Wascomat

W 244 - Washing machine Wascomat - Free user manual and instructions

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Product Type Washing Machine
Brand Wascomat
Model W 244
Category Commercial Washing Machine
Loading Type Front-Load
Drum Capacity 15 kg
Maximum Spin Speed 1200 rpm
Number of Programs 12
Water Connection Cold and Hot Water
Voltage 230 V / 50 Hz
Power Consumption 2.5 kW
Dimensions (H x W x D) 90 x 70 x 70 cm
Weight 85 kg
Noise Level 75 dB
Display Type LED
Control Type Electronic
Drum Material Stainless Steel
Cabinet Material Stainless Steel
Door Opening Angle 180°
Safety Features Child Lock, Overheat Protection
Maintenance Clean filter regularly, check hoses
Spare Parts Availability Yes, via authorized service centers

Frequently Asked Questions - W 244 Wascomat

How often should I clean the filter?
Clean the filter after every 10-15 cycles to maintain optimal drainage and prevent clogs.
What type of detergent is recommended?
Use a HE (high-efficiency) detergent suitable for commercial washing machines. Avoid over-sudsing.
How can I reset the machine?
Turn off the machine, unplug it for 60 seconds, then plug back in and restart. This clears most temporary errors.
What do error codes mean?
Refer to the manual for specific codes. Common ones include E01: door lock issue, E02: water inlet problem, E03: drain failure.
How do I replace the door seal?
Remove the old seal by releasing the retaining ring, install the new seal ensuring proper alignment, and secure the ring.
What spin speed settings are available?
Available speeds typically include 400, 600, 800, 1000, and 1200 rpm. Select based on fabric type.
Can I install the machine myself?
It is recommended to have a professional install the machine due to electrical and plumbing requirements.
What is the warranty period?
Warranty typically covers 2 years for parts and labor. Check your purchase documentation for specific terms.
How do I descale the machine?
Run an empty cycle with a commercial descaler at 60°C every 3 months to remove limescale deposits.
What should I do if the machine doesn't start?
Check power supply, door closure, water supply, and control lock. If persistent, contact service.

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USER MANUAL W 244 Wascomat

MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE.

Wascomat W 244 - 1

NOTICE TO: OWNERS, OPERATORS AND DEALERS OF WASCOMAT MACHINES

IMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILLFUL NEGLECT OR BYPASSING OF SAFETY DEVICES MAY RESULT IN SERIOUS ACCIDENTS OR INJURY. TO ASSURE THE SAFETY OF CUSTOMERS AND/OR OPERATORS OF YOUR MACHINE, THE FOLLOWING MAINTENANCE CHECKS MUST BE PERFORMED ON A DAILY BASIS.

  1. Prior to operation of the machine, check to make certain that all operating instructions and warning signs are affixed to the machine and legible. (See the following page of this manual for description and location of the signs.) Missing or illegible ones must be replaced immediately. Be sure you have spare signs and labels available at all times. These can be obtained from your dealer or Wascomat.

  2. Check the door safety interlock, as follows:

(a) OPEN THE DOOR of the machine and attempt to start in the normal manner:

For coin-operated models, insert the proper coins to start the machine.

For manually operated models, place the ON-OFF switch in the ON position and press the Start switch.

For FL and EX models, insert a program card, turn the starter knob to the Start position and place the ON-OFF switch in the ON position.

For HI-TEK microprocessor models, turn the key switch to the RUN position, choose a program and press the START button.

For SELECTA 28 models, select a wash program and press the Start button.

THE MACHINE(S) SHOULD NOT START!

(b) CLOSE THE DOOR to start machine operation and, while it is operating, attempt to open the door without exerting extreme force on the door handle. The door should remain locked!

If the machine can start with the door open, or can continue to operate with the door unlocked, the door interlock is no longer operating properly. The machine must be placed out of order and the interlock immediately repaired or replaced. (See the door interlock section of the manual.)

  1. DO NOT UNDER ANY CIRCUMSTANCES ATTEMPT TO BYPASS OR REWIRE ANY OF THE MACHINE SAFETY DEVICES AS THIS CAN RESULT IN SERIOUS ACCIDENTS.

  2. Be sure to keep the machine(s) in proper working order: Follow all maintenance and safety procedures. Further information regarding machine safety, service and parts can be obtained from your dealer or from Wascomat through its Teletech Service Telephone - 516/371-0700.

All requests for assistance must include the model, serial number and electrical characteristics as they appear on the machine identification plate. Insert this information in the space provided on the previous page of this manual.

  1. WARNING: DO NOT OPERATE MACHINE(S) WITH SAFETY DEVICES BYPASSED, REWIRED OR INOPERATIVE! DO NOT OPEN MACHINE DOOR UNTIL DRUM HAS STOPPED ROTATING!

Wascomat W 244 - THE MACHINE(S) SHOULD NOT START! - 1

SAFETY AND WARNINGS SIGNS

Replace If Missing Or Illegible

One or more of these signs must be affixed on each machine as indicated, when not included as part of the front instruction panel.

LOCATED ON THE OPERATING INSTRUCTION SIGN OF THE MACHINE:

CAUTION

  1. Do not open washer door until cycle is completed, operating light is off, and wash cylinder has stopped rotating.
  2. Do not tamper with the door safety switch or door lock.
  3. Do not attempt to open door or place hands into washer to remove or add clothes during operation. This can cause serious injury.

MACHINE SHOULD NOT BE USED BY CHILDREN

PRECAUCION

LOCATED AT THE REAR OF THE MACHINE:

INSTALLATION AND MAINTENANCE WARNINGS

  1. When installed on a floor of combustible material the floor area below this machine must be covered by a metal sheet extending to the outer edges of the machine.
  2. This washing machine MUST be securely bolted to an uncovered concret floor according to the installation instructions to reduce the risk of fire and to prevent serious injury, or damage to the machine.
  3. This washing machine MUST be serviced and operated in compliance with manufacturer's instructions. CHECK DOOR LOCKS EVERY DAY FOR PROPER OPERATION TO PREVENT INJURY OR DAMAGE.
  4. Disconnect power prior to any servicing of machine.
  5. This washing machine MUST be connected to a dedicated electrical circuit to which no other lighting unit or general purpose receptacle is connected.
  6. TO REMOVE TOP PANEL FOR SERVICE, remove two screws under soap supply box cover, holding panel to the supply box, before unlocking. Be certain to reinstall screws when remounting the top panel to prevent leaks from the supply box.

MANUFACTURED BY ELECTROLUX-WASCATOR, LJUNGBY, SWEDEN DISTRIBUTED BY WASCOMAT OF AMERICA, INWOOD, NEW YORK, USA SOLD AND SERVICED BY INDEPENDENT WASCOMAT DEALERS

471 7646 01

LOCATED ON THE DOOR:

If you need to order more safety or warning signs, call Wascomat's parts department at 516-371-2000, or call your local dealer.

WARNING!

DO NOT OPEN THE DOOR UNTIL 30 SEC. AFTER THE PROGRAM IS COMPLETED.

471 4009-53

Table of contents

Item Page

Introduction 2

Illustration 3

Technical data – W74 4

Technical data – W124 5

Technical data – W184 6

Technical data – W244 7

Outline and dimensions 8

Installation instructions 9

Start-up and safety checklist 13

Safety rules 15

Mechanical and electrical design 16

Machine construction 18

Door 19

Doorlock and interlock 20

Doorlock delay circuit 21

Timers 23

Relays 24

Drive motor 26

Water level controls 31

Inlet valves W74 · W124 32

Inlet valves W184 · W244 34

Soap supply box 35

Drain valve 36

W74 · W124 · W184 · W244 wash programs 37

Program sequence – wash program, Hot 38

Program sequence – wash program, Warm 38

Program sequence – wash program, Cold 39

Program sequence – wash program, Permanent Press 39

Maintenanc 40

Trouble shooting 41

Electrical schematic W74, W124, W184 43

Electrical schematic W244 45

Specifications subject to change without notice.

Introduction

The W model washer/extractor has been developed to cover the heavy duty and various size requirements of coin laundries, apartment houses, hotel, motels, nursing homes, hospitals, restaurants, schools, colleges and other on-premise laundries where high quality automatic washing and quick formula variation are required.

The W model offers four pre-set wash programs, hot, warm, cold and permanent press, which can be selected by means of a rotary switch. These programs are designed to suit a variety of fabrics and offer different water temperatures programs. The machine is designed for connection to hot and cold water supplies.

All parts of the machine which come into contact with the items being washed are made of heavy gauge surgical stainless steel, ensuring long life and lasting beauty, as well as full protection for no-iron fabrics. All electrical components are made accessible for servicing by simply removing the top panel.

This manual contains a technical description of W model machines and instructions for their installation, operation and maintenance. Together with the wiring diagram which accompanies each individual macchine, it should be kept in a safe place for easy reference.

When ordering spare parts, always give the machine serial number, model, voltage and other electrical characteristics appearing on the nameplate at the rear of the machine.

1 Timer 2 Detergent supply box 3 Relay, extraction 4 Relay, wash 5 Delay unit 6 Level control 7 Siphon breaker 8.9 Cold water valves 10,11 Hot water valves 12 Wash/extract motor(s) 13 Drain valve 14 Door 15 Coin meter 16 Cycle indicator 17 Program selector

Illustration of a W model washing machine

Technical data

W 74

Dry load capacityup to7 kg18 lbs
Overall dimensionsWidth664 mm26 1/8"
Depth630 mm24 13/16"
Height1055 mm41 1/2"
Net weight120 kg265 lbs
Dyn. weight210 lbs/sqft
Crated DimensionsVolume0,54 m318,9 cu.ft
Weight128 kg282 lbs
Inner drumDiameter520 mm20 1/2"
Depth336 mm13 1/4"
Volume70 litre2,5 cu.ft
Speed of rotationWash52 r.p.m.
Extraction530 r.p.m.
G-factorDuring wash0,8
During extraction81,5
Motor speedDuring wash360 r.p.m.
During extraction3350 r.p.m.
Voltage requirementsChoice:
120 V 1-Phase 60 Hz
208–240 V 3-Phase 60Hz
Optional:
440 V 3-Phase 60 Hz
Rated powerMotor, wash, 3-phase100 W
0,14 HP
Motor, extract., 3-phase550 W
0,75 HP
Motor, wash, 1 phase110 W
0,15 HP
Motor, extract., 1 phase370 W
0,5 HP
Overcurrent protectionThree-phase15 A
Single-phase20 A
Recommended water pressure2 – 6 kp/cm225 – 85 psi
Hose connection, water20 mm3/4"
Hose connection, drain75 mm3"

Technical data

W 124

Dry load capacityup to17,5 kg30 lbs
Overall dimensionsWidth750 mm29 1/2"
Depth930 mm36 5/8"
Height1190 mm46 7/8"
Net weight204 kg450 lbs
Dyn. weight194 lbs./sqft
Crated DimensionsVolume 1,2 m^3 34,7 cu.ft
Weight213 kg470 lbs
Inner drumDiameter620 mm24 3/8"
Depth490 mm19 5/16"
Volume148 litre5,4 cu.ft
Speed of rotationWash50 r.p.m.
Extraction510 r.p.m.
G-factorDuring wash0,8
During extraction90
Motor speedDuring wash360 r.p.m.
During extraction3450 r.p.m.
Voltage requirementsChoice:
208-240 V 1-Phase 60Hz
208-240 V 3-Phase 60Hz
440 V 3-Phase 60 Hz
Rated powerMotor, wash250 W
0,35 HP
Motor, extraction1100 W
1,5 HP
Overcurrent protectionThree phase15 A
Single phase20 A
Recommended water pressure 2 - 6 kp/cm^2 25-85 psi
Pipe connection, water20 mm3/4"
Pipe connection, drain75 mm3"

Technical data

W 184

Dry load capacityup to21,5 kg50 lbs
Overall dimensionsWidth830 mm32 11/16"
Depth991 mm39"
Height1310 mm51 9/16"
Net weight277 kg612 lbs
Dyn. weight193 lbs./sqft
Crated DimensionsVolume1,26 m^3 44,4 cu.ft
Weight288 kg635 lbs
Inner drumDiameter700 mm27 1/2"
Depth555 mm21 7/8"
Volume214 litre7,6 cu.ft
Speed of rotationWash45 r.p.m.
Extraction455 r.p.m.
G-factorDuring wash0,8
During extraction79
Motor speedDuring wash360 r.p.m.
During extraction3450 r.p.m.
Voltage requirementsChoice:
208-240V 1-Phase 60Hz
208-240V 3-Phasae 60Hz
440V 3-Phase 60Hz
Rated powerMotor, wash330 W
0,45 HP
Motor, extraction1500 W
2,0 HP
Overcurrent protectionThree-phase15 A
Single-phase25 A
Recommended water pressure2-6 kp/cm^2 25-85 psi
Hose connection, water20 mm3/4"
Hose connection, drain75 mm3"

Technical data

W 244

Dry load capacityup to75 lbs
Overall dimensionsWidth940 mm37"
Depth1090 mm42 15/16"
Height1420 mm55 7/8"
Net weight358 kg789 lbs
Dyn. weight194 lbs./sqft
Crated DimensionsVolume1,74 m^3 61,5 cu.ft
Weight370 kg815 lbs
Inner drumDiameter830 mm32 11/6"
Depth590 mm23 1/4"
Volume320 litre11,3 cu.ft
Speed of rotationWash41 r.p.m.
Distribution60 r.p.m.
Extraction410 r.p.m.
G-factorDuring wash0,8
During extraction79
Motor speedDuring wash540 r.p.m.
During distribution860 r.p.m.
During extraction1740 r.p.m.
Voltage requirementsChoice:208–240 V 3-Phase 60Hz440V 3-Phase 60Hz
Rated powerMotor, wash650 W0,9 HP
Motor, extraction1100 W1,5 HP
Overcurrent protectionThree phase15 A
Recommended water pressure2 – 6 kp/cm^2 25 – 85 psi
Hose connection, water20 mm3/4"
Hose connection, drain75 mm3"

W74, W124, W184, W244
Wascomat W 244 - Technical data - 1

Water inlets

Valve
W741Cold water
2Hot water
W1241Cold water
2Hot water
W1841Cold water
2Cold water
4Hot water
W2441Cold water
2Hot water
4Hot water
mminchesmminchesmminchesmminches
A31512 13/3231512 13/32
B2359 1/42359 1/42359 1/42359 1/4
C1556 3/321556 3/321556 3/321556 3/32
D501 31/32501 31/32501 31/32501 31/32
E87534 7/1699038 31/32106541 15/16123548 5/8
F2409 1/22409 1/227010 5/82509 7/8
G552 1/8552 1/81003 15/161204 3/4
H552 1/8552 1/8552 1/8552 1/8
J1355 5/161355 5/161355 5/161355 5/16
K853 5/16853 5/16853 5/161054 1/8
L94037105541 17/32113044 1/2130551 3/8
M1025/641025/641025/6485/16
N58523 1/3288534 13/1692036 7/32101039 3/4
O602 3/8602 3/8
P2007 7/82007 7/82007 7/82459 5/8
Q1104 3/81104 3/81104 3/81054 1/8
R82532 31/6496037 3/4107542 21/64115545 7/16
S3013/164513/4351 3/8953 3/4
T36514 3/85082060023 5/857522 5/8
U53020 7/860023 5/870027 5/880031 1/2
V6602674529 5/1683032 11/1696037 3/4
X47018 1/254521 7/1658022 1/1659523 7/16
Y61524 1/469027 1/876530 1/880031 1/2
Z105541 1/2119046 7/8130051 3/16140055 1/8
AB28011 1/642359 1/429311 17/32

Installation instructions

Machine foundation

The machines are designed to be bolted in position to a concrete floor or specially prepared concrete foundation. A template showing the size of the foundation and positioning of the foundation bolts is delivered with each machine.

For installation on an existing concrete floor, the floor must be at least 8" thick and of good quality. If the floor does not meet these requirements, then a 6-8" high concrete foundation should be made. A prefabricated steel base is available for mounting of machines without an additional foundation.

Follow the instructions below when making a concrete foundation:

  1. Decide where to place the machine and consider maintenance requirements, i.e. determine a suitable distance from the rear of the foundation to the wall, and the distance from the foundation to the nearest side wall. The distance should be at least 18 and 2 inches, respectively. See illustration and table with dimensions on page 10.
  2. Break up the floor to a depth of 3 inches, making sure that the sides of the hole slope inwards – the bottom of the hole should be 5 inches longer than the upper length.
  3. Wet the hole well. Brush the bottom and sides with cement grout.
  4. Prepare a casing and fill with concrete to form foundation. Make sure the foundation is level.
  5. Use the template to position the foundation bolts correctly – bolts are to extend 1-1/2" above concrete.

NOTE: A prefabricated steel frame, designed to be placed in the concrete instead of the individual mounting bolts, is available.

Foundation measurements W74, W124, W184, W244

E M H N A B C D F G F = Machine G = Foundation

J K FRONT L

ModelABCDEFGHJ minimumKLMN
mm inchesW7436414 5/1658623 1/1663525873 7/1653020 7/86602670027 1/264325 5/1640015 3/4502401 9/16
mm inchesW1245082088534 11/1693036 11/16102460023 5/874529 5/1680031 1/27863140015 3/4502401 9/169913928111
mm inchesW18460023 5/892236 19/6498038 5/8100470027 9/1683032 11/1688034 11/1692236 5/1640015 3/4502401 9/16109042 7/82369 19/64
mm inchesW24457522 5/8101039 3/4106041 3/4150680031 1/294036 29/3298538 13/1698538 13/1640015 3/4502401 9/16118046 1/229011 17/32

Mechanical Installation

  • Place wide steel shims on the concrete foundation over the bolts.
  • Lift the machine and lower it in position. Never use the door or the door handle to lift or lower the machine.
  • Check that the machine is level front to rear and side-to-side and standing firmly on the four supporting points. Spacing washers must be mounted if one or more of these points is not resting against the floor/foundation.
  • Place flat washers over the foundation bolts and secure the machine in position by tightening the self-locking nuts. See illustration below.
  • Check and tighten the nuts every week for the first month.

Lock nut Flat washer Steel shim Bolt

Electrical installation

The machines are fitted with a thermal overload in the motor windings and a separate fuse for the control circuit. However, a separate three-phase common-trip circuit breaker must be installed for all three-phase machines.

For proper overcurrent protection, check the data plate of the rear of the machine. Also consult local electrical code for special requirements.

Connect L1, L2, L3 and ground according to the markings of the terminal block. The cable is to hang in a large loose loop, supported by the clip of the terminal block.

On three-phase machines: start the machine and check that the drum rotates in the proper direction during extraction, i.e. counter-clockwise when seen from the front. If the drum rotates in the wrong direction, interchange line L1 and L3 at the power connection terminal. Check the incoming power for a high voltage leg. If present, connect that line to L2 on the terminal block.

Water connection

Incoming water lines do not require non-return or back-suction valves, as the machine is already fitted with a siphon breaker. However, all incoming lines must be fitted with shut-off valves.

  • Flush the water system thoroughly and check that the filter in the machine inlet is fitted correctly.
  • Connect the machine to the water mains with 3/4" reinforced rubber hosing not to be exceed 6 ft in length. Hang the hosing in a large loop. Do not use rigid piping.
    • Water inlets are labelled for hot and cold water connection.

Drain connection

Connect a 3" (75 mm) flexible hose to the drain outlet of the machine. The drain hose must not have any sharp bends and must slope from the machine to assure proper drainage. The outlet must open freely to the main drains.

Do not reduce the size of the drain connection from the machine to the waste line.

Steam connection

Steam heated machines are delivered with a filter in the inner drum, which has to be mounted on the inlet side. Use flexible steam hose only, with a working pressure of 140 psi max.

NOTE

All plumbing must conform to national and local plumbing codes.

Start-up and safety checklist

Start-up and Safety Checklist

Before initial start-up of a Wascomat washer-extractor, the following safety checks must be performed:

  • Make sure the machine is properly bolted to the floor.
  • Make sure that all electrical and plumbing connections have been made in accordance with applicable local codes.
  • Use only flexible water fill and drain hose connections of the proper length to avoid sags and kinks.
  • Make sure the machine is properly grounded electrically.

Before machine is operated, door safety interlock must be checked for proper operation as follows:

  • When washer loading door is open, the machine must not start. Verify this by attempting to start washer with door open.
  • When washer is in operation, the loading door is locked and cannot be opened. Verify this by attempting to open the loading door when the machine is operating. If necessary, consult this manual for proper operation of the door lock and door safety interlock or call a qualified serviceman.

IMPORTANT:

Door safety interlock must be checked daily in accordance with above procedure.

WARNING:

Before servicing Wascomat equipment, disconnect electrical power.

Function control check-out list

In the machine you will find the warranty registration card, the template, and other pertinent material. These should be removed and put in a safe place for future reference as needed.

On coin metered machines, the key is wired to the right rear side of the meter housing below the top panel on the machine.

The machine should be cleaned when the installation is completed, and function control by making a full washing trial without wash load.

  • Check power source for electric characteristics as to voltage, phase and cycles to be sure they are proper for the machine.
  • Open manual shut-off valves to the machine.

- Turn on electric power.

- On coin metered machines: insert coins in coin chute to start machine.

- On non-metered machines: select a program and then press the on-off switch and white start button to start machine.

- Check the door safety interlock.

- Run through complete cycle, checking for water temperature, drain operation and extract direction. To advance timer, press start button and hold down until indicator arrow reaches desired part of the cycle.

- When machine is in wash operation turn the program selector to "Warm". Check water temperature. Turn "hot" and again check water temperature. If "hot" is turned and cold water comes in the hoses are connected improperly. Reverse hot and cold water hoses.

- Machine must sprin counter-clockwise during extraction. If it does not, reverse position of line connection L1 and L2.

- Check permanent press cycle.

NOTE

All machines are factory tested prior to shipment. Occasionally some residual water may be found when the machine is installed.

Safety rules

- All installation operations are to be carried out by qualified personnel. Licensed personnel are necessary for all electric power wiring.

- The interlock of the door must be checked daily for proper operation and must not be bypassed.

- All seepage in the system, due to faulty gaskets etc., must be repaired immediately.

- All service personnel concerned must fully comprehend the operating manual before attempting any repair or maintenance of the machine.

- The machine must not be sprayed with water, otherwise short circuiting may occur.

- Fabrics softener with volatile or inflammable fluids are not to be used in the machine.

Machines must not be used by children.

Mechanical and electrical design

The door, cycle indicator, coin meter or manual start switches, program selector and control light are fitted at the front of the machine.

The timer and all control and indicating components, i.e. relays, level control, etc are assembled under a locked cover, easily accessible from the top of the machine for simplified servicing.

Main units

  • Coin meter or start button – to start the machine.
  • Program selector – rotary switch for choice of different wash programs.
  • Cycle indicator – for visual information regarding the different program items.
  • Door – with automatic locking device, remains locked throughout the different wash processes.
  • Detergent supply box – three compartments for automatic injection of detergents and fabric softener.
  • Inner cylinder – of stainless steel supported at the rear by two ballraces.
  • Outer drum – of stainless stell (18/8) securely attached to the frame.
  • Wash motor – for reversible rotation and high speed spin action, with self tensioning V-belt drive and rubber suspension.
  • Hot and cold water valves – program and level controlled solenoid valves for filling with water, and for flushdown of automatic detergent dispenser.
  • Drain valve – timer controlled valve for draining the machine of water.
  • Siphon breaker – to prevent water in the machine from re-entering the water supply system.
  • Control equipment – of plug in type, for time and temperature control of the different wash cycles.

1 Timer 2 Detergent supply box 3 Relay, extraction 4 Relay, wash 5 Delay unit 6 Level control 7 Siphon breaker 8.9 Cold water valves 10,11 Hot water valves 12 Wash/extract motor(s) 13 Drain valve 14 Door 15 Coin meter 16 Cycle indicator 17 Program selector

Illustration of a W model washing machine

Machine construction

Outer Shell

The outer shell is made of heavy gauge surgical steel and is attached to a heavy duty, rigid head casting (back gable).

The whole assembly is mounted on a heavy gauge fabricated steel base, hot-dip galvanized for long life and corrosion resistance.

Inner Cylinder

The inner cylinder is made of perforated surgical stainless steel. It is equipped with three lifting ribs and has highly-polished side sheets and back with maximum embossed perforated area to assure high flow of water and supplies through fabrics.

Scientifically correct ratio of cylinder diameter and depth assures maximum washing action.

The shaft is electrically welded to the reinforced back of the cylinder. A specially designed chrom-plated sleeve bushing protects the seals from wear.

Panels

The machines are equipped with a top panel made of stainless steel. The front panel is available in different colors or in stainless steel. The colored panels are made of phosphatized steel plate. For servicing purposes, the panels can easily be removed.

Back Gable and Bearing

The back gable and the bearing trunnion housing are constructed of a webbed heavy casting for extra rigidity. The bearings are protected against filtration of water by three neoprene seals. An intermediate safety outlet provides an escapement for any possible condensation.

The seals are mounted on a chrome-plated, non-corrosive, specially hardened sleeve bushing that is mounted on the drive shaft to prevent wear of the seals and shaft. The main bearing is fitted machine-tight into the bearing trunnion housing. On the W74 and W124 the main bearing is held in place with a C-clamp to prevent the cylinder from moving in and out. On the W184 and W244 a nut is tightened on the shaft instead.

The extension of the bearing trunnion housing supports the rear bearing holding the shaft. A grease seal is mounted to prevent escape of grease. The bearings are permanently lubricated and need no maintenance.

Door description

The door is made of stainless steel and is equipped with a flat door gasket, which acts as a seal to prevent water leakage and also holds the heat-hardened door glass.

Technical diagram of a washing machine with labeled components and assembly lines

Door lock description

See exploded view on opposite page. The door lock assembly is mounted on a die-cast bracket (1), which is mounted to the front gable of the outer drum.

The door lock consists of a DC-solenoid (2), door swithes (4) and a catch (3). The door handle of the machine has a latch, which engages the lock and the door safety switch(5).

Door lock operation

As the door is closed, the door switches are activated through notches in the door skirt.

When the machine starts, the delay circuit in the control panel becomes energized and the capacitor (d) is charged via the diode (a) and the resistor (b). The voltage will be about 90-120 V DC*. When the machine is stopped the capacitor will keep the solenoid engaged for about 20 seconds ensuring that the cylinder has stopped turning and is emptied of water.

*This voltage energizes the door lock solenoid, causing the rod to be drawn forward, engage the door latch and in turn activate the door safety switch which then allows machine to start.

Trouble shooting the door lock and interlock

If the machine does not start:

Check that all three switches are activated when the door is locked.

Adjustment can be made after the front panel of the machine has been removed.

If the solenoid does not lock the door:

Check that the solenoid becomes energized (90-120 V DC).

Check that the catch can easily move forward and backward.

Check that the catch has not become obstructed.

Push in to lock Handle Activating Extension Latch Microswitch Arm A C Solenoid Solenoid Shaft Catch Stop Spring Microswitch arm B 1 2 3 4 5

208-240V AC or 110V AC a b c d e 100-120V DC

Door locking and delay circuit

220V machines

b = 1000 ohms

c = 4700 ohms

d = 470 mf capacitor

e = door lock coil

110V machines

b = 120 ohms

c = 1000 ohms

d = 680 mf capacitor

e = door lock coil

Wascomat W 244 - Trouble shooting the door lock and interlock - 3

bar | Category | Operation | Count | |---|---|---| | 0 | Program | a | | 10 | Rapid adv | a | | 1 | Perm press | b | | 1 | Program | a | | 11 | Door opening | b | | 2 | Rapid adv | a | | 2 | Program | b | | 11 | Step contact | a | | 12 | Detergent | a | | 3 | Valve cold | b | | 3 | Start | a | | 13 | Valve warm | a | | 4 | Valve kalit | b | | 4 | Low level | a | | 4 | High level | b | | 14 | Drain | a | | 5 | Valve cold | b | | 5 | TM direct | a | | 15 | Softner | b | | 15 | Extraction | a | | 15 | Drain | b | Prewash Drain Extraction Wash Drain Extraction 1st rinse Drain Extraction 2e rinse Drain Extraction 3e rinse Drain Extraction Tumbling Stop

Sequence diagram of programming section of timer.
Colors refer to different parts of cycle as indicated on timer indicator below.

Wascomat W 244 - Trouble shooting the door lock and interlock - 4

other | Event Type | Start Time | End Time | | ---------------- | ---------- | -------- | | Timer master | 0 | 0 | | Normal action | 0 | 0 | | Inverser | 0 | 0 | | ---- | 0 | 0 | | Gentle action | 0 | 0 | | Inverser | 0 | 0 | | Step pulse | 0 | 0 | | Step pulse | 0 | 30° |

Sequence diagram of reversing section of timer

extract 55 1 δo34

Timer

The timer has two assemblies of disc. cams. These assemblies are capable of operating independently on the same shaft are driven by two timer motors through gears on an escapement. Each contact is a single pole double throw switch. The timer motor on the 0-8 contact bankside turns the cam assembly that controls the reversing contacts and the contacts that control the wash relay and impulse to the program timer motor mounted on 10-18 contact side. This motor controls the program functions of the machine from start to stop.

The complete timer sequence diagram is shown on opposite page.

18 18b 17b 16b 15b 14b 13b 12b 11b 10b 18a 17a 16a 15a 14a 13a 12a 11a 10a

Wascomat W 244 - Timer - 2

natural_image Technical line drawing of a mechanical component with no visible text or symbols

8b 8 8a 7b 7 7a 6b 6 6a 5b 5 5a 4b 4 4a 3b 3 3a 2b 2 2a 1b 1 1a 0b 0 0a

Art. No.
471 89 50-15 60 Hz P3
471 89 50-16 60 Hz 110 V P3

Relays

The W74, 124 and 184-models employ two relays. Viewed from the front, the first relay is for providing electrical power to the wash windings of the motor and the second is for the extract windings.

The two are identical except for the addition of a normally-closed pair of contacts on the extract relay.

The W244 has one additional relay for the distribution windings of the wash motor.

Construction

The body of the relay holding the stationary contacts is made of current-resistant plastic. A solenoid and a contact bank hold the moving contacts. The contacts are spring-loaded to assure the correct contact pressure.

The relay is constructed for continuous operation, whether mounted horizontally or vertically.

Screw-type terminals provide perfect connections even when one or two wires have different diameters.

The wash relay makes use of three normally-open contacts while the extract relay uses an additional normally-closed one.

Operation

When the solenoid is energized, the two halves of the magnet core are drawn together, pulling down the moving contacts, thus making or breaking the circuit. When the current cuts out, springs force the contact bank into its original position, thus closing or opening the circuits.

Technical diagram of an electrical contactor assembly with numbered components and exploded view

Trouble shooting

If the relay fails to operate despite power to the coil, turn off the power and check the solenoid by measuring the resistance across the terminals (1).

If the relay hums when power is applied, this indicates either a break in the insulator holding the moving contacts at the axle where it holds the top half of core (3) or a rusty core (4), which can be cleaned.

Make sure that the moving contact assembly moves freely. Always replace burnt or pitted contacts (2) ... do not reuse contacts.

Drive motor

Drive motor description W74, W124 and W184

The two-speed motor of the W74, W124 and W184 is mounted on a hinged base, making tension adjustment on the belt automatic. For silent operation the motor hinge is provided with rubber bushings.

Drive motor description, W244

The three-speed operation of the wash cylinder is achieved by two motors. One 2-speed motor for wash speed (12-pole drive) and distribution speed (8-pole drive) and one single speed motor for extraction speed (4-pole drive). The motors are mounted on a motor bracket, the extract motor fixed to the bracket, the wash and distribution motor in slots which allow adjusting the distance between the two motors for proper belt tension by adjusting screws. For silent operation the motor bracket is mounted to the base of the machine by rubber bushings. Correct tension to the main belt, between the cylinder and the extract motor, is obtained by the weight of the motors and the motor bracket and by the spring loaded set screws.

Construction of three-phase

W74, W124, W184 and W244 motors

The motor consists of stator, rotor and end-shields with ball-bearings. The stator and the rotor consist of plates, insulated from each other and welded together. The stator is provided with slots in which the 2-pole and 18-pole windings (the 8-pole and 12-pole resp. 4-pole windings for W244) are wound. The windings are impregnated with a temperature-resistant sound-insulating resin varnish according to class B. The end-shields are die-cast. The ball bearings are permanently lubricated.

Construction of single-phase motor, W74, W124 and W184

Single-phase motors have an 18-pole winding (wash-speed) the same as three-phase motors, using a continuous connected run capacitor, while the 2-pole winding (extract-speed) is a specially designed winding using a continuous connected run capacitor and, on the W124 and W184, a start capacitor which is disengaged when the motor reaches the proper speed.

Function of 3-phase motor, W74, W124 and W184

When the stator winding is charged, a magnetic field will occur, which in turn will rotate the rotor at a fixed RPM depending upon the number of poles in the winding. The 18-pole winding gives the wash speed, and the 2-pole winding the extract-speed. When operating with load, the speed deviates slightly from the synchronous (no-load) speed. This difference is called the slip and is usually expressed as a percentage of the synchronous speed. The motors will work satisfactorily at nominal voltage +10%-15%.

Function of single-phase motor

When the stator winding is charged without a capacitor, two counteracting magnetic fields are created. When a capacitor is connected, it will displace one of the two magnetic fields adding it to the other, creating a torque turning the rotor in a specific direction. The RPM is the same as for the 3-phase motor.

Function of W244 motors

When the stator winding is charged, a magnetic field will occur, which in turn will rotate the motor at a fixed RPM depending upon the number of poles in the winding. The 12-pole winding gives the wash speed and the 8-pole winding in the same motor gives the distribution speed. The separate 4-pole motor gives the extraction speed. When operating with load, the speed deviates slightly from the synchronous (no-load) speed. This difference is called the slip and is usually expressed as a percentage of the synchronous speed. The motors will work satisfactorily at nominal voltage +10%-15%.

Principal wiring and points of measuring on single-phase motors

The numbers at the connection points refer to the terminal numbers at the motor connector plug.

The numbers in circles indicate points of ampere measurements.

W74

The figures at the connection points correspond to the figures on the motor terminal.

3,4 Amps Single-phase AC power 2 3 5,1 Amps 100 uF C1 18-pole wash speed WASH WINDINGS

13,5 Amps Single-phase AC power 5 Amps 4 16 Amps 2x100µF C2 6 5 C1 2-pole extract speed EXTRACT WINDINGS

W124
Wascomat W 244 - W74 - 3

WASH WINDINGS

Measuring point208 V240 V
12,1 A2,9 A
24,0 "4,3 "

EXTRACT WINDINGS

Measuring point208 V240 V
14,7 A4,2 A
22,1 "2,6 "
35,8 "6,8 "

W184
Wascomat W 244 - W74 - 4

EXTRACT WINDINGS

Measuring point208 V240 V
13,3 A3,0 A
22,6 "5,1 "
35,7 "6,6 "

WASH WINDINGS

Measuring point208 V240 V
12,8 A3,5
26,5 "7,0 "

Motor connections, W74, W124, W184 and W244

The following diagram illustrates motor connections to the connector plug:

1 2 3 4 5 6 Blue White Black 3 2 1 LOW SPEED Black White 9 8 7 Blue HIGH SPEED Overload protector

W74, W124 and W184

1, 2 and 3: wash speed (18-pole winding).
4, 5 and 6: extract speed (2-pole winding).
7 and 9: motor overload protector.

W244

Wash/distribution motor:

1, 2 and 3: wash speed (12-pole winding).
4, 5 and 6: distribution speed (8-pole winding).
7 and 9: motor overload protector.

Extract motor:

1, 2 and 3: extract speed (4-pole winding).
7 and 9: motor overload protector.

Motor overload protector

The motor is equipped with two self-resetting, thermal overload protectors, situated one in the each winding of the stator. The protectors are connected in series and will trip at a temperature of 120^ C ( 248^ F) (3-phase) or 130^ C ( 266^ F) (single-phase). In the event the protectors fail but the motor remains otherwise undamaged, an overload protector may be mounted in the control unit of the machine. Before making such installation check to ascertain that the windings are not damaged. A burned out motor can be re-wound.

NOTE

Before connecting a separate overload protector consult the local code.

Single-phase machines are also equipped with a manually set overload protector mounted on the extract relay in the control unit. This overload protector protects the motor during the start-up of the extraction.

How to remove the W74, W124 and W184 motor

Lift the motor with a wooden black and take off the V-belt. Remove the C-clamps securing the motor hinge shaft. Then take a suitable piece of pipe and tap out the hinge shaft. Be sure that the motor rests on the wood blocking as otherwise it may be damaged.

How to remove W244 motors

Loosen the spring loaded set screw. Lift the motor unit and detach the V-belts. Dismount the bracket holding the motor hinge shaft. Lift out the motor bracket with motors mounted. Loosen the mounting screws of the wash/distribution motor and the set screws. Lift off the V-belts. Now remove the mounting screws for each motor and the guide pins for the wash/distribution motor.

How to mount the W74, W124 and W184 motor

Lift the motor into place after having mounted the rubber bushings. Do not forget the washers when mounting the motor hinge shaft. Secure the motor hinge shaft with the two C-clamps and make sure that they rest properly in the grooves.

How to mount W244 motors

Place the motors on the table or bench with the mounting holes upwards. Mount the guide pins on the wash/distribution motor. Then mount the mounting bracket to the extract motor. Position the other motor and fasting the mounting screws. Mount the V-belts. Tighten the belts. Mount the bracket with motors in the machine in the opposite way as outlined above in "How to remove motors".

Water level controls

One double-level pressure switch is used to control the correct water levels during various cycles of the washing program.

A second level control is installed on the machines to prevent the machine from going into extraction until a sufficient amount of water has been drained.

Adjustment

All pressure switches are factory-calibrated to meet specific requirements. The trip level for any one pressure switch can be changed only within narrow limits because each trip range requires a different set of springs.

Water level

As a guide for checking the level control for proper functioning, the low level should be at the bottom of the door glass; and the high level approximately three inches above it.

Technical cross-sectional diagram of a mechanical assembly with numbered components

Single-level switch

B 3 D 6 5 4

Double-level switch

12 13 11

Single-level switch

P 21 P11 23 13 22 12

Double-level switch

Inlet valves for W74 and W124 supply injection valve for W184 and W244

Construction

The valves are all single-inlet with either one, two or three outlets, each with its own solenoid coil.

The bodies are made of heat-resistant polyamid plastic and the solenoids encased in water-tight plastic. The electrical connector terminals are spade lugs.

A filter screen on the inlet side prevents dirt from entering the valve. Flow restrictors can be placed at either the inlet or any of the outlets.

Operation

When the solenoid is energized, the spring-loaded plunger is drawn up and the pilot valve in the center of the diaphragm open. Because of the difference in diameter between the pilot valve opening and the ventilating hole in the diaphragm, the pressure above the diaphragm drops to a point where the admission pressure below the diaphragm can lift the diaphragm, thus opening the valve.

When the current to the solenoid is cut off, the plunger spring will press the plunger against the pilot opening of the diaphragm. The pressure above the diaphragm then rises to correspond to the water inlet pressure and the pressure of the spring will close the valve.

solenoid plunger ventilating hole diaphragm pilot valve

0307

Repair instructions

Limescale can block the hole in the valve diaphragm and interfere with the function of the valve.

It is therefore advisable to dismantle and clean the valve at certain regular intervals. The frequency depends on operating conditions and the level of contamination in the water.

If the valve does not open

  • Check that power is supplied to the coil.
  • Check the coil with an instrument to determine whether there is a break or a short circuit.
  • Dismantle the valve (see below) and check the openings in the valve diaphragm.
  • Check the inlet strainer and clean as required.
  • Undo the coil and clean the surfaces of the magnetic core.

If the valve does not close

  • Check that the coil is not live. The valve is normally closed when the magnet is not energised.
  • Check the plunger spring.
  • Check the diaphragm (pilot pressure opening).

Dismantling the valve

  • Pull the coil straight upwards. Use a screwdriver if necessary to carefully undo the coil.
  • Use the tool supplied (attached to one of the hoses when the machine is delivered) to open the valve housing. Slide the tool over the protruding plastic sleeve so that the pegs on the tool engage the corresponding sockets in the valve housing.
  • Use a spanner or a pair of pliers and unscrew the upper part of the valve housing.

Wascomat W 244 - Dismantling the valve - 1

natural_image Technical line drawing of a mechanical assembly with no visible text or symbols

0309

Wascomat W 244 - Dismantling the valve - 2

natural_image Technical line drawing of a mechanical valve assembly with no visible text or symbols

0310

Inlet valve for W184 and W244

The water inlets on the W184 and W244 have brass bodies with larger cross section of the outlet in order to achieve a shorter filling time for the machine.

Construction

The valve housing is made of pressed brass. The spring-loaded plunger is made of stainless steel and located at its lower end is a rubber gasket for the pilot valve.

Operation

The valve is automatically operated by means of a rubber diaphragm and a pilot valve in exactly the same way as the supply injector valve.

NOTE: To strip, clean, re-assemble and troubleshoot the inlet valve, follow the instructions outlined for the supply injector valve.

Clean out

At water temperatures of more than 60^ / 140^ , the lime deposits are heavily increased. This can cause function problems due to blocking up the equalizing orifice of the valve.

The fault can be eliminated by cleaning equalizing orifice (marked A).

If there are much deposits the orifice can be changed from 0,5 mm to 0,8 mm. The screwhead of the orifice is marked with 1 ring for the size of 0,5 mm and 2 rings for the size of 0,8 mm.

Clean the orifice as follows:

  1. Shut off the main supply.
  2. Unscrew the orifice.
  3. Clean the hole in the orifice carefully with a pin or similar not thicker than 0,5 mm resp. 0,8 mm.
  4. Mount the orifice, be careful with sealing and tighten.
  5. Open the main supply.

Technical diagram showing mechanical assembly with labeled components A and directional arrows indicating flow or movement.

Soap supply box

The three-compartment soap supply box is located at the top of the machine. Viewed from the front, the compartments marked with figures 1, 2 and 3 are used as follows:

Compartment 1

This compartment is used for adding detergent to the wash at the beginning of a cycle or at any time during the cycle when extra supplies are required. Rib F.

Compartment 2

This is the main compartment adding detergent to the wash when called for by rib A on the formula card.

Compartment 3

The small compartment is used to adding fabric softener. The fabric softener is flushed down with water by overflowing when the injection of fabric softener is called by rib E on the formula card.

Wascomat W 244 - Compartment 3 - 1

natural_image Technical line drawing of a mechanical device with exploded and assembled views (no text or symbols)

Drain valve

Description

The drain valve consists of a bracket (1), on which are mounted the motor and gear (2) and diaphragm (3). The rubber diaphragm is resistant to a water temperature up to 100^ C ( 212^ F). The installation of a lint trap is not necessary. The machine is equipped with an overflow, which bypasses the drain valve. The drain can be cleaned by removing the drain connection (4) outside of the machine or by removing the rubber diaphragm (3). The motor and gear assembly is covered by a plate and provided with quick connect electrical connections. The stator coil is constructed for continuous operation.

Operation

The drain valve is normally open, i.e. the motor does not close the valve until it receives current via a contact of the timer. As soon as the current is cut, the shaft turns and opens the diaphragm of the valve. This also permits the machine to drain, in the event of power failure. The overflow hose (5) leads excess water or suds directly to the waste line, in the event of failure in the inlet valves or level control.

Trouble-shooting

If the valve does not open or close properly:

  1. Check that the shaft is moving freely.
  2. Check that the diaphragm is not obstructed.
  3. Check the coil for continuity.

Clean out

Periodic cleaning of the valve is recommended, depending upon how often the machines are used, as well as the type of wash handled most frequently.

Technical diagram of a mechanical assembly with numbered components, likely a valve or pump mechanism.

W74 · W124 · W184 · W244 wash programs

HotWarmColdPerm. press
Soak DrainTime (Min.)31Temp.WarmWater LevelHighTime (Min.)31Temp.WarmWater LevelHigh1Time (Min.)31Temp.Cold1Water LevelHighTime (Min.)31Temp.WarmWater LevelHigh
Wash Drain Extract610,5HotHigh610,5WarmHigh610,5ColdHigh610,5WarmHigh
Rinse 1 Drain Extract1.510.5ColdHigh1.510.5ColdHigh1.510.5ColdHigh1.510.5ColdHigh
Rinse 2 Drain Extract1.510.5ColdHigh1.510.5ColdHigh1.510.5ColdHigh1.510.5ColdHigh
Rinse 3 Drain Extract1.514ColdHigh1.514ColdHigh1.514ColdHigh1,512ColdHigh
Shake-out0,50,50,50,5
Total24,5 Minutes (Plus Fill Time)24,5 Minutes (Plus Fill Time)24,5 Minutes (Plus Fill Time)22,5 Minutes (Plus Fill Time)

Summary

All programs have a three (3) minute high level soak and a six (6) minute high level wash and three (3) – 1,5-minute high level rinses. All rinses are cold water. All final extracts are four (4) minutes except for permanent press which has a 2-minute final extract.

Program sequence

Wash program, Hot

After the machine has started and the door automatically locked, the drain valve will close and the hot and cold water valves will open to fill the machine with mixed hot and cold water to the level determined by the level control.

When this level is reached, both water valves will close and the wash motor will start its reversing rotation.

At the end of the soak, the drain valve will open, whereafter hot water will fill to the level determined by the level control. At the same time water valve is opened and detergent is mixed with the incoming hot water.

On reaching the proper level, the hot water valve will close and the wash motor will immediately start its reversing action.

The water level controlled machine will now wash the fabrics for 6 minutes. The machine is then emptied and the first extraction is started.

After this extraction cold water is filled to the proper level for the first rinse which lasts one and a half minutes, followed by spin extraction for 30 seconds.

After the extraction comes the second rinse in cold water, ending with spin extraction, whereafter the third rinse is started. Fabric softener is automatically admitted during the third rinse, when the water valve is opened. The fabrics are rinsed in cold water for one and a half minutes followed by a spin extraction of four minutes duration. Finally there is a shake out for half a minute.

The delay circuit of the door lock remains energized after completion of the shake out extraction, whereby the door is kept locked approximately 20 seconds before it can be opened and the washed fabrics can be removed.

Wash Program, Warm

On starting the machine, the door will be automatically locked and the pre-wash will be carried out as previously described, whereafter the main wash is started.

As the main wash is started, the drain valve closes, detergent is admitted and mixed hot and cold water is filled to the proper level.

On reaching this high level, the water valves are closed and the wash motor starts its reversing rotation.

The water level controlled machine will now wash the fabrics for six minutes. The machine is then emptied and the first extraction is started.

After this extraction cold water is filled for the first rinse which lasts one and a half minutes, followed by spin extraction for 30 seconds.

After this extraction comes the second rinse in cold water ending with spin extraction, whereafter the third rinse is started. Fabric softener is automatically admitted during the third rinse. The fabrics are rinsed with cold water for one and a half minutes followed by a spin extraction of four minutes duration. Finally there is a shake out for half a minute.

The delay circuit of the door lock remains energized after completion of the shake out extraction, whereby the door is kept locked approximately 20 seconds before it can be opened and the washed fabrics can be removed.

Wash Program, Cold

On starting the machine, the door will automatically lock, the drain valve close, the cold water valve open and the pre-wash carried out as previously described, whereafter the main wash is started.

As the main wash is started, the drain valve closes, detergent is admitted and cold water is filled to the proper level.

On reaching this level, the cold water valve is closed and the wash motor starts its reversing rotation.

The water level controlled machine will now wash the fabrics for six minutes. The machine is then emptied and the first extraction is started.

After this extraction, cold water is filled for the first rinse which lasts one and a half minutes, followed by spin extraction for 30 seconds.

After this extraction comes the second rinse in cold water concluded with spin extraction, whereafter the third rinse is started.

Fabric softener is automatically admitted during the third rinse. The fabrics are rinsed with cold water for one and a half minutes followed by a spin extraction of four minutes duration. Finally there is a shake out for half a minute.

The delay circuit of the door lock remains energized after completion of the spin extraction, whereby the door is kept locked approximately 20 seconds before it can be opened and the washed fabrics can be removed.

Wash Program, Permanent Press

On starting the machine, the door will automatically lock, the drain valve close, the hot and cold water valves open and the pre-wash will be carried out as previously described, whereafter the main wash is started.

As the main wash is started, the drain valve closes, detergent is admitted and mixed hot and cold water is filled to the proper level.

On reaching this high level, the water valves are closed and the wash motor starts is reversing rotation.

The water level controlled machine will now wash the fabrics for six minutes. The machine is then emptied and the first extraction is started.

After this extraction cold water is filled for the first rinse which lasts one and a half minutes, followed by spin extraction for 30 seconds.

After this extraction comes the second rinse in cold water concluded with spin extraction, whereafter the third rinse is started.

Fabric softener is automatically admitted during the third rinse. The fabrics are rinsed with cold water for one and a half minutes followed by a spin extraction of two minutes duration. Finally there is a shake out for half a minute.

The delay circuit of the door lock remains energized after completion of the spin extraction, whereby the door is kept locked approximately 20 seconds before it can be opened and the washed fabrics can be removed.

Maintenance

Preventive maintenance has been reduced to a minimum by the careful design of reliable components and material.

However, the following measures should be taken at regular intervals and in proportion to the hours of service.

IMPORTANT! Make certain that all electrical power to the machine is shut off before removing top or rear panels.

Daily

  • Check door lock and interlock before starting operations.
  • The soap supply box should be cleaned at the end of each working day as follows:
  • Use a spatula to scrape loose any detergent which may have stuck on the inside of the dispenser.
  • Flush the loosened detergent with warm water.
  • Wipe dry and leave lid open.
  • Check that the drain valve does not leak and that it opens properly.
  • Check that the door does not leak. Clean residual detergent and foreign matter from the door gasket.
  • Wipe the outside of the machine.
  • When machine is not in use, leave door slightly open to allow moisture to dry.

Weekly

- Remove hose from drain connection and clean inside drain valve.

Every three months

  • Remove the cover plates of the machine and check that the V-belt of the wash motor is undamaged and correctly tensioned.
  • Check that all tubing, piping and connections are free from leaks.
  • Wipe and clean the inside of the machine, making sure that the control components are protected from moisture and dirt during the cleaning operation.

Trouble-shooting

The purpose of the trouble-shooting guide is to facilitate the location and correction of the most common machine problems.

Before the top panel is removed, power to the machine is to be switched off at the main source or at the separate circuit breaker.

At each trouble-shooting attempt, the plug in connectors on the control panel should be moved in and out in order to eliminate improper contact due to faulty connection.

Please note that this guide does not include all possibilities, but only those most likely to cause the symptoms listed.

In trouble-shooting electrical problems, always make certain to have the proper electrical schematic or wiring diagram at hand. Test for power using a V-O-M or similar meter on the AC voltage scale. Test for continuity with all electrical power off.

1. The machine does not startA. Check main fuse well as circuit breaker on the wallB. Check the rotary switch for continuityC. Replace microswitches.D. Replace fuse and determine cause.E. Check and repair or replace the coin meter.
2. Motor does not operate at wash speed.A. Replace drive belt.B. Check and repair or replace the relay.C. Check and repair or replace the timer.D. Check and repair or replace the relay.E. Check and repair or replace the timer.
3. Drum rotates slowly at wash speed.A. Replace drive belt.
4. Machine does not reverse on wash speed.A. Check and repair or replace the timer.B. Check synchronous motor of the timer.C. Check the drain system.D. Check level control.
5. The machine does not extract.A. Check and repair or replace function of the relay.B. Check or replace solenoid of the relay.C. Check and repair or replace the timer.D. Check and repair or replace the drive motor.E. Check level control.Check motor overload protector.F. Automatically resets after 15-30 minutes.
6. Metallic noise at rear of machine.A. Tighten stop screw of pulley.
7. Timer does not advance.A. Check synchronous motor of the timer.B. Check level control and rubber hose leading to same.
8. The machine does not fill with water.A. Check manually operated shut off valves.B. Check the solenoid as well as the valve for obstruction.C. Check wires leading to the valves.D. Check and adjust contact of timer.E. Check level control and rubber hose leading to same.F. Check, adjust or replace rotary switch.G. Check motor overload protector.Automatically resets after 15-30 minutes.
9. The machine continues to fill with water and timer does not advance.A. Check level control and plastic tubing leading to same.B. Check seating of the drain valve.C. Disconnect wires leading to solenoid of inlet valve if water continuous to flow the valve has stuck. Strip and clean the valve. Clean the diaphragm carefully.
10. Water continuous to flow without filling machine.A. Check drain valve for obstruction.B. Check solenoid and replace if necessary.
11. Machine does not drain.A. Check that the shaft of the drain valve moves freely and that the pressure spring is not defective or has stuck.B. Adjust or replace faulty parts.C. Clean the valve.Check and adjust the timer.
12. Door leaks.Adjust by removing washers at the door hinge or at the catch Replace gasket.
13. Machine vibrates excessively during extraction.Tighten bolts.

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Wascomat W 244 - Wascomat Coin-Op Washers - 1

natural_image Row of industrial washing machines with different sizes and designs, displayed against a dark background (no visible text or labels)

Wascomat W 244 - Wascomat Coin-Op Washers - 2

natural_image Three industrial washing machines with different sizes and control panel designs (no visible text or labels)

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Wascomat W 244 - Wascomat dryers for OPL Market - 1

natural_image Four industrial washing machines (TD 30, T275, T210) displayed against a dark background, no visible text or symbols on the devices themselves.

Wascomat W 244 - Wascomat dryers for OPL Market - 2

natural_image Black-and-white photo of three different household appliances: a washing machine, a front-loading washing machine, and a large washing machine (no visible text or labels)

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Manual assistant
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Product information

Brand : Wascomat

Model : W 244

Category : Washing machine