-EL

4.2Mounting

The input modules are intended for fitting onto a wall or onto H-rails. Take into account the following dimensions and weights:

Type	DimensionsWeight
CP-E32-M8-ELapprox.	143x104x30mmapprox.260g
CP-E16-M8-ELapprox.	143x104x30mmapprox.260g
CP-E16-M12-ELapprox.	143x104x30mmapprox.260g

Tab. 4/2:Dimensionsoftheinputmodule

FittingontoawallThefollowingdiagramshowsthedimensionsfortheholes. Alwaysfasteneachmodulewith4screwsandalockingdisc. Tighteningtorqueofthefasteningscrews:1.2±0.2Nm.

Fig. 4/4: FittingdimensionsinputmoduleCP-E...-EL

4.InputmodulestypeCP-E16-M...-ELandCP-E32-M8-EL

H-railmountingThemoduleissuspendedfromaboveintheH-rail(seearrow

AinFig. 4/5).

Themoduleisearthedviatheclampingcomponent(see arrowBinFig. 4/5).Theclampingcomponentandthemountingscrewareincludedwiththemodule.

Fig. 4/5:H-railmountinginputmoduleCP-E...-EL

4.InputmodulestypeCP-E16-M...-ELandCP-E32-M8-EL

4.3Labellingofinscriptionlabelholder

Inscriptionlabelholderswithpartnumber547473(type ASCF-H-E2)areprovidedforlabellingtheELmodules.You canfindthedimensionsoftheinscriptionfieldinFig.4/6.

Fig. 4/6: InscriptionlabelholdersforELmodules, typeASCF-H-E2(dimensionsinmm)

4.4 Installation

Warning

Suddenunexpectedmovementsoftheconnectedactuatorsandundefinedswitchingstatesoftheelectroniscan causeinjurytohumanbeingsanddamagetoproperty.

Beforecarryingoutinstallationandmaintenancework, switchoffthefollowing:

–The operating and load voltages supply on the CP master (e.g. CPI/CP field bus node)

-Separatepowersupplies

Warning

Incorrectormissingearthingmeasurescancauseinterferenceduetoelectromagneticinfluences.

Connecttheearthconnectiononthehousingwithlow impedance(shortcablewithlargecross-sectionalarea) totheearthpotential.

Asuitablecablelugissuppliedwiththemodule.

Note

-Withwallmounting,earthingisdoneviaaearthing cable.

-With H-railmounting, earthing is done via a clamping component.

4.4.1 Connecting sensors

Caution

Longsignalcablesreducetheimmunitytointerference. Donotexceedthemaximumpermittedsignalcablelength of30m.

UseplugsandcablesfromtheFestorange(seeAppendix A.6)forconnecting sensors.

ForCPlinputmodules:

• Tightentheplugswiththeaidoftheunionnutinorderto preventunintentionalloosening, e.g. duetoshock.
• Seal unused connections with protective caps. Only in this way can you comply with protection class IP65. Use protective caps from the Festo range (see Appendix A.6).

Furtherinformationonconnectorsetsaswellasinstructions onhandlingthemcanbefoundinAppendixA.6.4.

Pinallocation(PNPinputs)

The following diagramsshowasanexamplethepinallocation of the sensor connections of the different CP...EL input modules.

Pinallocation

1 1:24 V

2: |x+1

3:0 V

4:1x

Ix=Inputx

Fig. 4/7: PinallocationtypeCP-E32-M8-EL

Pinallocation

1 1:24 V

3:0 V

4:1x

Ix=Inputx

Fig. 4/8: PinallocationtypeCP-E16-M8-EL

Pinallocation

1 1:24 V

2:1x+1

3:0 V

4:1x

5:FE

Ix=Inputx

Fig. 4/9: PinallocationtypeCP-E16-M12-EL

UsescrewconnectorplugsfromtheFestorange (seeAppendixA.6.4)forconnecting sensors.

4.4.2 ConnecttheinputmoduletotheCPstring

Caution

FaultindatatransferontheCPstring.

Notethemaximumpermittedstringlengthsinthemanual fortheCPI/CPmasterused.

Youwillthenavoidfaultsindatatransferbetween the inputmoduleandtheCPI/CPmaster.

Caution

Functionaldamage

Notethemaximumpermittedstringlengthsinthemanual fortheCPmasterused.

UseonlytheintendedoriginalcabletypeKVI-CP-3-...from FestoforconnectingtheCPmodules,seemanualforthe CPmasterused.

Note

Specificationsonthecurrentconsumptionofthedifferent CPmodulescanbefoundintherelevantmanuals.

The following functions are provided for the module via the CPcable:

-Operatingvoltageforinternalelectronics

-Connectionfordataexchange

-Operatingvoltagefortheconnectedsensors

TheCPImodulesareconnectedsequentially.TheM9plugistheincominginterface;theM9socketisthecontinuedinterface(see Fig. 4/1 to Fig. 4/3).

If the continuing CP connection is not used:

- SealtheCPconnectionwithaprotectivecaptype FLANSCHDOSESER.712, partno.356684 (accessories). Onlyinthiswaycanyoucomplywithprotectionclass IP65.

Note

The continuing CP connection can only be used in conjunction with a CPI master (with extended functions).

4.5 Diagnostics

4.5.1 DiagnosticsviaLEDs

StatusLED

CPcommunication(PS)

Theoperatingstatusoftheinputmoduleisshownbymeans ofthestatusLEDCPcommunication(seeTab. 4/3).

LEDPS(green)	OperatingstatusErrorhandling
LEDlightsup	Operatingvoltageapplied,CP communicationOK	None
LEDisout	-Operatingvoltagenotap- pliedornoconnectionto CPI/CPmaster-CPIinputmodulenotcon- tainedinstringassignment oftheCPI/CPmaster	•ChecktheCPI/CPcableandtheoperating voltageconnectionontheCPI/CPmaster•SavetheCPstringassignmentontheCPI/CP master(seemanualfortheCPI/CPmaster)
LEDflashes	-Undervoltageinsensorsup- ply(<17V)	•Eliminateundervoltage

Tab. 4/3: StatusLEDCPcommunication(PS)

StatusLED

Shortcircuit/overload

Shortcircuitoroverloadofthesensorsupplyisshownby meansofthestatusLEDshortcircuit/overload(seeTab. 4/4 and Tab. 4/5).

LED(hed) module	OperatingstatusErrorhandling
LEDisout	- N o shortcircuit/overloadin sensorsupply	•None
LEDlightsup	OnlyforCP-E16-M8-ELand CP-E16-M12-EL:-Shortcircuit/overloadin sensorsupply (displaymodule) 1permodule,lightsupwhen agroupLED ↓ lightsup	•Removeshortcircuitand,ifapplicable, deleteerror
LEDlightsup	OnlyforCP-E32-M8-EL:-Shortcircuit/overloadin sensorsupply (displaymodule) 1permodule,lightsupwhen aninputisfaulty.	•Removeshortcircuitand,ifapplicable, deleteerror
LED(ied) group	OperatingstatusErrorhandling
[XYZW] LEDisout	- N o shortcircuit/overloadin sensorsupply	•None
LEDlightsup	OnlyforCP-E16-M8-ELand CP-E16-M12-EL:-Shortcircuit/overloadin sensorsupply(Displaygroup,seeFig. 4/2 andFig. 4/3)1perfourinputs,lightsup whenoneinputpergroupis faulty.	•Removeshortcircuitand,ifapplicable,deleteerror

Tab. 4/4:StatusLED(displaymodule)shortcircuit/overload

Tab. 4/5: StatusLED(displaygroup)shortcircuit/overload

Reactiontoshortcircuitinthesensorsupply

If thereisashortcircuit, theinputmodulewillswitchoffthe powersupplytothesensorsandcommunicatethefaultto theCPI/CPmaster. ThestatusLEDswillbeswitchedoff and theinputsofthemodulesupplya0-signal. Aftertheshort circuitoroverloadhasbeeneliminated, themodulemustbe separatedfromthesupplyvoltageinordertoresettheshort circuit/overload.

StatusLEDs

Statusdisplayforinput

AbovethesensorconnectionsthereisagreenLEDforevery input. Thisshowsthesignalstatusattherelevantinput.

LEDstatusof input	Signalstatus
	Logical1(signalpresent)
LEDlightsup
[kCXO]	Logical0(nosignal)
LEDisout

Tab. 4/6: StatusLEDsforstatusdisplayofinput

4.5.2 Diagnostics using fieldbus

Depending on the CPI/CP master used, the CP module type CP-...-EL provided different diagnostic information on fault searching.

Master	Diagnosticsof shortcircuit/over-loadinsensor supply	Diagnostics, undervoltage, sensorsupply
CPmaster (withoutextended functions)	YesNo
CPImaster (withextended functions)	YesYes

Tab. 4/7: Diagnostic information

Note

Instructionsonevaluatingthediagnosticmessagecanbe foundinthemanualfortherelevantCPI/CPmaster.

OutputmoduletypeCP-A08-M12-EL-Z

Chapter5

Contents

5. Output module type CP-A08-M12-EL-Z 5-1

5.1FunctionoftheoutputmoduletypeCP-A08-M12-EL-Z5-3......

5.1.1 Display and connecting elements 5-4

5.2Mounting5-5

5.3Labellingofinscriptionlabelholder .... 5-7

5.4 Installation 5-8

5.4.1 Connect external load supply 5-9

5.4.2 Connecting the actuators 5-10

5.4.3 Connect the output module to the CP string 5-11

5.5 Diagnostics 5-13

5.5.1 Diagnostics via LEDs 5-13

5.5.2 Diagnostics using fieldbus 5-16

5.1 FunctionoftheoutputmoduletypeCP-A08-M12-EL-Z

OutputmoduletypeCP-A08...-M12-EL-Zprovideseightuni-versallyusabledigitaloutputsforcontrollinglow-currentconsumingdevices(bulbs,furthervalvesetc.).

Productillustration	TypeExplanation
Actuatorconnectionsvia8socketswithM12thread
	CP-A08-M12-EL-ZProvides8PNPoutputs(IP65).CPmoduleCP-A08-M12-EL-Zhaschannel-by-channelmonitoringofshortcircuit/overloadoftheoutputs.

Tab. 5/1:Overviewofoutputmodules

5.1.1 Display and connecting elements

The following diagram show sthedisplay and connecting element sofoutput module CP-A08-M12-EL-Z.

1 CPI connection incoming
2 CPI connectioncontinuing
3 Loadsupplyforoutputs
4 Fasteningholewithearthconnection
5 Fasteningholes
6 StatusLEDCPcommunication (PS, green)
7 StatusLEDoutput(module)short circuit/overload(red)

8 StatusLED Loadsupply(PL, green)
9 StatusLEDsforoutputs (statusdisplay, yellow)
10 StatusLEDoutput(channel)short circuit/overload(red)
11 Mountingforinscriptionlabelholder (type:ASCF-H-E2)
12 Module designation
138outputs(1outputpersocket)

Fig. 5/1: DisplaycomponentsandconnectingelementstypeCP-A08-M12-EL-Z

5.2Mounting

Theoutputmoduleisintendedforfittingontoawalloronto profiles.Takeintoaccountthefollowingdimensionsand weights:

Type	DimensionsWeight
CP-A08-M12-EL-Zapprox.143x104x30mmapprox.260g

Tab. 5/2:Dimensionsofoutputmodule

FittingontoawallThefollowingdiagramshowsthedimensionsfortheholes. Alwaysfasteneachmodulewith4screwsandalockingdisc. Tighteningtorqueofthefasteningscrews:1.2±0.2Nm.

Fig. 5/2: Installation dimensionsofoutputmodule CP-A08-M12-EL-Z

H-railmountingThemoduleissuspendedfromaboveintheH-rail(seearrow

AinFig. 5/3).

Themoduleisearthedviatheclampingcomponent(see arrowBinFig. 5/3).Theclampingcomponentandthemountingscrewareincludedwiththemodule.

Fig. 5/3:H-railmountingofoutputmodules CP-A08-M12-EL-Z

1. OutputmoduletypeCP-A08-M12-EL-Z

5.3 Labellingofinscriptionlabelholder

Inscriptionlabelholderswithpartnumber547473(type ASCF-H-E2)areprovidedforlabellingtheELmodules.You canfindthedimensionsoftheinscriptionfieldinFig. 5/4.

Fig. 5/4: InscriptionlabelholdersforELmodules, typeASCF-H-E2(dimensionsinmm)

5.4 Installation

Warning

Suddenunexpectedmovementsoftheconnectedactuatorsandundefinedswitchingstatesoftheelectroniscan causeinjurytohumanbeingsanddamagetoproperty.

Beforecarryingoutinstallationandmaintenancework, switchoffthefollowing:

-OperatingandloadvoltagesupplyfortheCPmaster (e. g.CPfieldbusnode)
-Separatepowersupplies

Warning

Incorrectormissingearthingmeasurescancauseinterferenceduetoelectromagneticinfluences.

Connecttheearthconnectiononthehousingwithlow impedance(shortcablewithlargecross-sectionalarea)to theearthpotential.

Asuitablecablelugissuppliedwiththemodule.

Note

-Withwallmounting,earthingisdoneviaaearthing cable.
-With H-railmounting, earthing is done via a clamping component.

1. OutputmoduletypeCP-A08-M12-EL-Z

5.4.1 Connectexternalloadsupply

The output module CP-A08-M12-EL-Zissupplied via an external load supply 24 V to supply the actuators.

-Powermustbesuppliedviaapowersupplyunitthat meetsEN60204-1/IEC204(PELVpowersupplyunit).

-Max.0.5Aisavailableperchannel.

-The outputs are designed to be short-circuitproof and overloadproof channel-by-channel.

5.4.2 Connectingtheactuators

Forconnectingtheactuators,useplugsandcableswithM12 unionnutfromtheFestorange(seeAppendixA.6).

• Tightentheplugswiththeaidoftheunionnutinorderto preventunintentionalloosening,e.g.duetoshock.
• Sealunusedconnectionswiththeprotectivecapssupplied.Onlyinthiswaycanyoucomplywithprotection classIP65.

Pinallocation

The following diagram shows as an example the pin allocation of the actuator connections on the CPl output module.

Whenswitchinginductiveloads, besuretouseasuitable safetycircuit(e.g.free-whilingdiode).

5.4.3ConnecttheoutputmoduletotheCPstring

Caution

FaultindatatransferontheCPstring.

Notethemaximumpermittedstringlengthsinthemanual fortheCPmasterused.

Youwillthenavoidfaultsindatatransferbetweenthe inputmoduleandtheCPmaster(e. g.CPfieldbusnode).

Caution

Functionaldamage

Notethemaximumpermittedstringlengthsinthemanual fortheCPmasterused.

UseonlytheintendedoriginalcabletypeKVI-CP-3-...from FestoforconnectingtheCPmodules,seemanualfortheCP masterused.

Note

Specificationsonthecurrentconsumptionofthedifferent CPmodulescanbefoundintherelevantmanuals.

The following functions are provided for the module via the CPIcable:

-Operatingvoltageforinternalelectronics

-Connectionfordataexchange

TheCPImodulesareconnectedsequentially.TheM9plugis theincominginterface;theM9socketisthecontinuedinterface(see Fig. 5/1).

If the continuing CP connection is not used:

- SealtheCPconnectionwithaprotectivecaptype FLANSCHDOSESER.712, partno.356684(accessories). Onlyinthiswaycanyoucomplywithprotectionclass IP65.

Note

CheckwithintheframeworkofyourEMERGENCYSTOP circuit,toascertainthemeasuresnecessaryforputting yourmachine/systemintoasafestateintheeventofan EMERGENCYSTOP(e.g.switchingofftheoperatingvoltage forthevalvesandoutputmodules,switchingoffthecompressedair).

5.5 Diagnostics

5.5.1 DiagnosticsviaLEDs

StatusLED

CPcommunication(PS)

Theoperatingstatusoftheoutputmoduleisshownby

meansofthestatusLEDCPcommunication(seeTab.5/3).

LEDPS(green)	OperatingstatusErrorhandling
LEDlightsup	Operatingvoltageapplied,CP communicationOK	None
LEDisout	-Operatingvoltagenotap- pliedornoconnectionto CPI/CPmaster-CPIoutputmodulenotcon- tainedinstringallocationof theCPI/CPmaster	•ChecktheCPI/CPcableandtheoperating voltageconnectionontheCPI/CPmaster•SavetheCPstringallocationontheCPI/CP master(seemanualfortheCPI/CPmaster)

Tab. 5/3: StatusLEDCPcommunication(PS)

StatusLED

Loadsupply(PL)

Short circuit or overload of the actuator supply is shown by means of the status LED short circuit/overload (see Tab. 5/4).

LEDPL(green)	OperatingstatusErrorhandling
LEDlightsup	LoadsupplyOKNone
LEDflashes	-Undervoltageinactuator supply(<17.5V)	•ChecktheCPcableandtheoperatingvoltage connectionontheCPI/CPmaster
LEDisout	-Loadsupplymissing(<11V)•Check theCPcableandtheoperatingvoltage connectionontheCPI/CPmaster

Tab. 5/4: StatusLEDloadsupply(PL)

StatusLEDs Statusdisplayofoutput

NexttotheactuatorconnectionsthereisayellowLEDfor everyoutput. Thisshowsthestatusofthesignalatthe relevantoutput.

LEDstatusof output	Status
LEDlightsup	Outputsupplies1-signal
○ LEDisout	Outputsupplies0-signal

Tab. 5/5:StatusLEDsforstatusdisplayofoutput

StatusLEDs Shortcircuit/overload output

NexttotheactuatorconnectionsthereisaredLEDforeach output. This shows a short circuit or overload at the output.

LED(led) module	OperatingstatusErrorhandling
LEDisout	- N o shortcircuit/overload•None
LEDlightsup	Displaymodule:(1permodule, lightsupwhen anoutputLEDlightsup)-Shortcircuit/overloadout-put(displaymodule)	•Eliminateshortcircuitanddeletethefault 1)
1) Faultwillnotbedeletedautomatically.
LED(led) channel	OperatingstatusErrorhandling
LEDisout	- N o shortcircuit/overload•None
LEDlightsup	Displaychannel: (1peroutput)-Shortcircuit/overloadout-put(displayoutput)	•Eliminateshortcircuitanddeletethefault 1)
1) Faultwillnotbedeletedautomatically.

Tab. 5/6: StatusLEDshortcircuit/overloadoutput(displaymodule)

Tab. 5/7:StatusLEDshortcircuit/overloadoutput(displaychannel)

Reactiontoshortcircuitintheloadsupply

Shortcircuit/overloadIfthereisashortcircuit/overload,theoutputmodule will switchofftheoutputself-holdingandcommunicatethefault totheCPmaster.Incaseofshortcircuit,theoutputremains switchedoff.Whentheshortcircuithasbeeneliminated, deletethisfaultasfollows:

- To reactive the output, the power supply or the complete module must be separated from the powersupply. Only resetting the output does not triggere either the error message or the blocking off functions.

5.5.2 Diagnostics using fieldbus

Irrespective of the CPI/CP master used, the CP output module type CP-...-EL provides diagnostic information on fault searching.

Master	Diagnosticsof shortcircuit/over-loadinactuator supply	Diagnostics, undervoltage, actuatorsupply
CPmaster (withoutextended functions)	Commonfaultmessage
CPImaster (withextended functions)	YesYes

Tab. 5/8: Diagnostic information

Note Instructionsonevaluatingthediagnosticmessagecanbe foundinthemanualfortherelevantCPI/CPmaster.

Technicalappendix

AppendixA

Contents

A. Technical appendix ...... A-1

A.1TechnicalspecificationsA-3..

A.1.1 General technical data A-3.....

A.1.2 Technical specifications of the CLinputmodules A-4.....

A.1.3 Technical specifications of the CL output modules ..... A-6

A.1.4 Technical specifications of the EL input modules ..... A-7

A.1.5 Technical specifications of the EL output modules ..... A-9

A.2 Internal structure of the inputs A-10

A.2.1Internal structure type CP-E32-M8-EL A-10

A.2.2 Internal structure type CP-E08-M12-CL and CP-E16-M12-EL ..... A-11

A.2.3 Internal structure type CP-E08-M8-CL and CP-E16-M8-EL ..... A-12

A.2.4 Internal structure type CP-E16-KL-CL A-13

A.3 Internal structure of the outputs ..... A-14

A.3.1 Internal structure type CP-A04-M12-CL and CP-A08-M12-EL-Z ... A-14

A.4 Examples of circuitry A-15

A.4.1 Circuitry examples for inputs A-15

A.4.2 Circuitry examples for outputs A-20

A.5 General information on parameterisation ..... A-22

A.5.1 Input debounce time (only with CP-EL modules) ..... A-22

A.5.2Signalextension(onlywithCP-ELmodules) . ...... A-24

A.6 Accessories.... A-27

A.6.1 General accessories A-27

A.6.2 Accessories for modules with M12 connection ..... A-27

A.6.3 Accessories for modules with M8 connection A-28

A.6.4 Connector sets for input module type CP-E16-KL-CL.... A-29

A.1 Technical specifications

A.1.1 Generaltechnicaldata

GeneraltechnicalspecificationsoftheCPI/CPI/Omodules

Temperaturerange:-Operation-Storage/transport	-5 °C...+50 °C-20°C...+70 °C
Relativeairhumidity95 %,non-condensing
ProtectionagainstelectricshockasperEN60204-1/IEC204(protection againstdirectandindirectcontact)	ViaconnectiontoaPELV(ProtectedExtra-LowVoltage)powersupplyunit
Electromagneticcompatibility-Interferenceemission-Interferenceimmunity	Seedeclarationofconformity→www.festo.com
Vibrationandshock-Vibration-Shock	TestedasperDIN/IEC68/EN 60068part2-6;0.35 mmpathat10 ... 60Hz;5 gaccelerationat60 ... 150 HzTestedasperDIN/IEC68/EN60068part2-27;±30gat11 msduration;5shocksineachdirection

Tab. A/1: Technical specification of CPI/O modules (general)

A.1.2 Technical specifications of the CLinput modules

TechnicalspecificationsType CP-E08-M12-CL,typeCP-E08-M8-CL
GeneraltechnicaldataSeesectionA.1.1
ProtectionclassasperEN60529;plugcon- nectorinsertedorfittedwithprotectivecap	IP65/IP67
Digitalinputs-Configuration8inputsperIEC1131-2type2, -Logiclevel: 1-signal 0-signal	24VDC,positive-switching(PNP)
	>11V<5V
-Currentconsumption(at24 V)(inputcurrentfromsensortoinput)	At“logical1”Typ.8mA
-Responsedelay(at24V)Typical3ms
Sensorvoltagesupply-Nominalvalue-Tolerance	ViatheCPconnection24VDCSeemanualforCPmaster
-Internalcurrentconsumptionoftheelec-tronicsviatheCPconnection(allinputsin 0-status)	<35mA
LoadcapacitySum>0.8A(electronicshort-circuit protection)
Electricalisolation	None
TechnicalspecificationsTypeCP-E16-KL-CL
GeneraltechnicaldataSeesectionA.1.1
ProtectionclassasperEN60529IP20
Digitalinputs-Configuration	16 inputs as per IEC 1131-2 type 2 inputs 24 V DC, positiveornegativeswitching
-Logiclevel1-signal0-signal	≥8.6V≤6V
-Currentconsumption(at24 V)(inputcurrentfromsensortoinput)	At“logical1”Typ.8mA
-Responsedelay(at24V)Typical3ms
Sensorvoltagesupply-Ratedvalue(protectedagainstincorrect polarity)-Tolerance	ViatheCPconnection24VDCSeemanualforCPmaster
-Internalcurrentconsumptionoftheelec-tronicsviatheCPconnection(allinputsin 0-status)	<35mA
LoadcapacityTotal>0.8A(electronicshort-circuitprotection)
ElectricalisolationNone

Tab. A/2: TechnicalspecificationstypeCP-E08-M12-CLandtypeCP-E08-M8-CL

Tab. A/3: TechnicalspecificationstypeCP-E16-KL-CL

A.1.3 Technical specifications of the CL output modules

TechnicalspecificationsTypeCP-A04-M12-CL
GeneraltechnicaldataSeesectionA.1.1
ProtectionclassasperEN60529;plugconnectorinsertedorfittedwithprotectivecap	IP65/IP67
ElectricalisolationNone
Digitaloutputs-Configuration-Loadcapacityyperdigitaloutput	4outputsasperIEC1131-2;24VDCpositive-switching0.5A
-Electronicfuse(shortcircuit,overload)TriggercurrentResponsetime	Min.750mAMax.1.5ms
InternalcurrentconsumptionoftheelectronicsviatheCPconnection	< 35mA

Tab. A/4: Technical specificationstype CP-A04-M12-CL

A.1.4 Technical specifications of the EL input modules

TechnicalspecificationsType CP-E32-M8-EL
GeneraltechnicaldataSeesectionA.1.1
ProtectionclassasperEN60529;plugcon- nectorinsertedorfittedwithprotectivecap	IP65
Digitalinputs-Configuration32inputsperIEC1131-2type2, -Logiclevel: 1-signal 0-signal-Currentconsumption(at24 V)(inputcur- rentfromsensortoinput)-Responsedelay(at24V)Typ.3ms,canbeparamet	24VDC,positive-switching(PNP)>11V<5V
	At“logical1” Typ.8mAtrised:0.5ms,3ms,10ms, 20ms
Sensorvoltagesupply-Nominalvalue-Tolerance-Internalcurrentconsumptionoftheelec-tronicsviatheCPconnection(allinputsin 0-status)	ViatheCPconnection 24VDC SeemanualforCPmaster(20.4V...26.4V)
	Max.75mAat24V
Load capacity	Total max.1.35 A/500 μF (electronic short-circuit protection)
Electricalisolation	None
TechnicaldataType CP-E16-M8-EL,CP-E16-M12-EL
GeneraltechnicaldataSeesectionA.1.1
ProtectionclassasperEN60529;plugconnectorinsertedorfittedwithprotectivecap	IP65
Digitalinputs-Configuration16inputsperIEC1131-2type2,-Logiclevel:1-signal0-signal-Currentconsumption(at24 V)(inputcurrentfromsensortoinput)-Responsedelay(at24V)Typ.3ms,canbeparametrised:0.5ms,3ms,10ms,20ms	24VDC,positive-switching(PNP)> 11V< 5V
	> 11V< 5V
	At“logical1”Typ.8mA
	trised:0.5ms,3ms,10ms,20ms
Sensorvoltagesupply-Nominalvalue-Tolerance-InternalcurrentconsumptionoftheelectronicsviatheCPconnection(allinputsin0-status)	ViatheCPconnection24VDCSeemanualforCPmaster(20.4V...26.4V)
	Max. 75mAat24V
LoadcapacityMax.130mA/100μFpergroup(electronicshort-circuitprotection)
ElectricalisolationNone

Tab. A/5: TechnicaldatatypeCP-E32-M8-EL

Tab. A/6: TechnicaldatatypeCP-E16-M8-ELandCP-E16-M12-EL

A.1.5 Technical specifications of the EL output modules

TechnicaldataTypeCP-A08-M12-EL-Z
GeneraltechnicaldataSeesectionA.1.1
ProtectionclassasperEN60529;plugconnectorinsertedorfittedwithprotectivecap	IP65
Digitaloutputs-Configuration-Loadcapacityperdigitaloutput	8outputsasperIEC1131-2;24VDCpositive-switchingMax.0.5A
-Electronicfuseperchannel(shortcircuit/overload)TriggercurrentResponsecharacteristics	Min.1.0ASlow-blowing
Actuatorsupply-Nominalvalue-Tolerance	24VDC24VDC±25%(18V...30V)
InternalcurrentconsumptionoftheelectronicsviatheCPconnection(alloutputs in0-status)	Max. 35mAat24V
ElectricalisolationNone

Tab. A/7: Technicaldatatype CP-A08-M12-EL-Z

A.2Internalstructureoftheinputs

A.2.1 Internal structure type CP-E32-M8-EL

graph TD
    Pin1["Pin1"] -->|24 V| Pin2["Pin2"]
    Pin2 -->|0 V| Pin3["Pin3"]
    Pin3 -->|2 V| Pinassignment["Pinassignment\n1: + 24 V\n2: lx+1\n3: 0V\n4: lx"]
    Pin3 -->|6 V| GreenLEDIx["GreenLEDIx+1\n5: PLC/I-PCIx(viafieldbus)\n6: Logicidentifierlx\n7: GreenLEDIx\nlx=Inputx"]
    Pin3 -->|4 V| GreenLEDIx
    Pin3 -->|5 V| GreenLEDIx
    Pin3 -->|6 V| GreenLEDIx
    Pin3 -->|7 V| GreenLEDIx
    Pin3 -->|4 V| Pinassignment
    Pin3 -->|7 V| Pinassignment
    Pin3 -->|6 V| Pin3
    Pin3 -->|7 V| Pin3

Fig. A/1: Internal structure type CP-E32-M8-EL

A.2.2InternalstructuretypeCP-E08-M12-CLandCP-E16-M12-EL

1 Pinassignment

1:+ 24 V

2: | x + 1|

3:0V

4:1x

5:FE

4 GreenLEDIx+1

5 PLC/I-PCIx(viafieldbus)

6Logicidentifierlx

7 GreenLEDlx

2PLC/I-PCIx+1(viafieldbus)

Ix=Inputx

3 Logicrecognitionix+1

Fig. A/1:InternalstructuretypeCP-E08-M12-CLandCP-E16-M12-EL

A.Technicalappendix

A.2.3 Internal structure type CP-E08-M8-CL and CP-E16-M8-EL

Fig. A/2: Internal structure type CP-E08-M8-CL and CP-E16-M8-EL

A. Technical appendix

A.2.4InternalstructuretypeCP-E16-KL-CL

graph TD
    A["Pin+"] --> B["24 V"]
    B --> C["Pin0...15"]
    C --> D["3"]
    D --> E["0 V"]
    E --> F["Pin-"]
    style D fill:#f9f,stroke:#333
    note1["1 Pinassignment +:24 V\n0...15:lx+n -:0 V"] --> D
    note2["2 PLC/IPC1x(e.g.viafieldbus)\n3 Logicidentifier1x\nlx=Inputx"] --> D

Fig. A/3: Internal structure type CP-E16-KL-CL

A.3 Internal structure of the outputs

A.3.1 Internal structure type CP-A04-M12-CLand CP-A08-M12-EL-Z

Nameforports:E.g.:1forCLmodules,x1forELmodules

1 Actuatorconnection

1:n.c.

2:Portx1,(x3):x+1,(x+3)

Portx2,(x4):n.c.(notconnected)

3:0 V

4:Portx1:0x

Portx3:Ax+2

5:FE

2 PLC/IPCOx(e.g.viafieldbus)

3 Diagnosis

-Shortcircuit/overload

-Loadvoltagefailure.

Undervoltageinloadsupply

4 GreenLED(PL)

5 RedLED(faultsymbol)

6 YellowLED(output)

Ox=Outputx

Fig. A/4:InternalstructuretypeCP-A04-M12-CLandCP-A08-M12-EL-Z

A. Technical appendix

A.4Examplesofcircuitry

A.4.1 Circuitryexamplesforinputs

ExampleofcircuitrytypeCP-E32-M8-EL

1 Pinassignment

1:24 V

2:1x+1

3:0 V

4:1x

2 Dualdistributor (T-piece)
3 Sensor2(lx+1)
4 Sensor1(lx)

$$ \mathrm{lx} = \text { Inputx } $$

Fig. A/5:ExampleofcircuitrytypeCP-E32-M8-EL

ExampleofcircuitrytypeCP-E08-M12-CLand CP-E16-M12-EL

1 Pinassignment
1:24 V
2:1x+1
3:0 V
4:1x
5:Groundterminal

2 Dualdistributor (T-piece)

3 Sensor2(lx+1)

4 Sensor1(lx)

Ix=Inputx

Fig. A/6:ExampleofcircuitrytypeCP-E08-M12-CLandCP-E16-M12-EL

ExamplesofcircuitrytypeCP-E08-M8-CLand CP-E16-M8-EL

Fig. A/7:ExampleofcircuitrytypeCP-E08-M8-CLandCP-E16-M8-EL

CircuitryexampletypeCP-E16-KL-CL

Tworowsofthethree-rowconnectorsocketareintendedas distributorboardsforthesensorsupply.Theserowsareeach connectedinternally.Theupperrow(bluepushbuttons)is intendedforthe0Vdistributor;thecentrerow(redpushbuttons)isintendedforthe24Vdistributor.Therelevantvoltagemustbe suppliedbymeansofanexternalbridgefrom theterminals+and—(lowerrow).

1 Externalbridgefor potential distribution (24 V)

2 Externalbridge forpotential distribution(0V)

3 Pinassignment +:24 V 0...7:1x+n -:0 V

4 Contact

5 Two-wiresensor (positive-switching)

6 Three-wiresensor (positive-switching)

Ix=Inputx

Fig. A/8:CircuitryexampletypeCP-E16-KL-CL with3-rowconnectorsettypeCP-E16-KL-CL

CircuitryexampletypeCP-E16-KL-CLwithsingle-row connectorsocket

1 Externalpotential distribution (24 V)
2 Pinassignment +:24 V 0...7:lx+n -:0 V
3 Externalpotential distribution(0V)
4 Contact
5 Two-wiresensor (positive-switching)
6 Three-wiresensor (positive-switching) lx=Inputx

Fig. A/9:CircuitryexampletypeCP-E16-KL-CLwithsingle-rowconnectorsocket

A.4.2 Circuitryexamplesforoutputs

ExamplesofcircuitrytypeCP-A04-M12-CLand CP-A08-M12-EL-Z

Nameforports:E.g.:1forCLmodules,x1forELmodules

1 Pinassignment 1:n.c. 2:*) 3:0 V 4:0x 5:Groundterminal

2Example1
3Example2
4Notacceptable

*) - Port x0, x2, x4, x6: Ox+1, Ox+3, Ox+5, Ox+7 - Port x1, x3, x5, x7: n.c. (not connected)

Ox=Outputx n.c.=notconnected

Fig. A/10: Examples of circuitry output module type CP-A04-M12-CLand CP-A08-M12-EL-Z

CircuitryexampletypeCP-A04-M12-CL

1 Pinassignment Port0(2):
1:n.c.
2:0x+1(0x+3)
3:0 V
4:0x+0(0x+2)
5:Groundterminal
Ports1,3:notused

2 Magnetvalve

Ox=Outputx

graph TD
    A["1"] --> B["2"]
    B --> C["3"]
    C --> D["4"]
    D --> E["82/84"]
    E --> F["12"]
    F --> G["14"]
    G --> H["5"]
    H --> I["1"]
    I --> J["3"]
    J --> K["12/14"]
    style A fill:#f9f,stroke:#333
    style B fill:#f9f,stroke:#333
    style C fill:#f9f,stroke:#333
    style D fill:#f9f,stroke:#333
    style E fill:#ccf,stroke:#333
    style F fill:#ccf,stroke:#333
    style G fill:#ccf,stroke:#333
    style H fill:#ccf,stroke:#333
    style I fill:#ccf,stroke:#333
    style J fill:#ccf,stroke:#333
    style K fill:#ccf,stroke:#333

Fig. A/11:CircuitryexampletypeCP-A04-M12-CLwithmagnetvalve,e.g.typeJMEBH-5/2-D-...-ZSR-C

A.5 General information on parameterisation

YoucanparameterisethebehaviouroftheCPImodules(e.g. diagnosticbehaviouretc.).Accesstotheparametersdepends ontheCPImasterused:

-CPX-CPinterfaceasCPImaster:parameterisationviathe fieldbusorviathehandheld(CPX-MMI).

-CPVDirectasCPImaster:parameterisationviathefieldbus.

ThebasicsoftheparametersInputdebounce timeandSignal extensionaredescribedinwhatfollows.Furtherinformation onparameterisationcanbefoundintheCPXsystemmanual.

A.5.1 Inputdebouncetime(onlywithCP-ELmodules)

Basics

Inputdebouncingtimesarespecifiedinordertoeliminate interferingchangesofsignaledgeduringswitchingprocedures(bouncingoftheinputsignal).Forexample,mechanicalswitchesgeneratebriefundesiredsignaledgesduring switchingprocedures.Thesignalstateswhicharethereby producedcancauseinterferenceinthecontrolsequenceand shouldthereforefrequently besuppressed.

Interfering, undesiredsignaledgescanbesuppressedbya PLCprograminthehigher-ordercontroller.Interferencecan thereforebeavoided.WiththeCPIsystem, undesiredsignal edgescanbesuppressedsimplybyparameterisation.

ParameterisationintheCPIsystem

With the CPI system, the input debouncing time can be set with an appropriate module parameter. The possible input debouncing times therefore depend on the particular type of module. Typical input debouncing times are: 0.1 ms, 3ms (typical presetting), 10ms and 20ms.

Methodofoperation

Changesofedgeinthesensorsignalwillbeacceptedasalogicalinputsignal(seeFig. A/1)onlywhenthespecifieddebouncingtimehasexpired.

Dependencydiagram

1 Startandend(sequence)ofthe debouncingtime

3 Sensorsignal
4 LogicalCPIsignal

2 Debouncingtimehasexpired

Fig. A/1: Inputdebouncing

A.5.2 Signaextension(onlywithCP-ELmodules)

Basics

Signalextensiontimesarespecifiedwhenveryshortsignals aretobetakenintoaccountinthecontrolprocess.Short signalscanoccur,e.g.whenanintermediatepositionisex-ceededandevaluationisnecessaryinordertoproducea time-optimisedconsequentprocessbeforeanendpositionis reached.

Dependingonthetypeof sensor,thelengthofthesignal, whichisgeneratedwhentheintermediatepositionisexceeded,canfluctuateaccordingtothepositioningspeed. Thereisadangerherethattheshortsignalsarenotalways “recognised”duetolongcycletimesofthehigher-ordercontroller.

WiththeCPIsystem, asignalextension timecanbedefined byparameterisationoftheappropriateinputsignal.Short signalswillthenalsoberecognisedreliablybythehigher-ordercontroller.

ParameterisationintheCPIsystem

With the CPI system, the signalextension time for the module is set with the appropriate module parameter. The possible signalextension times depend on the type of module. Typical signalextension times are: 0.5 ms (typical presetting), 15 ms, 50 ms and 100 ms.

Theusermustparameterisethesignalextensiontimefor activation.

Methodofoperation

Signalstatesacceptedaslogicalinputsignalsusuallyremain validatleastuntilthespecifiedminimumsignaldurationhas expired.Changeofedgewithinthemimumsignalduration areignored(see Fig. A/2).Fixeddebouncingtimesremain effective.

Case1: Changeofedgewithinthesignalextension time

TheologicalCPIsignalissuppliedwhenthesignalextension timeand,ifapplicable,thedebouncingtimehasexpired.

1 Sensorsignal
2 LogicalCPIsignal
3 Changeofedge withinthesignal extensiontime

Fig. A/2: Changeofedgewithinthesignalextensiontime

Case2: Changeofedgeafterexpiryofthesignal extensiontime

TheologicalCPIsignalfollowstheinputsignalandissupplied afterit. Ifadebouncingtimehasbeendefined, theologicalCPI signalissuppliedwhenthedebouncingtimehasexpired.

1 Sensorsignal
2 LogicalCPIsignal
3 Changeofedge afterexpiryofthe signalextension time

Fig. A/3: Changeofedgeafterexpiryofthesignalextensiontime

A.6Accessories

A.6.1 General accessories

Accessories	TypeDescription
	ISB-8x2064identificationsigns8x20
	ASCF-H-E210inscriptionlabelsforCP-ELmodulesapprox.24x60mm
	FLANSCHDOSESER.712	-ProtectivecapsforsealingunusedCPconnectorsockets

A.6.2AccessoriesformoduleswithM12connection

Accessories	TypeDescription
	SEA-G-S-7SEA-4GS-7-2,5SEA-GS-9SEA-GS-11-DUO	M12plugforconnectingsensorsandactuators,straight,4-pin-PG7screwconnector,forcablediameter4...6mm-PG7screwconnector,forcablediameter2.5...2.9mm-PG9screwconnector-PG11screwconnector,2cableexits(DUO)
	SEA-M12-5GS-PG7SEA-5GS-11-DUO	M12plugforconnectingsensorsandactuators,straight,5-pin-PG7screwconnector-PG11screwconnector
	KM12-DUO-M8-GDGDKM12-DUO-M8-GDWDKM12-DUO-M8-WDWD	DUOcablewith2M8plugsformoduleswithM12connection:-straight/straight-straight/angled-angled/angled
Accessories		DescriptionType
	KM12-M12-GSGD-... KM12-M12-GSWD-...	ExtensioncableforDUOcableindifferentlengths-Straight/straight-Straight/angled
	ISK-M12- 1 0 protectivecapsforsealingunusedM12connector sockets

A.6.3 AccessoriesformoduleswithM8connection

Accessories	TypeDescription
	SEA-GS-M8SEA-3GS-M8-S	M8plugforconnecting sensors, straight, 3-pin, PG7screw connector–Solderable–Screw-in
	KM8-M8-GSGD-...	Connecting cable with plug and socket, M8, 3-pin, straight/ straight indifferent lengths
	ISK-M8-10 protective caps for sealing unused M8 connector sockets

A.6.4 ConnectorsetsforinputmoduletypeCP-E16-KL-CL

Recommendation: Usetheconnectorsocketstype PS1-SAC31-30POL+LEDfortheinputmoduletypeCP-E16-KL-CL.

SocketstypePS1-SAC31-30POL+LED		NumberConnectioncrosssection	Recommendedforconnection
Tensionspringsockets,3-row+LED		2seeleaflet	X1,X2

Tworowsofthethree-rowconnectorsocketareintendedas distributorboardsforthesensorsupply.Theserowsareeach connectedinternally(see Fig. A/8).

- Fastenthesocketswiththescrewsprovided.Themaximumtighteningtorqueis0.2Nm.

Instructionsonwiringtheconnectorsockets

Solidwiresandcableswithendsleevescanbeinsertedeasily inthedesiredtensionspringterminal.Forinsertingflexible wires,youmustuseasuitabletool(e.g.screwdriver)topress downthecolouredpushbuttonfortherelevanttensionspring terminal.

1 Tensionspring socket
2 Cable
3 Screwdriver

Fig. A/4: Wiringtheconnectorsocket

Index

AppendixB

B.Index

B. Index B-1

A

Abbreviations, product-specific ..... XIII☐

AccessoriesA-27......

C

CLinputmodules2-3......

CLoutputmodules3-3......

Connecting the actuators 3-7,5-10

Connectorsockets A-29

Diagnostics Diagnostics via LEDs .... 4-16, 5-13 Diagnostics via the fieldbus .... 4-20, 5-16

E

Earthing For wall mounting .... 4-10,5-8 ViaH-rail .... 4-10,5-8....

EL input modules 4-3

EL output modules 5-3

Exampleofcircuitryofinputs ..... A-15

Example of circuitry of outputs ..... A-20

|

Input debounce time ...... A-22

Inputmodule Connect to the node ..... 2-12, 4-14

LEDs 2-14

LEDs4-16......

InternalstructuretypeCP-E08-KL-CLA-13......

Internal structuretypeCP-E08-M12-CLA-11,A-12......

InternalstructuretypeCP-E16-M12-ELA-11

InternalstructuretypeCP-E16-M8-ELA-12......

Internalstructuretype CP-E32-M8-ELA-10......

Inscriptionlabelholder, Inscription4-9,5-7......

Intendeduse ...... VI

M

Mounting

Input module 2-7,4-7

Outputmodule.... 3-5,5-5

N

Notes on the use of this manual .... X

0

Outputmodule

Connect external load supply 5-9

Connect to the node 3-9,5-12

LEDs 3-10,5-13

InternalstructuretypeCP-A04-M12-CL .. ...... A-14

Internal structure type CP-A08-M12-EL-Z ..... A-14

P

Parameterisation, General information A-22

Pictograms IX

Pinallocation

Input module type CP-E32-M8-EL 4-12

Input module type CP-E16-M8-EL 4-12

Input module type CP-E16-M12-EL 4-13

OutputmoduletypeCP-A04-M12-CL 3-7...

OutputmoduletypeCP-A08-M12-EL-Z5-10......

Pinassignment

InputmoduletypeCP-E08-M12-CL2-10......

InputmoduletypeCP-E08-M8-CL2-10......

InputmoduletypeCP-E16-KL-CL2-11......

PowerunitVII

......

R

Rules for extending the CPI/CP system 1-8

S

Sensors, Connecting 2-9,4-11

Service VII

Shortcircuit/overload

Load supply 3-12,5-15

Sensor supply 2-15,4-18

Signalextensiontime...... A-24

T

Target group VII

Technicaldata

TypeCP-A08-M12-EL-Z...... A-9

Technicalspecifications

CPI/CPI/O modules (general) A-3

Type CP-A04-M12-CL A-3,A-6

Type CP-A08-M12-EL-Z A-