MPS-8000 - Paint gun Ozito - Free user manual and instructions

Product Type	Paint Gun
Brand	Ozito
Model	MPS-8000
Power Source	Electric Corded
Voltage	230 V
Power Consumption	800 W
Dimensions (approx.)	200 x 150 x 300 mm
Weight	1.5 kg
Paint Capacity	1000 ml
Maximum Viscosity	50 DIN-s
Spray Pattern	Adjustable (horizontal, vertical, round)
Nozzle Size	2.0 mm
Flow Control	Adjustable
Overload Protection	Yes
Soft Grip Handle	Yes
Cleaning Method	Rinse with water or solvent after use
Safety Features	Trigger lock, wear mask & goggles
Spare Parts Available	Nozzles, seals, trigger
Warranty	2 years
Application	Water-based paints, stains, varnishes

Frequently Asked Questions - MPS-8000 Ozito

How do I thin paint for the Ozito MPS-8000?

Refer to the paint's instructions and thin to a consistency of milk. Use a viscosity cup to check.

What is the correct nozzle size for thick paints?

For thick paints, use a larger nozzle (e.g., 2.5 mm) to prevent clogging. The standard is 2.0 mm.

How do I clean the paint gun after use?

Disconnect power, empty the paint cup, and flush with water or solvent until clear. Clean the nozzle with a brush.

Why is the spray pattern uneven?

This may be due to a clogged nozzle or incorrect flow adjustment. Clean the nozzle and adjust the flow knob.

Can I use latex paint with this sprayer?

Yes, but thin it with water (max 10%) and filter to remove lumps. Use a 1.8 mm nozzle for fine finishes.

What safety precautions should I take?

Always wear a respirator mask, safety goggles, and work in a well-ventilated area. Avoid flammable materials.

How do I adjust the spray pattern?

Rotate the pattern control knob on the front to select vertical, horizontal, or round spray.

What is the maximum paint capacity?

The 1000 ml cup is suitable for medium projects. Do not overfill to avoid spills.

My sprayer is not working, what could be wrong?

Check power connection, ensure paint is not too thick, and that the trigger lock is disengaged. Clean all parts.

Where can I find replacement parts?

Contact Ozito customer service or visit their website for nozzles, seals, and other spare parts.

USER MANUAL MPS-8000 Ozito

Max. Flow Rate: 1,100ml/min

Max Viscosity: 150 DIN-sec

Container Capacity: 900ml

Nozzle: ∅1.0 / ∅2.0 / ∅2.5mm

Weight: 5.1kg

ozito.com.au

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WHAT'S IN THE BOX

Technical line drawings of two industrial equipment components: a spray gun and a mechanical device (no text or symbols)

Spray Gun & Station

Viscosity Cup & Air Hose

Cleaning Needle, Brush & Needle Removal Tool

3 x Nozzles &

2 x Fluid Needles

1

YEAR REPLACEMENT WARRANTY

MPS-8000

WARRANTY

IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia 1800 069 486

New Zealand 0508 069 486

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

1 YEAR REPLACEMENT WARRANTY

Your product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: viscosity cup, cleaning needle, nozzle, paint pot.

WARNING

The following actions will result in the warranty being void.

• If the tool has been operated on a supply voltage other than that specified on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
  • If the tool is disassembled or tampered with in any way.
  • Professional, industrial or high frequency use.

KNOW YOUR PRODUCT

PAINT SPRAY SYSTEM

1 Spray Station 10 Spray Regulator Dial
2 Paint Pot 11 On/Off Switch
3 Paint Pot Lid 12 Locking Lever
4 Nozzle 13 Air Hose
5 Spray Width Lever 14 Hose Connector
6 Hanging Hook 15 Air Outlet
7 Air Cap 16 Wheels
8 Air Inlet 17 Wheel Brake

9 Variable Spray Trigger

ACCESSORIES

18 Viscosity Cup 23 2.5mm Nozzle (Black, Fitted)
19 Cleaning Needle 24 Blunt Fluid Needle (Fitted)
20 Cleaning Brush 25 Pointed Fluid Needle
21 1mm Nozzle (Grey) 26 Fluid Needle Removal Tool
22 2mm Nozzle (Red)

ONLINE MANUAL
Scan this QR Code with your mobile device to take you to the online manual.

SETUP & PREPARATION

1. ASSEMBLY

WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

Attaching the Wheels

1 Push the tabs on the wheel into 1 of the square openings in the mobile station.

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2 Repeat the first step for the remaining 3 wheels.

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Fitting the Air Hose

1 Align the unlock arrow on one end of the air hose with the arrow on the spray station air outlet. Rotate clockwise to secure in place.

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2 Align the unlock arrow on the other end of the air hose with the arrow on the gun air inlet. Rotate clockwise to secure in place.

Inserting the Paint Head

Note: The spray gun should be already assembled from the box.

1 Insert the paint head into the gun body at perpendicular angles to each other.

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Note: Ensure the locking lever is rotated out of the way to avoid damaging the locking lever.

2 Rotate the paint head clockwise into the correct orientation.

3 Rotate the locking lever forward to secure the paint head.

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Using the Extension Transport Handle

1 Press the handle lock button to allow the handle to move.

2 Raise or lower the transport handle until it clicks into position.

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Diagram of a vertical tool with a red double-headed arrow indicating force or movement, mounted on a base (no text or symbols)

2. PREPARATION

NOTE: FOR BEST RESULTS, SURFACE PREPARATION AND PAINT THINNING ARE THE TWO MOST IMPORTANT AREAS. ENSURE ALL SURFACES ARE FREE OF DUST, DIRT AND GREASE.

Thinning

Thinning is particularly important when spraying. Most paints are supplied ready for brush application and need to be diluted sufficiently for spraying purposes.

Note: Water based paints can be thinned using water.

Follow the manufacturers guide for thinning ratios which should be labelled on the paint container.

1 Pour some paint into a mixing container using a filter and add a small amount of thinners.

2 Mix the paint and thinners thoroughly.

Determining Viscosity

It is vital to determine the viscosity of the coating material to see if it is suitable to be used in the spray gun.

1 Submerge the viscosity cup into the material to fill.

2 Raise the cup out of the material and start timing

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3 Time how long it takes to empty the cup. This is referred to as DIN seconds.

4 If the material is above 30, 60, 150 DIN-sec for the 1mm, 2mm and 2.5mm nozzle respectively, the material will need to be thinned more and retested.

IMPORTANT! THE SPRAY GUN CANNOT BE USED WITH MATERIALS CONTAINING ABRASIVE SUBSTANCES, GLAZES, DISPERSION PAINTS, CAUSTIC AND ALKALINE SUBSTANCES, TEXTURED COATINGS OR TOXIC SPRAYS.

3. ADJUSTING THE SPRAY GUN

Selecting and Fitting a Nozzle

2.5mm Nozzle (colour: black): Should be used for thicker materials up to a viscosity of 150DIN-S.

Note: Must be used with the blunt fluid needle.

2mm Nozzle (colour: red): Should be used for lower viscosity materials up to a viscosity of 60DIN-S

Note: Must be used with the blunt fluid needle.

1mm Nozzle (colour: grey): Should be used for thin materials up to a viscosity of 30DIN-S.

Note: Must be used with the pointed fluid needle.

1 Unscrew and remove the air cap and nozzle from the paint head.

2 If you need to change the paint needle, Insert the fluid needle removal tool over the fluid needle.

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3 Rotate the removal tool 90 degrees and then pull firmly to remove the needle.

4 Insert the required fluid needle and push firmly into the paint head.

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5 Insert the desired nozzle over the fluid needle, making sure to align the tabs with the outer recess.

6 Place the air cap over the nozzle and rotate clockwise to secure.

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Mechanical component diagram showing a gear-like assembly with red motion arrows indicating rotational direction (no text or symbols)

Choosing Spray Patterns

To change spray patterns simply loosen the air cap and rotate to the desired position. Ensure that the air cap is tightened again to secure in place.

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1 For vertical surfaces use a horizontal fan. This is done by rotating the air cap into the position shown to the right.

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2 For horizontal surfaces use a vertical fan. This is done by rotating the air cap into the position shown to the right.

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Spray Width Adjustment

The spray width adjustment controls the shape of the spray pattern.

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1 For medium to large surfaces, use a wide spray pattern. This is done by pushing the width adjustment lever right towards the wide pattern.

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2 For corners, edges and other hard to access places use a round fan. This is done by pushing the width adjustment lever left into the narrow pattern selection.

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4. CONTROLS

CAUTION: TO REDUCE THE RISK OF ELECTRICAL SHOCK, A RESIDUAL CURRENT DEVICE (RATED 30MA OR LESS) MUST BE USED.

On/Off Switch

1 To turn the unit on press the on/off button down into the on position.
2 To turn the unit off press the on/off switch again.

Variable Spray Trigger

1 Squeeze the on/off trigger to start spraying.

2 Release the on/off trigger to stop spraying.

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Note: The further the trigger is pulled back, the more spray.

Spray Regulator Dial

The regulator dial is a stop that limits the distance the trigger can be pressed. This results in less material being sprayed.

1 Squeeze the trigger while aiming at a piece of cardboard or scrap.

2 Rotate the regulator dial to the required position for optimal results.

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5. HOW TO SPRAY

WARNING: NEVER UNDER ANY CIRCUMSTANCES AIM THE NOZZLE AT ANOTHER PERSON OR ANIMAL. THE HIGH PRESSURE AT THE NOZZLE COULD CAUSE INJURY.

CAUTION: PROTECTIVE CLOTHING SHOULD BE WORN DURING OPERATION TO AVOID INJURY.

1 Ensure the suitable nozzle and fluid needle is fitted for the paint viscosity.

2 Spray onto scrap material to check that the spray pattern is correct.

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Simple diagram showing a circular component with two small circles and a vertical elongated shape, no text or symbols present.

3 Start away from your workpiece and evenly control the speed of movement while maintaining distance and angle to the piece.

4 Overlap each stroke by 2cm to achieve an even coat.

MAINTENANCE

6. STORAGE COMPARTMENTS

Air Hose Storage

When not in use, the air hose can be wrapped around the body of the spray station.

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Spray Gun Storage

When not in use, the spray gun can be placed on the top of the spray station.

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Needle and Nozzle Storage

The cleaning needle can be securely placed at the base of the spray gun mounting position. Similarly, the spare nozzles can be stored on the side of the spray gun mounting position.

Viscosity Cup Storage

The viscosity cup can be hung from the front of the paint station.

Power Cord Storage

The power cord can be wrapped around the tabs at the back of the paint station.

Diagram of a vehicle under load with a rope tied between two wheels (no text or symbols)

WARNING! ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

After each use it is essential that the spray gun is cleaned thoroughly. This will prevent any blockages occurring and provide reliable performance when you next come to use it.

Cleaning

1 Unscrew the paint pot and return remaining material into a container.

2 Fill the paint pot with solvent or water. Note: Use only non-flammable liquids

Illustration of a hand holding a tool next to a cylindrical device with red rotation arrows (no text or symbols)

Illustration of a hand pouring liquid into a bottle with a red arrow indicating flow direction (no text or symbols)

3 Clean the paint pot and suction tube with a brush and then screw the pot back into the gun.

4 Plug the gun back in and spray the solvent into a container. Repeat until clear solvent comes out.

Diagram of a hand pump with red motion arrows indicating rotation (no text or symbols)

Technical line drawing of a mechanical device with a pointed tip and threaded shaft (no text or symbols)

5 Remove the paint pot and empty any remaining solvent.

Cleaning Parts

1 Unscrew the air cap nut to remove the air cap and nozzle.

2 Insert the fluid needle removal tool over the fluid needle. Rotate 90 degrees and then pull firmly to remove the needle.

Mechanical component diagram showing gear and shaft assembly with red motion arrows (no text or symbols)

3 Unlock the locking lever and rotate the paint head anti-clockwise until the paint head and body are perpendicular to each other.

Illustration of a spray gun with a red curved arrow indicating motion (no text or symbols)

4 Remove the paint head from the body and dismantle the paint pot and suction tube.

Diagram of a spray gun assembly with a hand inserting a component (no text or symbols visible)

5 Dip a cloth in solvent or water and clean the air cap, nozzle, rear of the paint head and suction tube.
6 Take note of the holes on the air cap and nozzle, if blocked clean using the provided cleaning needle.
7 Prior to storing the spray gun, ensure it is completely dry.

Replacing Air Filter

1 Remove the 3 filter covers from the sides and base of the station by pressing the tabs.

2 Remove the 3 filters and wash or replace the dirty filters.

Technical diagram of a mechanical device with labeled parts and directional arrows (no readable text or symbols)

3 Push the filter covers back onto the spray station to secure the filters.

WARNING! NEVER OPERATE THE SPRAY GUN WITHOUT A FILTER. DIRT COULD BE SUCKED IN AND DAMAGE THE OPERATION OF THE UNIT.

• Keep the vents of the spray gun clean at all times. If possible, prevent foreign matter from entering the vents.
• If the body of the spray gun requires cleaning, do not use solvents but a moist soft cloth only. Never let any liquid get inside the gun body; never immerse any part of the spray gun into a liquid.

Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the spray gun by an unauthorised person or by mishandling of the spray gun.

TROUBLE SHOOTING

Problem Cause Remedy
Little or no material flow	Nozzle / Suction tube cloggedSpray regulator dial to lowSuction tube looseNo pressure build up in paint potAir filter clogged	CleanIncrease regulator dialInsertTighten paint potClean or replace
Material leaking Nozzle	looseNozzle wornMaterial build up on air cap and nozzle	TightenReplaceClean
Atomization is too coarse	Viscosity of material too highMaterial volume too largeNozzle cloggedAir filter cloggedToo little pressure build up in container	Thin materialDecrease spray regulator dialCleanClean or replaceTighten paint pot
Spray jet pulsates Material in paint pot running outAir filter clogged		RefillClean or replace
Pattern runs or sags Applying to much material Decrease spray regulator dialor increase movement speed
Too much overspray Gun too far from spray objectToo much material applied		Reduce distanceDecrease spray regulator dial
Pattern is very light and splotchy	Moving the spray gun to fast Decrease spray regulator dialor decrease movement speed

DESCRIPTION OF SYMBOLS

V	Volts	Hz	Hertz
~	Alternating current	W	Watts
°C	Degrees Celsius	BAR	Pressure rating
/min	Revolutions or reciprocation per minute
	Regulatory Compliance Mark (RCM)		Double insulated
	Do not use in raining		Wear eye, breathing, ear protection
	Read Instruction manual		Warning

SPARE PARTS

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

New Zealand 0508 069 486

E-mail: [e-mail]

CARING FOR THE ENVIRONMENT

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

ELECTRICAL SAFETY

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before operating the tool.

Save these instructions and other documents supplied with this tool for future reference.

The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tool is double insulated therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective. When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.

To reduce the risk of electrical shock, a residual current device (rated 30mA or less) must be used.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the things refers to your mains-operated (corded) power tool or battery-operated (cordless) power

tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

1. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

1. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

1. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

1. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPRAY GUN SAFETY WARNINGS

WARNING!

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool.

Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.

It is recommended that the extension lead is a maximum of 25m in length. Do Not use multiple extension leads.

NEVER under any circumstances aim the nozzle at another person or animal.

• In the event of an injury occurring, seek medical advice immediately.

- The spray gun must not be used for spraying flammable paints.

• Always ensure there is adequate ventilation when spraying.

- The use of ear protection is recommended.

- Eye protection is recommended to keep hazardous vapours and liquids out of eyes.

• Always wear a face mask when spraying.

- Always read the paint manufacturers thinning instructions before using.

- Always keep the spray basket nozzle in place during use. Never allow the spray to come in direct contact with the skin.

DANGER! Never immerse the spray gun in liquid. This could lead to electric shock, personal injury and material damage.

- The spray gun must not be cleaned by using flammable liquids.

NEVER spray near a naked flame, including an appliance pilot light.

NEVER smoke whilst spraying.

NEVER allow children to operate or play with the spray gun.

- Before cleaning, always disconnect the appliance from the mains supply.

• Always disconnect from mains supply when refilling the paint pot.

• After every use ensure you clean your spray gun thoroughly.

NEVER use the spray gun outside when it is raining.