Hercules HPS700 - Log splitter Baumr-AG - Free user manual and instructions

Product Type	Horizontal Log Splitter
Brand	Baumr-AG
Model	Hercules HPS700
Splitting Force	7 tons (70 kN)
Engine Power	6.5 HP (4.8 kW) gasoline engine
Engine Displacement	196 cc
Fuel Type	Unleaded gasoline
Fuel Tank Capacity	3.6 L (0.95 gal)
Hydraulic Oil Capacity	6 L (1.6 gal)
Max Log Length	520 mm (20.5 inches)
Max Log Diameter	250 mm (10 inches)
Cycle Time	11 seconds (full cycle)
Wheel Size	4.80/4.00-8
Weight	90 kg (198 lbs)
Dimensions (L x W x H)	1680 x 600 x 850 mm (66 x 24 x 33 inches)
Starting Method	Recoil starter
Safety Features	Two-hand operation, safety guard, emergency stop
Maintenance	Check oil level, clean air filter, sharpen wedge
Spare Parts Availability	Replacement parts available from authorized dealers
Warranty	2 years limited warranty
Included Accessories	Log catcher, wedge, hydraulic fluid, funnel

Frequently Asked Questions - Hercules HPS700 Baumr-AG

What type of oil should I use for the hydraulic system?

Use a premium hydraulic oil such as ISO VG 32 or AW-32. Check the manual for exact specifications.

How do I start the Hercules HPS700 log splitter?

Ensure the fuel valve is open, set the choke if cold, and pull the recoil starter firmly. Refer to the starting procedure in the manual.

What is the maximum log length that the HPS700 can handle?

The splitter can handle logs up to 520 mm (20.5 inches) in length.

Is the log splitter safe to use?

Yes, it includes two-hand operation and a safety guard. Always wear safety goggles and gloves, and keep bystanders away.

How do I maintain the engine?

Regularly check the engine oil level, clean or replace the air filter, and inspect the spark plug. Do not operate with dirty oil.

Can I split hardwood logs with this machine?

Yes, the 7-ton splitting force can handle most hardwoods, but very large or knotty logs may require additional force.

What should I do if the wedge gets stuck?

Do not force it. Turn off the engine, release hydraulic pressure, and carefully remove the log using a pry bar. Check for obstructions.

How often should I change the hydraulic fluid?

Change the hydraulic fluid every 100 hours of operation or annually, whichever comes first. Use the recommended oil type.

Does the HPS700 have wheels for transport?

Yes, it is equipped with pneumatic tires for easy movement around the yard.

Where can I find replacement parts?

Replacement parts are available from authorized Baumr-AG dealers or online retailers. Check the manual for part numbers.

USER MANUAL Hercules HPS700 Baumr-AG

Red industrial lifting device with black hoses and a vertical cylindrical component (no visible text or symbols)

Hercules HPS700 Petrol Log Splitter

User Manual

[Revision 1.0 April 2023]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance, assembly, inclusions, specifications, description, and packaging.

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or SERIOUSLY INJURED if you do not follow instructions.

It is vital that you read and understand this user manual before using the product, including safety warnings, and any assembly and operating instructions. Keep the manual for future reference.

Safety precautions and recommendations detailed here must be fully understood and followed to reduce the risk of injury, fire, explosion, electrical hazard, and/or property damage.

Safety information presented here is generic in nature – some advice may not be applicable to every product. The term "equipment" refers to the product, be it electrical mains powered, battery powered or combustion engine powered.

• Before Use - If you are not familiar with the safe operation/handling of the equipment or are in any way unsure of any aspect of suitability or correct use for your application, you should complete training conducted by a person or organization qualified in safe use and operation of this equipment, including fuel/electrical handling and safety.
• Do NOT operate the equipment in flammable or explosive environments, such as in the presence of flammable liquids, gases, or dust. The equipment may create sparks or heat that may ignite flammable substances.
• Keep clear of moving parts.
• Equipment may be a potential source of electric shock or injury if misused.
• Do NOT operate the equipment if it is damaged, malfunctioning or is in an excessively worn state.
• Do NOT allow others to use the equipment unless they have read this manual and are adequately trained.
• Keep packaging away from children - risk of suffocation! Operators must use the equipment correctly. When using the equipment, consider conditions and pay due care to persons and property.

General Work Area Safety

• Work areas should be clean and well it.
- Do not operate the equipment if bystanders, animals etc are within operating range of the equipment or the general work area.
- If devices are provided for connecting dust extraction / collection facilities, ensure these are connected and used properly. Dust collection can reduce dust-related hazards.

You CAN be KILLED or SERIOUSLY INJURED if you do not follow instructions.

General Personal Safety

• Wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect from eye and ear injury, poisoning, burns, cutting and crush injuries. Protective equipment such as safety goggles, respirators, non-slip safety footwear, hard hat, hearing protection etc should be used for appropriate equipment / conditions. Other people nearby should also wear appropriate personal protective equipment. Do not wear loose clothing or jewellery, which can be caught in moving parts. Keep hair and clothing away from the equipment.
• Stay alert and use common sense when operating the equipment. Do not overreach. Always maintain secure footing and balance.
• Do not use the equipment if tired or under the influence of drugs, alcohol, or medication.
• This equipment is not intended for use by persons with reduced physical, sensory, or mental capabilities.

General Fuel Safety

• Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition sources.
• Do not spill fuel. If you spill fuel, wipe it off the equipment immediately – if fuel gets on your clothing, change clothing.
• Do NOT smoke near fuel or when refuelling.
  • Always shut off the engine before refuelling.
• Do NOT refuel a hot engine.
• Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly.
  • Always refuel in well ventilated areas.
• Always check for fuel leakage. If fuel leakage is found, do not start, or run the engine until all leaks are fixed.

General Carbon-Monoxide Safety

• Using a combustion engine indoors CAN KILL IN MINUTES. Engine exhaust contains carbon-monoxide – a poison you cannot smell or see.
• Use combustion engines OUTSIDE only, and far away from windows, doors, and vents.

You CAN be INJURED if you do not follow instructions or equipment damage may occur.

General Equipment Use and Care

• The equipment is designed for domestic use only.
• Handle the equipment safely and carefully.
• Before use, inspect the equipment for misalignment or binding of moving parts, loose components, damage, or any other condition that may affect its operation. If damaged, have the equipment repaired by an authorised service centre or technician before use.
• Prevent unintentional starting of the equipment - ensure equipment and power switches are in the OFF position before connecting or moving equipment. Do not carry equipment with hands or fingers touching any controls. Remove any tools or other items that are not a part of the equipment from it before starting or switching on.
• Do not force the equipment. Use the correct equipment for your application. Equipment will perform better and be safer when used within its design and usage parameters.
• Use the equipment and accessories etc. in accordance with these instructions, considering working conditions and the work to be performed. Using the equipment for operations different from those intended could result in hazardous situations.
• Always keep equipment components (engines, hoses, handles, controls, frames, housings, guards etc) and accessories (cutting tools, nozzles, bits etc) properly maintained. Keep the equipment clean and, where applicable, properly lubricated.
• Store the equipment out of reach of children or untrained persons. To avoid burns or fire hazards, let the equipment cool completely before transporting or storing. Never place or store the equipment near flammable materials, combustible gases, or liquids etc.
• The equipment is not weather-proof, and should not be stored in direct sunlight, at high ambient temperatures or locations that are damp or humid.
• Do not clean equipment with solvents, flammable liquids, or harsh abrasives.
• For specific equipment safety use and care, see Equipment Safety.

General Electrical Safety

• Inspect electrical equipment, extension cords, power bars, and electrical fittings for damage or wear before each use. Repair or replace damaged equipment immediately.
• Ensure all power sources conform to equipment voltage requirements and are disconnected before connecting or disconnecting equipment.
• When wiring electrically powered equipment, follow all electrical and safety codes.
• Wherever possible, use a residual current device (RCD).
• High voltage / high current power lines may be present. Use extreme caution to avoid contact or interference with power lines. Electrical shock can be fatal.

General Electrical Safety

• Electrically grounded equipment must have an approved cord and plug and be connected to a grounded electrical outlet.
• Do NOT bypass the ON/OFF switch and operate equipment by connecting and disconnecting the electrical cord.
• Do NOT use equipment that has exposed wiring, damaged switches, covers or guards.
• Do NOT use electrical equipment in wet conditions or in damp locations.
• Do NOT use electrical cords to lift, move or carry equipment.
• Do NOT coil or knot electrical cords, and ensure electrical cords are not trip hazards.

General Service Information

• The equipment must be serviced or repaired at authorised service centres by qualified personnel only.
• Replacement parts must be original equipment manufacturer (OEM) to ensure equipment safety is maintained.
• Do NOT attempt any maintenance or repair work not described in this manual.
• After use, the equipment and components may still be hot – allow the equipment to cool and disconnect spark plugs and/or electrical power sources and/or batteries from it before adjusting, changing accessories, or performing repair or maintenance.
• Do NOT adjust while the equipment is running.
• Perform service-related activities in suitable conditions, such as a workshop.
• Replace worn, damaged or missing warning/safety labels immediately.

Child Choking Hazard!

- WARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT SUPERVISION REQUIRED.

- Carefully inspect anything a baby or child could gain access to, including this product & packaging.

- Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys, buttons, keys and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces of packaging, staples, tape etc.
• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Introduction

• Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings.
• This unit is a gasoline engine driven hydraulic log splitter. It is designed to split wood logs for use as firewood for a stove or fireplace. This log splitter will only split logs lengthwise with the grain.

Engine Manual

• The Engine Manufacturer is responsible for all engine-related issues with regards to performance, power rating, specifications, warranty, and service. Please refer to the
• Engine Manufacturer's owner/operator's manual, packed separately with your unit, for more information.

Understand Your Machine

• Read this manual and labels affixed to the machine to understand its limitations and potential hazards.
• Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
• Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer's manual packed separately with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to avoid accidental injuries and/or property damage.
• If the unit is to be used by someone other than original purchaser or loaned, rented, or sold, always provide this manual and any needed safety training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, other people, and property.
• Do not force the machine. Use the correct machine for your application. The correct machine will do the job more efficiently and safer at the rate it was designed.

Personal Safety

• Do not permit children to operate this machine at any time.
• Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off unit if anyone enters work area. Keep children under the watchful care of a responsible adult.
• Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.
• Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing, short pants, or jewellery of any kind. Secure long hair so it is above shoulder level. Keep your hair, clothing, and gloves away from moving parts.

• Loose clothes, jewellery, or long hair can be caught in moving parts.

• Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when operating.

• Wear appropriate hearing protection.
  • Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.
  • Always keep hands and feet away from all pinch points.
• Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.
• Stay alert, watch what you are doing, and use common sense when operating the machine.
• Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces.
  • Always keep proper footing and balance. This enables better control of the machine in unexpected situations.

Inspect Your Machine

• Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc., are securely tightened.
• Never operate the machine when it needs repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using it. Check for fuel leaks. Keep the machine in safe working condition.
• Do not use the machine if the engine's switch does not turn it on or off. Any petrol-powered machine that can't be controlled with the engine switch is dangerous and must be replaced.
• Regularly check to see that keys and adjusting wrenches are removed from the machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.
• Avoid accidental starting. Be sure the engine's switch is off before transporting the machine or performing any maintenance or service on the unit. Transporting or performing maintenance or service on a machine with its switch on invites accidents.
• If the machine should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning sign of trouble.

Engine Safety

• Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas. Operate this unit only in a well-ventilated outdoor area.
• Do not tamper with the engine to run it at excessive speeds. The maximum engine speed is pre-set by the manufacturer and is within safety limits. See engine manual.
• Keep a Class ABE fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure.

Fuel Safety

• Fuel is highly flammable, and its vapours can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
• When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. Do not smoke, or allow sparks, open flames, or other sources of ignition near the area while adding fuel or operating the unit. Never fill the fuel tank indoors.
• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapours.
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.
• Loosen the fuel tank cap slowly to relieve any pressure in the tank.
• Never overfill the fuel tank. Fill the tank to no more than 1/2" below the bottom of the filler neck to provide space for expansion as the heat of the engine can cause fuel to expand.
• Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.
• Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
• When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately.
• Store fuel in containers specifically designed and approved for this purpose.
• Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of ignition.
• Never store fuel or a machine with fuel in the tank inside a building where fumes may reach a spark, open flame, or any other source of ignition, such as a water heater, furnace, or clothes dryer. Allow the engine to cool before storing in any enclosure.

Hydraulic System Safety

• The hydraulic system of the machine requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked, or otherwise damaged hydraulic hoses or hydraulic components.
• Hydraulic fluid can result in severe burns. Fluid in the hydraulic system can penetrate skin and result in serious injury or death. Be sure to stop the engine and relieve hydraulic pressure before doing any work on hydraulic parts.
• Keep body and hands away from pin holes or nozzles that expel hydraulic fluid when under pressure. Use paper or cardboard, not hands, to search for leaks.
• Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.
• Do not remove the cap from the hydraulic tank or reservoir while the machine is running. The tank could contain hot oil under pressure, which could result in serious injury.
• Do not adjust the pressure setting on the hydraulic pump or valve.

- If injured by escaping fluid, no matter how small the wound is, see a doctor at once. A typical injection injury may be a small wound that does not look serious. However, severe infection or reaction can result if proper medical treatment is not administered immediately by a doctor who is familiar with injection injuries.

Preparation Of the Log

• Both ends of the log should be cut as square as possible to prevent the log from rotating out of the splitter during operation.
• Never split logs greater than the specified log capacity.
• Do not operate the log splitter on icy, wet, muddy, or slippery ground. Only operate your log splitter on level ground.
• OPERATING ON A SLOPE COULD CAUSE THE LOG SPLITTER TO ROLL OVER OR LOGS TO FALL OFF THE EQUIPMENT, WHICH COULD RESULT IN INJURY.
• Do not move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help.
• Keep the work area free of clutter. Remove split wood from around the log splitter immediately after each use to avoid potential tripping.

Operator Zone

• This unit is designed to be operated by one person located in the operator zone as shown in the following diagrams.
• Operate the unit only when standing in the operator zone.
  • Always stop the unit and allow moving parts to stop before leaving operation zone. Do not leave a running unit unattended.
• MANY ACCIDENTS OCCUR WHEN MORE THAN ONE PERSON OPERATES THE LOG SPLITTER. THE ADULT WHO LOADS AND STABILIZES THE LOG MUST BE THE PERSON WHO OPERATES THE CONTROL HANDLE.

Horizontal Operating Position

Cross-sectional diagram of a mechanical device with internal components and a magnified inset showing a worker and machinery (no text or symbols)

Vertical Operating Position

Diagram of a mechanical device with labeled components and an inset showing a worker in safety gear (no text or symbols present)

Machine Use and Care

• Never operate the machine without good visibility or light.
• Never attempt to split wood across the grain. The log splitter was not designed for cross-grain splitting.
  • Always block the front and back of both wheels to prevent unintended movement.
• Hold the bark side of the logs when loading or positioning, never the ends. Never place your hands or any part of your body between a log and any part of the log splitter.
• Do not straddle or step over the log splitter during operation.
• Do not reach or bend over the log splitter to pick up a log.
• When stabilizing a log with the left hand, remove your hand when the wedge contacts the log or serious injury may occur.
• Never attempt to split more than one log at a time.
• Do not attempt to load your log splitter when the ram or wedge is in motion.
• Use your hand to operate the control lever on the valve. Do not use your foot, a rope, or any extension device.
• Do not move the log splitter while the engine is running.

Towing Safety

• Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter.
• Before towing the log splitter, check tires for excessive wear, cuts, or damage. Check for proper tire inflation. Add air as required. Do not over inflate tires. Serious injury can result if tires explode.
• Check before towing to make sure the log splitter is correctly and securely attached to the towing vehicle and the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning.
• Make sure the coupler is tight before towing and after towing 50 kms.
• Never transport cargo on the log splitter.
• Never allow anyone to ride or sit on the log splitter.
• Always stop the engine, lock the beam in the horizontal position, and close the fuel shut-off valve when transporting the unit.
• Use extra care when towing the log splitter. Do not exceed 25 km/h. Towing the log splitter at a speed greater than 25 km/h could result in loss of control, damage to the equipment, serious injury, or death.
• Avoid sharp turns and steep angles. Avoid large holes or ditches when towing the equipment. Always be careful when backing up with your log splitter when towing; it could jack-knife. Use caution when backing up; a spotter outside the vehicle is highly recommended. Disconnect the log splitter from the towing vehicle before operating it.

DANGER

Using an engine or wood/charcoal/gas fuelled appliance indoors CAN KILL YOU IN MINUTES. Engine exhaust and wood/charcoal/gas fumes contain carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a building, home, garage, boat, caravan or tent EVEN IF doors and windows are open.

Simple line drawing of a house with a window and a 3D cube box, no text or symbols present.

Only use OUTSIDE and far away from windows, doors, and vents.

Avoid other hazards - READ MANUAL BEFORE USE.

GENERAL:

• Do not operate in a hazardous location. Such areas include where there is a risk of explosion of petrol fumes, leaking gas or explosive dusts.
• Do not operate in a confined area where exhaust gases or wood/charcoal/gas fumes could reach dangerous concentrations.

PRODUCTS FEATURING AN ENGINE

• Follow all warnings in the section titled "GENERAL".
• Explosion hazard - never smoke while refuelling.
  • Take care not to spill fuel. When refuelling the engine, ensure that the engine has been allowed to cool. Prevent spilling of fuel as this may also ignite with a hot engine.
• Never refuel while engine is running.

GENERATORS

• Follow all warnings in the sections titled "GENERAL" and "PRODUCTS FEATURING AN ENGINE".
• The output of this generator is potentially lethal. The generator should not be connected to a fixed electrical installation except by an appropriately licensed person.
• Not weatherproof – protect your machine. This machine is not weatherproof and should not be exposed to direct sunlight, high ambient temperature, damp conditions, wet conditions or high humidity conditions.

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material HazardFlammable liquids, gases, or substances etc may present.Avoid ignition sources and open flames. Danger of fire.	Read User ManualRead and fully understand product safety warnings, operation, procedures etc before using the product.	Use Hand ProtectionWear appropriate hand protection and take due care as the product or use of the product may present hand hazards.	Exhaust FumesCarbon-Monoxide HazardDo not use the product in confined areas or without adequate ventilation. Carbon-monoxide poisoning can be fatal.
Electrocution / Electrical Shock HazardHigh voltage or high current electricity may be present or required by the product. Take due care when handling electrical products, cables, plugs and leads. Electrical shock can be fatal.	Toxic Fumes / Dust HazardUsing the product or by-products from use may produce fumes, smoke or particles that could be harmful if inhaled. Wear appropriate breathing protection and have adequate ventilation.	Explosive Material HazardCombustible liquids, gases, or substances etc may be present.Avoid ignition sources and open flames. Danger of explosion.	Cutting / Amputation HazardThe product may have blades, edges or mechanical devices that can cause severe cut injury to fingers, limbs etc. Take due care when handling and using the product.
Crush HazardThe product may have blades, edges or mechanical devices that can cause severe crush injury to fingers, limbs etc. Take due care when handling and using the product.	Single Operator OnlyThe product must be operated by a single person only. More than one person operating the product may introduce additional hazards.	Use Face ProtectionWear appropriate full-face protection and take due care as the product or use of the product may present face and eye hazards.	Use Foot ProtectionWear appropriate foot protection and take due care as the product or use of the product may present foot hazards.
Use Eye / Ear / Head ProtectionWear appropriate eye and / or ear and / or head protection and take due care as the product or use of the product may present eye, hearing, and head hazards.	Running HazardDo not run on or near the product as doing so may present a fall hazard.	Diving HazardDo not dive into the product as doing so may present a neck / head injury hazard.	Adult Supervision RequiredAlways supervise children and other users of a product to prevent drowning or injury.
Skin Penetration / Puncture HazardThe product may produce pressure, emit liquids or objects that can cause severe injury to fingers, limbs, blood etc. Take due care when handling and using the product.	Hot Surface HazardBe aware that the product may produce high temperatures and hot surfaces that can cause burn injuries.	Flying Debris HazardBe aware that the product or use of the product may present hazards produced by flying debris. Wear appropriate clothing and protective devices.	Moving Parts HazardBe aware that the product contains or uses mechanical devices that move or rotate. Always wait for moving parts to stop fully before handling the product, adjusting, maintenance etc.
Carbon-Monoxide HazardDo not use the product in confined areas or without adequate ventilation. Carbon-monoxide poisoning can be fatal.	Pull HazardBe aware that the product contains or uses mechanical devices that can pull in objects and can cause severe injury to fingers, limbs etc. Take due care when handling and using the product.	Slope / Fall Injury HazardBe aware that using the product on sloping surfaces or in slippery conditions may present additional dangers from falls and contact with blades, moving parts, hot surfaces etc.	"Slam Dunk" WarningDo NOT attempt "slam dunk" manoeuvres as this may result in severe injury due to falling, product breakage or collapse etc.
Electrocution / Electrical Shock Hazard - OutdoorHigh voltage or high current electricity may be present or required by the product. Do NOT use in rain, damp, or wet conditions. Electrical shock can be fatal.	Electrocution / Electrical Shock Hazard - DisconnectHigh voltage or high current electricity may be present or required by the product. Always disconnect the product from the electrical supply before handling the product, adjusting, maintenance etc.	Power Line Electrocution HazardHigh voltage / high current power lines may be present. Use extreme caution to avoid contact or interference with power lines.Electrical shock can be fatal.	"Kick-Back" HazardHigh level of "kick-back" hazard that can cause the machine to suddenly rotate towards operator.Kick-back injury can be fatal.
Winch Operator Position HazardDo NOT stand between winch and load. Do NOT use winch to move people.	Winch Lift HazardDo NOT LIFT load vertically. Use machine to PULL only.	Cable HazardEnsure that load bearing cable is not kinked or knotted.	Winch Cable HazardEnsure that there is a minimum number of cable coils on winching mechanism.
Winch Hook HazardCarry hook to load – do NOT throw or run.	Flash / Blinding HazardWear appropriate eye protection for welding. Direct exposure to weld arcs may cause permanent eye injury.	Laser HazardLaser may be in use – do NOT look directly at laser or allow others to.	Choking HazardChildren under 8 yrs. Can choke or suffocate on small parts. Adult supervision required.

Table of Contents

Safety 2

Safety Symbols....7

Contents Supplied....10

Know Your Machine ....12

Assembly....14

Wheels....14

Tank & Tongue ....15

Beam and Tank 15

Engine Assembly....16

Manual Canister....17

Wheel Fender 17

Log Catcher 18

Hydraulic Line Connection....18

Operation....20

Add Hydraulic Oil to Oil Tank 20

Starting the Engine 21

Stopping the Engine ....22

Split Control Handle....22

Stuck Log Procedure 23

Conversion Between Horizontal Splitting Position and Vertical Splitting Position ....23

Transporting....25

Moving by Hands....25

Towing by Vehicle....25

Maintenance 27

Oil Draining 27

Storage 29

Troubleshooting 30

Specifications ....31

Contents Supplied

Heavy lifting required. Some of the components in these assembly instructions are heavy and can't be lifted by one person safely. Please plan to assemble this product when another person can be available to help.

Your log splitter comes partially assembled and contains the following:

No.	Name	No.	Name
1	Tank	7	Manual Canister
2	Tongue	8	High-Pressure Oil Line Tube
3	Beam & Cylinder	9	Log Catcher
4	Beam Lock Bracket	10	-
5	Wheel Fender	11	Engine & Pump Assembly
6	Wheel/Tyre	12	Hardware Kit

Know Your Machine

Split Control Handle

The control handle is used to move the wedge up and down to split logs. The control handle has three positions: Forward, Neutral, and Reverse. See the “operation” section for instruction.

Manual Canister

Keep manuals safely in the canister.

Beam Lock Bracket

The beam lock bracket is used to secure the beam in the horizontal position.

Lifting Handle

The lifting handle is included for easy transition from horizontal to vertical.

2" Ball Hitch Coupler

The coupler hitch is at the end of the tongue and attaches to a tow ball for transportation purposes.

Log Stripper

The log stripper is designed to remove any partially split wood from the wedge. This may occur while splitting large diameter wood or freshly cut wood.

Log Catcher

A log catcher can be mounted to the beam in minutes. It is used to hold a split log.

Beam Lock Bracket

Pull outward the lock pin and lift up the lifting handle to transit the beam position from horizontal to vertical.

Engine

Refer to the ENGINE USER MANUAL.

Assembly

This log splitter was partially assembled at the factory. To assemble your machine, follow the below instructions.

Wheels

1. Remove disposable spindle covers and wheel bearing covers.
2. Slide Wheel/Tyre to the spindle with valve stem of tire facing outwards.
3. Install the Flat Washer onto the spindle.
4. Thread the slotted Castle Nut onto the spindle. The slotted nut should be attached with a 28mm socket tight enough to eliminate the free play of the wheel assembly and not tighter.
5. Make sure the wheels can freely rotate. The Castle Nut needs to be oriented to allow for the installation of the Cotter Pin.
6. Install the Cotter Pin through the Castle Nut and spindle.
7. Bend pin ends around spindle to secure its position. Install the Hub Cap.
8. Gently tap on the hub cap with a hammer to drive it into place.
9. Repeat these steps to install the 2^nd wheel.

Installation of the cotter pin is important and required. Failure to install the cotter pin can result in loss of wheel retention. Always assemble using a new cotter pin. Do not reuse.

Tank & Tongue

1. Rotate the Jack into the down position.
2. Position the tongue so that the mounting holes align with the holes in the tank's tongue mount.
3. Insert a M12x110 bolt with a flat washer into the each of the two holes, install a flat washer, lock washer, nut on each bolt and tighten.

Beam and Tank

1. Using two people or a suitable lifting device, stand the beam assembly vertically as shown, making sure the beam is on a stable and level surface.
2. Move the tank/tongue assembly into position, aligning the pivot tube located on the tank assembly with the holes located on the two tabs that are on the beam.
3. Slide the pivot pin through both of the holes and fasten with the R-clip.

1. Fasten the beam lock in place using the bolt M12x25 with the lock washer and flat washer in two places.

1. Lower the beam into horizontal position and verify the beam locks onto the tongue.

Have a person stabilize the beam until it is secured to the tank/tongue assembly.

Engine Assembly

1. Place engine/pump assembly onto the engine mount bracket, aligning the installation holes.
2. Secure the engine/pump assembly onto the bracket with the supplied hardware as shown.

Manual Canister

1. Remove the cap from the manual canister. Align the holes in the manual canister with the holes in the tongue. Insert and tighten bolts and washers. Put the cap back on the canister.

Wheel Fender

1. Place the wheel fender into position, aligning the holes on the fender with the holes on the mount bracket.
2. Secure the wheel fender into its position with the bolt M8x20, lock washer and flat washer in two places.
3. Following the same step install the other wheel fender.

Log Catcher

1. Align holes in log catcher with holes in the beam, secure the log catcher onto the beam with the provided hardware.

Hydraulic Line Connection

1. Connect Suction Hose to Pump

a. Oil already filled in the tank, lift the end of the hose up as high as possible, then remove the plug from the suction hose.
b. Slide suction hose onto the suction tube located on the bottom of the hydraulic pump. Secure the connection with hose clamp with a flat screwdriver.

1. Connect Oil Return Hose to Valve

a. Remove the plastic caps and plug, then attach the oil return hose to the fitting on top of the valve, tighten the connections.

1. Connect High Pressure Hose to Valve and Pump

a. Locate the high-pressure hose. Remove the plastic caps, then attach one end of the hose to the fitting on top of the pump, the other end to the fitting on the bottom of the valve, tighten the connections.

Operation

Many accidents occur when more than one person operates the log splitter. If a helper is assisting in loading logs to be split, never operate the controls until the helper is clear of the area. The hydraulic reservoir should be filled with hydraulic fluid before starting or operation.

Add Hydraulic Oil to Oil Tank

This unit is filled at the factory with AW22 hydraulic oil. Referring the following steps about how to fill an empty oil tank, and how to check the hydraulic oil level.

1. Make sure the log splitter is on a flat, level surface.
2. Remove the oil dipstick from the oil tank.

Never remove the hydraulic oil dipstick when the engine is running or hot. Hot oil can escape causing severe burns. Allow the log splitter to cool completely before removing the hydraulic oil dipstick.

1. Recommended hydraulic oil types:

10W AW32
- AW22
ASLE H-150
ISO 32

1. Make sure the hydraulic oil level reaches the upper line of the dipstick.

Completely install the dipstick when checking oil level.

1. Start the engine and use the control valve handle to extend and retract the wedge five times to remove air t
2. With the wedge retracted and engine off, check the oil level again. Fill if necessary.
3. Cycle the cylinder again until it has a constant speed. This indicates that all air has been expelled.

Starting the Engine

Refer to the engine owner's manual for information on engine oil recommendations and engine starting instructions.

1. Make sure the control lever is in the neutral position.

2. Move the engine switch to the ON position.

3. Open the fuel shut-off valve.

1. Move the choke lever to the CLOSED position. If the engine is hot, closing the choke is not necessary.

1. Move the throttle lever slightly to the FAST speed.

1. Pull the recoil starter until engine compression has become difficult to pull. Let the recoil return to the home position, then pull quickly to start the engine. Repeat steps as needed. Fully open the choke and set the throttle to the FAST position, before operating the unit.

Rapid retraction of the starter cord (kickback) will pull your hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result!

Stopping the Engine

To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, return the cylinder to fully retracted position or home position.

Move the Throttle lever to SLOW 🎨. Move the engine switch to OFF. Close the fuel shut-off valve 🎨.

Sudden stopping at a high speed under a heavy load is not recommended. Engine damage may result.

Split Control Handle

Forward position – Move the lever in this direction to extend the cylinder toward the foot plate. Keep pressure on the lever until the log splits. The lever does not lock in this position.

Release and pull back the lever as soon as the log is split or the cylinder is fully extended.

Never operate through the relief valve for more than 5 seconds.

The splitter wedge is designed to reach the full extension before contacting the foot plate.

To extend the life of the hydraulic cylinder, avoid "bottoming out" the wedge plate to the foot piece. To conform with industry safety recommendations, the wedge stops 1.5 inches from the end of the stroke.

Cracks in logs can close quickly and pinch fingers. Keep fingers away from any cracks that open in partially split logs.

Neutral position – In this position the cylinder does not move even though the engine is running.

Reverse position – Move the lever in this position to retract the cylinder. Push the lever fully in this direction to lock it return mode. The lever will automatically return to the neutral position once the cylinder fully retracts.

Keep hands and fingers away from the splitter wedge and log stripper during cylinder retraction.

Stuck Log Procedure

If a log does not split completely and becomes stuck on the wedge, never attempt to remove it by modifying the splitter or adding attachments to the splitter.

Move the control lever to the Reverse position and allow the cylinder to retract until the stuck log contacts the stripper plates. Continue to retract the cylinder until the log is dislodged from the wedge.

Do not use the unit if the stripper plates are bent or damaged. Bent or damaged stripper plates must be repaired or replaced before use.

Conversion Between Horizontal Splitting Position and Vertical Splitting Position

1. Pull the beam lock pin and standing the beam up slowly until the foot plate is firmly engaged on the ground and the log splitter is stable.
2. Once the beam is in the vertical position, engage the beam vertical lock located on the right side of the tongue and beam bracket.

Transporting

Moving by Hands

The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over.

Follow the instructions below for safely moving the log splitter.

1. Make sure the log splitter is locked in the horizontal position with latch rod before moving.

Make sure the log splitter engine is off. Never move the log splitter with its engine running.

1. Turn the fuel shut-off valve to the OFF position. This prevents carburetor flooding and reduces the chance of fuel leakage. Refer to the engine manual for fuel valve location.
2. Lock the support leg in the DOWN position before you move the log splitter.
3. Move the log splitter by hand to desired work site.

Never operate through the relief valve for more than 5 seconds. Never allow anyone to sit or ride on the log splitter. Never transport cargo or wood on the log splitter.

Towing by Vehicle

1. Turn the fuel shutoff valve off. This prevents fuel from flooding the engine.

1. Check the tyres to ensure they are fully inflated to 30 PSI for proper functionality.

Do not overinflate tyres. Serious injury can occur if tyre explodes. When seating a bead after repair, do not exceed 30 PSI. Pressures higher than 30 PSI can cause the tyre and wheel to rupture and explode.

1. Make sure hitch is in good working order.
2. Check safety chains. Two safety chains must be used while towing. Cross safety chains under the coupler, allowing only enough slack for vehicle turns.
3. Pull out the lock lever and put the Jack Stand in the UP position, then release the lever and make sure the leg is secured.

1. Tow the log splitter carefully to desired work site.

Be aware of the added length of the splitter. Never tow this log splitter over 45 MPH. Faster speeds may result in loss of control.

Drive slowly and take extra caution when traveling over rough terrain. If towing on a public road, make sure to comply with all local, state, and federal towing requirements.

It is the sole responsibility of the purchaser to obtain licensing, trailer lights, safety chains, or signage as needed to comply.

Turn off the towing vehicle before leaving the splitter unattended.

1. Lock the jockey wheel in the DOWN position and disconnect from vehicle.

Never operate the log splitter while it is attached to the vehicle.

Maintenance

• Inspect and maintain the log splitter before each use. If the log splitter has been used previously, it must be inspected and maintained before each subsequent use.
• Always shut off the engine and relieve system pressure before inspecting, cleaning, adjusting, or repairing the splitter. Relieve system pressure by moving the split control lever back and forth several times.
• Remove debris from the engine, muffler, and moving parts. Debris on a hot engine can be a fire hazard. Clean debris and chaff from the engine cylinder head, cylinder head fins, blower housing rotating screen, and muffler areas.

Avoid contact with hot muffler. Debris on moving parts can cause excess wear. Clear debris from the slide beam, wedge, and end plate.

Oil Draining

Use a drain pan to aid in the removal of all used oil and particles.

1. Disconnect the suction line tube from the pump by loosening the hose clamp.

1. Drain oil from the suction line tube.

2. After oil has been completely drained from the machine, reattach the suction line tube to the pump.

Technical line drawing of a mechanical assembly with pipes, tubing, and a container (no text or symbols)

Storage

Follow the instructions below for storing your log splitter between uses.

1. Retract the wedge completely to keep the rod protected from corrosion.
2. Allow the machine to cool 5 minutes before storing.
3. Clear the debris from the beam, wedge, and end plate. Use a damp cloth to clear exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe the beam, wedge, and all metal parts with an oil rag to prevent corrosion.

Never spray the engine or log splitter with a pressure washer. Water can contaminate the fuel system and can enter the engine and damage the engine.

1. Refer to the engine manual for proper engine storage instructions.

Fuel can become stale when stored over 30 days. Stale fuel can cause acid and gum deposits that form in the fuel system or on carburettor parts. For engine fuel that is stored less than 30 days, add a fuel stabilizer to keep the fuel fresh. Turn the fuel valve lever to the off position. If fuel is stored over 30 days, then drain the fuel tank as stated in the engine manual.

Always drain fuel from the tank in an outdoor, well-ventilated area. Stay away from sources of heat, flame, or sparks while handling fuel. Clean up fuel spills immediately.

1. Store the log splitter in a location away from corrosive materials, sources of heat, open flames, sparks, or pilot lights.

Never store the log splitter inside where there is a source of heat or an open flame, spark, or pilot light, such as a water heater, space heater, furnace, clothes dryer, or other gas appliance. EVEN IF the log splitter's fuel tank is empty, residual fuel vapours could ignite.

Never store the log splitter near fertilizer or any other corrosive material.

1. Store petrol in a cool, dry place in a tightly sealed container.

Fuel vapours can ignite if they collect inside an enclosure and explosion can result.

Troubleshooting
PROBLEM CAUSE REMEDY

Wedge movement is slow or erratic	1. Air in the hydraulic oil system2. Debris lodged in beam guides3. Low hydraulic oil	1. Purge air by extending and retracting the wedge several times until motion is smooth2. Clear debris from beam3. Check oil level and add as needed
Oil leak from cylinder	1. Faulty cylinder rod seal2. Scored or bent cylinder rod3. Loose hydraulic fitting4. Faulty combination washer seal on cylinder hydraulic fitting	1. Contact an authorised service centre2. Contact an authorised service centre3. Tighten hydraulic fitting4. Contact an authorised service centre
Oil leak from hose connection	Loose hose clamp or hydraulic fitting	Tighten hose clamp or hydraulic fitting
Wedge will not extend or retract	1. Faulty control valve2. Faulty hydraulic pump3. Low hydraulic oil	1. Contact an authorised service centre2. Contact an authorised service centre3. Check oil level and add as needed
Wedge does not auto-return	1. Low hydraulic oil2. Faulty control valve	1. Check oil level and add as needed2. Contact an authorised service centre
Excessive bouncing while towing	Underinflated	Inflate tyres to proper pressure
Control valve handle does not return to neutral when released from forward position	1. Hydraulic oil too cold2. Hydraulic oil too thick3. Hydraulic oil contaminated4. Faulty control valve	1. Warm up engine2. Replace hydraulic fluid3. Replace hydraulic fluid4. Contact an authorised service centre
Engine will not start	1. Engine switch in OFF position2. Fuel shut-off valve in OFF position3. Fuel tank empty4. Spark plug disconnected5. Faulty spark plug6. Choke lever in wrong position7. Faulty engine8. Not enough oil in engine	1. Move switch to ON position2. Move valve to ON position3. Fill fuel tank with fuel4. Connect spark plug5. Replace spark plug6. Adjust choke lever position7. Contact an authorised service centre8. Add the recommended oil amount as per Engine manual

Specifications

Engine Type	7.0hp 4-stroke (Euro V standard)
Engine Displacement 212cc
Log splitter Type	Horizontal, Vertical
Fuel Type	Petrol Regular Unleaded 95+ RON
Max. Tested Splitting Force 40 Tons
Max. Spitting Length 650mm
Max. Ram Travel 610mm
Engine Oil Capacity 1.1L
Pump Type	57 LPM Two-Stage
Hydraulic Cylinder Diameter	115mm
Hydraulic Oil Capacity 23L
Hydraulic Oil Type	AW-22/ISO VG22(not included with purchase)
Log Diameter	(Species dependent - viewBuying Guide)
Cycle Time	12.9 sec
Tyre type	16” Pneumatic

Note: Not suitable for road registration

For more information about selecting the right log splitter view the Buying Guide

Assembly Required

Some experts believe that the incorrect or prolonged use of almost any product may cause serious injury or death. To help reduce your risk of serious injury or death, refer to the information below. For more information, see www.datastreamserver.com/safety

• Consult all documentation, packaging, and product labelling before use. Note that some products feature documentation available online. It is recommended to print and retain the documentation.
  ■ Before each use, check the product for loose/broken/damaged/missing parts, wear, or leaks (if applicable). Never use a product with loose/broken/damaged/missing parts, wear, or leaks.
  ■ Products must be inspected and serviced (if applicable) by a qualified technician every 6 months. This is based on average residential use by persons of average size and strength, and on a property of average metropolitan size. Use beyond these recommendations may require more frequent inspections/servicing.
  ■ Ensure that all users of the product have completed a suitable industry recognised training course before being allowed access to the product.

The product has been supplied by a general merchandise retailer that may not be familiar with your specific application or description of application. Be sure to attain third-party approval from a qualified specialist for your application before use, regardless of any assurances from the retailer or its representatives.
This product is not intended for use where fail-safe operation is required. As with any product (for example, automobile, computer, toaster), there is the possibility of technical issues that may require the repair or replacement of parts, or the product itself. If the possibility of such failure and the associated time it may take to rectify could in any way inconvenience the user, business, or employee, or financially affect the user, business, or employee, then the product is not suitable for your requirements. This product is not intended for use where incorrect operation or a failure of any kind, including but not limited to, a condition requiring product return, replacement, parts replacement, or service by a technician may cause financial loss, loss of employee time or an inconvenience requiring compensation.
If this product has been purchased in error when considering the information presented here, contact the retailer directly for details of their returns policy, if required.

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