MCS-2355 - Cutting machine Ozito - Free user manual and instructions

Product Type	Cutting Machine (Tile Saw)
Brand	Ozito
Model	MCS-2355
Power Source	Electric Corded
Motor Power	1200 W
No-Load Speed	2950 RPM
Blade Diameter	230 mm (9")
Cutting Depth (at 90°)	40 mm
Cutting Depth (at 45°)	25 mm
Dimensions (L x W x H)	610 x 480 x 360 mm
Weight	8.5 kg
Water Pump Included	Yes
Maximum Bevel Cut	45°
Maximum Cut Length	600 mm
Safety Features	Blade guard, safety switch, water splash protection
Maintenance	Clean water tank and blade after use; check belt tension periodically
Spare Parts Availability	Spare blades, water pump, drive belt available from Ozito service centers
General Information	Designed for cutting tiles, bricks, and stone; use with water to reduce dust

Frequently Asked Questions - MCS-2355 Ozito

How do I change the blade on my Ozito MCS-2355 cutting machine?

Unplug the machine. Remove the blade guard retaining screw and lift the guard. Use the provided wrench to loosen the arbor nut (clockwise to loosen on most models). Replace the blade, ensuring the rotation arrow matches. Tighten the nut, then reattach the guard.

What type of blade should I use for cutting tiles?

Use a diamond-tipped wet cutting blade designed for ceramic or porcelain tiles. The blade diameter should be 230 mm (9 inches) with a suitable arbor size.

How do I adjust the cutting depth?

Loosen the depth adjustment knob located near the blade assembly. Raise or lower the blade to the desired depth, then tighten the knob securely. For most cuts, set depth just a few mm deeper than the material thickness.

Why is the blade not cutting straight?

Check if the blade is warped or dull. Ensure the material is properly supported and the guide fence is square. Also verify that the blade arbor nut is tight. A misaligned cutting head can also cause drift.

Can I cut metal with this machine?

No, the Ozito MCS-2355 is designed for masonry and tile cutting only. Using it on metal can damage the blade and pose safety risks. Use a dedicated metal cutting saw instead.

How do I clean the water pump and tank?

After each use, drain the water tank and rinse with clean water. Clean the pump filter screen to remove debris. Run clean water through the pump for a few seconds to flush any sediment. Allow to dry before storage.

Why is the motor overheating?

Overheating can occur due to overloading (cutting too fast or too deep), dull blade, or blocked air vents. Stop the machine, unplug, let it cool, and inspect the blade and vents. Reduce cutting pressure.

What safety precautions should I take?

Always wear safety goggles, ear protection, and a dust mask. Use a residual current device (RCD) when using outdoors. Keep hands away from the blade. Disconnect power before adjustments. Do not operate without the blade guard.

How do I store the machine properly?

Clean and dry the machine thoroughly. Coil the power cord loosely. Store in a dry, frost-free place. If storing for long periods, lubricate moving parts lightly with machine oil.

Where can I find spare parts?

Contact Ozito customer service or visit their website. Authorized service centers carry spare blades, belts, water pumps, and switches. Always use genuine parts for safety.

USER MANUAL MCS-2355 Ozito

Capacities @90°: Round steel 130mm

Square steel 120mm

Rectangle steel 120x130mm

Angle steel 140x140mm

@45°: 90x100mm

Weight: 16.8kg

ozito.com.au

3 YEAR REPLACEMENT WARRANTY*

Line drawing of a mechanical device with a circular component and base mount (no text or symbols)

STANDARD EQUIPMENT

Metal Cut-Off Saw & Cut-Off Wheel

Hex Key

MCS-2355

WARRANTY

IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia: 1800 069 486

New Zealand: 0508 069 486

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

3 YEAR REPLACEMENT WARRANTY\*

Your product is guaranteed for a period of 36 months from the original date of purchase. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: valve adapters and accessories.

*This product is intended for DIY use only and replacement warranty covers domestic use.

WARNING

The following actions will result in the warranty being void.

• If the tool has been operated on a supply voltage other than that specified on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
  • Professional, industrial or high frequency use.

KNOW YOUR PRODUCT

METAL CUT-OFF SAW

1. Vice Handle
2. Hex Key Storage
3. Lower Guard
4. Base Anchor Point
5. Cut-Off Wheel
6. Quick Release Vice Lock
7. Upper Guard
8. Fence
9. Rubber Feet
10. Base
11. Carry Handle
12. Depth Stop
13. Lock-Off Button
14. Base Anchor Point
15. Trigger Switch
16. Lock Down Pin
17. Main Handle

18. Spindle Lock Button

19. Vice

ONLINE MANUAL

Scan this QR Code with your mobile device to take you to the online manual.

YEAR REPLACEMENT WARRANTY*

SETUP & PREPARATION

1. ADJUSTMENTS

WARNING! THIS CUT-OFF SAW IS DESIGNED TO CUT FERROUS METALS ONLY.

Your Metal Cut-Off Saw is used for cutting steel such as pipe, box section, rectangular, angle iron and steel bars. The saw can cut at angles from 0 to 45° left & 0 to 15° right, it features a three position fence that permits an extended cutting range. The quick release vice allows fast adjustment whilst the lock-off button prevents accidental operation. It is intended for DIY use only.

WARNING! ENSURE THE TOOL IS TURNED OFF AND DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

Securing The Base

WARNING! ALWAYS POSITION THE METAL CUT-OFF SAW ON A STABLE & LEVEL SURFACE.

It is recommended to bolt the tool to a stable and level surface. This will help prevent tipping over and potential personal injury.

Use two M10 bolts and nuts (not supplied) in the anchor points to secure it.

Technical line drawing of a mechanical component with mounting holes and a grid-patterned base (no text or symbols)

Depth stop

Note: Ensure that the depth stop is adjusted to the correct height before commencing operation. The depth stop should be checked and adjusted every time a new cut-off wheel is fitted.

WARNING! DO NOT REMOVE OR OPERATE WITHOUT THE DEPTH STOP!

The adjustable depth stop is threaded into the base of the machine at the rear. The travel of the cut-off wheel can be controlled by raising and lowering the depth stop bolt. This feature is particularly useful to prevent contact with the work bench surface when a new cut-off wheel is fitted or to increase cut-off wheel travel as the cut-off wheel wears.

1. Loosen the depth stop with the hex key supplied.
2. Increase or decrease the height of the depth stop.
3. Tighten the depth stop knurled lock nut with your fingers.

Mechanical component diagram showing a valve assembly with bidirectional red arrows indicating movement (no text or symbols)

Mechanical assembly diagram showing a bearing with red motion arrows indicating rotational movement (no text or symbols)

Adjusting the cutting angle

1. To change the cutting angle loosen the two bolts securing the fence using the hex key supplied.

1. Move the rear fence to the desired angle using the scale as a guide.

Diagram of mechanical components with red alignment lines and geometric patterns (no text or symbols)

1. Tighten the two bolts to secure the fence in position.

WARNING! ONLY PERFORM ANGLE CUTS WHEN THE FENCE IS SET AT THE MOST FORWARD POSITION (REFER TO ADJUSTING THE FENCE).

Note: For accurate cuts, test the cutting angle on some similar scrap material and adjust the angle to suit your requirements. The scale is only a guide.

Adjusting the fence

The spacing between the vice and the fence as supplied is 170mm.

WARNING! THE FENCE MUST BE INSTALLED SECURELY BEFORE USE TO PREVENT THE WORK PIECE MOVING AND POTENTIALLY CAUSING INJURY.

When cutting wider materials the rear fence will need to be adjusted to the rear position. When cutting narrow work pieces the fence should be positioned in the most forward position.

1. To adjust, loosen and remove the two bolts securing the fence using the Hex key.

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1. Move the fence backwards or forwards to one of the other two fixing positions.

Mechanical assembly diagram showing two components with bidirectional red arrows indicating movement or alignment (no text or symbols present)

1. Tighten the two bolts to secure the fence in position.

WARNING! ALWAYS USE THE VICE TO CLAMP THE WORK PIECE. ENSURE ANY OVER-HANGING PORTIONS OF THE WORK PIECE ARE PROPERLY SUPPORTED & LEVEL WITH THE TABLE OF THE SAW.

WARNING! NARROW WORK PIECES MAY NOT BE SECURED SAFELY WHEN USING AN INTERVAL TOO WIDE FOR THE FENCE. ENSURE THAT THE FENCE IS SET TO THE MOST FORWARDS POSITION THAT ALLOWS THE WORK PIECE TO BE CLAMPED SECURELY.

Adjusting the vice

WARNING! ENSURE THAT THE VICE SECURING BOLTS AND VICE ARE FIRMLY TIGHTENED BEFORE USE TO PREVENT THE WORK PIECE MOVING AND RISK OF PERSONAL INJURY.

WARNING! THE VICE & FENCE MUST ALWAYS BE SECURED PROPERLY BEFORE CUTTING. ALWAYS SECURE THE MATERIAL BEFORE PERFORMING A CUT, FAILURE TO DO SO MAY RESULT IN INJURY.

WARNING! REFER TO THE CUTTING CAPACITY SPECIFICATIONS FOR THE SAW. DO NOT CUT MATERIALS THAT EXCEED THE CUTTING CAPACITY OF THE CUT-OFF SAW.

WARNING! NEVER CUT MORE THAN ONE WORK PIECE AT A TIME. DO NOT STACK MORE THAN ONE WORK PIECE ON THE MACHINE BASE AT A TIME.

The vice can be adjusted quickly by lifting the quick release vice lock and pushing forward or pulling back on the vice handle.

Mechanical clamp assembly with red directional arrows indicating movement (no text or symbols)

1. Place your work piece in between the fence and vice.

2. Lift the quick release vice lock and push the vice forward.

1. Once the vice hits the work piece push down the quick release vice lock.

1. Rotate the vice handle in a clockwise direction to secure the work piece in position.

Diagram of a mechanical clamp or tool with a red circular arrow indicating rotation (no text or symbols present)

1. To remove an object from the vice, rotate the vice handle in an anti-clockwise direction until the vice jaws are loose. The work piece can now be removed.

Illustration of a mechanical clamp or tool with a red circular arrow indicating rotation (no text or symbols present)

Note: The quick release vice lock cannot be lifted until the vice jaws have been loosened.

2. CONTROLS

WARNING! THE POWER SUPPLY FOR THIS PRODUCT MUST BE PROTECTED BY A RESIDUAL CURRENT DEVICE RATED AS 30mA OR LESS.

WARNING! BEFORE EACH USE, INSPECT THE WHEELS FOR CHIPS AND CRACKS. IF THE POWER TOOL OR WHEEL IS DROPPED, INSPECT FOR DAMAGE OR INSTALL AN UNDAMAGED WHEEL. AFTER INSPECTING & INSTALLING THE WHEEL, POSITION YOURSELF & BYSTANDERS AWAY FROM THE PLANE OF THE ROTATING WHEEL & RUN THE TOOL AT MAXIMUM NO LOAD SPEED FOR ONE MINUTE BEFORE USE.

WARNING! DO NOT USE IN THE RAIN OR IN DAMP LOCATIONS.

Turning ON and OFF

To prevent accidental starting, the metal cut-off saw is designed with a dual action switch.

WARNING! ENSURE THAT THE CUT-OFF WHEEL IS ATTACHED PROPERLY BEFORE TURNING ON MACHINE. KEEP HANDS CLEAR OF CUT OFF WHEEL.

1. Plug the cordset into the mains socket.
2. Push the lock-off button (a) and pull the trigger switch (b) to start the tool.
3. To stop the tool release the trigger switch.
4. When you release the trigger switch, the machine turns off and the lock-off button re-engages to prevent accidental operation.

WARNING! THE CUT-OFF WHEEL WILL CONTINUE TO RUN FOR A SHORT TIME AFTER THE TRIGGER SWITCH HAS BEEN RELEASED AS IT SLOWS DOWN. ALWAYS RELEASE THE POWER SWITCH AND ALLOW THE WHEEL TO STOP ROTATING BEFORE RAISING IT OUT OF THE WORK PIECE.

WARNING! ONLY RUN THE CUT-OFF SAW ON A STABLE AND LEVEL SURFACE.

Cutting capacity

The minimum cutting limit is 6mm. The wide vice opening and high pivot point provide cutting capacity for many large pieces. Use the cutting capacity chart below to determine the maximum size of cuts that can be made with a new wheel.

Cutting Capacity @ 90° @45°
Round ∅130mm ∅105mm
Square 120 x 120mm	89 x 89mm
Rectangular 120 x 130mm	90 x 100mm
Angle iron 140mm 89 x 140mm

Illustration of a sewing machine needle with a red downward arrow indicating compression (no text or symbols)

WARNING! THIS CUT-OFF SAW IS DESIGNED TO CUT FERROUS METAL ONLY. CUTTING FERROUS METALS WILL CAUSE SPARKS. DO NOT OPERATE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE MATERIALS.

WARNING! ALWAYS SECURE THE MATERIAL WITH THE VICE AND FENCE WHEN PERFORMING A CUT, FAILURE TO DO SO MAY RESULT IN INJURY. NEVER PERFORM CUTS WITHOUT THE FENCE.

WARNING! DO NOT REMOVE THE WHEEL GUARDS. NEVER OPERATE THE MACHINE WITH ANY GUARD, BASE OR COVER REMOVED. MAKE SURE ALL GUARDS ARE OPERATING PROPERLY BEFORE EACH USE.

Cutting

1. Make all adjustments including setting the vice, fence position and fence angle.
2. Ensure that the work piece is fully secured before starting metal cutting operations.

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WARNING! ENSURE YOU ARE WEARING THE APPROPRIATE SAFETY GEAR INCLUDING EYE AND HEARING PROTECTION.

1. Check that the cut-off wheel, upper guard, lower guard, head lock pin, blade access cover and the metal cutting saw is in good condition.
2. Plug the cordset into the mains socket.
3. Push the lock-off button and pull the trigger switch to start the tool.

WARNING! ALLOW THE BLADE TO REACH MAXIMUM CUTTING SPEED BEFORE PERFORMING ANY CUTS.

1. Using the main handle bring the cut-off wheel down onto the work piece and allow it to cut its way through the work piece without excessive force.

Too much down force will overheat cut-off wheel and reduce cutting ability or overload the saw.

1. Once the cut is finished, raise the main handle to clear the cut-off wheel from the work piece, release the trigger switch and the cut off saw will stop.

WARNING! DO NOT ATTEMPT TO REMOVE CUT MATERIAL WHILE THE CUT-OFF WHEEL IS STILL MOVING. CUT MATERIAL WILL BE HOT IMMEDIATELY AFTER CUTTING; ALLOW MATERIAL TO COOL BEFORE REMOVAL.

Mechanical assembly diagram showing a rotating component with red motion arrow (no text or symbols)

3. HINTS & TIPS 4. GENERAL MAINTENANCE

Some helpful tips when using the metal cutting saw

• This cut-off wheel is only suitable for dry cutting. Do not use after the date of expiry as marked on the cut-off wheel (EXP: MM/YYYY).
• Cut-off wheel selection: This cut-off saw is designed only for resinoid-bonded abrasive type 41 Cut off wheels, with maximum thickness of 3.2mm and maximum RPM equal or more than 4400RPM. The bore size of the cut-off wheel should match the arbour size of the cut-off saw at 25.4mm.
• The abrasive cut-off wheel wear so as to constantly expose to the material being cut clean and sharp cutting edges. This is normal.
• Wheels must be used only for recommended applications. For example: do not grind with the side of a cut-off wheel or use the side of the Cut-off wheel as a deburring grinder. This will substantially weaken the wheel creating an unsafe condition. The wheel may come apart.
• During the cutting operation apply a constant and even pressure to the main handle. The cut-off wheel should be constantly cutting, and sufficient pressure needs to be applied to keep the cutting action going. If insufficient pressure is applied, the wheel has a tendency to clog, and the cutting edges of the cut-off wheel become blunt and the cutting process reduces considerably. This is called glazing of the wheel and is due to the incorrect cut-off wheel being used for the material being cut, or the cutting rate being too slow.
• Do not overload the saw. The saw should run during the cutting operation at close to full speed. Too much pressure being applied to the tool will slow the motor and can cause motor failure.
• Too much pressure being applied to the tool can also cause the cut-off wheel to cut on an angle. Ensure the beginning of the cut is a gradual start and apply the firm and constant pressure as the cut gets deeper.
• When cutting sections, always try and cut the sections so as the actual cutting length is as short as possible through the section. For example, angle iron has two sections to be cut. If the material is cut where both sections are cut at once, it is better for the cutting action than trying to cut on thin section and then a long length cut for the next section. The longer the length of cut, the more chance of the cut-off wheel glazing and motor overload.

Note: As the cut-off wheel wears the cutting capacity will decrease and the depth stop may need to be adjusted.

• Keep the ventilation slots of the metal cut-off saw clean at all times and prevent any foreign matter from entering.
• If the housing of the metal cut-off saw requires cleaning do not use solvents but a moist soft cloth only.
• The grease in the gearbox will require replacement/replenishment after extensive use of the saw. Please see a qualified power tool repairer to provide this service.
• Blow dust from the saw through the rear ventilation slots with compressed air periodically to ensure a dust free tool.
• Do not allow build up of dust, foreign matter on Cut-off saw.

WARNING! MAKE SURE THE METAL CUT-OFF SAW OPERATES PROPERLY. PERIODICALLY CHECK SCREWS AND BOLTS FOR TIGHTNESS. APPLY DRY LUBRICANT MONTHLY TO THE MOVING PARTS TO EXTEND MACHINE LIFE.

Carbon Brushes

When the carbon brushes wear out, the metal cut-off saw will spark and/or stop. Discontinue use as soon as this happens. They should be replaced prior to recommencing use of the cut-off saw. Carbon brushes are a wearing component of the cut-off saw and therefore not covered under warranty.

Continuing to use the cut-off saw when carbon brushes need to be replaced may cause permanent damage to the tool. Carbon brushes will wear out after many uses but when the carbon brushes need to be replaced take the cut-off saw to an electrician or a qualified power tool repairer for a quick and low cost replacement. Always replace both carbon brushes at the same time.

Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the cut-off saw by an unauthorised person or by mishandling of the cut-off saw.

Transporting & Storing The Tool

The head lock pin is located on the left side of motor arm to allow the tool to be transported safely.

To store or transport the tool, lower the main handle and push in the head lock pin.

Diagram of a mechanical device with a red arrow indicating motion or force direction (no text or symbols)

To release the head lock pin, push down on the main handle and pull out the head lock pin.

Mechanical component diagram showing a red arrow pointing to a specific part (no text or symbols present)

Note: The saw motor head arm is fitted with a high tension spring. Keep hand pressure on the main handle and slowly allow the saw head to raise.

Store your spare cut-off wheels in a dry, cool area. Handle with care.

5. REPLACING THE CUT-OFF WHEEL

WARNING! ENSURE THAT THE TOOL IS TURNED OFF AND DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

WARNING! ENSURE THAT THE CUT-OFF WHEEL MAXIMUM CUTTING SPEED IS RATED HIGHER THAN THE RATED SPEED OF THE METAL CUT-OFF SAW.

WARNING! ENSURE THAT THE DEPTH STOP IS ADJUSTED TO THE CORRECT HEIGHT PRIOR TO ASSEMBLY OF THE NEW CUT-OFF WHEEL.

WARNING! THIS METAL CUT-OFF SAW IS DESIGNED FOR USE WITH METAL CUT-OFF WHEELS ONLY. DO NOT ATTEMPT TO USE SAW BLADES OR OTHER BLADES THAT DO NOT MATCH WHAT IS RECOMMENDED FOR THIS MACHINE. SEE THE HELPFUL TIPS FOR RECOMMENDED REPLACEMENTS.

1. Swing the lower guard away to reveal the cut-off wheel bolt and flange.

Mechanical component diagram showing a rotating disc and housing mechanism (no text or symbols)

1. Push the spindle lock button and rotate the cut-off wheel until the spindle lock button engages.

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1. Whilst holding the spindle lock button use the hex key (supplied) to remove the cutting disc bolt

Diagram of a mechanical component with a red arrow indicating rotation or force direction (no text or symbols)

Note: To remove the cut-off wheel bolt, rotate anti-clockwise.

WARNING! ALWAYS USE GLOVES WHEN HANDLING THE CUT-OFF WHEEL.

1. Remove the cut-off wheel bolt, washer and outer flange.

WARNING! ENSURE FLANGES ARE INSTALLED IN THE CORRECT ORIENTATION.

WARNING! CHECK THE CUT-OFF WHEEL FOR CRACKS AND DAMAGE PRIOR TO ASSEMBLY.

Diagram of a mechanical component with a red arrow indicating rotation or force direction (no text or symbols)

1. Clean any grinding dust from the inner flange and, after checking that it is in good condition, mount a new cut-off wheel onto the spindle.
2. Replace the outer flange, washer and cut-off wheel bolt.
3. Whilst holding the spindle lock button use the hex key to tighten the cutting disc bolt in a clockwise direction.
4. Turn the new cut-off wheel by hand, ensuring that it rotates fully and does not vibrate or oscillate excessively.

DESCRIPTION OF SYMBOLS

V	Volts		Hz	Hertz
~	Alternating Current Watts		W
/min	Revolutions or reciprocations per minute		n_b	No load speed
[020H]	Warning		mm	Millimetres
[2T6Y]	Wear eye protection			Wear gloves
[0K4A]	Wear breathing protection			Wear close-toed shoes
	Wear hearing protection			Disconnect from power supply when performing maintenance
[045Z]	Do not expose to rain or damp			Note rotating direction of the cutting disc
[0X73]	Not for wet cutting Not for face grinding
	Regulatory Compliance Mark (RCM)			Warning
[AZW9]	Do not use chipped, cracked, or defective cutting wheel			Double Insulated
[04ZY]	[8AYS]	Read Instruction Manual

CARING FOR THE ENVIRONMENT

Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment.

Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

SPARE PARTS

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse.

For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service:

Australia 1800 069 486

New Zealand 0508 069 486

E-mail: [e-mail]

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the warnings refers

to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

1. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

1. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

1. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

1. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

1. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

ELECTRICAL SAFETY

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage. Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before operating the tool.

Save these instructions and other documents supplied with this tool for future reference.

This tool has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

This tools is double insulated; therefore no earth wire is required.

Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.

When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.

The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual current device reduces the risk of electric shock.

CUT-OFF SAW SAFETY WARNINGS

WARNING! The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.

Young children should be supervised to ensure that they do not play with the appliance.

WARNING! Keep hands away from the cutting area and cutting disc. NEVER place your hand behind the cut-off wheel. Do not attempt to remove cut material when cut-off wheel is moving. Contact with the cut-off wheel may cause serious personal injury.

• Use only 356mm type 41 wheels rated at 4400 RPM or higher.
• This cut-off wheel is only suitable for dry cutting. Do not use after the date of expiry (marking on label e.g. 11/2021)
• This cut-off saw is for ferrous metal cutting only. Do not attempt to cut wood, plastic or masonry with it. Never cut magnesium, magnesium alloy, aluminium or non-ferrous metals with cut-off saw.
• Use Cut-off saw in a well-ventilated area.
• Do not use damaged wheels. Before each use, inspect the wheels for chips and cracks. If the power tool or wheel is dropped, inspect for damage or install an undamaged wheel. After inspecting and installing the wheel, position yourself and bystanders away from the plane of the rotating wheel and run the power tool at maximum no load speed for one minute. Damaged wheels will normally break apart during this test time.
• Before making a cut, be sure all adjustments are secure.
• Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to unplug cut-off machine could result in accidental starting causing possible serious personal injury.
• Ensure that the cut-off wheel is correctly fitted and tightened before use. The direction of rotation of the cut-off wheel is indicated on the tool, make sure the direction mark on wheel is consistent with the direction identified on the tool while installing and changing cut-off wheel.
• Assemble all parts to your cut-off machine before connecting it to power supply.
• The product should never be connected to power supply when you are assembling parts, adjusting, installing or removing wheels, or when not in use.
• Use only bonded reinforced wheels for your power tool. Just because an accessory can be attached to your power tool, it does not assure safe operation.
• Use only cut-off wheels recommended by the manufacturer. The cutting disc should have marked speed equal to or greater than that marked on the machine. Read the operating instructions supplied by the cutting disc manufacturer.
• Never use a wheel that is too thick to allow outer flange to engage with the flats on the spindle. Larger wheels will come in contact with the wheel guards, while thicker wheels will prevent the bolt from securing the wheel on the spindle. Either of these situations could result in a serious accident and can cause serious personal injury.
• Do not remove the machine's wheel guards. Never operate the machine with any guard, base or cover removed. Make sure all guards are operating properly before each use.
• Do not tighten wheel excessively, since this can cause cracks.
  • Always ease the cut-off wheel against the work piece when starting to cut. A harsh impact can break the wheel.
• Never cut more than one work piece at a time. Do not stack more than one work piece on the machine base at a time.
• Do not start your cut-off machine without checking for interference between the wheel and the machine base support. Damage may result to the wheel if it strikes the machine base support during operation of the machine.
• Allow cut off parts to cool before handling.
• Always use the vice to clamp the work and properly support the over-hanging portion of the work piece level with the table of the machine. Proper support of the work piece is important to keep the cut-off and over-hanging metal from falling and striking the operator.
• Ensure metal cut-off saw is used on a stable and level surface.
• Do not use a metal circular saw blade or toothed blades. These blades are not intended for this machine and could create loss of control during use or cause injury to persons and damage to property.
• Position yourself and bystanders away from the plane of the rotating wheel. The guard helps to protect the operator from broken wheel fragments and accidental contact with wheel.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
• Wheels must be used only for recommended applications. For example: do not grind with the side of a cut-off wheel. Cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
• Always use undamaged wheel flanges that are of correct diameter for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage.
• The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
• The arbour size of wheels and flanges must properly fit the spindle of the power tool.
• In operation, avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel for cracks or flaws.
• To minimise risk of tipping the machine, always support long work pieces.
• Cutting steel will cause sparks. Do not operate in the presence of combustible or flammable materials.
• Never leave tool running unattended. Do not leave tool until it comes to a complete stop. The wheel continues to

rotate after the product is switched off.

• Always release the power switch and allow the wheel to stop rotating before raising it out of the work piece.
- Keep hands away from cutting area. Keep hands away from wheel. Do not reach underneath work or around or under the wheel while the wheel is rotating. Do not attempt to remove cut material while wheel is moving.
- Never stand on the tool. Serious injury could occur if the tool is tipped or if the wheel is unintentionally contacted.
- Never perform any operation "freehand". Always secure the work piece to be cut in the vice.
- Never hand hold a work piece, it will become very hot while being cut. Allow work piece to cool before removing it.
- The tool must be supplied via a residual current device having a rated residual current of 30mA or less.
- Turn cut-off saw off before removing any pieces from the base.
• DO NOT CUT ELECTRICALLY LIVE MATERIAL.
- DO NOT OPERATE THIS TOOL NEAR FLAMMABLE LIQUIDS, GASES OR DUST. Sparks or hot chips from cutting or arcing motor brushes may ignite combustible materials.
- Do not use the side of the Cut-off wheel as a deburring grinder. This will substantially weaken the wheel creating an unsafe condition. The wheel may come apart.
- Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
- Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of work piece or of a broken wheel may fly away and cause injury beyond immediate area of operation.
- Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged, and your hand or arm may be pulled into the spinning wheel.
- Regularly clean the power tool's air vents. The motor's fan can draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
- Do not operate the power tool near flammable materials. Do not operate the power tool while placed on a combustible surface such as wood. Sparks could ignite these materials.
- Store your spare cut-off wheels carefully in a dry, cool area; they are easily damaged.
- Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

WARNING! Certain large, circular or irregularly shaped objects may require additional holding means if they cannot be held securely in the vice.

WARNING! Do not cut magnesium with this tool. Only cut ferrous metals.

Note: Capacity shown on the chart assumes no cutting disc wear and optimum fence position.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes rapid stalling of the rotating wheel which in turn causes the uncontrolled cutting unit to be forced upwards towards the operator.

For example, if a cut-off wheel is snagged or pinched by the work piece, the edge of the wheel that's entering the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. Cut-off wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. The operator can control upward kickback forces, if proper precautions are taken.
• Do not position your body in line with the rotating wheel. If kickback occurs it will propel the cutting unit upwards toward the operator.
• Do not attach a saw chain, woodcarving blade, segmented diamond wheel with a peripheral gap greater than 10mm or toothed saw blade. Such blades create frequent kickback and loss of control.
• Do not 'jam' the wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Over-stressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
• When the wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the cutting unit motionless until the wheel comes to a complete stop. Never attempt to remove the wheel from the cut while the wheel is in motion, otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.
• Do not restart the cutting operation in the work piece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback id the power tool is restarted in the work piece.
• Support any oversized work piece to minimise the risk of wheel pinching and kickback. Large work pieces tend to sag under their own weight. Supports must be placed under the work piece near the line of cut and near the edge of the work piece on both sides of the wheel.